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https://doi.org/10.1007/s42405-020-00327-x
ORIGINAL PAPER
Abstract
A new combined electric anti-skid braking system of a high-speed unmanned aerial vehicle is designed to improve the stability
and to reduce the system sensor noise. An electric anti-skid braking mechanism model considering the sensor noise effect is
built in MATLAB/Simulink. The stability of a slip ratio braking system and a deceleration braking system is analyzed using
the Routh criterion and Lyapunov stability method. Then the UAV ground taxiing dynamic model is built in LMS Virtual.
Lab Motion. The braking performance and dynamic responses are studied under the control of the designed braking system
using a co-simulation method. Conclusions show that the designed braking control system can solve the sensor noise problem
effectively and the stability and robustness are both ensured under this control law.
Keywords High-speed UAV · Electric brake · Stability analysis · Braking system design · Sensor noise
1 Introduction into one stable region and one unstable region (see Fig. 1). If
the working point of the braking system located on the curve
The braking system malfunction, various runway surfaces negative slope part can be adjusted to the positive slope part
and landing gear failure all lead to aircraft accidents during on the left side of the red dashed line in Fig. 1, the braking sys-
the take-off and landing process [1]. Comparing to manned tem is regarded as stable [6]. If the braking system is unstable,
aircrafts, accidents are more likely to occur on unmanned increasing braking torque would decrease the UAV accelera-
aerial vehicle (UAV) due to lack of detectability, unreliable tion so that the braking wheel slippage would be more serious
communication links and various landing environments [2]. [7], resulting in lower braking efficiency, landing gear vibra-
As one of the core technologies of landing gear design [3], tion and also the UAV may veer off the runway due to the
braking system has great influence on the security, reliabil- asymmetry of the braking torques. Therefore, it is important
ity and stability of the UAV, which demands high control to study the UAV braking system and to analyze the system
precision and strong robustness of the braking system [4]. instability mechanism in order to improve the UAV braking
A nonlinear system stability can be defined as the ability and taxiing stability during the rollout process [8].
that whether the system can reach an equilibrium state after Hydraulic braking system is widely used in traditional
a disturbance appears [5]. The stability problem of a UAV landing gears. However, the heavy weight, oil leakage, a
anti-skid braking system results from the nonlinearity of the large amount of fuel consumption [9] and some vibration
braking wheel longitudinal forces on the ground. Based on problems including shimmy, gear walk, squeal and chat-
the nonlinear relationship between the wheel slip ratio and the ter [10] resulting from hydraulic braking mechanisms all
tire frictional coefficient, the parameter plane can be divided bring difficulties in landing gear and braking system design.
While it is more economical, safe, easy to detect and repair
B Qiaozhi Yin and is of fast response in an electric braking system [11,
yinqiaozhi@nuaa.edu.cn 12]. The electric braking system was developed and the
1 system components tests were carried out firstly in 1980s
State Key Laboratory of Mechanics and Control of
Mechanical Structures, Key Laboratory of Fundamental [13, 14]. In 1990s, a flight test using the electric brak-
Science for National Defense-Advanced Design Technology ing system was accomplished on F-16 Block60 [15, 16].
of Flight Vehicle, College of Aerospace Engineering, Nanjing In the modeling and designing of electric braking system,
University of Aeronautics and Astronautics, Nanjing 210016, Goodrich [17] and Honeywell [18] both designed electric
China
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where U d is the armature voltage, I d is the armature cur- 2.4 Braking Pads Model
rent, E d is the counter electromotive force (EMF), Rd is the
armature circuit resistance. T l is the electromagnetic time The braking torque is generated by the braking pressure on
constant, Tl LRdd . L d is the winding inductance. the braking pads when the wheel is rotating and a relative
The transfer function of the EMF and current is expressed motion exists between the stators and rotors. The lead screw
as: is regarded as a spring with high stiffness K t , thus the braking
pressure on a lead screw can be calculated as:
E d (s) Rd
, (2)
Id (s) − IdL (s) Tm s
Fb K t (lball − cb ), (7)
where I dL is the motor load current, T m is the electric traction
system time constant, Tm CJme CRmd , J m is the rotational inertia where cb is the interval between the stators and rotors before
of the rotor, C e is the back EMF coefficient, C m is the motor the braking system starts to work. The braking torque M b
torque coefficient. can be given by:
The input of the DC motor inverter is the control volt-
Rs + r r
age of the DC governor system U k , and the output is the Mb μmc Nmc n t Fb × , (8)
motor voltage U d . The transfer function of the inverter can 2
be expressed by a first-order process with time delay:
where nt is the number of the electro-braking actuator on a
Ud (s) Ks braking wheel, μmc is the frictional coefficient between the
W (s) , (3) rotors and stators, N mc is the number of the friction surface,
Uk (s) Ts s + 1
Rs is the external radius of a stator, r r is the inside radius of
where K s , T s are the amplification factor and time constant a rotor.
