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Alexandria University
Mechanical Engineering Department, Faculty of Engineering, Alexandria University, 21544 Alexandria, Egypt
KEYWORDS Abstract Due to its advantages, the air lift pump has many applications in real life. Therefore, the
Air lift pump; present study is dealing with the effect of some parameters on the air lift pump performance. The
Experimental; present study is a continuation of a program started years ago by the fluid mechanics group in Fac-
Flow regime; ulty of Engineering, Alexandria University. Beginning by validating the obtained results of the
Injection; experiment set-up by comparing these experimental results with international accepted sets of data.
Two phase flow After that the present experiments shed some lights on the inlet injection region of the air lift pump
due to the significant effect of its initial conditions on the pump efficiency. Thus the study directed
towards investigating the effect of some parameters including the inlet restrictor resistance, the
injection direction and the injector riser diameter. The upward injection technique shows higher
peak efficiency of 34.7% compared to 29.7% and 28.9% for downward and side injection respec-
tively while the larger injector inner diameter shows maximum water capacity of 928 kg/h. com-
pared to 823 kg/h. water mass flow rate for the smaller inner diameter injector. In all the above
experimental tests, flow visualization is used extensively giving a good agreement with well recog-
nized flow pattern map.
Ó 2022 THE AUTHORS. Published by Elsevier BV on behalf of Faculty of Engineering, Alexandria
University This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/
licenses/by-nc-nd/4.0/).
Nomenclature
Symbol Meaning [Units (SI)] Qw Water volume flow rate [m3. s1]
Hs Static depth [m] R Gas constant [J_skg1s_ K1]
L Total riser length [m] Tair Air temperature [K]
moair Air mass flow rate [Kg.s1] Vw Volume of water [m3]
mow Water mass flow rate [Kg.s1] qin Air injection density [kg.m3]
Pin Injection pressure [Pascal ] qw Water density [kg.m3]
Qair Air volume flow rate [m3. s1]
flow of air and water which displaces the contaminated sand to lift pump performance. Increasing this ratio lead to higher effi-
the pump end where its washed and recirculated as a clean ciency of the air lift pump, Sadatomi et al. [13], while keeping it
sand grains. Magnetohydrodynamics (MHD) has been crucial constant and varying the static lift have also an effect on the
to a number of scientific and engineering applications, Ahmed pump performance, the longer the total pipe length the higher
et al. [18]. Magnetohydrodynamics power generation uses lift the amount of water mass flow rate flowing through the riser
pump to generate electricity by circulating a liquid metal to the collecting tank under the exact operating conditions,
(LMMHD) instead of a solid conductor through a magnetic Kassab et al. [14]. However, at constant submergence ratio,
field based on Faraday’s law, Rosettani et al. [5]. However, the injection position appears also to be a vital parameter on
usage of air lift pumps are rather limit to small fraction of the air lift pump performance, Mahrous and Matrawy [15].
water pumping applications. Air lift pump is very inefficient; Increasing the injecting depth leads to higher water productiv-
this is because generating compressed air is a very expensive ity at a cost of higher injection pressure. As well as using a
process unless compressed air is already available from a strategy of multistage air injection widen the pump optimum
renewable source. Even so a limited flow rate is also obtained operating water discharge range and expands the bubble and
from a conventional pump. These two limitations restrict the slug flow regime which are known as stable flow regime for
applicability of air lift pump to small fraction of water pump- air lift pumps, Mahrous [16]. An air booster pump was used
ing operation. as a new airlift pump system for high lifting head, thus, show-
Many studies investigated various parameters affecting the ing higher lifting capacity, Cho et al.[2].
two-phase flow air lift pump performance, Hanafizadeh et al. The present study, related to the air lift pump performance,
[6]; parameters belong to the functionality of the device includ- is a continuation of a long term program started more than
ing especially, but not exclusively, the flow patterns along the forty years ago by the members of fluid mechanics group in
riser, the air pressure injected to the riser, the air bubble char- mechanical engineering department, Alexandria University
acterization such as its diameter and distribution, and the inlet and their co-workers. Starting by Khalil and Elshorbagy [19]
air flow rate known as operating parameters. While the design and their effort in studying the air lift pump efficiency. Con-
parameters involving the method of air injection, the shape of centrating on wall friction reduction, a newly pump is desig-
injector, the riser diameter, the total length of the riser and the nated which lean on separating the bubbly liquid flow and
static lift. the riser’s solid wall by a thin film of air. This injected film
By fixing the total area and varying the air injection hole of air minimizes the wall friction which leads to an increase
numbers and diameters, Khalil et al. [7] and Qiang et al. [4], in the performance of the air lift pump as well as its efficiency.
