Professional Documents
Culture Documents
Objective
To provide detail regarding specific plant isolation processes and requirements, as outlined by the principle
document – the Plant Isolation Corporate Standard.
Scope
This applies to the isolation of plant and equipment energies and hazards at all SCL operated and/or
maintained sites.
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Procedure
Functional Flowchart
PLANT ISOLATION – SUMMARY OF PROCESSES
NO
USE MASTER
Is the Special ISOLATION
Isolation Procedure for a YES CONTROL GUIDE
Master Isolation Process? AS PER
Review the Nature of the Isolation Required
SECTION 7
NO
USE PLANT
Is the Special
ISOLATION
Isolation Procedure for a
YES CONTROL GUIDE
High Voltage Distribution
AS PER
Isolation Process?
SECTION 8
NO
NO
USE PLANT
Is the Special
ISOLATION
Isolation Procedure for a
YES CONTROL GUIDE
Specific Site Isolation / Local
AS PER
Alter Isolation Process?
SECTION 10
NO
USE PLANT
Is the Special ISOLATION
Isolation Procedure for an YES CONTROL GUIDE
NO Own Isolation Process? AS PER
SECTION 11
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Procedure
Definitions
Refer also to Attachment 1 which provides a summarised breakdown of the various functions undertaken by
authorised persons as part of the plant isolation process.
ATW Coordinator: An authorised person who undertakes specific ATW planning and/or work coordination
roles.
ATW Form: The document used to track the ATW Process, inclusive of WMS, references to Control Guides
and other guiding documents and specific approval, planning, scheduling and authorisation milestones.
ATW Wizard: A computer based data entry and development tool, contained within the CMMS, which
operationalises and documents the ATW Process.
Authorised: In relation to high voltage distribution, all personnel involved in isolation roles as part of SCL
plant isolation processes must be authorised in the relevant ‘power distribution’ area for that specific site.
Authorised in the entity’s high voltage isolation and access system: For the purposes of this
procedure, SCL or contracted personnel who have undertaken relevant high voltage isolation and access
training and who have been authorised by the entity in accordance with their isolation system.
Danger Tag: A safety sign used as part of the isolation process to signify an isolation point. Refer also to
the pictorial shown:
Distribution entity: For the purposes of this procedure, an external organisation or contractor authorised to
control and isolate high voltage distribution equipment adjacent to and adjoining SCL electrical generation
sites.
Do Not Operate Board (DNOB): A safety sign bearing the words ‘Do Not Operate’ used as part of the
isolation process that:
signifies an isolation step undertaken specifically as part of a High Voltage Isolation and Access (HVIA)
process,
identifies that lines or apparatus are in a specific state for the protection of personnel,
is not to be tampered with, moved or interfered with by unauthorised persons.
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Procedure
Note: Isolation Officers may also undertake specialist isolation functions and fulfil alternative roles including
that of a Plant Isolation Coordinator and/or Master Isolation Officer.
Isolation Officer Assistant for Electrical Switching: An authorised person to assist an Isolation Officer
during high voltage distribution forward and reverse isolation sequences. The authorisation is based upon
the person having the necessary skill, knowledge and experience based on the following competencies:
resuscitation,
rescue from live switchgear,
high voltage isolation and access principles.
Master Isolation Officer: An authorised Isolation Officer who has specialist isolation experience at a
specific SCL site as well as practical isolation experience during unit outages or situations where the Master
Isolation process has been implemented.
Note: The authorisation of Master Isolation Officers is to be done at a site specific level by the relevant Site
Manager. This authorisation is reliant upon isolation knowledge and experience with the plant at the
site as opposed to additional training courses.
Master Plant Isolation Control Guide: The document used to track the Master Isolation process, inclusive
of a documented group of forward and reverse isolation points and to assist the user in the selection of
consistent control measures associated with the isolation of plant and hazardous energies.
Operator earths: Earthing devices capable of withstanding prospective fault currents. They may consist of
an earth switch, a portable earth connected to an earthing point or a portable earth connected to an earth
electrode driven to a minimum depth of 120mm.
Plant Isolation Coordinator: An authorised Isolation Officer who has specialist isolation experience at a
specific SCL site as well as practical isolation experience relating to all of the special isolation procedures.
Note: The authorisation of Plant Isolation Coordinators is to be done at a site specific level by the relevant
Site Manager. This authorisation is reliant upon isolation knowledge and experience with the plant at
the site as opposed to additional training courses.
Switching sheet: A document that has a unique identifying number and has been checked and authorised,
listing operations of switching in a step by step process. At SCL the Plant Isolation Control Guide is to be
used as the switching sheet.