of the silicon controlled rectifier. The parameter values related to the braking actuators and
The parameter values related to the braking motor are braking pads are listed in Table 2 in Appendix A.
listed in Table 1 in Appendix A.
2.5 Speed Sensor Model
2.3 Electro-braking Actuator Model
Speed sensors in the electric braking system include a sensor
One end of the speed reducer is connected with the motor measuring the UAV velocity V x and a sensor measuring the
rotor, while the other end is connected with the screw. The wheel rotational speed ωb . The noise interference that the
whole load torque T L on the motor rotor includes screw actu- speed sensors bring to the braking system should be consid-
ator torque T M , screw resisting torque T D , screw frictional ered when building the sensor models. The UAV velocity is
torque T bf and speed reducer frictional torque T rf , which can difficult to measure directly so that the UAV taxiing accel-
be expresses as: eration is measured firstly and then the velocity is obtained
TM + TD + Tbf + Trf by the integral of the acceleration [34, 35], while the wheel
TL , (4) speed can be obtained directly by the rotational speed sensor.
n r ηm
Therefore, the noise effect on the UAV velocity measurement
where nr is the reduction ratio of the reducer, ηm is the gear- is greater than that of the wheel speed. Previous studies [36,
ing efficiency. The screw turns the rotation into a rectilinear 37] indicate that white Gaussian noise can be used to simulate
motion to compress the braking pads to produce braking the noise when measuring velocities of vehicles and aircrafts.
torque. The relation between the axial pressure F b and the The measuring noises on the velocity V x and the wheel speed
actuator torque on the screw can be given by: ωb are shown in Fig. 5. They are simulated by digitized dis-
crete Gaussian white noises in the model respectively, which
Fbl0 are both generated by a MATLAB command wgn.
TM , (5)
2π ηm
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rotating direction. Thus the dynamic equation of the braking The stability of a linear system is only related to the inher-
wheel rotation is given by: ent characteristics of the system, which can be reflected by the
poles of the system transfer function if there is no feedback
μ(σ ) × Fz × Rg − Mb in the system. In order to study the stability of system (14),
ω̇b , (11)
Jr the system equilibrium point should be found out and the
neighborhood of the equilibrium point should be linearized
where F z is the ground reaction force on a tire, ω̇b and J r at first. And then, the system stability can be determined by
are the angular acceleration and the rotational inertia of a the eigenvalue sign of the characteristic equation based on
braking wheel, respectively. Lyapunov first method. Here, the equilibrium point is defined
Also, the UAV forward direction is defined as the posi- as σ̇ 0, where the wheel slip ratio σ σ . That is to say, the
tive direction of the dynamic system. Therefore, the dynamic braking wheel slip ratio could remain constant at the equi-
equation of the UAV taxiing motion is: librium point. Thus Eq. (14) could be written as:
−μ(σ ) × Fz
V̇x , (12) Jr (1 − σ )
mb M b Fz × μ(σ ) × + Rg , (15)
m b Rg
where mb is the mass of a braking dynamic system. Equa-
tions (11), (12) form the equation set of this system and can where M b and μ(σ ) are the wheel braking torque and
describe the system kinestate and motion status. From Fig. 3, frictional coefficient at the system equilibrium point, respec-
it can be seen that the input of a braking control system is the tively.
