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DISTRIBUTION SOLUTIONS

PDCOM
Installation Manual

Contents
1. Introduction 3
2. Environmental aspects 4
3. Unpacking, inspection and storage 5
4. Precondition for PDCOM installation 6
5. PDCOM interface Mounting (with VPIS) 7
6. PDCOM interface Mounting (without VPIS) 12
7. PDCOM Mounting 14
8. Connection 18
9. Removal, repair and replacement 19
10. Installation Kit 20
11. Accessories and ordering data 21
12. Glossary 22

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Disclaimer Conformity
The data, examples and diagrams in this manual are The products listed in the document comply with
included solely for the concept or product the directive of the Council of the European
description and are not a statement of guaranteed Communities implemented by the laws of the
properties. All persons responsible for applying the Member States relating to electromagnetic
equipment described in this manual must ensure compatibility (EMC Directive 2004/108/EC) and
that each intended application is suitable and concerning electrical equipment for use within
acceptable, and that all applicable safety or other specified voltage limits (Low-voltage directive
operational requirements are complied with. In 2006/95/EC). Such conformity is the result of tests
particular, all risks in applications where a system conducted by ABB in accordance with product
failure and/or product failure would create a risk of standards EN50263 and EN60255-26 for the MEC
harm to property or persons (including but not directive and with product standards EN 60255-1
limited to personal injuries or death) shall be the and EN 60255-27 for the low voltage directive.
sole responsibility of the person or entity who/that
applies the equipment, and such parties are hereby
requested to ensure that all measures are taken to
exclude or mitigate such risks.
This document has been carefully checked by ABB
but discrepancies cannot be completely ruled out. If
discrepancies are detected, the reader is kindly
requested to notify the manufacturer. With the
exception of explicit contractual commitments, in
no event shall ABB be responsible or liable for any
loss or damage resulting from use of this manual or
application of the equipment.
2 PDCOM – INSTALLATION MANUAL

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Safety Information Table of contents
Dangerous voltages can occur on the 1. Introduction 3
connectors, even when the auxiliary 1.1 Intended recipients 3
voltage has been disconnected. 1.2 Product documentation 3
1.3 Revision history 3
1.4 Related documentation 3
Non-observance can result in death, 1.5 Symbols 3
personal injury or substantial property 2. Environmental aspects 4
damage. 2.1 Sustainable development 4
2.2 Disposing of the product 4
2.3 Applicable directives, standards and
Only a competent electrician must be compliance 4
allowed to perform the electrical 3. Unpacking, inspection and storage 5
installation tasks. 3.1 Removal of transport packaging 5
3.2 Product identification 5
3.3 Checking delivery items 5
National and local electrical safety 3.4 Inspecting the device 5
regulations must always be followed. 3.5 Returning devices damaged in transit 5
3.6 Storage 5
4. Precondition for PDCOM installation 6
4.1 Checking environmental conditions and
installation space 6
SWICOM must be earthed 5. PDCOM interface Mounting (with VPIS) 7
6. PDCOM interface Mounting (without VPIS) 12
7. PDCOM Mounting 14
7.1 Checking environmental conditions and
installation space 14
7.2 Hardware interfaces 15
7.3 Electrical Diagrams for connections 16
8. Connection 18
8.1 Required tools 18
8.2 Connecting wires 18
8.3 Protective earth connection 18
8.4 Power supply connection 18
8.5 Serial communication connection 18
9. Removal, repair and replacement 19
9.1 Product lifecycle 19
9.2 Device info 19
9.3 Removal of the device 19
9.4 Repairs 19
9.5 Replacement of the device 19
10. Installation Kit 20
11. Accessories and ordering data 21
12. Glossary 22
 D IS TR I BUTI ON SOLUTI ONS 3

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1. Introduction

The installation manual contains instructions on 1.5 Symbols

how to install PDCOM. The manual describes
The electrical warning icon indicates the
procedures for mechanical and electrical
presence of a hazard which could result
installation. The chapters are set out in the order in
in electrical shock.
which the device should be installed and connected
to the circuit breaker.