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Procedure
Working earths: Earthing devices that are placed at the work site to limit the rise in potential under the
coordinator of an ATW Coordinator.
Working Earths and Abnormalities List: A specific form used to document and track the placement and
removal of working earths during a high voltage distribution isolation process.
Correlation of Terms:
SCL Plant Isolation System* Typical Distribution Entity Terms Blue Book Terms (Victoria)
Responsibilities
Refer to Definitions section.
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Procedure
Actions
Standard Plant Isolation Process
General Requirements
For all plant isolations that are standard in nature and that do not require a Special Isolation Procedure to be
adopted, the Standard Plant Isolation Process Flow Chart contained in Attachment 1 must be followed.
Only an authorised Isolation Checker or Isolation Officer is permitted to prepare a PICG and acknowledge
this preparation within Section 4 of the document.
Only an authorised Isolation Officer is permitted to verify and approve a PICG and acknowledge this
preparation within Section 4 of the document.
Authorisations of Isolation Checkers and Isolation Officers must be plant area specific at each of SCL’s
operational sites. That is, only an Isolation Checker or Isolation Officer who is authorised for the specific
area of plant are permitted to undertake any plant isolation role involving plant within that area.
As part of developing the forward and reverse isolation steps and listing of specific equipment involved, the
requirements of the Standard Plant isolation Process – Proving De-energised and the Standard Plant
isolation Process – Locking Devices for Isolation Points are to be implemented.
The reverse isolation sequence of steps must be fully listed within Section 3A, irrespective of whether the
reverse sequence is the exact opposite to the forward sequence of steps.
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Procedure
Isolation of Plant
The isolation of plant and equipment is to be carried out at the time determined as part of the ATW planning
and scheduling processes, and in accordance with the necessary on-site consultation between the ATW
Coordinator, Isolation Officer and operational personnel as applicable.
Following the completion of the forward isolation sequence, the Isolation Officer is to acknowledge that the
plant has been isolated via the completion of the PICG – Section 5. As part of this acknowledgement, the
Isolation Officer is to detail any clarifying information for the ATW Coordinator that may be pertinent with
respect to the isolation or any safety precautions required.
Following the completion of the forward isolation sequence, the Isolation Officer is to hand the key(s) to
isolation locks hung as part of the isolation to the Isolation Checker for safekeeping.
Proving De-energised
As part of the disabling isolation points, Isolation Officers are to prove that the energy or hazard source has
been removed. This may include actions such as the following:
Methods for Proving De-energised
Mechanical Isolation Electrical Isolation
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Procedure
Where specific plant items cannot be fully or positively proven as part of the isolation, clarifying details or
safe access instructions are to be detailed by the Isolation Officer involved, within the PICG – Section 5.
*Note: The securing of a locking device as part of the isolation method, as per the above hierarchy of locking
controls, is a mandatory requirement for sources of electrical supply above extra low voltage where
these sources are being isolated for the purpose of performing electrical work. Locking of other
isolation points may occur as part of specific isolations as deemed appropriate by isolation personnel
and specific site requirements.
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Procedure
When checking the isolated plant, the authorised Isolation Checker is to:
verify the forward isolation sequence as detailed in the PICG – Section 3A, checking that all isolation
points have been disabled and that they have Danger Tags attached correctly where required,
progressively initial each Danger Tag during the checking sequence,
provide a separate, plant based check, that the plant isolation is appropriate to ensure a safe scope of
work or access to plant that is required.
If there are any isolation problems or difficulties identified as part of the checking process, the Isolation
Checker is to discuss these issues with preferably the Isolation Officer or another authorised Isolation Officer
to determine an agreed method to rectify the issue.
Following the completion of the isolation checking process, the Isolation Checker is to:
acknowledge that the plant has been checked via the completion of the PICG – Section 6,
ensure that the key(s) to isolation locks hung as part of the isolation are either:
securely controlled throughout the entire ATW work activity (in the majority of circumstances where the
Isolation Checker undertakes the ATW Coordinator role for the work activity), or
handed to the ATW Coordinator to securely control as part of their role as ATW Coordinator for the work
activity.
If there are any isolation problems or difficulties identified as part of pre-work preparations, the ATW
Coordinator is to discuss these issues with the Isolation Officer to seek clarification or determine an agreed
method to rectify the issue.
Following the completion of the pre-work review process, the ATW Coordinator is to acknowledge that safe
access to the plant may commence via an acknowledgement as part of the ATW Process, (ATW Form –
Section 5), refer also to the Authority To Work Corporate Procedure – HB# 619259 for additional details.
