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A. ASSAY: % Label Claim of Acetaminophen (500 mg) and Caffeine (65 mg) in tablets
B. WEIGHT VARIATION of Acetaminophen (500 mg) and Caffeine (65 mg) in tablets
SOLVENT MIXTURE:
Prepare ~ 900 mL of a mixture of methanol and glacial acetic acid in the ratio 95:5.
Weigh 250.0 mg of acetaminophen reference standard and 32.5 mg of caffeine reference standard into a
250 mL volumetric flask. Add 75 mL of Solvent Mixture and shake (or/and sonicate) until the standards
dissolve. Add Solvent Mixture to volume. Mix!
Filter sufficient volume of the Assay Preparation through a 0.45 m membrane filter into HPLC
vials for injection.
Note: The first few mLs of the filtrate must be discarded before filling the vials. This discarded
volume serves the purpose of saturating the filter.
1
MOBILE PHASE PREPARATION:
Prepare ~1 litre of a mixture of water, methanol and glacial acetic acid (69:28:3). Mix well!
Degas the mobile phase by filtering the mixture through a 0.45 m membrane filter.
Note: Students must measure water and methanol in separate measuring cylinders prior to
mixing in order to obtain accurate volumes. When organic solvents are mixed with aqueous
solvents a change in final volume results: e.g., 690 mL water + 280 mL methanol + 30 mL
glacial acetic acid do not give 1000 mL solvent mixture.
CHROMATOGRAPHIC CONDITIONS:
WAVELENGTH: The liquid chromatograph is equipped with a 275 nm variable wavelength
detector.
COLUMN: C-18 stationary phase maintained at 45 C; Caution: Do not heat (i.e., acquire set-
point) unless mobile phase is flowing through the column.
FLOW RATE: 1.0 - 2.0 mL/min (use 1.0 mL/min for ≤3.5 m film thickness)
USP allows flow rate adjustment ± 50%) depending on column back pressure.
Start at 1.0 mL/min.
NB: Check the USP monograph for column dimensions. If your column has reduced length or
inner diameter the USP allows you to use the following equation to recalculate your method flow
rate:
F2 = F1 × l2d22
l1d12
Where
F2, l2, d2 = adjusted flow rate, column length, inner diameter, respectively
F1, l1, d1 = initial flow rate, column length, inner diameter, respectively
INJECTION VOLUME: 10 L
RUN TIME (OR STOP TIME): 8 min (NB: You may adjust stop-time so that all peaks elute within the
chromatographic run-time.)
2
EXPERIMENT #1:
INJECTION SEQUENCE:
1. Std Blank: Inject once from a standard blank to ensure that the baseline is stable and
no interfering peaks exist on the chromatogram
2. System Suitability + Calibration Stds: Inject 5 times from the 1st standard vial in your
sequence table.
3. Calculate all System Suitability parameters and setup a calibration curve using these
standards (Note: this is done during report writing)
4. Use the average area response value of these standards to quantify your samples
We will not inject a sample blank (Why not? Do we know the excipients used to
manufacture these tablets?)
5. Check Std: Inject once from a separately prepared standard solution.
6. Samples for Exp’t 1 (Assay): Inject once from your sample preparation. (Note to
Instructor: Samples from several students could be injected here.)
7. System Suitability Stds for experiments 1: Inject 5 times from your standard vial.
Note to Instructor: If time does not permit, have students inject once only. In this way they
will be able to calculate all parameters (e.g., Tailing factor, Resolution, etc.), except rsd.
3
CALCULATIONS:
1) Calculate the Assay Potency for Acetaminophen and Caffeine in tablets or caplets
using the following equation
% LC (Potency) =
2) Pass/ fail Acetaminophen and Caffeine assay % LC values (samples 1 and 2) based on the
USP Assay specifications
4
SUBMISSIONS (students must use a Word processor (e.g., Microsoft word).
1. System Suitability: Create vertical columns and tabulate all system suitability (SS)
results, SS specifications, and pass/fail conclusion for system suitability requirement.
There is no need to show calculations (use a calculator for rsd).
2. Check Standard calculations, results and pass/ fail conclusion. Specifications: % Error
NMT 2.0%.
