Professional Documents
Culture Documents
Lecture Notes
1. They provide conveyance to the people, goods, raw materials, etc., to reach
different parts of the country.
2. They are the only source of communication in hilly regions.
3. Helps in agricultural development.
4. Helps in dairy development.
5. Helps in tourism development.
6. Helps in fisheries development.
7. Helps in maintaining law and orders in a country.
8. Forestry development.
9. They improve the medical facilities.
10. They improve the land value.
11. They generate the more employment opportunities.
12. They play important role in defence activities.
13. They become the symbol of country's progress and development.
➢ The Indian Roads Congress was established by the Central Government in 1934
as per the recommendations of the Jayakar Committee. The I.R.C. was
constituted to provide a forum for the regular pooling the technical ideas,
experiences and know-how for the panning of the development of the roads
throughout the country. I.R.C. provides the recommended specifications
regarding the design and construction of the roads in the country.
1.3.1 Functions
1. It provides a forum for the expression of the collective opinion of its members
for all matters affecting the construction and maintenance of roads in India.
2. It promotes the use of standard specifications and practices.
3. It provided with the suggestions for the better methods of planning, designing,
construction, administration and maintenance of roads.
4. It conducts periodical meetings to discuss technical problems regarding roads.
5. It makes the laws for the development, improvement and protection of the
roads.
6. It furnishes and maintains libraries and museums for encouraging the science
of road-making.
➢ CRRI was started by the Central Government in 1950, for the research work in
highway engineering. CRRI is a series of laboratories under the council of scientific
and industrial research in India.
1.4.1 Functions
1. Carries basic and applied research for the design, construction and
maintenance of the highways.
2. Carries research on traffic safety and transport economics.
3. Carries research on economical utilization of locally available materials for
construction and maintenance of roads.
4. Research for the development of the new machinery, tools equipment and
instruments for highway engineering.
5. To provide technical advice and consultancy services to various organizations.
6. To provide library and documentation services.
1.5 Ministry of Road Transport and Highways
(MoRTH)
➢ An apex organisation under the Central Government, is entrusted with the task of
formulating and administering, in consultation with other Central
Ministries/Departments, State Governments/UT Administrations, organisations
and individuals, policies for Road Transport, National Highways and Transport
Research with a view to increasing the mobility and efficiency of the road transport
system in the country. The Ministry has two wings: Road’s wing and Transport
wing.
➢ National Highways Authority of India was set up by an act of the Parliament, NHAI
Act, 1988 “An Act to provide for the constitution of an Authority for the
development, maintenance and management of national highways
➢ Other District Roads and Village Roads have been combined and known as Rural
Roads.
1. Arterial Streets: This system of streets, along with expressways where they
exist, serves as the principal network for through traffic flows. Significant
intra- urban travel, such as, between central business district and outlying
residential areas or between major suburban centers take place on this
system. The arterial streets are generally divided highways with full or partial
access. Parking, loading and unloading activities are usually restricted and
regulated. Pedestrians are allowed to cross only at intersections.
2. Sub-arterial Streets: These are functionally similar to arterial streets but with
somewhat lower level of travel mobility.
3. Collector Streets: The function of collector streets is to collect traffic from
local streets and feed it to the arterial and sub-arterial streets or vice versa.
These may be located in residential neighborhoods, business areas and
industrial areas. Normally, full access is allowed on these streets from
abutting properties. There are few parking restrictions except during the peak
hours.
4. Local Streets: These are intended primarily to provide access to abutting
property and normally do not carry large volumes of traffic. Majority of trips
in urban areas originate from or terminate on these streets. Local streets may
be residential, commercial or industrial, depending on the predominant use
of the adjoining land. They allow unrestricted parking and pedestrian
movements.
5. Non-Motorized Transport (NMT) Streets and Greenways: All motorized
traffic will be prohibited, using barrier and enforcement of regulations to
prevent their entry and encroachment of NMT space. Such streets will be
designed in compliance with universal accessibility guidelines with bicycle
parking and access for emergency response vehicles.
1. Transportation Planning
2. Traffic Engineering
3. Geometric Design
4. Pavement Design
2 HIGHWAY SURVEYS AND PLAN
2.1 Highway alignment
➢ Once the necessity of the highway is assessed, the next process is deciding the
alignment.
➢ After an alignment is fixed and constructed, it is not easy to change it.
➢ While a road map shows where a road goes, a topographic map shows why. For
example, the road bends in order to go around a hill or stops at the top of a
mountain.
➢ Each contour line represents a specific elevation and connects all the points that
are at the same elevation.
➢ The contour lines run next to each other and NEVER cross. After all, a single point
can only have one elevation.
➢ Two contour lines next to one another are separated by a constant difference in
elevation (such as 20 ft or 100 ft). This difference between contour lines is called
the contour interval.
➢ Closely-spaced contour lines indicate a steep slope, because the elevation changes
quickly in a small area.
➢ Contour lines that seem to touch indicate a very steep rise, like a cliff or canyon
wall.
