Wall Thickness Calculations: Input

Reference FPI-2021-011152-VETM-TEC-DC-R4
Project EXPANSION OF STP IN SAKAKA AL GROUP 26,000 M3/DAY
Prepared By Ch Venkatesh
Contractor ALKAWTHER INDUSTRIES CO. LTD Approved By Anees Aboobacker
End User NWC Date March 20, 2023

Design Temperature

Nominal Diameter

Required Collapse
Internal Diameter
Design Pressure

Required Pipe
Design Life
Service, Piping Class

Primary Joint Type

Pressure
Stiffness
Installation Type

Structure Resin

Structure Glass
Medium Type

Product Type
Service Type

Liner Resin

Liner Glass
Ldes Pdes Tdes DN ID STIS PB
Years bar °C mm inch mm Pa bar
Input Input Input Input Input Input Input Input
Sewerage Static Standard Liquid AG/UG GRP Helical Lamination VE C-Veil + CSM ECR-Glass PE ECR-Glass 50 10.0 50 65 2 1/2 65 10,000 -
Sewerage Static Standard Liquid AG/UG GRP Helical Lamination VE C-Veil + CSM ECR-Glass PE ECR-Glass 50 10.0 50 80 3 80 10,000 -
Sewerage Static Standard Liquid AG/UG GRP Helical Lamination VE C-Veil + CSM ECR-Glass PE ECR-Glass 50 10.0 50 100 4 100 10,000 -
Sewerage Static Standard Liquid AG/UG GRP Helical Lamination VE C-Veil + CSM ECR-Glass PE ECR-Glass 50 10.0 50 150 6 150 10,000 -
Sewerage Static Standard Liquid AG/UG GRP Helical Lamination VE C-Veil + CSM ECR-Glass PE ECR-Glass 50 10.0 50 200 8 200 10,000 -
Sewerage Static Standard Liquid AG/UG GRP Continuous Lamination VE C-Veil + CSM ECR-Glass PE ECR-Glass 50 10.0 50 300 12 300 10,000 -
Sewerage Static Standard Liquid AG/UG GRP Continuous Lamination VE C-Veil + CSM ECR-Glass PE ECR-Glass 50 10.0 50 400 16 400 10,000 -
Sewerage Static Standard Liquid AG/UG GRP Continuous Lamination VE C-Veil + CSM ECR-Glass PE ECR-Glass 50 10.0 50 500 20 500 10,000 -
Sewerage Static Standard Liquid AG/UG GRP Continuous Lamination VE C-Veil + CSM ECR-Glass PE ECR-Glass 50 10.0 50 600 24 600 10,000 -
Sewerage Static Standard Liquid AG/UG GRP Continuous Lamination VE C-Veil + CSM ECR-Glass PE ECR-Glass 50 10.0 50 700 28 700 10,000 -
Sewerage Static Standard Liquid AG/UG GRP Continuous Lamination VE C-Veil + CSM ECR-Glass PE ECR-Glass 50 10.0 50 800 32 800 10,000 -
Sewerage Static Standard Liquid AG/UG GRP Continuous Lamination VE C-Veil + CSM ECR-Glass PE ECR-Glass 50 10.0 50 900 36 900 10,000 -
Sewerage Static Standard Liquid AG/UG GRP Continuous Lamination VE C-Veil + CSM ECR-Glass PE ECR-Glass 50 10.0 50 1000 40 1,000 10,000 -

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Wall Thickness Calculations: Output
Reference FPI-2021-011152-VETM-TEC-DC-R4
Project EXPANSION OF STP IN SAKAKA AL GROUP 26,000 M3/DAY
Prepared By Ch Venkatesh
Contractor ALKAWTHER INDUSTRIES CO. LTD Approved By Anees Aboobacker
End User NWC Date March 20, 2023