3. Assay (Expt 1): Tabulate and submit Assay % LC values, assay specification and assay
pass/fail conclusion [You need to show one example of your % LC Assay calculation
and one example of your Weight Variation (% LC) calculations]
4. Weight Variation (WV): Include vertical columns in your table containing (e.g., below)
i) Individual tablet weights
ii) Weight corrected % LC values for 10 units
iii) % LC value, lowest % LC value, highest % LC value, standard deviation (sd) and
rsd for ten % LC values, sd and rsd for 10 tablet weights
iv) Acceptance Value (AV) calculations, USP specifications for uniformity of dosage
unit, conclusion (e.g., pass/fail/etc.)
5
EXPERIMENT #1
TYPICAL CHROMATOGRAM OF ACETAMINOPHEN, CAFFEINE AND BENZOIC ACID
The chromatogram below shows the analyte peaks of interest and the internal standard peak.
Acetaminophen: retention time ~1.3 min
Caffeine: retention time ~1.6 min
Benzoic acid (internal std): retention time ~6.7 min
The peak at ~0.7 min and the negative peak are system peaks arising from the fact that the
mobile phase and the solvent mixture are of different composition.
6
EXPERIMENT #2: % Label Claim by Content Uniformity of
Acetaminophen and Caffeine in tablets
This is a modified USP assay method for Acetaminophen and Caffeine tablets (or
caplets).
Students must consult the latest USP-NF compendium including General Chapters <621> and
<905> for information not contained in this write-up such as specifications and content
uniformity requirements.
CHROMATOGRAPHIC CONDITIONS:
[Note: It is wise when conducting HPLC analyses to first prepare the mobile phase and set the
required instrument parameters prior to standard and assay preparations. In this way
instrument stability can be obtained and a stable baseline monitored while wet chemistry is
being done.]
FLOW RATE: 1.0 - 2.0 mL/min (use 1.0 mL/min for ≤3.5 m film thickness)
USP allows flow rate adjustment ± 50%) depending on column back pressure.
Start at 2.0 mL/min then change to 1.0 mL/min if the pressure exceeds 310 bar.
NB: Check the USP monograph for column dimensions. If your column has reduced length or
inner diameter the USP allows you to use the following equation to recalculate your method flow
rate:
F2 = F1 × l2d22
l1d12
Where
F2, l2, d2 = adjusted flow rate, column length, inner diameter, respectively
F1, l1, d1 = initial flow rate, column length, inner diameter, respectively
INJECTION VOLUME: 10 L
RUN TIME (OR STOP TIME): 8 min (NB you may adjust stop-time so that all peaks elute within the
chromatographic run-time.)
7
8
Experiment #2: % Label Claim by Content Uniformity of Acetaminophen and Caffeine in tablets
De-gas the mobile phase by filtering the mixture through a 0.45 m membrane filter.
Note: Students must measure water and methanol in separate measuring cylinders prior to
mixing in order to obtain accurate volumes. When organic solvents are mixed with aqueous
solvents changes in final volume is obtained: e.g., 690 mL water + 280 mL methanol + 30 mL
glacial acetic acid does not give 1000 mL solvent mixture.
SOLVENT MIXTURE:
Prepare sufficient quantity of a mixture of methanol and glacial acetic acid in the ratio 95:5.
Students must go through the entire procedure (prior to entering the lab) and estimate how
much Solvent Mixture will be required.
9
Experiment #2: % Label Claim by Content Uniformity of Acetaminophen and Caffeine in tablets
Students: To finish in a timely manner, prepare your samples first. During the 30 min sample
sonication period, turn your attention towards your standard preparations.
[Students are required to perform tailing factor and resolution calculations for peaks on
one standard chromatogram only.]
10
Experiment #2: % Label Claim by Content Uniformity of Acetaminophen and Caffeine in tablets
Alternatively, if you have Life brand tablets add ~10 mL of distilled water to each flask and
sonicate for 10 min or until the outer, coloured coating has dissolved. Further add an additional
30 mL (approximately) of Solvent Mixture and continue sonicating for 30 minutes.
Visually inspect each caplet to ensure complete disintegration of the white tablet core
into white sediment. If not then continue to sonicate until caplet disintegration has been
achieved.
