Axial

Running friction force / Break away

Standard reference Bearing class & seat tolerances Raw material standards Movement Peripheral run-out of rolls in length of roll Balancing Quality Resistance to pressing out
Dynamic resistance mass
(mm)

Total indicated run-out

1. Bearing class : C4 with 2Z type
sealing & life time lubrication
2. Bearing make :
6204 2Z SKF/FAG only
DIN 22112-2
3. Bore tolerance : Stamped Bearing
SANS 1313-3:2012
housing with seat tolerance as per
PN-M-46606:2010
IT7 according to EN ISO 286-1 with
N7 as per ANSI B4.2
4. Ground Shaft tolerance js6 as per
ANSI B4.2
Nominal length of face (TIR) Measured at idler rotating at
1. Roller shell to meet IS 9295 (1983): Specification for Steel tubes for idlers for belt conveyors (mm)
< G40 as per ISO 650 RPM with a radial load of When a roll is tested in both
2. Roller shell material grade to meet CDS 240 with yield strength not less than 240 Mpa & D < 133 D > 133 1940-1 as per PN-M- 250 N, the running friction directions under a load of 15 kN
Elongation percent Min of 18 % (or) S235 JR according to EN 10025-2
46606 : 2010 force should be less than 3.0 N Break away applied axially to the shaft while
3. Roller shaft material shall be of S235 JR according to EN 10025-2
0-530 0.5 0.6 Imbalance to be at ambient temperature of 20 mass shall not the roll is held, there shall be o
4. Standard Roller dimensions to meet IS 8598 (1987): Specification for Idlers and Idler Sets for 0.7 mm under a load of
< 40 mm/s for Heavy deg C exceed 250 g as visible signs of weld rupturing or
Belt Conveyors 500 N
rollers @ 600 RPM After stand still period of 1 per SANS 1313- material tearing. This is a
5. Deep drawn bearing housing material to meet DD13 according to EN 10111
Light rollers @ 450 hour, friction force may be 3:2012 destructive type test. None of the
6. Roller shaft to meet Ground grade tolerance class with class 3/class 4 surface conditon as per 530-900 0.7 0.9
RPM upto 1.5 times the specified sample tested should be less than
IS 9550 (2001): Bright steel bars
upon restart and cannot be 12 kN
7. 5 element compact labyrinth sealing made of heat resistant polyamide to be used
exceeding this limit
900-1600 1.3 1.6

Test
sample
Lubrication effectiveness Acceptance number of Rejection
Finish Painting & protection against corrosion Dust ingress test Water ingress test Roll life test Batch size size for
test defective pieces number
inspectio
n

Idler series Roll load

0-150 13 0 1
(shaft dia) kN
The surface of the rolls shall be free from dents, gouges, protrusions, 38 microns dust with 70%
Submerge the rolls in water 20 5.27 151-280 50 1 2
curvatures, corrugations, cracks, dissipation layers, burrs & damages silicon oxide & 30%
upto center of the shaft & 25 5.27 281-500 50 1 2
& irregularities. magnesium oxide
rotate the rolls at a speed store the rolls for 10 days @ 30 7.8 501-1200 80 2 3
All edges shall be free from burrs & shall be rounded or have a Rolls rotated at 1m/s @
equal to 1 m/s for 96 hours. air temp of 20 deg c & RH of 35 10.2 120-3200 125 3 4
chamfer of minimum 1.5 mm 96 hours.
Inside surfaces must be treated for corrosion protection before assembly 75 % & air pressure of 87-107 3200-
Surface roughness recommendations 40 12.28 200 5 6
There should not be any kPa & air speed below 1 m/s. 10000
1. Bearing contact surface to be < 1.6 microns There should not be any
change in the final weight of Inpect for corrosion 10001-
2. untreated surfaces - level 3 cleanliness according to ISO 8501-1 change in the final weight 10% of Rolls in the test sample to be 315 7 8
the roller due to water 35000
3. 80 microns for steel castings of the roller due to dust tested for 1200 hours @ 1500 RPM
ingress. A non confirmity of of at most 1.0% 9 is allowed. Testing to be done on
4. 10 microns for aluminum alloys ingress. under the load specified above as per unpainted & fully assembled pieces only. The above mentioned figures are for
SANS 1313-3:2012 normal control. For strict control sample sizes and acceptance number to be
adjusted
Roller shell to meet IS 9295 (1983): Specification for Steel tubes for idlers for belt conveyors
Roller material grade to meet CDS 240 with yield strength not less than 240 Mpa & Elongation percent Min of 18 % (or) S235 JR according to EN 10025-2
Roller shaft to meet Ground grade with actual size reduced by 10 microns from nominal size & h6 tolerance class with class 3/class 4 surface conditon as per IS 9550 (2001): Bright steel bars
Roller shaft material shall be of S235 JR according to EN 10025-2
Roller dimensions to meet IS 8598 (1987): Specification for Idlers and Idler Sets for Belt Conveyors
Stamped Bearing housing with seat tolerance as per IT7 according to EN ISO 286-1 with M7 as per ANSI B4.2
Deep drawn bearing housing material to meet DD13 according to EN 10111
Deep groove Bearings to be of seize resistant type to be used with 2Z type sealing & life-time lubrication
5 element compact labyrinth sealing made of heat resistant polyamide to be used
Permissible True Radial Run out to be < 0.7 mm/m
Static frictional torque to be in the range of 0.25-1.00 Nm as per PN-M-46606
Dynamic rolling resistance to be in the rance of 3.0-5.0 N as per PN-M-46606
Alignment Balancing quality to be better than G25 as per DIN ISO 1940-1