various foot piece arrangements are investigated experimen- Followed by Mansour and Khalil [20] and their experi-
tally. It was found that using multiple ports increases efficiency ments regarding various air injection methods and different
instead of using a single port. Fujimoto et al. [8], supported injection pressure, it was concluded that the pump perfor-
these results by using a port of 4 openings .while other tech- mance is highly related to the initial bubble size and its distri-
nique, Kassab et al. [9], focuses on the air injection flow direc- bution, thus this results shows that a multi holes air injector is
tion from radial penetration to swirl injection passing by many preferred over a single hole air injector producing a higher effi-
manufactured designs. In addition, an experiment investiga- ciency value. Going further, Khalil and Mansour [21] pursue
tion shows that changing the injection angle from 90° to their work by introducing a surfactant to the lifted liquid then
22.5° affect the performance and the maximum efficiency of demonstrating its effect on air lift pump performance and effi-
airlift pump positively, Alasadi and Habeeb.[10]. In order to ciency. The use of small concentration (8 10–5 by weight) of
maximize the efficiency, an evolutionary technology, Ahmed surfactant produces an increase in the pump capacity as well as
and Badr [11], to integrate both the radial injector and the its efficiency to an extent of 30 %. Lately, Khalil et al. [7] stud-
axial injector in addition of changing the portion of injected ied the effect of the injection method on the air lift pump per-
air by each injector was experimentally tested and numerically formance by various air injection desk designs for different
validated. Going further, two modes, Ahmed et al. [12], are submergence ratio and air injection pressure. The results of
experimentally tested by introducing a steadily air injection their experiments deduce that the maximum water productivity
and a pulsating flow with numerous frequencies values shows is linked to different air injection design for every submergence
that the pulsating air injection effectively increase the efficiency ratio.
over a wide range of air injection flow rate. Meanwhile, new internationally recognized studies dealing
The submergence ratio, known by dividing the static lift to with not only two phase flow but also three phase flow with
the total riser length, is considered a crucial parameter in air the addition of limestone particles were done by Kassab
Effects of injection mechanism on air lift pump 3
et al. [14,22]. Sooner after, Kassab et al [19] dealt with various filtration system to a pressure regulator (10) where the pressure
air injection techniques in order to improve the efficiency of air is reduced to the working pressure of the experiment. The low
lift pump beside its capacity. working pressure air passes through a rotameter (11) where the
Afterwards, Wahba et al [23] investigate various models air volume flow rate is measured. A thermometer (12) is placed
from analytical one dimensional model to large eddies simula- to measure air temperature before a calibrated pressure gauge
tion (LES). Results shows that both 1-D analytical model and (13) to measure air pressure. The pressure gauge is placed as
large eddies simulation (LES) are in good agreement with the close as possible to the air jacket injector inlet to minimize
experimental data available from Alexandria University pressure drop thus getting a reliable reading to the injection
research program. However, employing volume of fluid pressure.
(VOF) method as a multiphase flow model along with large The air jacket (14) injector consists of 56 holes uniformly
eddies simulation (LES) give good prediction of the different distributed in an array of 7 rows and 8 holes in each circular
flow regimes developing in the vertical upward pipe. section. Each hole is 3 mm diameter as recommended by Kas-
As a continuation of the previous studies related to the air sab et al. [14]. Transparent tanks, hoses, injector as well as up-
lift pump characteristics, the present study begins by validating riser tube were used in addition to a high speed camera for flow
and prove confidence of the results obtained by the rebuilt visualization through these transparent components.
experiment set-up by comparing the obtained experimental Other additional components were used depending on the
results with international accepted sets of results usually cited experiments done; a larger riser of 36 mm diameter was used
by the researchers working in this field. After that, the study as part of the present study. In addition, a restrictor with dif-
directed towards investigating the effect of three parameters ferent opening positions is also used in a part of the study.
related to the inlet injection region of the air lift pump on
the pump performance, namely, the inlet restrictor resistance, 2.2. Test procedures
the upward, downward and sideward injections and the injec-
tor riser diameter. In all the experimental tests, flow visualiza- The experimental procedure is as follows:
tion is used extensively to give inside picture to the variations
of the flow patterns in the initial inlet region as well as along 1. The crane is modified to the desired level of the supply tank
the air lift pump riser tube. corresponding to submergence ratio of 0.4
2. The air compressor is turned on while adjusting the pres-
2. Experimental methods sure regulator valve to the desired working pressure of
the experiment.
