Water Chamber-RS (160-19)

Water Chamber-RS (016019A01000):

 WbHt  2WbFw 
WcEpHt  WbCL      HwEl  HwTk  HwIr  HwFP  BpTk 
 2 

WcHt = WbHt + WcEpHt – WbFw

WcW = (CsW / 2) + WbFw

* Optional user input ** Input taken by program other than expression 1

Water Chamber-RS (160-19)

T.R.:
1. Visual inspection of weld seams as per HW0620099.
Classification group as follows:
a) BS/BK for lifting ribs.
b) CS/BK for other items.
2. Non-destructive examination of weld seams as per HW0850199 part-10.
3. Weld edge preparation as per AA0620502.
4. The general tolerances of straightness, flatness and parallelism shall be maintained
as per AA0621105 Grade-F.
5. Painting is to be done as per HE77001.
6. Threads should confirm to AA0231800.
7. Technical supports item nos. ------- are to be removed prior to final dispatch.
8. Dimension given in bracket are before machining.
9. a) Holes shall be transferred on Front Water Chamber (RS) from Front Water Box
(RS).
b) Holes shall be transferred on Rear Water Chamber (RS) from Front Water Box
(RS).

* Optional user input ** Input taken by program other than expression 2

 Water Chamber-RS (160-19)

Reference dimensions for Selection of water box /water chamber

wall thickness, flange and bolting (Bolt Size – M30)
Maximum Allowable Tightening Torque = 1361 NM (For Class 8.8 Bolts)
1913 NM (For Class 10.9 Bolts)
2297 NM (For Class 12.9 Bolts)

Thick mmMin. Cover Plate

Machining mmWeld Size Before

Kg/cm2(g)Design Press.(P)

Thick(d) * mmMachined Flange

Machining Allowance mm

(f) $ mmMin.Weld Size

Kg/cm2(g)Test Press.(1.5P)

mmBolt Pitch

(FW/FW1) $ mmFlange Width

Bolt Class
Thick mmRaw Material
MWSet Rating

Size(f) mmMachinedWeld

(d) $ * mmMin. FlangeThick

2.0 3.0 16 115 40 10 50 20 10 36.5 5 100/50 8.8
3.0 4.5 20 115 53 15 63 25 10 46.5 5 100/50 8.8
210 4.0 6.0 25 105 60 20 70 30 10 57 8 100/50 10.9
5.0 7.5 28 95 70 20 80 30 10 67 10 110/55 10.9
2.0 3.0 16 115 40 10 50 20 10 36.5 5 100/50 8.8
3.0 4.5 20 115 53 15 63 25 10 46.5 5 100/50 8.8
250 4.0 6.0 25 105 60 20 70 30 10 57 8 100/50 10.9
5.0 7.5 28 95 70 20 80 30 10 67 10 110/55 10.9
2.0 3.0 20 115 50 20 63 33 13 43 5 100/50 8.8
3.0 4.5 25 115 60 20 80 40 20 55 8 100/50 10.9
500 4.0 6.0 32 95 70 20 90 40 20 69 12 110/55 10.9
5.0 7.5 36 90 80 25 100 45 20 80 17 110/55 12.9

Reference dimensions for Selection of water box /water chamber wall

thickness, flange and bolting (Bolt Size – M36)
Maximum Allowable Tightening Torque = 1361 NM (For Class 8.8 Bolts)
1913 NM (For Class 10.9 Bolts)
Kg/cm2(g)Test Press.(1.5P)

(f) $ mmMin.Weld Size

MWSet Rating

mmBolt Pitch

(FW/FW1) $ mmFlange Width

Bolt Class
Machining Allowance mm
Kg/cm2(g)Design ress.(P)

Thick mmMin. Cover Plate

Thick(d) * mmMachined Flange

Machining mmWeld Size Before

Size(f) mmMachinedWeld

(d) $ * mmMin. FlangeThick

Thick mmRaw Material

2.0 3.0 16 140 46 10 56 20 10 39 5 120/60 8.8

3.0 4.5 20 140 53 15 63 25 10 50 5 120/60 8.8
210 4.0 6.0 25 140 70 20 80 30 10 59 8 120/60 10.9
5.0 7.5 28 120 80 20 90 30 10 71 10 120/60 10.9
2.0 3.0 16 140 46 10 56 20 10 39 5 120/60 8.8

* Optional user input ** Input taken by program other than expression 3

 Water Chamber-RS (160-19)

3.0 4.5 20 140 53 15 63 25 10 50 5 120/60 8.8

250 4.0 6.0 25 140 70 20 80 30 10 59 8 120/60 10.9
5.0 7.5 28 120 80 20 90 30 10 71 10 120/60 10.9
2.0 3.0 20 140 50 20 63 33 13 46 5 120/60 8.8
3.0 4.5 25 140 65 20 80 35 15 58 8 120/60 10.9
500 4.0 6.0 32 110 80 20 100 40 20 75.5 12 120/60 10.9
5.0 7.5 36 105 90 25 110 45 20 89 17 120/60 10.9
Reference dimensions for Selection of water box /water chamber wall
thickness, flange and bolting (Bolt Size – M42)
Maximum Allowable Tightening Torque = 3871 NM (For Class 8.8 Bolts) Thick mmMin. Cover Plate

Machining mmWeld Size Before

Kg/cm2(g)Design Press.(P)