➢ Broadly spaced contour lines indicate a shallow slope.
2.4 Highway Surveys
1. Reconnaissance Survey
(i) Map Study
(ii) Aerial reconnaissance
(iii) Ground reconnaissance
2. Preliminary Survey
(i) Collection of general information about traffic, soil, subsoil and surface drainage,
etc.
(ii) Establishment of reference bench marks
(iii) Traverse survey
(iv) Fly levels and cross-sections
(v) Map Preparation
3. Determination of Final Centre Line in the Design Office
4. Final Location Survey
(i) Staking of final centre line
(ii) Establishment of permanent bench marks
(iii) Longitudinal and cross-sections
5. Survey of Economic Profile
(i) Road influence area’s economic profile
(ii) Transport system in the State
6. Traffic Surveys
(i) Study of data from record
(ii) Traffic counts, O-D. Surveys, etc.
(iii) Traffic projections
(iv) Collection of traffic particulars for railway level crossings and road junctions
(v) Axle load surveys
(vi) Analysis of accident records
7. Soil and Materials Surveys
(i) Study of available information
(ii) Soil investigations for low embankment sand demarcation of borrow areas
(iii) Special investigations for high embankment
(iv) Detailed investigations for flexible pavement/rigid pavement
(v) Survey and evaluation of naturally occurring aggregates
(vi) Manufactured aggregates/items
(vii) Water for construction purposes
8. Drainage Studies
(i) HFL and ponded water level
(ii) Depth of sub-soil water table
(iii) special investigations for cut sections and seepage flows
(iv) Surface run-off
9. Cross-drainage Structures
(i) Site selection
(ii) Collection of hydraulic and foundation data
3 ROAD GEOMETRICS
3.1 Overview
➢ The geometric design of highways deals with the dimensions and layout of visible
features of the highway.
➢ The features normally considered are
1. Cross-section elements
2. Sight distance
3. Horizontal alignment
4. Vertical alignment
5. Intersection
➢ The features of the cross-section of the pavement influences the life of the
pavement as well as the riding comfort and safety.
➢ Cross section elements include:
1 Width of carriage way
2 Width of formation
3 Right of way
4 Camber
5 Kerbs
6 Road Margins
3.2.4 Camber
➢ Camber or cant is the cross slope provided to raise middle of the road surface in
the transverse direction to drain off rain water from road surface.
➢ The objectives of providing camber are:
3.2.5 Kerbs
➢ Kerbs indicate the boundary between the carriage way and the shoulder or
footpath.
3.2.6 Road Margins
➢ The portion of the road beyond the carriageway and on the roadway can be
generally called road margin.
3.2.6.1 Shoulders
➢ Shoulders are provided along the road edge and is intended for accommodation of
stopped vehicles, serve as an emergency lane for vehicles and provide lateral
support for base and surface courses.
➢ A minimum width of 2.5 m is recommended for 2-lane rural highways in India.
3.2.6.3 Bus-bays
➢ Bus bays are provided by recessing the kerbs for bus stops.
➢ They are provided so that they do not obstruct the movement of vehicles in the
carriage way.
➢ Cycle tracks are provided in urban areas when the volume of cycle traffic is high.
➢ Minimum width of 2 meter is required.
3.2.6.6 Footpath
➢ They are provided for the safety of the pedestrians when both the pedestrian traffic
and vehicular traffic is high.
➢ Minimum width is 1.5 meter.
3.2.6.7 Guard rails
➢ They are provided at the edge of the shoulder usually when the road is on an
embankment.
3.3.1 Friction
➢ Lack of adequate friction can cause skidding or slipping of vehicles.
➢ Skidding happens when the path travelled along the road surface is more than
the circumferential movement of the wheels due to friction.
➢ Slip occurs when the wheel revolves more than the corresponding longitudinal
movement along the road.
➢ Various factors that affect friction are:
1. Type of the pavement (like bituminous, concrete, or gravel),
2. Condition of the pavement (dry or wet, hot or cold, etc),
3. Condition of the tyre (new or old), and Speed and load of the vehicle.
4. Speed and load of the vehicle.
➢ The frictional force that develops between the wheel and the pavement is the load
acting multiplied by a factor called the coefficient of friction and denoted as f. IRC
suggests the coefficient of longitudinal friction as 0.35-0.4 depending on the speed
and coefficient of lateral friction as 0.15.
3.3.2 Unevenness
➢ Unevenness affects the vehicle operating cost, speed, riding comfort, safety, fuel
consumption and wear and tear of tyres.
➢ Unevenness index is a measure of unevenness which is the cumulative measure
of vertical undulations of the pavement surface recorded per unit horizontal length
of the road.
➢ An unevenness index value less than 1500 mm/km is considered as good.
➢ Bump integrator is used to measure the unevenness of the road.
3.3.3 Light reflection
➢ White roads have good visibility at night, but caused glare during day time.
➢ Black roads have no glare during day, but has poor visibility at night
➢ Concrete roads have better visibility and less glare.
3.3.4 Drainage
➢ The pavement surface should be absolutely impermeable to prevent seepage of
water into the pavement layers.