Sustained Part Factors

Field Hydro-Test Ratio
Occasional Load Ratio

Factored Stress at Ldes

Thickness (Occasional

Thickness (Hydrotest at
Thickness (Sustained
Pressure at Ambient

Thickness (Stiffness)

Offered Reinforcedl
Thickness (Collapse
HDB at Ldes and Tdes

Qualified Stress for

(Include FR Layer if
Maximum Allowed

(Including Topcoat
Topcoat Thickness
Nominal Diameter

Collapse Pressure

MPRTdes Based on
20 Year Qualified
Field Hydro-Test
Occasional Load

Min. Reinforced

Min. Reinforced

Min. Reinforced
Min. Reinforced

Min. Reinforced

Min. Reinforced
Occasional Part

Modulus at Tdes

Total Thickness
Hydrotest Case

Sustained Load

Wall Thickness
Partial Factors

Hoop Bending

Internal Liner
Safety Factor

Hoop Tensile
Stress at Tdes

Applicable)
at Ambient

Thickness

Thickness
Pressure)
Modulus
Gradient
and Tdes

and FR)
Ambient)
Factors

at Tdes)

at Tdes)
at Tdes

DN SFB Focc Pocc Fhyd Phyd,fd f2,sus f3,sus f2,occ f3,occ A0 A2 A3 LTHS σh,LT,Tdes σh,LT,20,Tdes
σh,thr,2:1 G Eh Ehb MPRTdes tr,sus tr,occ tr,hyd,fd tr,STIS tr,b tr,min tr tl ts t
mm inch - - bar - bar - - - - - - - MPa MPa MPa MPa - MPa MPa MPa mm mm mm mm mm mm mm mm mm mm
Input Input Input Input Input Input Input Input Input Input Input Input Input Input Test Test Test Test Test Test Test EQ.1 EQ.2 EQ.3 EQ.4 EQ.5 EQ.6 Input EQ.7 Input Input EQ.8

65 2 1/2 1.5 1.40 14.0 1.50 15.0 0.67 0.75 0.89 1.00 0.94 1.00 1.00 105.4 93.8 100.0 100.0 0.070 18,963 20,500 1.43 0.7 0.6 0.6 1.2 - 1.8 1.8 1.0 0.3 3.1
80 3 1.5 1.40 14.0 1.50 15.0 0.67 0.75 0.89 1.00 0.94 1.00 1.00 105.4 93.8 100.0 100.0 0.070 18,963 20,500 1.43 0.9 0.7 0.7 1.5 - 2.4 2.4 1.0 0.3 3.7