The warning icon indicates the presence

of a hazard which could result in
1.1 Intended recipients personal injury
This manual is for use by the personnel responsible
for installing the product hardware.
The installation personnel must possess basic The caution icon indicates important
knowledge about handling electronic equipment. information or warnings related to the
subject discussed in the text. It might
indicate the presence of a hazard which
could result in damage to software,
1.2 Product documentation equipment or property.
The Installation manual contains instructions on
how to install PDCOM. The manual describes
The information icon alerts the reader of
procedures for mechanical and electrical
important facts and conditions.
installation. The chapters are set out in the order in
which the device should be installed and connected
to the switchgear.

The tip icon indicates advice on, for

example, how to design your project or
1.3 Revision history use a certain function.
Document Product series History
revision/date version
2020-09-13 2.1 First release Although warning hazards are related to personal
injury, it is necessary to understand that under
certain operational conditions, operation of
damaged equipment may result in degraded
Download the latest documents from
process performance leading to personal injury or
the ABB web site
death. Therefore, comply fully with all warning and
caution notices.

1.4 Related documentation

Product series- and product specific manuals can be
downloaded from the ABB web site.
4 PDCO M – INSTALLATION MANUAL

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2 Environmental aspects

2.1 Sustainable development 2.3 Applicable directives,

Sustainability was taken into account from the time standards and compliance
product design began and included the pro-
The following directives, standards and compliances
environmental manufacturing process, long life,
are applicable to PDCOM:
operation reliability and disposal of PDCOM.
• Electrostatic Discharges Immunity test
The choice of materials and the suppliers was made
• Radiated Electromagnetic RF- Field immunity test
in accordance with the EU RoHS directive 2011/65/
• Conducted Low Frequency Immunity test
EU of the European Parliament and of the council of
• EFT Immunity test: EN61000-4-4
8 June 2011 on the Restriction of Hazardous
• Surge immunity: EN61000-4-5
Substances in electrical and electronic equipment
• Common Mode Conducted RF-Immunity test:
(RoHS Directive).
EN61000-4-6
PDCOM complies with the maximum values for lead
• Power frequency magnetic field Immunity test:
(Pb), mercury, hexavalent chromium, polybrominated
EN61000-4-8
biphenyls (PBB), polybrominated diphenyl ethers
• Slow Damped Oscillatory Wave Immunity test
(PBDE) and cadmium.
• DC Voltage Dips, Interruptions and Variations
Pursuant to EU-regulation REACH that came into
• AC component (Ripple) in DC
force on 1 June 2007, the products are solely non-
• Pulse Magnetic Field Immunity test
chemical. Moreover, the products supplied will not
• Low Frequency conducted disturbances Immunity
release any substances under normal and
test
reasonably foreseeable application circumstances.
• Conducted Field emission test: CISPR 11
• Radiated Field Emission test

2.2 Disposing of the product For VPIS systems supported:

Definitions and regulations concerning hazardous • IEC 62271-206: Voltage presence indicating systems
materials are country-specific and change as for rated voltages above 1 kV and up to and including
52 kV
knowledge of materials increases. The materials
• IEC 61243-5:1997: Live working - Voltage detectors -
used in this product are typical for electric and
Part 5: Voltage detecting systems (VDS)
electronic devices.
All parts used in this product are recyclable. When
disposing of PDCOM or its parts contact a local
waste handler who is authorized and specialized in
disposing of electronic waste. These handlers can
sort the material by using dedicated sorting
processes and dispose of the product in accordance
with local requirements.