wheel slip ratio, while the output is the braking torque on the According to the quasi steady state theory mentioned in
wheel. However, for a braking dynamic system, the input is the previous research [41], it could be assumed that the sys-
the braking torque and the output is the wheel slip ratio, as tem velocity is constant in a very short time. Therefore, the
shown in Fig. 8. The open-loop transfer function G σ (s) of the braking torque and the slip ratio of the wheel in the neigh-
slip ratio braking dynamic system can be obtained without borhood of the system equilibrium point can be expressed
the consideration of a braking control unit. as:
According to the definition of an anti-skid braking system
σ̇ Vx Jr Jr (1 − σ )
stability in Introduction, analysis of the slip ratio braking Mb + Fz μ(σ ) + Rg
Rg m b Rg
dynamic system stability is to study the influence of braking
torque on braking wheel slip ratio. As a result, the braking Jr (1 − σ )
− Fz μ(σ ) + Rg ,
torque and the slip ratio should be expressed by Eqs. (11) and m b Rg (16)
(12). Equation (9) can be rewritten as below by a derivation ∂σ ∂(σ − σ )
σ̇ σ̇ . (17)
with respect to time t: ∂t ∂t
V̇x σ̇ · Vx If
ω̇b (1 − σ ) − (13)
Rg Rg ∂μ(σ )
μ̇(σ ) |σ σ , (18)
∂σ
then
σ 1
Mb σ̇ ×Vx Jr
+ μ̇(σ )
× Fz μ(σ ) Jrm(1−σ )
+ R − F μ(σ ) Jr (1−σ )
+ R |σ σ
σ ×Rg ∂μ(σ ) b Rg
g z m b Rg g
Rg (19)
V x Jr
.
σ̇ μ̇(σ )×Fz (1−σ ) Rg2
σ + mb + Jr
Vx
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The open-loop transfer function of the linearized braking According to the Routh stability criterion, the necessary
wheel dynamic system in the neighborhood of the system and sufficient conditions of the stable closed-loop braking
equilibrium point could be obtained by using Laplace Trans- system are that all the terms in the first column in the Routh
form in Eq. (19): table are larger than 0:
⎧
Rg
⎪ K d Rg
⎪
⎪ 1+ >0
G σ (s)
V x Jr
. (20) ⎪
⎪ V x Jr
⎪
⎪
s+ μ̇(σ )×Fz (1−σ )
+
Rg2 ⎪
⎨ μ̇(σ ) × F (1 − σ ) R 2
Vx mb Jr z g K p Rg
+ + > 0. (24)
⎪
⎪ Vx mb Jr V x Jr
⎪
⎪
As a result, the characteristics of the closed-loop braking ⎪
⎪
⎪
⎪ K i Rg
system could be studied by adding a classic PID control unit ⎩ >0
V x Jr
in the slip ratio braking wheel dynamic system. The effect of
the PID control parameters on the system stability is analyzed After simplifying Eq. (24), the value ranges of K p , K i , K d
below. The PID control law is given by: are obtained:
de(t) ⎧
u(t) K p e(t) + K i e(t)dt + K d , (21) ⎪
⎪ V x Jr
dt ⎪
⎪ Kd > −
⎪
⎪ Rg
⎪
⎪
where e(t) is the error of the actual and expected values of ⎨ (1 − σ )Jr
K p > −μ̇(σ ) × Fz + Rg . (25)
the system input, u(t) is the output of the control unit. K p , K i , ⎪
⎪ m b Rg
⎪
⎪
K d are the proportional, integral and differential coefficients. ⎪
⎪
⎪
⎪
The transfer function of the closed-loop slip ratio braking ⎩
system can be obtained: Ki > 0
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From Eq. (33), the characteristic equation of the closed- tion braking system is unstable. That is to say, once working
loop braking system is given by: point is located in the negative-slope segment of the curves in
Fig. 7, the braking wheel would get locked owing to the sys-
K d Rg 3 K p Rg K d Rg Fz μ̇(σ )
Dτ (s) s + 1+ + × (1 − σ ) s 2 tem instability and a severe accident may occur. As a result,
Jr g Jr g Jr g mb V x
2
the robustness and adaptability of the deceleration braking
Fz μ̇(σ ) (1 − σ ) R g system are poor especially the runway condition is varied.