100 4 1.5 1.40 14.0 1.50 15.0 0.67 0.75 0.89 1.00 0.94 1.00 1.00 105.4 93.8 100.0 100.0 0.070 18,963 20,500 1.43 1.1 0.9 0.9 1.9 - 2.4 2.4 1.0 0.3 3.7
150 6 1.5 1.40 14.0 1.50 15.0 0.67 0.75 0.89 1.00 0.94 1.00 1.00 105.4 93.8 100.0 100.0 0.070 18,963 20,500 1.43 1.6 1.3 1.3 2.8 - 2.8 2.8 1.0 0.3 4.1
200 8 1.5 1.40 14.0 1.50 15.0 0.67 0.75 0.89 1.00 0.94 1.00 1.00 105.4 93.8 100.0 100.0 0.070 18,963 20,500 1.43 2.2 1.7 1.7 3.7 - 3.7 3.8 1.0 0.3 5.1
300 12 1.5 1.40 14.0 1.50 15.0 0.67 0.75 0.89 1.00 0.94 1.00 1.00 131.7 117.2 125.0 125.0 0.070 18,500 23,000 1.43 2.6 2.0 2.0 5.3 - 5.3 5.5 1.0 0.3 6.8
400 16 1.5 1.40 14.0 1.50 15.0 0.67 0.75 0.89 1.00 0.94 1.00 1.00 131.7 117.2 125.0 125.0 0.070 18,500 23,000 1.43 3.5 2.7 2.7 7.1 - 7.1 7.3 1.0 0.3 8.6
500 20 1.5 1.40 14.0 1.50 15.0 0.67 0.75 0.89 1.00 0.94 1.00 1.00 131.7 117.2 125.0 125.0 0.070 18,500 23,000 1.43 4.3 3.4 3.4 8.9 - 8.9 9.0 1.0 0.3 10.3
600 24 1.5 1.40 14.0 1.50 15.0 0.67 0.75 0.89 1.00 0.94 1.00 1.00 131.7 117.2 125.0 125.0 0.070 18,500 23,000 1.43 5.2 4.1 4.1 10.6 - 10.6 10.8 1.0 0.3 12.1
700 28 1.5 1.40 14.0 1.50 15.0 0.67 0.75 0.89 1.00 0.94 1.00 1.00 131.7 117.2 125.0 125.0 0.070 18,500 23,000 1.43 6.0 4.7 4.8 12.4 - 12.4 12.6 1.0 0.3 13.9
800 32 1.5 1.40 14.0 1.50 15.0 0.67 0.75 0.89 1.00 0.94 1.00 1.00 131.7 117.2 125.0 125.0 0.070 18,500 23,000 1.43 6.9 5.4 5.4 14.2 - 14.2 14.4 1.0 0.3 15.7
900 36 1.5 1.40 14.0 1.50 15.0 0.67 0.75 0.89 1.00 0.94 1.00 1.00 131.7 117.2 125.0 125.0 0.070 18,500 23,000 1.43 7.8 6.1 6.1 15.9 - 15.9 16.2 1.0 0.3 17.5
1,000 40 1.5 1.40 14.0 1.50 15.0 0.67 0.75 0.89 1.00 0.94 1.00 1.00 131.7 117.2 125.0 125.0 0.070 18,500 23,000 1.43 8.6 6.8 6.8 17.7 - 17.7 18.0 1.0 0.3 19.3