Table 1: Product composition

PDCOM Parts Material

Case Parts and screws Steel
Case Metal
Electronic modules Various
Package Box Cardboard
Attached material Manuals Paper
 D IS TR I BUTI ON SOLUTI ONS
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3 Unpacking, inspection and storage
3.1 Removal of transport
packaging
PDCOM requires careful handling.
1. Examine the delivered products to ensure that
they have not been damaged during transport.
2. Remove the transport packing carefully without
force.
The cardboard packaging material is 100%
recyclable.
3.2 Product identification
The identification label of PDCOM is
behind the PDCOM. The label gives the
following information: part number,
serial number and product code.
Figure 1: Identification label on backplate
The Serial Number is an important traceability tool
for the user and for manufacturer.
5
3.3 Checking delivery items
Check that the items received comply with those
listed in the delivery documents.
3.4 Inspecting the device
PDCOM requires careful handling before installation
on site.
• Check the device to see if any damage occurred
during transportation
If the device has been damaged during
transportation, lodge a claim with the transport
contractor, and notify the local ABB representative.
3.5 Returning devices damaged
in transit
If damage has occurred during transport,
appropriate actions must be taken against the final
carrier. Please inform the nearest ABB office or
representative. ABB should be notified immediately
if there are any discrepancies in relation to the
delivery documents.
3.6 Storage
If PDCOM is stored before installation, it must be
kept in its original transport packaging in a dry and
dust free place. Comply with the environmental
requirements given in the technical manual.
6 PDCO M – INSTALLATION MANUAL

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4 Precondition for PDCOM installation

• VPIS/VDS tested 4.1 Checking environmental

The following table shows which VPIS (also called as conditions and installation
VIS) and VDS has been tested.
space
ABB ID number Coupling Nominal Voltage
capacitance (pF) (kV) The mechanical and electrical environmental
3WDA020579P0001 10:40 3:24 conditions at the installation site must be within the
3WDA038144P0001 10:40 3:24 limits described in the technical manual.

In case VPIS/VDS used is not present in the table it
has to follow the minimum Capacitance Range
requirement reported below:
• Capacitive coupler requirements
15:250 (pF) - above 50(pF) is preferable
• Avoid installation in dusty, damp places
Avoid places susceptible to rapid temperature
variations, powerful vibrations and shocks, surge
voltages of high amplitude and fast rise time,
strong induced magnetic fields or similar extreme
conditions.

• Installation
• SWG shutdown
The protection class of the device is IP54 from the
Note on safety at work
front side and IP20 from the backside. It is
All relative work and operating procedures must be
therefore suitable for outdoor installation. The
carefully carried out by trained specialists familiar
unit is designed to be installed on the front door
with the installation, taking into account all the
of the panel, however it can be integrated in an
relative safety regulations according to the IEC and
enclosed cabinet too, protected from excessive
other relevant professional bodies, as well as any
heat, humidity and dust. The unit can function in
local and work regulations and instructions.
any other position.

• Ground busbars
• Check that sufficient space is available
Earthing the switchgear
Sufficient space is needed on top and in front to
Connect main earthing bar with connections
allow access to wires and to enable maintenance
provided in every panel. Ensure protection for the
and future modifications.
wiring connection of the floor frame or the
erected raised false floor. Connect the earthing
• Environmental conditions
conductor from the earth electrode, preferably via
The equipment will operate within the specified
a removable bolted connection for testing
tolerances only if the following environmental
purposes, to the main earthing bar of the
conditions are respected:
switchgear.
Ambient temperature range: -20 °C to +55 °C
Storage temperature range: -30 °C to +70 °C
• Case 1: Identification of VPIS/VDS
Ambient humidity: 0 – 95% non-condensing

• Case 2: identification of coupler placement

• Grounding the device
(in case VPIS/VDS is not present and a
Unwanted transients must be eliminated
dedicated coupler is required)
(lightning protection). Comply with EMC
requirements.
 DISTRIBUTION SOLUTIONS 7

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5 PDCOM interface Mounting (with VPIS/VDS)

Hardware interfaces (PDCOM interface)

The following interfaces are located on the
backplate of the device:
• 1 connector for PDCOM (J10)
- The connector is standard DB9 straight-through
• 1 connector for VPIS/VDS (J12) (Phoenix connector)
• 1 connector for CAP divider (J11)