2.1. Experimental apparatus 3. Injection air is further regulated to the lowest value of air
flow rate until water reaches the overhead tank.
As Kassab et al [14] is considered an acceptable set of results in 4. Air flow meter, thermometer and pressure gauge readings
the field of air-lift pump study. This evidence came from the are registered as Qair (m3/s), Tair (K) and Pin (Pascal)
high number of citations related to Kassab et al study as indi- respectively.
cated by the international recognized sites as Scopus and goo- 5. Density is computed using ideal gas equation:
gle. Therefore, the present authors decided in the first
beginning to rebuild and test a set-up which represents a close
copy of Kassab et al [14]; thus producing similar experimental Pin
results in order to compare these results with the previous qin ¼ ð1Þ
R:Tair
results of Kassab et al [14] before proceeding to new sets of
experiments. The experimental apparatus of the air lift pump Where qin is air density (Kg/m3) and R is the Gas constant
used in the present study is shown in Fig. 1. (J/kg_sK)
It consists of an acrylic vertical pipe (1) of 24 mm inner
diameter and 4 m long. This up-riser pipe is fed with water 6. The air mass flow rate is then calculated:
through a flexible down-comer (2) connected to a movable
supply tank (3) of 70 cm*70 cm*80 cm that moves up and moair ¼ qin :Qair ð2Þ
down with help of a hand winch crane (4), thus controlling
the desired submergence ratio by creating a specific static
depth, Hs, while the excess flow is drained through the over- 7. A quasi–steady state must be reached before closing the
flow pipe (5). The upriser tube delivers water flow to an over- measuring tank valve.
head tank (6) of 70 cm*100 cm*100 cm vented to the 8. A volume of water, Vw (m3), is collected in a certain time at
atmospheric. The delivery tank contains rocks and specially quasi –steady state.
designed to damp water fluctuations and eliminates any vor- 9. The water mass flow rate is computed from the following
tices, providing a more steady flow circulation and guarantee equation:
an accurate measurement as water flows down to a measuring
tank (7) of 15 cm*20 cm*50 cm with a calibrated scale through VW
mow ¼ qw : ð3Þ
a flexible drain (8). Time
Air is supplied to the air injector through 55 kW Ingersoll
Where qw is water density (Kg/m3).
Rand screw compressor (9). This central compressor delivers
8.2 m3 of air every minute with a maximum pressure of
10. Flow regime in the up-riser pipe is recorded and cap-
8 bar. Air then flows through a mass refrigeration dryer and
tured by a camera fixed location of 2 m height.
4 S.Z. Kassab et al.
11. Air injection is modified to a higher value air flow rate Table 1 Uncertainty of the mea-
and steps (4–10) are repeated. sured variables.
12. In case of any change in the injection or piping, water Quantity Uncertainty (%)
supply source is closed first then air source is closed next
to prevent water from flowing into the air system during Air flow rate 3%
Water flow rate 1.25%
the changing presses.
Temperature 1.17%
13. After components replacement, the above procedure is Pressure 2.5%
repeated.
Fig. 2 Comparison between present study experimental results and Kassab et al. [14] results.
form of bubbles as shown in Fig. 3 using flow visualization. At by any slight increase in air mass flow rate results a remarkable
low air flow rate, Bubbly flow which consists of individuals rise in water productivity until it reaches a maximum value of
bubbles distributed along the pipe is unable to raise the liquid 519 kg/h of water in slug-churn flow regime. The transition
level because of the low upward force exerted by the numerous from slug regime to churn happens while increasing air flow
bubbles, thus the bubbly regime discharge liquids at high sub- rate as the falling liquid film adjacent to the Taylor bubble
merging ratio only where the static lift is considered short and and the wall penetrate the slug below causing a breakdown
the large hydrostatic pressure of long water column helps the in the bridge between two consecutive slugs. This collapse
bubble to easily lift the fluid. As air flow rates increases, bub- leads to a chaotic flow motion described as churn flow pattern.
bly flow is interspersed with some slugs. These slugs are devel- It should be noted that the churn pattern is the main operating
oped from the coalescence of multiple air bubbles as described regime of an air lift pump as the water productivity remains
by Catrawedarma et al. [24]. In slug flow regime, water begins approximately constant through the entire region. The prefer-
to reach the upper tank as air slugs move periodically upward able operating range is in the intermediate regimes known as
while lifting a portion of water. This flow regime is described slug or churn flow regimes where the highest efficiency lies,
Fig. 3 Flow visualization of various flow patterns (a) Bubbly, (b and c) slug, (d and e) slug-churn, (f and g) annular.