Dilute the contents in each volumetric flask with Solvent Mixture to volume. Mix!
Transfer 1.0 mL of this solution and 3.0 mL of the Internal Standard Solution to 50 mL vol.
flasks. Dilute to volume with Solvent Mixture. Mix.
11
HPLC LABORATORY INJECTION SEQUENCE
STANDARD OPERATING PROCEDURE SOP # PHA533-003
INJECTION SEQUENCE:
1. Std Blank: Inject once from a standard blank to ensure that the baseline is stable and
no interfering peaks exist on the chromatogram
2. System Suitability + Calibration Stds: Inject 5 times from the 1st standard vial in your
sequence table.
3. Calculate all System Suitability parameters and setup a calibration curve using these
standards (Note: this is done during report writing)
4. Use the average area response value of these standards to quantify your samples
6. Samples for Exp’t 2: Inject once from each of your 10 sample preparations.
7. System Suitability Stds for experiments 1: Inject one std (time does not allow us to
inject 5 times from your standard vial).
Prepared by: Date:
12
Experiment #2: % Label Claim by Content Uniformity of Acetaminophen and Caffeine in tablets
CALCULATIONS:
i. Calculate the Uniformity of acetaminophen and Caffeine in each Dosage Units by
Content Uniformity; this is done by calculating the % Label Claim for
acetaminophen and cafeine in each caplet.
Equation:
% LC (Content Uniformity) =
/N Astd/Aistd = Average of [standard area response /internal standard area response]
used for system suitability and calibration
Wstd_balance = Weight of standard obtained on the analytical balance
LC = Label Claim
DF std = Dilution Factor for the standard preparation
DF spl = Dilution Factor for the sample preparation
13
SUBMISSION REQUIREMENTS: Experiments 1 & 2 require a joint discussion
by each student (provided at the end of experiment 2).
The information given below is provided as a guide only, and is based on results that have been
submitted in previous years!
Ultimately, each student will have different sets of data and this could lead to individualized
discussion.
Discuss your results in a coherent manner.
Based on the USP requirements for Uniformity of Dosage Form, discuss whether your tablets
should be analysed by a) Weight Variation or b) Content Uniformity.
Do look for trends as you browse data from Weight Variation to Content Uniformity. Observe
whether an increase or decrease in a particular set of data is common for both Acetaminophen
and Caffeine. In this way you will be able to ascertain that the trend is real rather than random.
Discuss why that particular trend is observed and provide a logical scientific explanation for your
observation or otherwise, explain why your data goes against the expected trend.
Examples of trends to look for (once again, this is based on past submissions…your data may
show different or/and additional trends) as you go from WV to CU:
Average %LC
Gap between highest and lowest %LC values which is also indicated by your
sample rsd
Comparison of system rsd vs WV sample rsd vs CU sample rsd values vs tablet
weight rsd
14
SUBMISSION REQUIREMENTS
5. No need to calculate and submit System Suitability requirements such as RRT, R, Tf,
etc. Assume that the system is suitable for the purpose of this discussion. However, do
list the rsd for your 5 replicate standard injections (i.e., your system rsd).
6. Include a table (use a word processor e.g., Microsoft word) listing and comparing results
obtained (see below) from both Weight Variation and Content Uniformity tests (you do
not have to show calculations)
E.g.,
Discussion:
Discussion must be at least ¾ page and typed, using a narrative style!
Students must demonstrate that they can gather facts using references beyond
the course manual/notes and USPNF.
Please list these references.
Please do not use your discussion to re-write the procedure.
Please do not use your discussion to re-results without explanation.
Please do not discuss the impact of petty and avoidable analyst errors (e.g.,
sample spillage, wrong volume measurements or incorrect mass weighed).
Do not use your discussion section to blame your partner (everyone within a
group is responsible for the group’s results).
15
Everyone must submit individual reports!
Experiment #2: % Label Claim by Content Uniformity of Acetaminophen and Caffeine in tablets
The chromatogram below shows the analyte peaks of interest and the internal standard peak.
Acetaminophen: retention time 0.652 min
Caffeine: retention time 1.000 min
Benzoic acid (internal std): retention time 3.158 min
The peak at 0.493 min and the negative peak are system peaks arising from the fact that the
mobile phase and the solvent mixture are of different composition.