Figure 2: PDCOM interface: connection to PDCOM, Dsub9 connector

and PDCOM interface: connection to VIS, Phoenix connector

The dimensions of PDCOM interface are the

following (mm):
8 PDCOM – INSTALLATION MANUAL

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5 PDCOM interface Mounting (with VPIS/VDS)

Commercial code: 1VCF681000S0104

If the device is installed inside an enclosed

cabinet, please check that there is enough
space all round so that the connectors and
cables can be fitted.
In case the device is installed in the front door of
the panel (low voltage area) the following
procedure must be used. It is made by following
steps:
• Step 1: Identify the VPIS/VPIS

Figure 3: VIS

•Step 2: VPIS/VDS Wires connection options

- Option 1: choose a VIS interface with the

same connector of your VPIS/VDS, so you
can connect the wires to the VIS interface
and the to the VPIS/VDS with very short
wires or if not possible shielded wires.

Figure 4: VIS interface connection

- Option 2: if VIS interface connectors are

different from your VPIS/VDS connectors
you can make 3 adapter cables. These
cables should be very short (3 centimeters
maximum).
DISTRIBUTION SOLUTIONS 9

Figure 5: Adapter cables

- Case 3: if adapter cables need to be longer

than 3 centimeters a shielded wire must be
used and the shield must be connected to
the VPIS/VDS cables earth (see Figure 8 and
Figure 10 for hearth connection).

Figure 6: Shielded adapter cables

10 PDCOM – INSTALLATION MANUAL

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• Step 3: install the VIS interface:
- Connect the 3 phases (see connector J11 in
Figure 18). The VPIS/VDS should be
connected in series, between the capacitor
divider (4.1a) and the VPIS/VDS (4.1b).

Figure 7: VIS interface connection with VPIS/VDS

What is key with the grounding in general is to

avoid ground loops. For this reason, the shield of
the cable connecting the capacitive coupler to the
installation kit should be grounded on one side
only. We strongly advise to connect the shield to
the installation kit.
Option 1: connect wires shields and VIS interface
ground to the same hearth

Figure 8: Common hearth

Figure 9: VIS installation with grounding option 1

DISTRIBUTION SOLUTIONS 11

Option 2: connect wires shields to VIS interface

grounds and then the VIS interface to the SWG
hearth. In this case be sure to use a wire with an
adequate section to ground the VIS interface (it’s
recommended use cables with section 2,5 mm2).

Figure 10: Shields hearth to VIS interface

• Step 4: Install the PCDOM in the LV cabinet, closest

to VIS interface and connect the cable between the
VIS interface and the PDCOM (5.2).

Figure 11: PDCOM connections

- Connect the ethernet cable 5.3 to the SWICOM or

to the previous PDCOM if more than one is
installed.

• As a general note, the ground connection between

the PDCOM, VIS interface and shielded cables
should always be as short as possible.
12 PDCOM – INSTALLATION MANUAL

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6 PDCOM interface Mounting (without VPIS/VDS)

Commercial code: 1VCF681000S0105

• Step 1: Refer to Capacitive divider installation

• Step 2: Install the VIS interface:
- connect the 3 phases. The VIS Interface should be
connected to the capacitor divider (4.1a). The
connector J12 of the VIS Interface (see Figure 19:
PDCOM electrical scheme without VISFigure 19) should have

a dedicated connector with capacitors (4.1b),

electrical scheme 1VCD400305.

Figure 12: PDCOM connections without VIS

What is key with the grounding in general is to

avoid ground loops. For this reason, the shield of
the cable connecting the capacitive coupler to the
installation kit should be grounded on one side
only. We strongly advise to connect the shield to
the installation kit.
Option 1: connect wires shields and VIS interface
ground to the same hearth

Figure 13: Common hearth

Option 2: connect wires shields to VIS interface

grounds and then the VIS interface to the SWG
hearth. In this case be sure to use a wire with an
adequate section to ground the VIS interface.
DISTRIBUTION SOLUTIONS 13

Figure 14: Shields hearth to VIS interface

• Step 3: Install the PCDOM in the LV cabinet, closest

to VIS interface and connect the cable between the
VIS interface and the PDCOM (5.2).