6 S.Z. Kassab et al.
Fig. 4 Comparison between the present study results and Taitel et al. [25] flow-pattern map.
Effects of injection mechanism on air lift pump 7
Fig. 8 Injection methods: (A) upward injection (B) downward injection (C) sideward injection.
8 S.Z. Kassab et al.
Fig. 9 Injection methods at low air flow rate < 4 kg/hr: (A) upward injection (B) downward injection (C) sideward injection.
Fig. 10 Injection methods at high air flow rate = 14 kg/hr: (A) upward injection (B) downward injection (C) sideward injection.
vious results shown in Figs. 9 to 12, upward injection was set- the two cases is different. This difference might have an effect
tled as default injection methods to get benefit of relatively on the obtained results. Therefore, the results will be reported
higher efficiency. to study this effect.
On the other hand, from the past experience of the authors The two injector models were fitted with a 36 mm diameter
in the present field of study, and because of the initial plan of up-riser pipe. Figs. 14 and 15 show a minor effect of changing
varying the riser diameter from 24 mm to 36 mm, beside an the inner diameter of the injector at low air flow rate < 4 kg/h.
intension to get a clue to eliminate the effect of every minor for both water productivity and pump efficiency. Meanwhile,
change in the obtained results; two air jacket models were the results of lifting water at high air flow rate divert slightly
designed with the same number of holes of 3 mm each sharing into a higher value in the case of larger inner diameter injector
a similar distribution with a sole difference of axial pipe diam- to 928 kg/h. water mass flow rate compared to 823 kg/h. of
eter. The first injector has inner dimeter of 24 mm, while the water for the smaller inner diameter injector. These two injec-
second one includes a pipe of 36 mm fitted both with the up- tors were also connected to the 24 mm diameter riser pipe to
riser pipe as shown in Fig. 13. Note that, the inlet injection vol- account for the injector’s effect. For the larger injector of
ume outside the riser diameter and before entering the riser in 36 mm inner diameter, Fig. 16 shows that water productivity
Effects of injection mechanism on air lift pump 9
Fig. 11 Variation of water mass flow rate with air mass flow rate for three different injection systems.
Fig. 12 Variation of pump efficiency with air mass flow rate for three different injection systems.
record a lower trend until it reaches a value of 4.45 kg/h. air 4. Conclusions
mass flow rate then exceeds the water lifted by the smaller
injector due to its larger volume capacity. The present experimental study shed some lights on the inlet
Fig. 17 demonstrates lower pump efficiency as a result of injection region of the air lift pump. It started with validated
the contraction fitting between the 36 mm diameter injector and proved confidence of the results obtained by the rebuilt
and the 24 mm up-riser pipe causing a small portion of water experiment set-up by comparing the obtained experimental
to fall back down. However, as air flow rate increases this effi- results with international accepted sets of results usually cited
ciency gap diminishes due to larger water lifted portion at high by the researchers working in this field. Following that, the
air flow rate.
10 S.Z. Kassab et al.
Fig. 14 Variation of water mass flow rate with air mass flow rate for two injections models fitted with 36 mm pipe.
Effects of injection mechanism on air lift pump 11
Fig. 15 Variation of pump efficiency with air mass flow rate for two injections models fitted with 36 mm pipe.
Fig. 16 Variation of water mass flow rate with air mass flow rate for two injections models fitted with 24 mm pipe.
12 S.Z. Kassab et al.
35
30
Submergence ratio=0.4
25
Eficiency %
20
36mm injector itted with 24mm pipe
15
24mm injector itted with 24mm pipe
10
0
0 2 4 6 8 10 12 14 16 18 20
air low rate Kg/hr
Fig. 17 Variation of pump efficiency with air mass flow rate for two injections models fitted with 24 mm pipe.
Declaration of Competing Interest [10] A.A.M.H. Alasadi, A.K. Habeeb, Experimental and numerical
simulation of an airlift pump with conventional and modified air
injection device, J. Eng. 23 (2017) 62–82.
The authors declare that they have no known competing
[11] W.H. Ahmed, H.M. Badr, Dual-injection airlift pumps: an
financial interests or personal relationships that could have
enhanced performance, Part. Sci. Technol. 30 (6) (2012) 497–
appeared to influence the work reported in this paper. 516.
[12] W.H. Ahmed, A.M. Aman, H.M. Badr, A.M. Al-Qutub, Air
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