16
EXPERIMENT #3: Determination of Percent Salicylic Acid impurity in Aspirin Tablets (325
mg)
INJECTION SEQUENCE:
1. Std Blank: Inject once from a standard blank to ensure that the baseline is stable
and no interfering peaks exist in the chromatogram
2. System Suitability + Calibration Stds: Inject the number of System Suitability
standards required by the USP
3. Calculate all System Suitability parameters and setup a calibration curve using
these standards
4. Use the average area response value of these standards to quantify your
samples
5. Check Std: Inject once from a separately prepared standard solution
6. Inject once from your sample blank (SB) preparation (if SB preparation is
required by your instructor)
7. Inject once from your sample preparation
8. Inject the number of System Suitability standards required by the USP
Prepared by: Date:
17
CHROMATOGRAPHIC CONDITIONS:
[Note: It is wise when conducting HPLC analyses to first prepare the mobile phase and set the
required instrument parameters prior to standard and assay preparations. In this way
instrument stability can be obtained and a stable baseline monitored while wet chemistry is
being done.]
WAVELENGTH: The liquid chromatograph is equipped with a 280 nm variable wavelength
detector.
COLUMN: C-18 (stationary phase, 1.5 – 10 µm particle size), 4.0 mm (id) 30 cm (L)
FLOW RATE: 2.0 mL/min
NB: Check the USP monograph for column dimensions. If your column has reduced length or
inner diameter then use the following equation to recalculate your method flow rate:
F2 = F1 × l2d22
l1d12
Where
F2, l2, d2 = adjusted flow rate, column length, inner diameter, respectively
F1, l1, d1 = initial flow rate, column length, inner diameter, respectively
INJECTION VOLUME: 10 L NB: Reduce your injection volume if there are signs of column
overload (e.g., peak fronting!!); injection volume can be reduced to a point that allows us to
maintain adequate precision and detection limits (ref. USPNF)
RUN TIME: 10 min NB: you may reduce stop-time so that all peaks elute within the
chromatographic run-time.
DILUTING SOLUTION:
Prepare a 500 mL of a mixture of acetonitrile and formic acid in the ratio 99:1.
18
EXPERIMENT #3: Determination of Percent Salicylic Acid impurity in Aspirin Tablets (325
mg)
STANDARD PREPARATION
Dissolve 100 mg of aspirin reference standard in Diluting solution in a 200 mL volumetric flask.
PRELAB QUESTION:
Why is it necessary to prepare a Working Standard Preparation containing aspirin drug
substance even though we are only analyzing the salicylic acid content in the caplet?
Consult the USP <621> for tailing factor, resolution and rsd equations.
Consult your SOPs for the injection sequence.
[Students are required to perform tailing factor and resolution calculations for peaks on
one chromatogram only.]
The relative standard deviation (rsd) of the salicylic acid peak area responses for replicate
injections is NMT 4.0%.
PRELAB QUESTION:
How many injections "replicate" refers to? Answer: Consult the USP General Chapters <621>
for System Suitability requirements.
19
EXPERIMENT #3: Determination of Percent Salicylic Acid impurity in Aspirin Tablets (325
mg)
SAMPLE BLANK OR PLACEBO: (INSTRUCTOR WILL INFORM YOU WHETHER TO PREPARE THIS, OR NOT)
Prepare a sample blank (i.e., containing placebo) based on i) formulation above, ii) sample
preparation procedure below, iii) your understanding of the USP (Notices) definition of a ‘Blank
Determination’
20
EXPERIMENT #3: Determination of Percent Salicylic Acid impurity in Aspirin Tablets (325
mg)
Filter sufficient volume of the Assay Preparation through a 0.45 m membrane filter into the
HPLC vial for injection.
Note: The first few mLs of the filtrate must be discarded before filling the vials. This discarded
volume serves the purpose of saturating the filter.
PRELAB QUESTIONS:
1. The USP gives the relative retention times (rrt) of 0.7 for salicylic acid and 1.0 for
aspirin. What is the expected rt for salicylic acid if aspirin elutes at 12 minutes?