Following the ATW Coordinator’s authorisation to access plant, Work Party Members involved in the ATW
scope of work are to sign on/off as outlined in the Authority To Work Corporate Procedure – HB# 619259
and as specified in certain isolation scenarios detailed in this procedure.
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Procedure
When reversing a plant isolation and re-energising, the authorised Isolation Officer is to:
verify that the ATW Coordinator has fully documented the isolation return as per the above requirements,
verify that all personnel have signed off of the ATW Sign On/Off Sheet – HB# 692202 and/or Confined
Space Entry Record – HB# 692214, (inclusive of Section 2 – ‘Withdrawal of authority),
verify the content of any PICG related attachments as well as the detail summarised in the PICG –
Section 7,
as appropriate, undertake a general inspection of the local plant area to ensure it is in a condition suitable
for service or re-energising,
cross check the Danger Tag details against the PICG and plant and follow the reverse isolation sequence
as detailed in the PICG – Section 3A,
implement the requirements of Section 3 – wearing of specific personal protective equipment, use of
equipment, etc as applicable,
activate or reverse each isolation point in accordance with the isolation step operation details,
remove Danger Tags from the plant as each reverse isolation step is undertaken,
initial each reverse isolation step as being complete as detailed in the PICG – Section 3A.
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Procedure
Suspension Protocols
General Requirements
Where the status of isolated plant is required to be changed during a work activity and prior to the isolation
being returned as per Standard Plant Isolation Process - Locking Devices for Isolation points Section, the
ATW Suspension process must be implemented as per Attachment 4 within the Authority To Work Corporate
Procedure – HB# 619259.
Alter Isolation To add or remove isolation points to a PICG, hence altering the scope
of plant that has already been isolated
Testing / To test or commission plant during or after the scope of a work activity,
Commissioning hence re-energising a specific plant item that had been previously
isolated
Availability To make the plant available for service for a short duration during the
scope of a work activity, hence enabling it to be energised for a period
prior to the remainder of work being completed
Note: Suspension of work may occur for non plant isolation reasons, such as changes in an overall
work scope and the need to further document the activity, or for reasons such as an incident
response. Irrespective, of the reason, all suspensions require an ATW Suspension Form to be
completed as part of the process. Refer also to the Authority To Work Corporate Standard –
Section 7 for additional suspension requirements.
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Procedure
Testing & Commissioning Tags may only be hung as part of the defined suspension protocols in the previous
Suspension Protocols Section.
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Procedure
CONFIRMATION GIVEN
THAT WORK IS DEVELOP
COMPLETE AND PICG PICGs WITH
WORK SCOPE DOCUMENT
CAN BE REMOVED FROM MPICG
REQUIRING WORK AS PER
MASTER CROSS REFERENCES
THE ISOLATION ATW PROCESS
Standard REFERENCE SHEET IS UNDERTAKEN
AS
APPLICABLE
ATW and ATWC
ATWC IO
Plant
Isolation
FOLLOW
Processes FOLLOW
STANDARD PLANT
CROSS
STANDARD ATW REFERENCE
ISOLATION
PROTOCOLS PICGs AGAINST
PROTOCOLS
(authorisation of MPICGs AS
(checking of
ATW work) RELEVANT
isolation)
ATWC MIO MIO
Scope of Use
The master isolation process may be used on an as needed basis as identified by experienced site isolation
personnel. Specifically however, the process is to be aimed at those occasions / periods on site where
outages or major overhaul activities are being planned.
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Procedure
As part of the master isolation process, ATW Forms are to be cross referenced against relevant MPICGs via
the following two means:
inclusion of the MPICG reference numbers within the forward and reverse isolation sequence of PICGs,
recording of the ATW Form numbers against each applicable MPICG via the use of a Master Cross
Reference Sheet.
The preparation process of a MPICG followed by the verification and approval of a MPICG forward and
reverse isolation sequence must be undertaken by two independent authorised Isolation Officers.
The checking and approval of a master isolation, once isolated by an authorised Isolation Officer, is to be
undertaken by an authorised Master Isolation Officer.
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Procedure
Essentially, this standard master isolation alter process applies where Work Party Members working on an
ATW scope of work could be exposed to hazardous energy as a result of the master isolation alter required.