➢ both the geometry and texture of pavement surface should help in draining out
the water from the surface in less time.
➢ The geometric design of the road should be done such that any obstruction on the
road length could be visible to the driver from some distance ahead. This distance
is said to be the sight distance.
3.4.1 Types of sight distance
1. Stopping sight distance (SSD)
2. Overtaking sight distance (OSD)
3. Sight distance at intersection
4. Intermediate sight distance (ISD)
5. Head light sight distance
➢ The most important consideration in all these is that at all times the driver
traveling at the design speed of the highway must have sufficient carriageway
distance within his line of vision to allow him to stop his vehicle before colliding
with a slowly moving or stationary object appearing suddenly in his own traffic
lane.
➢ Reaction time of a driver is the time taken from the instant the object is visible to
the driver to the instant when the brakes are applied. IRC suggests a reaction time
of 2.5 secs.
➢ Higher the speed, more time will be required to stop the vehicle.
3.4.2.3 Efficiency of brakes
➢ The efficiency of the brakes depends upon the age of the vehicle, vehicle
characteristics etc.
➢ If the brake efficiency is 100%, the vehicle will stop the moment the brakes are
applied. But practically, it is not possible to achieve 100% brake efficiency.
➢ For safe geometric design, we assume that the vehicles have only 50% brake
efficiency.
➢ When the frictional resistance is more, the vehicles stop immediately. Thus, sight
required will be less.
➢ IRC has specified the value of longitudinal friction in between 0.35 to 0.4.
➢ While climbing up a gradient, the vehicle can stop immediately. Therefore, sight
distance required is less.
➢ While descending a gradient, gravity also comes into action and more time will be
required to stop the vehicle. Sight distance required will be more in this case.
where v is the design speed in m/sec2, t is the reaction time in sec, g is the
acceleration due to gravity and f is the coefficient of friction.
➢ The overtaking sight distance is the minimum distance open to the vision of the
driver of a vehicle intending to overtake the slow vehicle ahead safely against the
traffic in the opposite direction.
➢ The overtaking sight distance or passing sight distance is measured along the
centre line of the road.
OSD = d1 + d2 + d3
➢ It is assumed that the vehicle A is forced to reduce its speed to vb, the speed of the
slow-moving vehicle B and travels behind it during the reaction time t of the driver.
So d1 is given by:
➢ Then the vehicle A starts to accelerate, shifts the lane, overtake and shift back to
the original lane. The vehicle A maintains the spacing s before and after
overtaking. The spacing s in m is given by:
➢ Let T be the duration of actual overtaking. The distance travelled by B during the
overtaking operation is
➢ Also, during this time, vehicle A accelerated from initial velocity v b and overtaking
is completed while reaching final velocity v. Hence the distance travelled is given
by
➢ The distance travelled by the vehicle C moving at design speed v m/sec during
overtaking operation is given by
➢ The overtaking sight distance is
➢ The acceleration values of the fast vehicle depend on its speed and given in Table
➢ At intersections where two or more roads meet, visibility should be provided for
the drivers approaching the intersection from either side.
➢ Stopping sight distance for each road can be computed from the design speed.
➢ It is the distance visible to a driver during night driving under the illumination of
head lights.
3.10 Horizontal alignment
➢ The centrifugal force has two effects: A tendency to overturn the vehicle about the
outer wheels and a tendency for transverse skidding.
➢ Taking moments of the forces with respect to the outer wheel when the vehicle is
just about to override,
➢ The second tendency of the vehicle is for transverse skidding i.e., When the
centrifugal force P is greater than the maximum possible transverse skid
resistance due to friction
➢ At equilibrium, when skidding takes place
➢ In order to find out how much this raising should be, the following analysis may
be done.
➢ P is the centrifugal force acting horizontally out-wards through the centre of
gravity,
➢ W is the weight of the vehicle acting down-wards through the centre of gravity,
and
➢ F is the friction force between the wheels and the pavement, along the surface
inward.
➢ At equilibrium, by resolving the forces parallel to the surface of the pavement we
get,
➢ the outer half of the camber is rotated about the crown at the desired rate such
that the surface falls on the same plane as the inner half.
3.10.6.2 Rotation of Pavement to Attain Full Superelevation
➢ In this stage, superelevation is gradually provided over the full width of the
carriageway so that the required superelevation is available at the beginning of the
circular curve.
➢ When a vehicle negotiates a horizontal curve, the rear wheels follow a path of
shorter radius than the front wheels.
➢ This phenomenon is called off-tracking, and has the effect of increasing the
effective width of a road space required by the vehicle.
➢ In addition, speeds higher than the design speed cause transverse skidding which
requires additional width for safety purpose.
➢ The mechanical widening (Wm) is given below:
3.10.8.2 Psychological widening
➢ There is a tendency for the drivers to drive close to the edges of the pavement on
curves. Some extra space is to be provided for more clearance for the crossing and
overtaking operations on curves.