2. Calculate the Limit of SA as a percent wt/wt value.
21
EXPERIMENT #3: Determination of Percent Salicylic Acid impurity in Aspirin Tablets (325
mg)
CALCULATIONS:
Calculate the % FSA impurity in aspirin tablet using the equation
% Impurity =
22
EXPERIMENT #3
Determination of Percent Salicylic Acid impurity in Aspirin Tablets (325 mg)
SUBMISSION REQUIREMENTS
1) Calculate
i. % FSA
ii. % of each unknown impurity (show calculations for one impurity, only)
iii. Total % unknown impurities in Aspirin tablets.
2) Please show the basic equation used to calculate % unknown impurity even if
you have no unknown impurity in your sample.
Ensure that symbols for standards are unambiguous. E.g., use Wt FSA_std and Wt ASA_std to
denote the weight of FSA and weight of ASA in your standard preparation, respectively.
Note: All unknown impurities are expressed as a % of the active pharmaceutical ingredient.
Therefore, % unknown impurity may be derived from the following expression:
% Unknown Impurity =
Conc. of unknown imp. obtained from the experiment ×100
Concentration of active in the sample preparation
E.g., Using the symbol Cunk_imp_exp’t for conc. of unknown imp. obtained from the experiment, and
CASA_STD for the conc. of aspirin in the standard preparation.
Then, Cunk_imp_exp’t α Areaunk_imp_sample
CASA_std α AreaASA_std
Any peak present in your sample chromatogram (except the drug) but not in your
sample blank chromatogram is an impurity peak
Any peak in your sample chromatogram with a higher area count than that found in
your sample blank chromatogram (similar retention times to 1 decimal place)
represents impurities in your sample. You must subtract the area counts between
sample and sample blank, then calculate the % impurities
23
Presenting your data:
E.g., Table 1: Impurities in Aspirin Tablet
24
EXPERIMENT #3: Determination of Percent Salicylic Acid impurity in Aspirin Tablets (325
mg)
Free Salicylic Acid (FSA) also called Salicylic Acid (SA): Retention time 6.98 min
Aspirin (also called Acetyl Salicylic Acid or ASA): Retention time 10.03 min
25
EXPERIMENT #4: DETERMINATION OF RESIDUAL SOLVENT IMPURITIES (RSIS)
IN ASPIRIN TABLETS (USP <467> HEADSPACE GC METHOD)
Column: HP-624, 30 m (Long) ´ 0.32 mm (ID), film thickness 1.8 mm conditioned from 40-280
°C until baseline stabilizes
Carrier Gas: helium, linear velocity = 35 cm/sec, constant flow mode
Initial Temp: 40 °C
Hold Time: 20 min
26
EXPERIMENT #4: Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets
(USP <467> Headspace GC Method)
Carrier gas flow is controlled by the pressure gauge on the wall (Manual
Pressure Control, MPC) and by a valve on the Headspace instrument. Verify that
Helium is flowing out of the end of transfer line, forming bubbles in a beaker of
water
Vial pressure is controlled by the EPC (Aux 3), located on the GC instrument.
Turn on the Aux He pressure and set to 15 Psi
ZONE TEMP:
Vial/ Oven: 80 °C
Loop: 90 °C
EVENT TIMES:
27
EXPERIMENT #4: Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets
(USP <467> Headspace GC Method)
PREAMBLE:
During HPLC analysis we oftentimes prepare the standard solutions and establish system
suitability before preparing our sample or test preparations. This is done so that sample,
reagents and solvents are not wasted in the event that system suitability fails. Also, this is an
effective approach towards analysis when dealing with unstable samples such as antibiotics.
Obviously, for such samples (antibiotics) we would wish to do our sample preparation just prior
to injection to ensure that analyte degradation in the diluting solvents does not occur while the
“run” is in progress.
With Headspace-GC analysis, the solvents undergoing analysis are mostly stable so there is no
need to prepare our samples just prior to a GC chromatographic run.
Due to solvent volatility, however, it is quite easy to lose method accuracy and precision if the
standards and samples are not prepared in the same manner. This requires that both
standards and samples be prepared at the same approximate time in order to minimize
variations arising from the fluctuations in ambient temperature during the course of the working
day.
General Instructions:
Prepare standards and samples for Procedure A and Procedure B
simultaneously! Both procedures require the same vials, therefore simply prepare
duplicates of each vial); crimp to seal all vials immediately!