2 of 4
Wall Thickness Calculations: Details
Reference FPI-2021-011152-VETM-TEC-DC-R4
Project EXPANSION OF STP IN SAKAKA AL GROUP 26,000 M3/DAY
Prepared By Ch Venkatesh
Contractor ALKAWTHER INDUSTRIES CO. LTD Approved By Anees Aboobacker
End User NWC Date March 20, 2023

Symbols and Abbreviated Terms Notes

Symbol Definition Unit
Ldes Design Life Years
Pipe Stiffness
Pdes Design Pressure bar
Tdes Design Temperature °C The Specific Tangential Initial Stiffness is defined in EN 1115, BS EN 1796:2006 Pages 7-9, and ISO 10639:2004 Page 4 as follows:
DN Nominal Diameter inch & mm
3
ID Internal Diameter mm 1 𝑡𝑟 𝑆𝑡𝑖𝑓𝑓𝑛𝑒𝑠𝑠 𝐹𝑎𝑐𝑡𝑜𝑟
𝑆𝑇𝐼𝑆 = ∙𝐸 ∙ =
STIS Specific Tangential Initial Stiffness Pa 12 𝐻𝐹 𝐷𝑚 𝐷3
PB Buckling & Vacuum Rating bar
Furthermore, according to ASTM D2412 Page 5:
SFB Buckling & Vacuum Safety Factor -
Focc Occasional Load Ratio at Design Temperature - 𝑆𝑡𝑖𝑓𝑓𝑛𝑒𝑠𝑠 𝐹𝑎𝑐𝑡𝑜𝑟 = 0.149 ∙ 𝑟 3 ∙ 𝑃𝑆
Pocc Maximum Allowed Occasional Load bar
Fhyd Field Hydrostatic Test Ratio at Ambient Temperature -
Pipe Stiffness (PS) is measured from deflected pipe at 5% which requires the correction factor (C) as indicated by the ASTM D
2412 Appendix X.2:
Phyd,fd Field Hydrostatic Test Pressure at Ambient Temperature bar
f2, f3 Part Factors - 𝑆𝑡𝑖𝑓𝑓𝑛𝑒𝑠𝑠 𝐹𝑎𝑐𝑡𝑜𝑟 = 0.149 ∙ 𝑟 3 ∙ 𝑃𝑆 ∙ 𝐶
A0, A2, A3 Partial Factors -
3
LTHS Long Term Hydrostatic Strength (HDB) MPa ∆𝑦
𝐶 = 1+
σh,LT,Tdes Factored Stress at Ldes and Tdes MPa 2∙𝐷
σh,LT,20,Tdes 20 Year Qualified Stress at Tdes MPa
∆𝑦
σh,thr,2:1 Qualified Stress for Hydrotest Case MPa = 5%
𝐷
G Gradient -
Eh Hoop Tensile Modulus at Tdes MPa Therefore:
Ehb Hoop Bending Modulus MPa 3
∆𝑦
MPRTdes MPRTdes Based on Sustained Load MPa 0.149 ∙ 𝑃𝑆 ∙ 1 +
2∙𝐷
tr,min Min. Reinforced Thickness (Sustained at Tdes) mm 𝑆𝑇𝐼𝑆 =
8
tr,hyd,fd Min. Reinforced Thickness (Hydrotest at Ambient Temperature) mm
tr,STIS Min. Reinforced Thickness (Stiffness) mm
tr,b Min. Reinforced Thickness (Collapse Pressure) mm
tr,FPI Min. Reinforced Thickness FPI Product mm
tr Offered Structural Wall Thickness mm
tl Internal Liner Thickness mm
ts Topcoat Thickness mm
t Total Thickness (Including Topcoat) mm

3 of 4
Wall Thickness Calculations: Details
Reference FPI-2021-011152-VETM-TEC-DC-R4
Project EXPANSION OF STP IN SAKAKA AL GROUP 26,000 M3/DAY
Prepared By Ch Venkatesh
Contractor ALKAWTHER INDUSTRIES CO. LTD Approved By Anees Aboobacker
End User NWC Date March 20, 2023

Formulas References Formulas References

ISO 14692-1:2017 Page 23

EQ.1

ISO 14692-1:2017 Page 23

ISO 14692-2:2017 Page 35
EQ.2

ISO 14692-1:2017 Page 23

ISO 14692-2:2017 Page 35
EQ.3 (Using Occasional Load Scenario and
Occasional Load f2)

ISO 14692-1:2017 Page 23

ISO 14692-2:2017 Page 35
EQ.4 (Using Hydrotest Pressure Scenario and
Occasional Load f2)

ASTM D2412 Page 5

3 Shell DEP 31.40.10.19 Page 30
1 𝑡𝑟
EQ.5 𝑆𝑇𝐼𝑆 = ∙ 𝐸𝐻𝐹 ∙ BS EN 1796:2006 Pages 7-9
12 𝐷𝑚 ISO 10639:2004 Page 4

ISO 14692-3:2017 Page 19

3 Shell DEP 31.40.10.19 Page 25
1 𝑡𝑟
EQ.6 𝑃𝑐 = 2 ∙ ∙ 𝐸𝐻𝐹 ∙
𝐹𝑒 𝐷𝑚

FPI

EQ.7 𝑡𝑟 = ℎ𝑖𝑔ℎ𝑒𝑠𝑡 𝑜𝑓 𝑡𝑟,𝑚𝑖𝑛 , 𝑡𝑟,ℎ𝑦𝑑.𝑓𝑑 , 𝑡𝑟,𝑆𝑇𝐼𝑆 , 𝑡𝑏 , 𝑡𝑟,𝐹𝑃𝐼

⬚

ISO 14692-1:2017 Page 40

EQ.8 𝑡 = 𝑡𝑟 + 𝑡𝑙 + 𝑡𝑠

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