➢ IRC proposed an empirical relation for the psychological widening at horizontal
curves (Wps):
1. to introduce gradually the centrifugal force between the tangent point and the
beginning of the circular curve, avoiding sudden jerk on the vehicle. This
increases the comfort of passengers.
2. to enable the driver, turn the steering gradually for his own comfort and
security,
3. to provide gradual introduction of super elevation, and
4. to provide gradual introduction of extra widening.
5. to enhance the aesthetic appearance of the road.
3.10.10 Type of transition curve
➢ Different types of transition curves are spiral or clothoid, cubic parabola, and
Lemniscate. IRC recommends spiral as the transition curve because it fulfils the
requirement of an ideal transition curve, that is;
➢ Raise (E) of the outer edge with respect to inner edge is given by E=eB=e(W+W e).
The rate of change of this raise from 0 to E is achieved gradually with a gradient
of 1 in N over the length of the transition curve (typical range of N is 60-150).
Therefore, the length of the transition curve Ls2 is:
3.10.11.3 By empirical formula
➢ IRC suggest the length of the transition curve is minimum for a plain and rolling
terrain:
➢ Soil is the eventual point which supports the complete structure of the road.
➢ Soil is the primary material for the foundation, subgrade.
➢ It provides the essential flat base that offers the vital support for the road
structure.
➢ A process known as compaction, where soil particles are pressed together to
reduce pore space between them, is usually carried out on site to give the soil at
the base some higher resistance and greater stability.
➢ Being a natural material, soils have different qualities that need to be studied
carefully before building a road.
➢ Soils with more clay and silt particles, for example, are prone to erosion and
contraction if they come into contact with water. Such soils require special
treatment to avoid poor workmanship.
➢ California Bearing Ratio (CBR) test was developed by the California Division of
Highway as a method of classifying and evaluating soil-sub grade and base course
materials for flexible pavements.
➢ CBR test, an empirical test, has been used to determine the material properties
for pavement design.
➢ It is a penetration test wherein a standard piston is used to penetrate the soil at
a standard rate of 1.25 mm/minute.
➢ CBR value is expressed as a percentage of the actual load causing the penetrations
of 2.5 mm or 5.0 mm to the standard loads mentioned above. Therefore,
➢ Plate bearing test is used to evaluate the support capability of sub-grades, bases
and in some cases, complete pavement.
➢ Data from the tests are applicable for the design of both flexible and rigid
pavements.
➢ In plate bearing test, a compressive stress is applied to the soil or pavement layer
through rigid plates relatively large size and the deflections are measured for
various stress values.
➢ The plate-bearing test was originally meant to find the modulus of sub grade
reaction in the Westergaard’s analysis for wheel load stresses in cement concrete
pavements.
4.2 Aggregate
➢ Stone aggregate, also known as mineral aggregate, is easily the most important
component of road construction materials.
➢ It is made by breaking up naturally occurring rocks to form coarse aggregate (like
gravel) or fine aggregate (like sand).
➢ Aggregates are used for granular bases, sub-bases, as part of bituminous mixes
and cement concrete.
➢ They are also used as the primary material for relatively cheaper road, known as
water-bound macadam.
➢ Like soil, aggregates must be tested by a road engineer to ascertain that they are
strong enough and durable for a specific project. These properties are influenced
by their origin, mineral components and the nature of bond between the
components.
Quarry is place which aggregates, rocks, sand and mineral are extracted by means
of collection and excavation. The biggest source of obtaining aggregate is the rock
quarries. Rock quarries are natural sites, enriched with all of the above mentioned
materials.
2. Crushing Plant:
The crushing plants are the artificial method for obtaining the concrete gravels. The
crushing plants crush and grind the large sized stones into boulder, gravel of large
and fine sizes, coarse and sand. Today, the crushing plants are meeting 60 %
aggregate demand for the construction all through the globe.
Natural streams in the hilly and mountainous areas are enriched with sand and
gravel. Sand and gravel, being the fundamental constituents of civil construction are
obtained from natural quarries.
4. Marine Aggregate:
Marine aggregate is obtained from coasts of seas and continental shelves. Marine
aggregates are the gravels and sand dredged from the sea bed. However, the
aggregate may also be obtained from the land/continental land.
1. Strength: For a high quality pavement, the aggregates should posses high
resistance to crushing, and to withstand the stresses due to traffic wheel load.
2. Hardness: The aggregates used in the surface course are subjected to
constant rubbing or abrasion due to moving traffic. The aggregates should be
hard enough to resist the abrasive action caused by the movements of traffic.
The abrasive action is severe when steel tyred vehicles moves over the
aggregates exposed at the top surface.
3. Toughness: Resistance of the aggregates to impact is termed as toughness.
Aggregates used in the pavement should be able to resist the effect caused by
the jumping of the steel tyred wheels from one particle to another at different
levels causes severe impact on the aggregates.
4. Shape of aggregates: Aggregates which happen to fall in a particular size
range may have rounded, cubical, angular, flaky or elongated particles. It is
evident that the flaky and elongated particles will have less strength and
durability when compared with cubical, angular or rounded particles of the
same aggregate. Hence too flaky and too much elongated aggregates should
be avoided as far as possible.