Students in the same lab section (e.g., section A) will create/run a single
sequence using the GC equipped with DB 624 column (Procedure A) [Instructor:
calculate overall runtime to determine if instruments is ready for your next lab
session (~1 hr per vial]
Students from another lab section (e.g., section B) will create/ run one big
sequence using the GC equipped with DB Wax column (Procedure B)
[Instructor: calculate overall runtime to determine if instruments is ready for your
next lab session (~1 hr per vial]
28
EXPERIMENT #4
Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets (USP <467>
Headspace GC Method)
Procedure A—Please read the next section, ”INJECTION SEQUENCE, SYSTEM SUITABILITY
REQUIREMENTS” to know how many vials of each standard you should prepare.
Prep. ii: Using an Eppendorf pipette transfer 1.0 mL of Prep. i into a 100-mL
volumetric flask previously filled with approximately 90 mL of distilled water. Dilute
with water to volume, stopper and mix.
This final preparation (Prep. iii) is your Class 1 Standard Stock Solution. (Post-lab
Question: Calculate the concentration in µg/mL).
1) Class 1 Standard Solution— Transfer exactly 5.0 mL of distilled water into the
headspace vial. Using an Eppendorf pipette deliver 1.0 mL of Class 1 Standard
Stock Solution into the headspace vial. Apply the cap. Crimp to seal tight. Mix.
(Post-lab Question: Calculate the amount of residual solvent impurities in
µg).
29
EXPERIMENT #4
Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets (USP <467>
Headspace GC Method)
Using an Eppendorf pipette deliver 1.0 mL of USP Residual Solvents Class 2—Mixture B
RS to a 100-mL volumetric flask previously filled with approximately 90 mL distilled
water. Dilute with water to volume, stopper and mix. This is your Class 2 Standard Stock
Solution B. (Post-lab Question: Calculate the concentration in µg/mL).
5) Test Solution— Weigh 0.050 g of sample into the headspace vial, and add 6.0
mL of water. Apply the cap. Crimp to seal tight then sonicate for 2 min.
30
EXPERIMENT #4
Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets (USP <467>
Headspace GC Method)
Calculate the Reporting Limit (RL) for each residual solvent impurity.
Show one example of your RL calculations, only.
31
EXPERIMENT #4: Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets
(USP <467> Headspace GC Method)
Inject one Class 1 System Suitability (SS) Solution for system suitability only;
Signal-to-noise ratio of each peak is ≥ 3
Inject one Class 2 Mixture A Standard Solution for i) SS and ii) for reporting limits
Resolution, R, between acetonitrile and methylene chloride is ≥ 1.0
Inject one Class 2 Mixture B Standard Solution for reporting limits, only
Inject one test solution {for i) peak identification based on retention times and ii)
to evaluate whether the residual solvents exceed the reporting limits. We will not
inject a sample blank (Why?)}
Criteria for Reporting Limits: Except 1,1,1-trichloroethane, the peak area responses
for all other solvents in Classes 1, 2A and 2B standards correlate to residual solvent
concentrations at the reporting limit.
Criteria for 1,1,1-trichloroethane Reporting Limits: 150 × peak area response for
1,1,1-trichloroethane in Class 1 standard correlate to the concentration of 1,1,1-
trichloroethane at the reporting limit. Therefore,
32
2) if a peak response of 1,1,1-trichloroethane in the test solution is ≥ (150 ×
peak corresponding to 1,1,1-trichloroethane in Class 1 standard), then
proceed to Procedure B for confirmation
Due to the exorbitant cost of USP standards, we will not be running any system
suitability at the end of the sequence.
PRELAB QUESTION:
STUDENTS: WRITE AND SUBMIT YOUR HEADSPACE-GC INJECTION SEQUENCE TO YOUR INSTRUCTOR
(IF REQUESTED).