The process that must be undertaken is detailed below:
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Procedure
For Each
Suspend Work ATW Suspension Process (refer to Section 6) ATW that
(ATW Coordinator)
is Cross
Referenced
Cancel ATW Cross Master Plant Isolation Cross Reference Sheet
References
(Master Isolation · Ensure all ATWs cross referenced have been suspended or recalled
Officer)
MPICG – Section 7
MPICG – Section 3A
· Amend the forward and reverse isolation sequences as required
Alter the isolation, hand Danger Tags and detail changes made
Check Isolation & Re- Check altered isolation steps and initial Danger Tags hung
Approve MPICG
(Master Isolation
Officer*) MPI – Standard Alter Isolation Form (Section 4)
MPICG – Section 7
*Note: This is a second Isolation Officer, and one who had not been previously involved in preparing the
alter changes.
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Procedure
This process requires the use of a specific master isolation alter form – Master Plant Isolation Grouped Alter
Form. This form essentially documents the consultation process and approval given by the various ATW
Coordinators who have ATWs cross referenced to the MPICG. The process that must be undertaken is
detailed below:
Confirm Alternative · Review scope of isolation, cross referenced ATWs and the alter required
Alter Approach · Undertake consultation with various isolation personnel and ATW
(Master Isolation Coordinators to ensure the safety of the proposed alter
Officer)
Detail Alter Request
MPI – Grouped Alter Isolation Form (Section 1)
(Master Isolation
Officer) · Detail clarifying details including the listing of cross referenced ATWs against
each of the ATW Coordinators involved For Each
· Undertake specific consultation with all ATW Coordinators who have ATWs ATW that
cross-referenced to ensure: is Cross
· they are fully aware of the intended alter scope and changes Referenced
· they are fully satisfied that hazardous energies will not be introduced to
+ their relevant plant areas and that safety will not be compromised
· they approve of the alter being undertaken
Alter Approval · Record the above mentioned approval via acknowledgements from all ATW
(ATW Coordinators) Coordinators involved – Section 1
· Master Isolation Officer acknowledgement once complete – Section 1
MPICG – Section 7
Check Isolation & Re- Check altered isolation steps and initial Danger Tags hung
Approve MPICG
(Master Isolation
Officer*) MPI – Grouped Alter Isolation Form (Section 4)
MPICG – Section 7
*Note: This is a second Isolation Officer, and one who had not been previously involved in preparing the
alter changes.
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Procedure
Wherever possible, this transfer is to involve one to one communication between the transferring and new
Master Isolation Officers to ensure there is a clear understanding of the status of the plant and any specific
isolation or safety issues.
If this is not possible, a person that the transferring Master Isolation Officer typically reports to may stand-in
and authorise this transfer process in their absence. This could be a:
Site Manager,
Business Manager,
Unit Outage Superintendent, or
Team Leader.
If the above transfer occurs, the original Master Isolation Officer is to be notified as soon as possible by this
person regarding the master isolation status change.
REMOVE HV CONFIRMATION
ISOLATION GIVEN THAT FOLLOW
WORK SCOPE
(as per established WORK IS STANDARD ATW
RE-ENERGISE REQUIRING
PICG &/or in COMPLETE AND THE ISOLATION PROTOCOLS
HV PLANT
consultation with HV EQUIPMENT IS UNDERTAKEN (authorisation of
distribution entity SUITABLE TO BE ATW work)
where applicable) RE-ENERGISED
IO IO ATWC ATWC
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Procedure
This process must also be followed for isolations at high voltage interface points between SCL and external
distribution entity equipment.
This process does not include isolation of high voltage equipment that powers on-site mechanical plant such
as a pump or a drive that may require maintenance work, inspection, or overhaul. This type of isolation is to
be undertaken as per the standard plant isolation process detailed in the Standard Plant isolation Process
Section.
Critically, a high degree of planning and consultation is to be undertaken by experienced isolation personnel
prior to implementing a high voltage distribution isolation, particularly where the scope involves interfacing
with an external distribution entity.
For a high voltage distribution isolation, the standard PICG must also contain the following additional
information:
Special precautions to be taken as part of the isolation, within PICG – Section 3:
identification of nearest live equipment,
details of any exclusion zones to be maintained,
identification of controls such as signage and barriers that may be required.
Where practicable, all equipment in close proximity to the work area is to be isolated. Isolation should be
provided by a visible break, where any energy, lightning or switching surge will not cross the isolation point
(where this is not possible alternate verification is required). If a particular device does not allow a visible
break then additional testing or earthing facilities are to be provided.
In contrast to standard plant isolation and checking practices, during high voltage distribution isolations the
Isolation Checker is to accompany the Isolation Officer and fulfil the role of Isolation Officer Assistant for
Electrical Switching.
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Procedure
Generally, earths must be applied if personnel access is required within safe approach limits for the
equipment. Typically, this distance is to be extended to at least 2 metres.