5. Adhesion with bitumen: The aggregates used in bituminous pavements
should have less affinity with water when compared with bitu- minous
materials, otherwise the bituminous coating on the aggregate will be stripped
off in presence of water.
6. Durability: The property of aggregates to withstand adverse action of weather
is called soundness. The aggregates are sub- jected to the physical and
chemical action of rain and bottom water, impurities there-in and that of
atmosphere, hence it is desirable that the road aggregates used in the
construction should be sound enough to withstand the weathering action
7. Freedom from deleterious particles: Specifications for aggregates used in
bituminous mixes usually require the aggregates to be clean, tough and
durable in nature and free from excess amount of flat or elongated pieces,
dust, clay balls and other objectionable material. Similarly aggregates used in
Portland cement concrete mixes must be clean and free from deleterious
substances such as clay lumps, chert, silt and other organic impurities.
➢ Asphalt and bitumen are often mistaken as being one and the same thing.
➢ However, while Bitumen is obtained through unfinished distillation of crude
petroleum, asphalt is manufactured in a factory that heats, dries and mixes
aggregate, bitumen and sand into a composite mix.
➢ The material is then applied on site using a paving machine at a nominated or
required thickness, depending on the type of project.
1. VG10
2. VG20
3. VG30
4. VG40
➢ The refinery bitumen is further treated by the introduction of processed air. This
will give us oxidized bitumen.
➢ By maintaining a controlled temperature, the air is introduced under pressure
into soft bitumen.
➢ This harder mix has a lower ductility and temperature susceptibility.
➢ This air blown bitumen is, in general, considered unsuitable for road construction,
but used as roof waterproofing material or as a joint filler in the concrete
pavements.
4.3.1.3 Cutback Bitumen
➢ This type of bitumen forms a two-phase system with two immiscible liquids.
➢ One of them is dispersed as fine globules within the other liquid.
➢ When discrete globules of bitumen are dispersed in a continuous form of water,
bitumen emulsion is formed.
➢ This is a form of penetration grade bitumen that is mixed and used for laying
purposes.
➢ An emulsifier having a long hydrocarbon chain with either a cationic or anionic
ending is used for dispersing the bitumen globules.
4.3.1.5 Polymer - Modified Bitumen
➢ Some of the examples of rubber polymers used are styrene block copolymers,
synthetic rubbers, natural and recycled rubbers. Plastics are also used.
1. Penetration test
2. Ductility test
3. Softening point test
4. Specific gravity test
5. Viscosity test
6. Flash and Fire point test
7. Float test
8. Water content test
9. Loss on heating test
1. Sufficient thickness to distribute the wheel load stresses to a safe value on the
sub-grade soil,
2. Structurally strong to withstand all types of stresses imposed upon it,
3. Adequate coefficient of friction to prevent skidding of vehicles,
4. Smooth surface to provide comfort to road users even at high speed,
5. Produce least noise from moving vehicles,
6. Dust proof surface so that traffic safety is not impaired by reducing visibility,
7. Impervious surface, so that sub-grade soil is well protected, and
8. Long design life with low maintenance cost.
1. Flexible pavements
2. Rigid pavements.
5.4 Flexible pavements
➢ Flexible pavements will transmit wheel load stresses to the lower layers by grain-
to-grain transfer through the points of contact in the granular structure.
➢ The wheel load acting on the pavement will be distributed to a wider area, and the
stress decreases with the depth.
➢ Based on this, flexible pavement may be constructed in a number of layers and
the top layer has to be of best quality to sustain maximum compressive stress, in
addition to wear and tear.
➢ The lower layers will experience lesser magnitude of stress and low-quality
material can be used.
➢ Flexible pavement layers reflect the deformation of the lower layers on to the
surface layer (e.g., if there is any undulation in sub-grade then it will be
transferred to the surface layer).
5.4.1 Typical layers of a flexible pavement
➢ Surface course is the layer directly in contact with traffic loads and generally
contains superior quality materials.
➢ They are usually constructed with dense graded asphalt concrete (AC).
➢ The functions of this layer are to provide characteristics such as friction,
smoothness, drainage, etc. and also to prevent the entrance of excessive quantities
of surface water into the underlying base, sub-base and sub-grade.
➢ The base course is the layer of material immediately beneath the surface of binder
course and it provides additional load distribution and contributes to the sub-
surface drainage.
➢ It may be composed of crushed stone, crushed slag, and other untreated or
stabilized materials.
5.4.1.4 Sub-Base course
➢ The sub-base course is the layer of material beneath the base course and the
primary functions are to provide structural support, improve drainage, and reduce
the intrusion of fines from the subgrade in the pavement structure
5.4.1.5 Sub-grade
➢ The top soil or sub-grade is a layer of natural soil prepared to receive the stresses
from the layers above.
➢ It is essential that at no time soil sub-grade is overstressed.
➢ It should be compacted to the desirable density, near the optimum moisture
content.