33
EXPERIMENT #4: Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets
(USP <467> Headspace GC Method)
Column: HP-Wax, 30 m (Long) ´ 0.32 mm (ID), film thickness 0.25 mm conditioned from 40-280
°C until baseline stabilizes
Initial Temp: 50 °C
Hold Time: 20 min
34
EXPERIMENT #4: Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets
(USP <467> Headspace GC Method)
ZONE TEMP:
Vial/ Oven: 80 °C
Loop: 90 °C
EVENT TIMES:
VIAL PARAMETERS 2: (FOR OLDEST HSGC) ENTER CONDITIONS USING THE HEADSPACE CONSOLE
BUTTONS
First Vial: 1
Last Vial: enter the vial # of your last vial
Shake: High (3)
Shake High (min): 3
35
EXPERIMENT #4
Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets (USP <467>
Headspace GC Method)
Procedure B— Please read the next section (”INJECTION SEQUENCE, SYSTEM SUITABILITY
REQUIREMENTS”) to know how many vials of each standard you should prepare.
Prep. ii: Using an Eppendorf pipette transfer 1.0 mL of Prep. i into a 100-mL volumetric
flask previously filled with approximately 90 mL of distilled water. Dilute with water to
volume, stopper and mix.
Prep. iii: Using an Eppendorf pipette transfer 1.0 mL of Prep. ii to a 10-mL volumetric
flask containing ~8 mL distilled water. Dilute with water to volume, stopper and mix.
This final preparation (Prep. iii) is your Class 1 Standard Stock Solution. (Post-lab
Question: Calculate the concentration in µg/mL).
36
EXPERIMENT #4
Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets (USP <467>
Headspace GC Method)
2) Class 1 Standard Solution— Transfer exactly 5.0 mL of distilled water into the
headspace vial. Using an Eppendorf pipette deliver 1.0 mL of Class 1 Standard
Stock Solution into the headspace vial. Apply the cap. Crimp to seal tight. Mix.
(Post-lab Question: Calculate the amount of residual solvent impurities in
µg).
Using an Eppendorf pipette deliver 1.0 mL of USP Residual Solvents Class 2—Mixture B
RS to a 100-mL volumetric flask previously filled with approximately 90 mL distilled
water. Dilute with water to volume, stopper and mix. This is your Class 2 Standard Stock
Solution B. (Post-lab Question: Calculate the concentration in µg/mL).
37
EXPERIMENT #4
Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets (USP <467>
Headspace GC Method)
6) Test Solution— Weigh 0.050 g of sample into the headspace vial, and add 6.0
mL of water. Apply the cap. Crimp to seal tight then sonicate for 2 min.
Unlike HPLC, we must inject only once from each headspace vial. Why?
Note: Gently apply a twisting pressure to the metallic cap on the headspace vial
using your thumb and forefinger to be sure the seal is good. Caps should not
turn!
38
EXPERIMENT #4: Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets
(USP <467> Headspace GC Method)
Inject three Class 1 Standard Solution {need three vials!}; for i) system suitability
and ii) for reporting limits {use average peak areas}
RSD ≤ 7.0
Signal-to-noise ratio (S/N) of benzene in the Class 1 Standard Solution is ≥ 5
Inject one Class 1 System Suitability (SS) Solution for system suitability only;
Signal-to-noise ratio of each peak is ≥ 3
Inject one Class 2 Mixture A Standard Solution for i) SS and ii) for reporting
limits
Resolution, R, between acetonitrile and cis-dichloroethene is ≥ 1.0
Inject one test solution {for i) peak identification based on retention times and ii)
to evaluate whether the residual solvents exceed the reporting limits. We will not
inject a sample blank (Why?)}
Criteria for Reporting Limits: Except 1,1,1-trichloroethane, the peak area responses
for all other solvents in Classes 1, 2A and 2B standards correlate to residual solvent
concentrations at the reporting limit.
Therefore, if any identified residual solvent (RS) peak area (in the Test vials from
Procedure A) ≥ corresponding RS peak area in Class 1, Class 2A or 2B mixture
standards (Procedure B), then proceed to Procedure C for quantification,
otherwise the drug product passes the requirements for residual solvents.
Criteria for 1,1,1-trichloroethane Reporting Limits: 150 × peak area response for
1,1,1-trichloroethane in Class 1 standard correlate to the concentration of 1,1,1-
trichloroethane at the reporting limit.