Figure 15: PDCOM connections

- Connect the ethernet cable 5.3 to the SWICOM or

to the previous PDCOM if more than one is
installed.
- The VIS interface must be the one dedicated with
capacitor mounted
14 PDCOM – INSTALLATION MANUAL

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7 PDCOM Mounting

• Mechanical installation
• Wirings and connections

7.1 Checking environmental

conditions and installation
space

The mechanical and electrical environmental

conditions at the installation site must be within the
limits described in the technical manual.

• Avoid installation in dusty, damp places.

• Environmental conditions
Avoid places susceptible to rapid temperature
The equipment will operate within the specified
variations, powerful vibrations and shocks, surge
tolerances only if the following environmental
voltages of high amplitude and fast rise time,
conditions are respected:
strong induced magnetic fields or similar extreme
Ambient temperature range: -20°C to +55°C
conditions.
Storage temperature range: -30°C to +70°C
• Installation
Ambient humidity: 0 – 95% non-condensing
The protection class of the device is IP2X
• Check that sufficient space is available.
• Grounding the device
Sufficient space is needed on top and in front to
Unwanted transients must be eliminated
allow access to wires and to enable maintenance
(lightning protection). Comply with EMC
and future modifications.
requirements.
The dimensions of PDCOM are the following:

Figure 16: PDCOM dimensions

DISTRIBUTION SOLUTIONS 15

7.2 Hardware interfaces

The following interfaces are located on the
backplate of the device:
• 1 connector for multibus (J4 or J5)
• 1 connector for sensor bus (J2) to connect to
SWICOM, J3 to connect to other PDCOM with in/
out connection
- The connector is standard RJ45 cable straight-
through category 5 or 6
• 1 connector for ethernet (J1)
• 1 connector to PDCOM interface (J8)
- The connector is standard DB9 straight-through
• 1 connector for USB interface (J7)
• 1 connector for auxiliary power supply (J6)
Refer to electrical scheme (“1VCD400305”).

Figure 17: PDCOM connectors

16 PDCOM – INSTALLATION MANUAL

— 7.3 Electrical Diagrams for connections, 1VCD400305

The following scheme is when VIS is

available:

Figure 18: PDCOM electrical scheme with VIS

The following scheme is when VIS is not

available:

Figure 19: PDCOM electrical scheme without VIS

DISTRIBUTION SOLUTIONS
If the device is installed inside an enclosed cabinet,
please check that there is enough space all round so
that the connectors and cables can be fitted.
PDCOM installation procedure in the LV cabinet
(closest to PDCOM interface):
Figure 20: PDCOM connections
Then remove the switchgear ground connection
Figure 21: PDCOM installation completed
17
Step 1: Install the Power Supply (24Vdc) (5.1)
Step 2: Connect the cable coming from PDCOM
interface (5.2)
Step 3: Connect the RJ45 form the SWICOM (to the
P3 port of SWICOM)
Step 4: Connect the PDCOM to SWG ground
The connect should as short as possible and done
by a grounding braid
18 PDCOM – INSTALLATION MANUAL

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8 Connection

8.1 Required tools 8.4 Power supply connection

The following tools are required: The external power supply is intended to provide to
 A flat tip screwdriver for power supply PDCOM the required 12-24V starting from the
 A spanner or wrench for ground nut switchgear auxiliary voltage.