+ +
Vx mb Jr
K p Rg Fz μ̇(σ ) K i Rg
+ × (1 − σ ) + s
Jr g mb V x Jr g 4 Anti-skid braking control system design
K i Rg Fz μ̇(σ )
+ × (1 − σ ). (33)
Jr g mb V x According to the features of the two brake types above, a com-
bined electric anti-skid braking control system is designed. A
The first column in the Routh table can be acquired based distribution coefficient χ ∈ [0, 1] is introduced to represent
on the Routh stability criterion. Therefore, the necessary and the proportion the slip ratio brake occupies in the combined
sufficient conditions of the stable closed-loop braking system braking control system, while 1 − χ is the proportion the
are: deceleration brake accounts for. Through the stability analy-
⎧ sis in this section and the simulation in Sect. 6, the designed
⎪ K d Rg
⎪
⎪ >0
⎪
⎪ Jr g combined braking control system is proved to possess sev-
⎪
⎪
⎪
⎪ K p Rg K d Rg Fz μ̇(σ ) eral advantages such as: this control system is as stable as the
⎪
⎪ × (1 − σ ) > 0
⎪
⎪
1+ +
⎪
⎪ Jr g J r g mb V x slip ratio system, and also the sensor measuring noise can be
⎪
⎪
⎪
⎨ Fz μ̇(σ ) (1 − σ ) Rg2 K p Rg (1 − σ ) K i Rg reduced at the same time.
+ + × + . The open-loop tSec transfer function G λ (s) of the com-
⎪
⎪ V x m b Jr Jr g m b Jr g
⎪
⎪ bined braking wheel dynamic system in the neighborhood of
⎪
⎪ K d K i Rg2 Fz μ̇(σ )(1 − σ )
⎪
⎪ the system equilibrium point is:
⎪
⎪ − >0
⎪
⎪ Jr g m b V x + Fz μ̇(σ )(1 − σ ) + (K p + K d )Rg Jr gm b V x
2 2
⎪
⎪
⎪
⎪ χ g + (1 − χ ) Jr gg s + Fz μ̇(σ ) (1 − σ )
R R
⎪
⎪ K R F μ̇(σ )
⎩ i g · z (1 − σ ) > 0 V x Jr mb V x
Jr g mb V x G λ (s) . (35)
μ̇(σ )×Fz (1−σ ) Rg2
(34) s+
Vx m b + Jr
The fourth inequality in Eq. (34) shows that when μ̇(σ ) <
0, no matter what values of K p , K i , K d are, the decelera- Thus the closed-loop transfer function of the combined
PID braking control system is:
G PID × G λ (s)
G cλ (s)
1 + G PID × G λ (s)
+ K d s × χ g + (1 − χ ) Jr gg s + Fz μ̇(σ ) (1 − σ )
Ki R R
Kp + s V x Jr mb V x
. (36)
2
s + Fz μ̇(σ ) (1−σ Fz μ̇(σ )
) Rg Ki Rg Rg
mb + Jr + (K p + s + K d s) × χ + (1 − χ ) Jr g s + (1 − σ )
Vx V x Jr mb V x
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2
F z μ̇(σ ) (1 − σ ) R g
Dλ (s) s 2 + + s
Vx mb Jr
Rg Rg Fz μ̇(σ )
+(K p s + K i + K d s 2 ) · χ + (1 − χ ) s+ (1 − σ )
V x Jr Jr g m V
b x
(1 − χ )K d Rg 3 (1 − χ )K p Rg K d Rg (1 − χ )Fz μ̇(σ )
s + 1+ + · (1 − σ ) + χ s 2 (37)
Jr g Jr g Jr V x mb g
2
μ̇(σ ) · Fz (1 − σ ) Rg K p Rg (1 − χ )Fz μ̇(σ ) (1 − χ )K i Rg
+ + + (1 − σ ) + χ + s
Vx mb Jr V x Jr mb g Jr g
K i Rg (1 − χ )Fz μ̇(σ )
+ (1 − σ ) + χ .
V x Jr mb g
χ> . (39)
z μ̇(σ ) Equations (39) and (41) indicate that if χ satisfies the
1 + Fm bg
(σ − 1)
inequality (42) below, the combined braking control system
The third inequality shows that if A > 0, the denominator is always stable:
is larger than 0 and also, the sum of the third and the sixth
terms in the numerator is larger than 0. Therefore, so long as
the sum of the other six terms in the numerator is larger than
0, the third inequality is always larger than 0. That is:
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⎧ ⎫
Fz μ̇(σ ) (1−σ )K p
⎨ Fz μ̇(σ ) (1−σ )Jr ⎬
m b g (σ − 1) m b Rg + Rg + mb g
max , < χ < 1.