Operator earths are applied to limit rise in potential and located to operate protection devices in the event of
inadvertent energising. They must be applied or removed, and documented as such, as per the forward and
reverse isolation sequence within a PICG.
Working earths are additional earths placed under the direction of the ATW Coordinator. These are usually
applied where operator earths are not visible at the work or access area for personnel, and to limit a rise in
potential.
These earths are to be placed as close as practicable and within sight of those personnel required to access
the isolated high voltage distribution equipment.
A Working Earths and Abnormalities List is to be completed for the equipment where working earths are
applied as part of the high voltage distribution isolation sequence or while the isolation is in place. This
record is to include detail of any abnormalities or controls specifically identified as part of the earthing
undertaken and is to be attached to the PICG.
A PICG for isolation of high voltage distribution equipment is not to be suspended for energising purposes or
returned unless all working earths have been removed and documented on the Working Earths and
Abnormalities List.
Boundary isolation points are to be documented in site specific procedures, drawings or electrical schematics
at all SCL sites.
When cross boundary isolation requirements may be required by both SCL and the distribution entity to
access assets owned by each party, specific consultation is to be undertaken between the parties. In these
circumstances a primary controller is to be appointed to ensure safe access and coordination of the isolation.
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Procedure
Importantly, site access procedures are to apply in all circumstances and SCL personnel will be required to
meet access requirements stipulated by the distribution entity. This includes any specific requirements to be
authorised in the entity’s high voltage isolation and access system.
Isolations required within a distribution entity’s assets are to be completed using both SCL’s plant isolation
system and the distribution entity’s system to the extent necessary to satisfy the isolation provisions of both
parties. In line with this, cross boundary isolation points that are utilised by both parties:
are to be fitted with dual locking capability,
are to be identified by the placement of SCL Danger Tags and distribution entity DNOB (or similar)
identification.
To assist in determining the appropriate procedures and systems to use in the range of access scenarios,
the following flowchart is to be used:
High Voltage Distribution Interface – Isolation System Use
A High Voltage
(HV) Isolation is
Required
Will SCL
Is the plant
Yes Employees DO the Yes
involved an SCL
Work on the
Asset?
Asset?
No No
Yes No
*Note: Where SCL and distribution entity personnel are required to access / work on common
high voltage equipment across the cross boundary isolation, SCL plant isolation
procedures and the entity’s isolation system are to be applied.
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Procedure
FINAL
CONTRACTOR /
CONFIRMATION
REMOVE WORK SCOPE ENTITY SAFETY
RE-ENERGISE GIVEN THAT
ISOLATION REQUIRING THE SYSTEMS
PLANT AS WORK IS ISOLATION IS
(as per established IMPLEMENTED
REQUIRED COMPLETE AND UNDERTAKEN **
PICG) (OH&S, Tag &
PLANT CAN BE
Locking Protocols)
RE-ENERGISED
IO IO C/E R C/E R
*Note: The defining of the isolation scope, relevant consultation and the contractual or legal agreements entered
into will all influence the initial planning stages. A Summary of these details is to be captured within the
Isolation of Plant - Handover Form, Sections 1 & 2.
**Note: The work scope requiring the isolation may require intermediate handovers and returns between the
Contractor / Entity and SCL due to testing, commissioning and alter isolation needs. Where this is the
case, these processes are to be tracked via the Isolation of Plant - Handover Form, Section 5.
Furthermore, standard Contractor / Entity and SCL safe systems or work are to be adopted by all relevant
personnel during these periods.
Scope of Use
Use of the Multiple Site / Principal Contractor isolation process is to be limited only to those specific isolation
scenarios where:
a designated Principal Contractor has been appointed for a defined scope of construction work at or
adjacent to an SCL site, or
a neighbouring entity (co-generation company, energy or fuel receiver, or similar), have an established
agreement regarding an energy supply or isolation process.
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Procedure
As there are a range of potential isolation scenarios and possible arrangements, this Section is to be used as
a supplementary process to those specific health and safety requirements that may be defined within:
contract terms and conditions that are typically negotiated and contractually agreed to between SCL and
other contractors / entities,
established energy agreements or memorandums of understanding entered into by SCL and other
contractors / entities,
specific scopes of work and isolation procedures entered into and agreed to by SCL and other contractors
/ entities for a defined package of work.
Critically, the Multiple Site / Principal Contractor isolation process is simply SCL’s standard isolation
processes, overlaid with a handover process to the contractor / entity involved. As part of this process, the
isolation method is undertaken in such a manner so as to allow the contractor’s / entity’s tagging and locking
system to supplement SCL’s. Furthermore, plant isolation principles and the protection of people, the
environment and plant is not to be compromised by adopting a multiple site / principal contractor isolation
process.