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EXPERIMENT #4
Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets (USP <467>
Headspace GC Method)
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EXPERIMENT #4
Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets (USP <467>
Headspace GC Method)
Procedure B
i. Class 2A + standard blank chromatogram + test chromatogram; all with the same
response scale and time scale
ii. Class 2B + standard blank chromatogram + test chromatogram; all with the same
response scale and time scale
Procedure B
i. Class 2A + standard blank chromatogram + test chromatogram
ii. Class 2B + standard blank chromatogram + test chromatogram
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EXPERIMENT #4
Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets (USP <467>
Headspace GC Method)
NB: Requirements: Annotate RSi peaks on your chromatograms using numbers then write (on
an area below your chromatographic peaks) RSi names corresponding to each numbered peak.
You will need to use the following chromatograms to assist with the identification of RSi peaks
(if any) on your Test chromatogram:
a) Standard chromatograms
b) Standard blank chromatogram
3) Calculate the Reporting Limits (ppm or µg RSi per g tested material) for benzene,
acetonitrile and any RSi found in your sample.
Note: Vial preparations for Class 2A is different from 2B.
USP Class 1, 2A, and 2B reference standard mixtures, used to prepare stock solutions
(Experiment 4), are prepared by dissolving residual solvent impurities (RSI) in dimethyl
sulfoxide. Concentrations are given on the next page.
Report your RL values in the format shown below. Give one example of your RL calculations
only, using benzene.
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RESIDUAL SOLVENTS USED TO MAKE STOCK STANDARDS
Ampoules containing residual solvents impurities (RSis) were purchased (i.e., USP standards)
and used by the technician to prepare Class 1, Class 2A and Class 2B stock standards. The
concentration of each RSi (dissolved in 1 mL dimethyl sulfoxide) contained within ampoules are
given below:
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Pyridine 1,000 μg/mL
Tetralin 500 μg/mL
Trichloroethene 400 μg/mL
Lab 4 submission
1) Identify (by retention time) all residual solvent impurities (RSis) in your test
chromatogram by comparing retention times of your sample against standard and
blank.
2) Conclude if any RSi in your sample exceeds the reporting level (RL). Recall that
standards are prepared at the RL and that the area of any RSi in the standard
represents the reporting level. If the area for any RSi in your sample exceeds that in
your standard then you must proceed to Procedure B for confirmation.
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Table 1 (provided as an example only):
Procedure A— Class 2A standards chromatogram (do same for Procedure B—
Class 2A standards)
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EXPERIMENT #4
Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets (USP <467>
Headspace GC Method)
REPORTING LIMIT =
Amount of RSi in your STD vial required by the method (µg)
Amount of sample in your Test vial required by the method (g)
Example of Calculations (Note that USP residual solvents, e.g., benzene is sold in glass
ampoules, dissolved in dimethyl sulfoxide)
Since we are given: USP Carbon tetrachloride has a concentration (in DMSO) of
10,000 ppm (i.e., 10,000 µg per mL)
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Step 2: Know the amount of crushed Aspirin tablet sample in your test vial. In this
example I will use 0.1 g as the amount for crushed tablet sample (Students: You
must use the amount from actual experiment)
Step 3: Express the amount of RSi as a ppm (wt per wt) concentration of the
sample
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EXPERIMENT #4: Determination of Residual Solvent Impurities (RSIs) in Aspirin tablets
(USP <467> Headspace GC Method)
E.g.
Reporting Limit = 100 µg (carbon tetrachloride in standard vial)
0.1g (i.e., amount of crushed Aspirin tablets)
Conclusion:
Reporting Limit (RL) for carbon tetrachloride = 1000 ppm
Please note that RL values are expressed as ppm!
Further explanation:
Samples with carbon tetrachloride area counts above that of the standard
area count have amounts of carbon tetrachloride exceeding the Reporting
Limit. The USP requires that these samples proceed to quantitation via
Procedure C and the sample results must be reported (regardless of whether
they are above or below the Reporting Limit. This is true for all residual
solvents. Any residual solvent in your sample that exceeds the RL must be
quantitated via Procedure C and be reported.
Samples with area counts below that of the standard area counts have
amounts below the Reporting Limit for carbon tetrachloride. No quantitation
via Procedure C is required. This is true for all residual solvents. Any residual
solvent in your sample that is below the RL need not be quantitated via
Procedure C or be reported.
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