⎩ 1 + Fz μ̇(σ ) (σ − 1) Kp Fz μ̇(σ )(1−σ )
−1 ⎭
mb g mb g
(42)
1
L ρV 2 Sw C L ,
5 UAV ground taxiing dynamic model 2 x
1
D ρVx2 Sw C D , (44)
Based on the braking wheel dynamic model in Sect. 3, the 2
1
UAV ground taxiing dynamic model is built in this section MR ρVx2 Sw CMR ca ,
and the UAV braking performance and dynamic responses 2
will be studied under the control of the designed braking sys- and the drag parachute force F c and elevator rudder force
tem. Due to that the anti-skid braking control system has main L t are:
influence on longitudinal motion and performance during the
⎧1
UAV rollout process, in order to improve the computational ⎨ 2 ρVx2 Sc C Lc t1 0 ≤ t1 ≤ 1
efficiency and at meanwhile to ensure the modeling precision, Fc 21 ρVx2 Sc C Lc t1 > 1&Vx > vd , (45)
⎩
a three-DOF (including forward motion, vertical motion and 0 Vx ≤ vd
pitching motion) UAV taxiing dynamic model is established. 1
The UAV is assumed to be symmetric and the also the lat- L t ρVt2 St C Lα,t ηe δe , (46)
2
eral motion is neglected. The origin of the body axis system
Ob xb z b is fixed at the UAV gravity center. Ob xb is the axis of where M is the UAV mass, G is the UAV gravity, L, D are
symmetry. Ob z b is located in the UAV symmetry plane and the lift and drag, f xn , f xm are the nose and main tire frictional
is also vertical to Ob yb . forces, Pn , Pm are the nose and main tire ground vertical
The force analysis diagram of the three-DOF UAV taxiing forces. I y is the UAV inertia moment about Ob yb . θ is the
and braking dynamic model is shown in Fig. 10. Sev- UAV pitch angle. an , am are the distances from the nose and
eral forces including the gravity, aerodynamic force, drag the main landing gear to the UAV gravity center along Ob xb
parachute force, rudder, tire forces and also the shock direction. hn , hm are the vertical distances from the UAV grav-
absorber force on the landing gear are applied on the UAV ity center to the touchdown points of the nose and main tires,
during the taxiing process. The UAV ground taxiing and brak- respectively. x a , za are the projector distances between the
ing dynamic equations can be obtained through Newton’s aerodynamic center and the UAV gravity center along Ob x b
second law: and Ob zb . cd is the distance between the drag parachute force
⎧ and the gravity center. ct is the projector distance between the
⎪
⎪ M ẍb −D − Fc − f xn − 2 f xm elevator force and the gravity center along Ob x b . MR is the
⎪
⎪
⎨ M z̈ G − L − L − P − 2P aerodynamic pitching moment. ρ is the air density, S w is the
b t n m
, wing surface area. C L , C D , C MR are the lift, drag and pitching
⎪
⎪ I y θ̈ Pn an cos θ − 2Pm am cos θ − ( f xn h n + 2 f xm h m )
⎪
⎪
⎩ − L x + Dz + F c − L c + MR
coefficients respectively. ca is the mean aerodynamic chord.
a a c d t t
St , and Sc are the elevator rudder and drag parachute areas,
(43) C Lα.t and CLc are the lift and drag coefficients of the elevator
rudder and drag parachute respectively. t I is the rollout time
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Fig. 11 Simulation results using the slip ratio braking system on dry runway
from the moment the aircraft touches the ground. ηe is the coefficient χ is set as 0.9 in the combined braking control
efficiency of the elevator control surface, δe is the control system.
surface deflection. V t is the velocity at the horizontal tail. The parameter values related to the UAV taxiing dynamic
model and anti-skid braking control laws are listed in Tables 3
and Tables 4 in Appendix A.