Furthermore, issues such as site access, control, and other safe systems of work as established within
agreed contract terms and conditions must be followed at all times.
In addition to SCL’s standard isolation processes, a Multiple Site / Principal Contractor isolation process
must be documented on an ongoing basis via the completion of an Isolation of Plant - Handover Form – HB#
692405 (Multiple Site / Principal Contractor Works).
The content of the Handover Form is to be filled out in sequence as per the following:
Section 1: SCL project / contract management or engineering personnel,
Section 2: SCL relevant isolation officers and site management personnel,
Section 3: SCL isolation officer,
Section 4: contractor / entity representative,
Section 5: SCL and contractor / entity representatives as detailed.
Importantly, the Handover Form must be maintained by SCL with the Plant Isolation Control Guide (PICG) –
HB# 692378. Therefore the status of the Handover Form can be verified at all times and any alterations to
the status of the plant, including the content of the PICG, cannot be undertaken unless the relevant
acknowledgements have been documented to indicate safe isolation process has been followed.
Where applicable, the contractor / entity may also have additional documentation that may be requested to
be acknowledged by SCL isolation personnel. SCL is to comply with these reasonable requests if in the
interests of safety and if established as a documented requirement within the contractor’s / entity’s safe
system of work.
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Procedure
In relation to Multiple Site / Principal Contractor isolations, additional explanatory information as deemed
appropriate, are to be included within the PICG.
Special Isolation Procedure – Specific Site Isolations and Local Alter Isolations
Process Flowchart
CONFIRM PLANT IS
IDENTIFY NEED REFER TO REGISTER ABLE TO BE PREPARE PLANT
FOR ISOLATION OF OF APPROVED SITE AND ISOLATED VIA A ISOLATION
PLANT LOCAL ALTER ISOLATIONS LOCAL ALTER CONTROL GUIDE
ISOLATION
IO or ATWC IO IO
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Procedure
For a specific isolation to gain approval for registering on this list, the following process is to be undertaken:
site representatives are to fully document the plant isolation and associated ATW with additional
information as to why the standard plant isolation process ought not to be adopted,
the specific scenario and documentation is to be tabled at an ATW Committee forum where it is reviewed
and discussed,
when / if the ATW Committee are satisfied with the specific scenario and the plant isolation process
proposed, they are to endorse it and recommend it be approved at the site level,
the specific Site Manager is to review the scenario and when / if they are satisfied with the proposal, it is
to be approved for inclusion on the Register of Approved Site and Local Alter Isolations.
Critically, specific site isolation and local alter isolation scenarios are to be adopted as rare exceptions rather
than the norm at a site. That is, there needs to be a compelling reason as to why the standard plant isolation
process ought not to be adopted. Furthermore, plant isolation principles and the protection of people, the
environment and plant is not to be compromised by adopting a special site isolation or location alter isolation
process.
Furthermore, each time they are undertaken on site, a Plant Isolation Coordinator is to be personally
involved in the isolation process and acknowledgement of the various steps involved.
In relation to approved local alter isolations, essentially, the authorisations for each alter are to be
documented within the isolation sequence of the PICG rather than individually via the standard ATW
Suspension and alter isolation method. Refer also to the specific information shown in the Special Isolation
Procedure – Specific Site isolations and Local Alter Isolations Flowchart.
As such, the principles of ensuring Work Party Member safety, exclusion from the plant and documented
acknowledgements by authorised personnel for each alter isolation is maintained, albeit at the local plant
location rather than at a central plant isolation office or location remote from the plant.
Consistent with the above process, approved local alter isolation processes will require the PICG to be
printed out and written on progressively as local alters are undertaken, rather than being progressively
entered within the plant isolation section of the ATW Wizard.
In relation to approved site isolation scenarios, additional explanatory information and acknowledgements as
deemed appropriate, are to be included within the PICG.
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Procedure
Note:
· All Own Isolation work activities require an ATW.
· A WMS task is to refer to an Own Isolation PICG (not to a PICG controlled via the Wizard).
· Pre-approved Own Isolation PICG documents are Hummingbird Controlled Documents that exist external to the ATW Wizard.
· The ATW is to be printed (along with the Own Isolation PICG) and managed as per the process shown above.
· Danger Tags are to be peeled off in blank format, with details required to be hand-written on.
Scope of Use
Use of an Own Isolation process is to be limited only to specific isolations that are listed within the Register
of Approved Own Isolations – HB# 692101.