➢ Seal coat is a thin surface treatment used to water-proof the surface and to provide
skid resistance.
➢ It provides proper bonding between two layer of binder course and must be thin,
uniformly cover the entire surface, and set very fast.
➢ Rigid pavements have sufficient flexural strength to transmit the wheel load
stresses to a wider area below.
➢ In rigid pavement, load is distributed by the slab action
➢ Compared to flexible pavement, rigid pavements are placed either directly on the
prepared subgrade or on a single layer of granular or stabilized material.
➢ Since there is only one layer of material between the concrete and the sub-grade,
this layer can be called as base or sub-base course.
5.6 Cross section of a typical concrete pavement
➢ Concrete slab may be placed directly over the subgrade, but the chances of mud
pumping being more, designers prefer to use a base course over the subgrade.
➢ The following are the reasons why a cemented base construction is preferred to
concrete pavement just over the subgrade:
➢ The bituminous mix design aims to determine the proportion of bitumen, filler,
fine aggregates, and coarse aggregates to produce a mix which is workable, strong,
durable and economical.
➢ The requirements of the mix design and the two major stages of the mix design,
i.e., dry mix design and wet mix design will be discussed.
➢ Coarse aggregates: Offer compressive and shear strength and shows good
interlocking properties. E.g., Granite
➢ Fine aggregates: Fills the voids in the coarse aggregate and stiffens the binder.
E.g., Sand, Rock dust
➢ Filler: Fills the voids, stiffens the binder. E.g., Rock dust, cement, lime
➢ Binder: Fills the voids, cause particle adhesion and gluing and offers
impermeability. E.g., Bitumen, Tar
6.4 Types of mix
➢ Well-graded mix: - Dense mix, bituminous concrete has good proportion of all
constituents and are called dense bituminous macadam, offers good compressive
strength and some tensile strength.
➢ Gap-graded mix: - Some large coarse aggregates are missing and has good fatigue
and tensile strength.
➢ Open-graded mix: - Fine aggregate and filler are missing, it is porous and offers
good friction, low strength and for high speed.
6.5.1 Stability
➢ Stability is defined as the resistance of the paving mix to deformation under traffic
load.
➢ Stability depends on the inter-particle friction, primarily of the aggregates and the
cohesion offered by the bitumen.
6.5.2 Durability
➢ Durability is defined as the resistance of the mix against weathering and abrasive
actions.
6.5.3 Flexibility
➢ Flexibility is a measure of the level of bending strength needed to counteract traffic
load and prevent cracking of surface.
6.5.5 Workability
➢ Workability is the ease with which the mix can be laid and compacted, and formed
to the required condition and shape.
6.6 Dry Mix Design
➢ The objective of dry mix design is to determine the amount of various sizes of
mineral aggregates to get a mix of maximum density.
➢ A dense mixture may be obtained when this particle size distribution follows Fuller
law which is expressed as:
➢ where, p is the percent by weight of the total mixture passing any given sieve sized,
D is the size of the largest particle in that mixture, n is the parameter depending
on the shape of the aggregate (0.5 for perfectly rounded particles).
➢ For example, Table provides a typical gradation for bituminous concrete for a
thickness of 40 mm.
Example:
The gradation required for a typical mix is given in Table in column 1 and 2. The
gradation of available for three types of aggregate A, B, and C are given in column 3,
4, and 5. Determine the proportions of A, B and C if mixed will get the required
gradation in column 2.
Solution
Let x1, x2, x3 represent the proportion of A, B, and C respectively.
Solving this set of equations using solver tool in excel, we get x 1 = 0.05, x2 = 0.3, x3
= 0.65.
6.8 Marshall Mix Design (Wet Mix)
➢ Marshall mix design (wet mix) determines the optimum bitumen content.
➢ The Marshall stability and flow test provides the performance prediction for the
Marshall mix design method.
➢ Load is applied to the specimen till failure, and the maximum load is designated
as stability.
➢ During the loading, an attached dial gauge measures the specimen’s plastic flow
(deformation) due to the loading.
➢ The flow value is recorded at the same time when the maximum load is recorded.
Stability:
Flow value:
Air void:
• very low = less space available for melted bitumen under traffic compaction =
bleeding
• very high = porous mix = less modulus of elasticity = low fatigue life
VFB:
• very low = insufficient bitumen for durability = very thin film of bitumen
• very high = bleeding
VMA:
• very low = insufficient space for bitumen to make thick film = high abrasion
due to traffic
Binder content:
➢ where, W1 is the weight of coarse aggregate in the total mix, W2 is the weight of
fine aggregate in the total mix, W3 is the weight of filler in the total mix, Wb is the
weight of bitumen in the total mix, G1 is the apparent specific gravity of coarse
aggregate, G2 is the apparent specific gravity of fine aggregate, G3 is the apparent
specific gravity of filler and Gb is the apparent specific gravity of bitumen.