Thick(d) * mmMachined Flange

Machining Allowance mm

(f) $ mmMin.Weld Size

Kg/cm2(g)Test Press.(1.5P)

mmBolt Pitch

(FW/FW1) $ mmFlange Width

Bolt Class
Thick mmRaw Material
MWSet Rating

Size(f) mmMachinedWeld

(d) $ * mmMin. FlangeThick

2.0 3.0 16 160 46 10 56 20 10 41 5 130/65 8.8
3.0 4.5 20 160 60 15 70 25 10 51 5 130/65 8.8
210 4.0 6.0 25 160 70 20 80 30 10 60 8 130/65 8.8
5.0 7.5 28 125 80 20 90 30 10 73 10 130/65 8.8
2.0 3.0 16 160 46 10 56 20 10 41 5 130/65 8.8
3.0 4.5 20 160 60 15 70 25 10 51 5 130/65 8.8
250 4.0 6.0 25 160 70 20 80 30 10 60 8 130/65 8.8
5.0 7.5 28 125 80 20 90 30 10 73 10 130/65 8.8
2.0 3.0 20 160 60 20 80 40 20 48 5 130/65 8.8
3.0 4.5 25 160 70 20 90 40 20 60 8 130/65 8.8
500 4.0 6.0 32 125 80 20 100 40 20 76 12 130/65 8.8
5.0 7.5 36 125 90 25 110 45 20 85 17 130/65 8.8

$ For deviation from these values, separate calculation may be required.

* Wherever threads are there, full thread depth to be used.
Flange material s0.2 >230N/mm2.

* Optional user input ** Input taken by program other than expression 4

Water Chamber-RS (160-19)

1. Bottom Horizontal Flange (316018A01P01):

WcHFL = (CSW / 2) – CclFd + WbFw

WbFtkb = WbFtk + WbFma

WbFwdb = WbFwd + WbFma

2. Top Horizontal Flange (316018A01P02):

WcHFL = (CSW / 2) – CclFd + WbFw

WbFtkb = WbFtk + WbFma

WBFwdb = WbFwd + WbFma

3. Middle Vertical Flange (316018A01P03):

* Optional user input ** Input taken by program other than expression 5

Water Chamber-RS (160-19)

WcMvfL = WbHt – 2 (WbFw + WbPtk)

WbFtkb = WbFtk + WbFma

WBFwdb= WbFwd + WbFma

WbVfWd = 2 WbFwD

4. Vertical Flange (316018A01P04):

WcVFL = WbHt – 2 WbFw

WbFtkb = WbFtk + WbFma

WBFwdb = WbFwd + WbFma

* Optional user input ** Input taken by program other than expression 6

Water Chamber-RS (160-19)

5. Bottom Plate -RS (316019A01P05):

WcBpL = CsW / 2
WcPFC = WbFw + CclFd

WbFtkb = WbFtk + WbFma

WBFwdb = WbFwd + WbFma

6. Top Plate -RS (216019A01P06):

WcBpL = CsW / 2

WcpWw = WbFw + CclFd

WBFwdb = WbFwd + WbFma

WbFtkb = WbFtk + WbFma

* Optional user input ** Input taken by program other than expression 7

Water Chamber-RS (160-19)

7. Middle Plate (316018A01P07):

WcMpL = WbHt – 2(WbFw + WbPtk)

WBFwdb = WbFwd + WbFma

8. Side Plate (316018A01P08):

WcSpL = WbHt – 2 (WbFw + WbPtk)

WBFwdb = WbFwd + WbFma

WcWtd = 2.5 SwTk

9. End Plate (316018A01P09):

1
WcEpL   CsW  WbPtk 
2

 WbHt  2WbFw 
WcEpHt  WbCL     ( HwEL  HwTk  HwIr  HwFP  BpTk )
 2 

* Optional user input ** Input taken by program other than expression 8

Water Chamber-RS (160-19)

10. Bottom Rib (316018A01P10):

WcBrW = WcBpW – WbFtk – WcEpd –WcEpTk

11. Bottom Lifting Rib (316018A01P11):

WcBrW = WcBpW – WbFtk – WcEpd –WcEpTk

WcLHCL = WbFw + 2WcLhD

* Optional user input ** Input taken by program other than expression 9

Water Chamber-RS (160-19)

12. Top Rib (316018A01P12):

WcTrL1= WcStpD + MtpTk + DwTpD – WbFtk

WcTrL2= WcTrL1 + (WbFw * Tan (LdwFang)

Where:
 LdwTeWL  CNeckL 
LdwFang  tan 1  
 2.LdwFHt 
LdwTeWL = LBTP – 2 DwTpD
  WBHt  2.WbFW   LdwInc
LdwFHt  TgCL  LdwUEL  WbCL     
  2  2

LdwInc = LdwTeWL * tan(IcAng)

13. Top Lifting Rib (316018A01P13):

14. Main Tube Plate (216018A01P14):

* Optional user input ** Input taken by program other than expression 10

Water Chamber-RS (160-19)

CsW
MtpW   CcLFd  WbFw  2WbPTk
2

MtpHt= WbHt – 2 WbFw- 2 WbPTk

T.R.:
1. Out the flatness of the tube plate should be with in 1 mm per meter.
2. Preservation of the tube plate is to be done as per HE77001.
3. Total ------ holes to be drilled as per tube layout drg no. 1-160-00-70----.
4. Weight of the blank (undrilled) tube plate is --------.

* Optional user input ** Input taken by program other than expression 11