The three-DOF UAV taxiing and braking dynamic model The electric slip ratio and combined braking control systems
built in LMS Virtual. Lab Motion and the electric anti-skid designed in Sect. 3 and 4 are both simulated to study the
braking control system built in MATLAB/Simulink are co- braking performance during the UAV rollout process on a dry
simulated to study the performance and stability of the slip runway. The simulation results using the slip ratio braking
ratio and combined braking control systems on different run- system and the combined braking system are demonstrated
way surfaces. The UAV initial landing velocity is 110 m/s in Figs. 11 and 12.
and only the drag parachute is used to decelerate the UAV From Figs. 11 and 12, it can be seen that under the control
at this phase. When the UAV velocity decreases to 100 m/s, of the slip ratio braking system, the UAV can stop in 14.3 s
the braking control system starts to work. The distribution and the braking distance is about 745 m. While under the
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Fig. 12 Simulation results using the combined braking system on dry runway
control of the designed combined braking system, the UAV 6.2 Wet Runway
stops in a longer time of 15.2 s and the taxiing distance also
increases to 805 m. This is due to that the braking wheel The simulation results using the slip ratio braking system
slip ratio is always around the expected value under the slip and the combined braking on the wet runway are illustrated
ratio control, resulting in the maximum tire frictional coef- in Figs. 13 and 14.
ficient and a higher braking efficiency. However, the input Figures 13 and 14 show that the tire frictional coefficients
of the combined braking system is a sum of two weighted decreases on the wet runway so that the UAV stops in 21.5 s
values λχ σ +(1 − χ )τ . As a result, the actual slip ratio is and the braking distance increases to about 1000 m. The brak-
not necessarily located at the expected point so that the tire ing duration are nearly the same on the wet runway under
frictional coefficient is lower than the maximum value, and these two braking systems, indicating that the effect of the
also the braking efficiency decrease a little. landing environment variation under the combined braking
Nevertheless, comparing Figs. 11 with 12, we can see system is less than that under the slip ratio braking system.
that the wheel slip ratio and the braking torque vibrate more Therefore, the combined braking system is of good robust-
gently during the medium–high speed phase under the com- ness and adaptability. In addition, the wheel slip ratio and the
bined braking control system. These results indicate that the braking torque both vibrate severely in the slip ratio braking
application of this designed combined braking control law control system. While under the combined brake control,
can reduce the influence of the sensor noise on the braking there still exists little influence of the sensor noise on the
system effectively in the case of little effect on the braking whole braking system.
efficiency. Figures 11c, d and 12c, d still show that during
the low speed phase, slipping phenomenon happens in both
these two control systems.
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Fig. 13 Simulation results using the slip ratio braking system on wet runway
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Fig. 14 Simulation results using the combined braking system on wet runway
3. Simulation results show that the designed combined Compliance with Ethical Standards
braking control system can solve the sensor noise prob-
lem effectively and the system vibrates more gently. In Conflict of interest The authors declare that they have no conflict of
interest.
addition, the effect of the landing environment variation
under the combined braking system is less than that under
the slip ratio braking system, indicating that the stability
and robustness are both ensured under this control law. Appendix A
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Table 1 Parameters and their values used in the braking motor Table 4 Parameters and their values used in the anti-skid braking con-
trol laws
Parameter Value
Parameter Value
Amplification factor of silicon controlled rectifier, K s 10
Time constant of silicon controlled rectifier, T s 0.000125 s Proportional coefficient in slip ratio brake control unit, K pv 160
Armature circuit resistance, Rd 6.3 Integral coefficient in slip ratio brake control unit, K iv 80
Electromagnetic time constant, T l 0.00098 s Differential coefficient in slip ratio brake control unit, K dv 5.5
Electric traction system time constant, T m 0.004 s Proportional coefficient in braking pressure control unit, K pt 2
Back EMF coefficient, C e 0.18 Integral coefficient in braking pressure control unit, K it 0.03
Proportional coefficient of rotor rotational speed 12 Differential coefficient in braking pressure control unit, K dt 0.01
controller, K pmn Proportional coefficient in deceleration brake control unit, 48
Integral coefficient of rotor rotational speed controller, 2 K pvo
K imn Integral coefficient in deceleration brake control unit, K ivo 0.5
Proportional coefficient of current controller, K pmi 3 Differential coefficient in deceleration brake control unit, 0.1
Integral coefficient of current controller, K imi 37 K dvo
Table 2 Parameters and their values used in the braking actuators and
braking pads
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