For a specific isolation to gain approval for registering on this list, the following process is to be undertaken:
site representatives are to fully document the plant isolation and associated ATW with additional
information as to why the standard plant isolation process ought not to be adopted,
the specific scenario and documentation is to be tabled at an ATW Committee forum where it is reviewed
and discussed,
when / if the ATW Committee are satisfied with the specific own isolation scenario and the plant isolation
process proposed, they are to endorse it and recommend it be approved at the site level,
the specific Site Manager is to review the scenario and when / if they are satisfied with the proposal, it is
to be approved for inclusion on the Register of Approved Own Isolations.
Critically, own isolation scenarios are to be adopted as rare exceptions rather than the norm at a site. That
is, there needs to be a compelling reason as to why the standard plant isolation process ought not to be
adopted. Furthermore, plant isolation principles and the protection of people, the environment and plant is
not to be compromised by adopting an own isolation process.
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Procedure
Note: As indicated above, an own isolation may only be performed by an authorised Isolation Checker or
Isolation Officer for that area of plant.
The process shown in the flowchart following is to be used to Authorise and Develop Own Isolations.
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Procedure
Site Personnel / Draft an Own Isolation PICG, ATW and any Own Isolation PICG
Development additional information supporting the need for an template
Own Isolation process. Store in the Draft Own Hummingbird #
Isolation PICG Folder.* 742153
Corporate ATW Review & discuss proposed Own Isolation and fully Via Memo and
Committee / Review drafted documentation. When / if satisfied, the recorded Corporate
Committee is to endorse it and recommend it be ATW Committee
approved at a Site level. Minutes
Site Manager / Approval Review the ATW Committee endorsed Own Isolation Via Email / Signed
proposal. If it is to be approved, this is to be notified Memo
as such to the O&M Safe System Coordinator.
O&M Safe System Ensure the Own Isolation is registered on the Hummingbird #
Coordinator / Register Register of Approved Own Isolations. 692101
Isolation Checker / Use Follow Own Isolation Process, Section 11.1, ATW Wizard Printout
inclusive of the need to Work Authorise the ATW of the ATW and
and Print the ATW, prior to the Own Isolation being attached printout of
undertaken which is a variation from the standard the Controlled Own
ATW Process. Isolation PICG.
An Isolation Officer is to be involved in the initial documentation, planning and approval related to own
isolation scenarios. As part of this preparation the Isolation Officer is to ensure that the phrase “Own
Isolation” is included in the Comments section of the Own Isolation PICG.
Furthermore, each time an own isolation is undertaken on site, an Isolation Officer is to be personally
involved in the own isolation process via the provision of Danger Tags and locking devices for the person
who will undertake the own isolation.
Further to the above, Isolation Officers or Isolation Checkers who prepare the Danger Tags are to ensure
that each Danger Tag printed for an own isolation process clearly includes the phrase “Own Isolation” as part
of the information included on the tag.
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Procedure
As approved Own Isolation PICG documents exist external to the ATW Wizard, these documents are to be
printed out, attached to the relevant ATW and written on progressively as the own isolation is undertaken.
Further to the above variations, the Isolation Checker is to dispose of the Danger Tags used and return the
removed locking provisions to the Isolation Officer who prepared them, (or another authorised Isolation
Officer if they are unavailable). Although, this is an informal process step, it serves to ensure that:
the Isolation Officer is aware that the isolation is no longer in place,
each locking device is accounted for and hence informally checked as having been removed by the
Isolation Officer,
hand written Danger Tags containing the phrase “Own Isolation” are properly discarded by the Isolation
Checker and not left on the plant or other locations on site.
Contingency Issues
ATW Coordinator Transfer
During an ATW scope that involves a plant isolation, situations may require an ATW to be transferred from
one authorised ATW Coordinator to another. This process is not plant isolation specific and is to be
undertaken as detailed within the Authority To Work Corporate Procedure – HB# 619259.
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Procedure
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Procedure
Isolation Checker As per the ATW Coordinator On the job preparation of plant
Isolation Training isolation control guides
Plant knowledge (area specific)
acquired through experience in the
plant area
Practical checking experience of
plant isolation control guides
Isolation Officer As per the Isolation Checker As per the Isolation Checker
requirements
Practical isolating experience
Plant Isolation Coordinator As per the Isolation Officer As per the Isolation Officer
Practical isolation experience and
plant knowledge, inclusive of special
isolation procedures
Master Isolation Officer As per the Isolation Officer As per the Isolation Officer
Extensive isolation experience and
plant knowledge, inclusive of
experience during unit outages or
implementation of the master
isolation process
* Although not shown as mandatory, confined space entry training will also typically be needed
as plant isolation processes often involve confined space activities or entry requirements
Critically, and central to the integrity of SCL’s entire plant isolation system is the requirement for each site to
manage its plant isolation area specific authorisations. That is, each isolation specific role has a practical on
the job aspect that must be suitably satisfied at a local site level.