Please check the Technical Manual carefully

8.2 Connecting wires Table 2: Power supply
All wire connections are made to the power supply,
Description Voltage
which is on the backplate. No soldering is needed.
Vout 12-24VDC
Terminals can be connected with 0.5 … 2.5 mm2
Vout variation -15% ... +15%
wires.
Power consumption 35.0 W
Max 12% of the DC value
Use the pre-made cables and connectors for the Ripple
(f =100kHz)
communication part. Otherwise, use only 0.5 … 1mm2
Maximum interruption time 50 ms
twisted and shielded wires.
Conductor material
Copper [(60 -75) °C]
(Mandatory for UL certification)
Conductor wire size (Mandatory 28-16 AWG (stranded or
8.3 Protective earth connection for UL certification) solid)
Terminal tightening torque
0.22 Nm
(Mandatory for UL certification)
The earthing tape or wire must be at
Ambient Temperature
least 6.0 mm2. Increase the cross section > 50 °C
(Mandatory for UL certification)
of the tape or wire if the earth lead is
very long. Ground the unit with the earth screw at the top. This
Connect the earthing wire from one is essential to ensure safety and electro-magnetic
screw of PDCOM to the earthing point of compatibility (EMC) of the device.
the switchgear.

8.5 Serial communication

connection
PDCOM use the SWICOM sensor bus that provides
the interface for the sensors placed on the
switchgear.
PDCOM J2 connector shall have to be connected to
the SWICOM P3 through a standard RJ45 cable
straight-through category 5 or 6.
 DISTRIBUTION SOLUTIONS 19

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9 Removal, repair and replacement

9.1 Product lifecycle 9.4 Repairs

During the product lifecycle, the time will come Contact the nearest ABB or representative for
when PDCOM must be upgraded to a next consultation and instructions if the product
generation. Although this will not be required until develops faults.
some 10 years after installation, it is wise to already
consider the product lifecycle when investing on the
original product.
Specific options are given in the specific Service &
9.5 Replacement of the device
To replace PDCOM with another identical unit, first
Support sheet of the ABB Product Guide.
remove the device itself and then install the new
one. The configuration can be copied from the old
one. Use the configuration tool as explained in the
9.2 Device info Engineering Manual.
The device information includes details about the
device, such as version and serial number. PDCOM
information is available using the corresponding
software tools (Monitoring or Configuration tools).
See the Operation Manual for further details.

9.3 Removal of the device

1. Turn off the power
2. Detach the power connector
3. Disconnect sensor cables, serial cables and
power supply plugs, unscrew the earthing strip.
4. Remove the device from the front door.
20 PDCOM – INSTALLATION MANUAL

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10 Installation Kit

The PDCOM unit can be installed in at least two

different places:
 In front of the low voltage compartment
(following the procedure in chapter 4)
 In a metal-enclosed box (usually when the
low voltage comportment door is already
full)
 DISTRIBUTION SOLUTIONS 21

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11 Accessories and ordering data

Table 3: Device and sensors

Item Order number

PDCOM HV 1VCF681000S0103
PDCOM HV with VIS 1VCF681000S0104
PDCOM HV without VIS 1VCF681000S0105
22 PDCOM – INSTALLATION MANUAL

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12 Glossary

CT Current transformer
EMC Electromagnetic compatibility
HMI Human-machine interface
IEC International Electrotechnical
Commission
IEC 61850 International standard for substation
communication and modeling
IED Intelligent electronic device
LCD Liquid crystal display
LCP Liquid crystal polymer
LED Light-emitting diode
LHMI Local human-machine interface
PA Polyamide
PBT Polybutylene terephthalate
PC Personal computer; Polycarbonate
PCM600 Protection and Control IED Manager
RoHS Restriction to the use of certain
hazardous substances in electrical and
electronic equipment
TCS Trip circuit supervision
VT Voltage transformer
 DISTRIBUTION SOLUTIONS 23

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Notes

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—

For further details please contact:

1VCD601688 - Rev. B 0001, en - PDCOM Installation Manual - 2021.12 (PDCOM) (gs)

—
More product information:
www.abb.com/mediumvoltage
Your contact center:
www.abb.com/contactcenters
More service information:
www.abb.com/service

The data and illustrations are not binding. We reserve the right to modify
the contents of this document without prior notice following technical and
product developments.

© Copyright 2020 ABB. All rights reserved.