𝑊𝑚
𝐺𝑚 =
𝑉𝑚 (𝐼𝑛𝑐𝑙𝑢𝑑𝑖𝑛𝑔 𝑣𝑜𝑖𝑑𝑠)
𝐺𝑚
𝑉𝑏 % = × 𝑊𝑏 %
𝐺𝑏
➢ Construction joints are the joints between pavement sections that are constructed
at different periods of time.
➢ A construction joint could be along the longitudinal direction or the transverse
direction, and an effort is made such that it coincides with the locations of other
joints.
7.2 Types of concrete pavements
➢ The layers in a bituminous pavement are named as: subgrade, sub-base, base,
binder course, and wearing course.
➢ The binder course and the wearing course are together called bituminous
surfacing.
➢ Depending upon the design, sometimes only the base course is provided instead
of the base and the sub-base course.
8.1.1 Subgrade
➢ After the vegetation and organic dirt are removed from the earth surface, it
requires mild compaction (two passes of 80-100 kN smooth wheeled roller, or
equivalent, as per the recommendations).
➢ Soil is spread in uniformly in layers with thickness not exceeding 200 mm and is
then compacted.
➢ Motor grader is used for maintaining a suitable grade during construction.
➢ If the moisture content is low, requisite amount of water is added uniformly with
the help of a sprinkler system.
Motor grader
➢ It is the process of improving certain properties of the ordinary soil such as shear
strength, density, plasticity, compressibility, water content etc. to achieve
following purposes:
2. Chemical stabilization
➢ Chemical stabilization alters the chemical properties of the soil through the use of
admixtures such as Portland cement, quicklime or hydrated lime, fly ash, calcium
chloride and bitumen etc.
Lime stabilization
➢ Slaked lime is most often used in the stabilization of subgrades and road bases,
particularly in soil that is clay-like or highly plastic.
➢ it strengthens the soil to make it more stable.
➢ It reduces the plasticity index and hence the compressibility of the soil.
Cement stabilization
➢ Once the soil has been mixed with cement, it’s known as soil cement.
➢ This material can be used in a variety of soil types, making it extremely versatile.
➢ Often, other materials such as lime, sodium sulfate, or fly ash are added to the
cement and soil to improve stabilization.
➢ The amount of cement required, depends upon the type of soil.
pneumatic roller
8.1.3 Base Course
➢ Common type of base course materials used are:
➢ The construction of Wet Mix Macadam (WMM) consists of laying and compacting
clean, crushed, and graded aggregates, premixed with water.
➢ WMM is prepared in a mixing plant, in which aggregates and water with suitable
proportion are mixed together.
➢ The optimum moisture content of the mix is determined in the laboratory.
➢ The aggregates, immediately after mixing, are laid on the surface.
➢ After the completion of the construction, setting time is given, during which it is
desirable that not even construction equipment should pass over the surface.
➢ Compaction shall be done with a vibratory roller
➢ After final compaction of WMM course, the road shall be allowed to dry for 24
hours.
8.1.4 Bituminous Binder Course
➢ The commonly used binder courses include
➢ Before laying, the surface should be thoroughly cleaned and any loose materials
should be removed. This can be done using mechanical brooms or high pressure
air jets.
➢ The bituminous mixes for pavement construction are produced in the bituminous
mixing plants.
➢ A stationary plant manufactures bituminous mixes at the place of its location
(away from site), and the mixes are then transported through dump trucks.
➢ In a portable plant, bituminous mixes are manufactured near the pavement
construction site itself, and after the completion of construction at that location,
the plant is shifted to the next location.
➢ The dump trucks used for transportation of mixes should have an insulation
system to prevent heat loss.
➢ A thin coating of lubricating oil is sometimes applied to the inner surface to
prevent sticking of bituminous mixes.
➢ After laying of bituminous mixes, compaction is immediately done.
➢ Vibratory rollers of 80-100 kN dead weight and pneumatic tyred rollers of 120-
150 kN with nine wheels are generally specified for this compaction.
➢ The finish rolling is done using 60-80 kN smooth wheeled rollers.
➢ It is the mix of coarse and fine aggregate with bitumen prepared as per specified
job mixed formula and specified gradation of aggregate as shown in tables:
8.1.5.2 Semi-dense Bituminous concrete:
The gradation and Marshall specifications for Semi dense bituminous concrete is
tabulated below:
8.1.5.3 Closed graded premix Carpet (Mix seal surfacing)
➢ Surface dressing may be constituted with single or double layers. Each layer is
constructed by spraying bitumen over the prepared base, then spreading
aggregates, and finally rolling and compacting.
➢ After spraying a predetermined quantity of bitumen over the top surface, the single
size aggregates, as per specification, are spread over it.
➢ Aggregate particles, after compaction and passage of traffic, lie evenly on their
flattest side, which is called the Average Least Dimension, ALD.
➢ The quantity of bitumen is so adjusted that it occupies 3/4th of ALD
➢ In mastic asphalt, well-graded aggregates, filler, and bitumen are mixed in such a
proportion that a dense, almost voidless mixture is obtained.
➢ The acceptability of mastic asphalt is judged by the hardness number.
