MUHAMMAD HAFIY BIN ABDUL HISHAM

10DJL19F1036
INTERNSHIP IN MALAYSIAN SHEET GLASS
Introduction to the industry
◦ Malaysian Sheet Glass is a Japanese-owned company.
◦ This compony was established on 18 November 1971.
◦ Another name is Nippon Sheet Glass.
◦ The factory is in Sungai Buluh, Selangor.
◦ This company manufactures various car mirrors.
Among the types of car mirrors that are made are:

Proton, Perodua, Toyota,

Nissan, Hyundai, Mazda,
Mitsubishi, Renault, Isuzu,
Honda, and Etc .
The yellow line is the area of plant Malaysian Sheet Glass
Weekly activities
Week 1
◦ Self-reporting at the Malaysian Sheet Glass factory.
◦ Learn about safety while in the factory.
◦ Picking up safety materials such as safety goggle, safety shoes and others.
◦ Visiting the factory area inside the Laminating ( LG ) building

Week 2
◦ Learn about assembly line process
◦ Learn about trimming film pvb properly

Week 3
◦ Sick leave ( covid )
Weekly activities
Week 4
◦ Learn about machine in assembly. Like conveyor
◦ Learn about component at washer machine
◦ Learn about how to switch on or off washer machine

Week 5
◦ Learn about how to clean conveyor
◦ Learn about function of De-aring oven machine
◦ Learn about operator working in assembly line
Weekly activities
Week 6
◦ Learning about how to starting stretching machine
◦ Learning about the technical problem in machine caused the film Pvb to be rejected

Week 7
◦ Learning about the emergency action

Week 8
Weekly activities
Week 9
◦ Aidilfitri holidays for 1 week

Week 10
◦ Learn about final inspection process in final line 2
◦ Learn about operator working in the final line 2
◦ Working in the final line 2

Week 11
◦ Working in the assembly line
Weekly activities
Week 12
◦ Working in the assembly line

Week 13
◦ Working in the assembly line
◦ Learning about the effects of reject problem in the glass

Week 14
◦ Changing the new telfon in De-airing
◦ Changing the new air filter on the de-airing
Weekly activities
Week 15
◦ Self-reporting in maintenance room
◦ Changing the new sponge roll in washer
◦ Refuel the grease on the pillow block in the nipple grease
◦ Service Multistage Coolant Pump

Week 16
◦ Services vertical water pump and suction valve
◦ Welding in iron plate
◦ Service Multistage Coolant Pump
◦ Cleaning outside maintenance room
◦ Loosen the screw on the demaged gate valve
Weekly activities
Week 17
◦ Cleaning in the compressor room
◦ Cutting iron with grinder
Machine trouble in CP2 machine
◦ Changing cylinder

Week 18
◦ Cleaning on the Furnace
◦ Cleaning Vacuum pump from powder
Shutdown in CP2 machine
◦ Repairing glass cutting machine
◦ Refuel the grease on the pillow block in the nipple grease
WEEKLY ACTIVITIES
Week 19
◦ Changing new sponge roll in washer machine
◦ Repairing control valve
◦ Test run control valve
◦ Eid hajj holiday for 4 day

Week 20
◦ Repairing fan
◦ Repairing a clogged pillow block
TECHNICAL REPORT
De-airing Oven Vertical Washer Machine

• Changing telfon • Changing sponge roll

• Changing air filter • Changing water filter
TECHNICAL REPORT
Multistage Coolant Pump Furnace Machine
Services

• Open the pump • Changing wheel on the wagon

• Clean the dirt inside pump with water • Refuel the grease on the pillow block
• Dry with air pressure gun • Repairing a clogged pillow block
TECHNICAL REPORT
Autoclave Machine Vacuum pump service

• Cleaning Acv machine • Refuel oil vacuum

• Put oil grease • Repair vacuum pump
• Installation valve • Cleaning vacuum pump
• Repair valve • Repair vacuum pump
TECHNICAL REPORT
Blower Services Vertical Centrifugal Pump
Services

• Repair the blower • Open the pump

• Clean the blower from dirt • Clean the dirt inside pump with water
• Installation the screw nut, blade and etc. • Dry with air pressure gun
CONCLUSION
The conclusion is that this industrial training is an important thing to
face the real world of work. This industrial training can also
convince oneself to do a job. All theories or techniques that are
taught must be remembered so that it is easy to do the work later.
before doing work, students should make sure to wear safety
clothing and understand all standard operating procedures. in
addition, before making improvements, repairs and services,
students need to take pictures to make sure they don't forget at
each step and write numbers on each opened material with a
permanent maker's pen to facilitate the work and arrange the
materials step by step.
PROPOSAL

◦ The company needs to increase the number of employees, this is

because if employees are absent due to sick leave (Mc), the
number of car mirrors cannot be targeted
◦ Improving the lounge for employees and interns
◦ Repairing a broken toilet