➢ The skid resistance of mastic asphalt can be low, therefore, immediately after the
construction when the surface is still hot, hard stone chips of specific dimensions
are spread over the surface, and rolled.
8.2.1 Subgrade
➢ Where the concrete layer is laid directly over the subgrade, it should be ensured
that the subgrade is moist at the time of laying.
➢ If the subgrade is dry, water can be sprinkled over the surface before laying the
concrete course.
➢ Alternatively, concrete can be laid over a waterproof polyethylene sheet, and in
that case moistening the subgrade surface becomes redundant.
➢ This polyethylene sheet acts as a capillary cut-off layer.
➢ Dry lean cement concrete (DLC) is sometimes used as a sub-base for concrete
construction with a recommended thickness of 100 mm or 150 mm.
➢ The maximum aggregate to cement ratio is 15:1.
➢ The average compressive strength of DLC cubes after 7 days should not be less
than 10 MPa.
➢ The construction of the cement concrete pavement can only start after 7 days of
sub-base construction.
➢ Design and Construction of roads in hills and mountain are more complex than
in plain terrain because of following points:
9.2.1 Drainage
➢ Drainage of the road must be kept in mind and it must be ensured that enough
drainage structures can be built on the route.
➢ As far as possible alignment must avoid the drainage works means it must have
the minimum numbers of the drainage works.
9.2.2 Economy
➢ The economy is governed by the numbers of the drainage works, cutting filling
and the gradient.
9.2.3 Safety
➢ Safety is governed by the sight distance, superelevation and the design radius of
the curves.
➢ Gradient must be kept below the ruling gradient.
➢ In hill roads, special attention must be given to the side slopes, and thorough
geological surveys must be carried out to ensure safety, while construction as well
as while traffic movement.
1. Road Bed
2. Side Drain
3. Parapet Wall
4. Catch Water Drains
5. Brest Wall
6. Retaining Wall
7. Cross Drains
9.4.1 Road Bed
➢ The pavement portion of hill road is called road bed.
➢ Function: To resist stresses developed due to moving traffic.
9.6 Landslide
➢ The downward movement of soil mass or rock along the slope due to gravity is
called landslide.
9.6.1 Causes of Landslide
1. Climate-Heavy Rainfall
2. Geology and Topography
3. Earthquake
4. Weathering of Rock
5. Erosion of Soil and Rock
6. Volcanos
7. Forest Fires
1. Mining
2. Blasting
3. Increase in traffic load
➢ Surface water flowing from the hill slope towards the roadway is one of the main
problems in drainage of hill roads.
➢ It is desirable that the water from the hill side is not allowed to flow into side
drains due to the problems in maintaining the side drains intended for water from
the roadway.
➢ The drainage of hill road consists of the following systems:
1. Surface drainage
2. Sub-surface drainage
➢ The catch water drains are provided higher upon the hill slope side, parallel to the
road.
➢ The main function of the catch water drain is to intercept the rain water from the
hill slope, which would otherwise rush onto the road and wash it away, and then
to divert the same into a nearby cross drainage work with the help of sloping
drains.
➢ It carries the water from catch drain and collects it to catch pit which is further
carried by nearby cross drainage work.
9.7.1.3 Road side drain
➢ Provided only on the hill side of the road. (Not both sides)
➢ They are shaped such that vehicles may utilize its part for overtaking and parking
in such a narrow formation width of the hill road.
➢ The cross-drainage system prevents side drain from overflowing and flooding the
road surface.
➢ The provision of cross drainage structure at frequent intervals also helps in
reducing the size of side drains as well as of catch water drains.
➢ Cross drainage is provided by constructing the structures like smah under drains,
scuppers, causeways, culverts, and minor or major bridges, according to their
suitability.
9.7.2 Sub-surface drainage
➢ The variation in moisture content of subgrade can be caused by fluctuating water
table, seepage flow, percolation of rain water, movement of capillary water.
➢ In subsurface drainage measures, we try to remove these causes.
10.3.1 Runways
➢ A runway is the area where an aircraft lands or takes off.
➢ It can be grass, or packed dirt, or a hard surface such as asphalt or concrete.
➢ Runways have special markings on them to help a pilot in the air to tell that it is
a runway (and not a road) and to help them when they are landing or taking off.
➢ Runway markings are white.
10.3.2 Taxiway
➢ A taxiway is a path on an airport connecting runways with ramps, apron,
terminals and other facilities.
➢ They mostly have hard surface such as asphalt or concrete, although smaller
airports sometimes use gravel or grass.
➢ Taxiway markings are yellow.
10.3.3 Aprons
➢ Aircraft aprons are the areas where the aircraft park. Aprons are also sometimes
called ramps.
➢ They vary in size, from areas that may hold five or ten small planes, to the very
large areas that the major airports have.
➢ Unlike the runways or taxiways, vehicles can use aprons.
10.4 Airport Site Selection
10.4.3 Topography
➢ A raised ground (example hill top) are ideal site for airports due to less obstruction
and more uniform wind, natural drainage and better visibility due to less fog.