Despite plant isolation roles requiring a practical on the job component as part of the authorisation, this
process is to be formally tracked as part of SCL’s training and assessment procedures. That is, training
validation sheets that highlight site specific authorisations are to be maintained for all of the authorisations
listed above.
Communication Plan
This procedure, and changes to this procedure will be communicated to the Corporate ATW Committee. The
site representatives are responsible for communicating any relevant changes back to their sites.
Review
This Corporate Procedure is to be reviewed as required or on a three yearly basis.
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Procedure
Records Management
Historical paper based ATW’s and PTW’s will be stored in a suitable location for a minimum of 5 years.
SCL Templates
ATW Sign On/Off Sheet
ATW Suspension Form
ATW Plant Isolation Control Guide
ATW Plant Isolation Control Guide Working Earths and Abnormalities List
ATW Master Plant Isolation Control Guide
ATW Master Plant Isolation Cross Reference List
ATW Master Plant Isolation Transfer Sheet
ATW Master Plant Isolation Standard Alter Isolation
ATW Master Plant Isolation Grouped Alter Isolation
ATW Isolation of Plant – Handover Form
ATW Own Isolation Plant Isolation Control Guide
Attachments
Plant Isolation Process Flow Chart
ATW Shared Control Process
Return To Top
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Procedure
ISOLATION CHECKER
Review existing PICG Undertake Suspension documentation process:
Is there an content: · Verify that the ATW Suspension Form – Section 1
existing PICG that is · Section 1 has been acknowledged
Yes · Add / amend Forward and Reverse Isolation
suitable for the scope of · Section 2
isolation required? · Section 3 Steps within the PICG – Section 3A (as the
· Section 3A suspension type requires)
· Complete the ATW Suspension Form – Section 2
· Acknowledge the ATW Suspension Form –
No Section 2
Once satisfied with the
S
Develop new PICG including: content, ensure both
· Section 1 – General Details: acknowledgements within
· Item of Plant Section 4 have been Check the Plant Isolation changes:
· Boundary of Isolated Area completed by two · Verify that the ATW Suspension Form
· Comments authorised personnel – Sections 1-3 have been
· Section 2 – Plant Energy Source and Hazard acknowledged
Identification · Verify the amended Isolation Steps as
· Identify energy sources, hazards and per PICG – Section 3A
miscellaneous requirements as appropriate · Initial each tag hung by the Isolation
· Section 3 – Resources Fill out the “Prepared By” Officer
· Identify the specific locks, tools, equipment, acknowledgement within · Acknowledge ATW Suspension Form –
signage, etc that may be required Section 4 Check the isolation as per PICG Section 4
· Identify the type of control guide that it S
requirements, including: S
represents · Verifying each Isolation Step
· Identify necessary control measures for as per Section 3A
isolation and restoration steps that present · Initialling each tag hung by
Arrange for an Isolation the Isolation Officer
specific hazards
· Section 3A – Forward and Reverse Isolation
Officer to fully and · Acknowledgement of the
independently review the completed Isolation Checks
Procedure
newly developed PICG (PICG – Section 6)
· Complete sequence of steps, including
S
location, description and operation fields
ISOLATION OFFICER
Fully review the entire Isolate plant as per PICG requirements, Reverse the isolation and re-energise plant as per Verify & Approve Suspension process and make Plant
content of the PICG, including: PICG requirements, including: Isolation Changes:
including the Forward and · Verifying that the PICG – Section 4 has · Verifying that the PICG – Section 8 &/or ATW · Verify that the ATW Suspension Form – Sections 1 &
Reverse Isolation been fully / correctly acknowledged Form – Section 7 has been fully / correctly 2 have been acknowledged
Sequences and fill out the · Hanging of tags acknowledged · Review in detail the added / amended Forward and
“Verified & Approved to · Securing of locks · Removal of tags Reverse Isolation Steps within the PICG – Section 3A
KEY Proceed By” · Initialling of PICG – Section 3A Forward · Removal of locks · Implement suspension process (isolate &/or restore
acknowledgement within Isolation Sequence · Initialling of PICG – Section 3A Reverse points as required, including the hanging / removing
S Signature Required Section 4 · Documentation of Isolation Issues Isolation Sequence of tags and locks)
S requiring clarification (PICG – Section 5) · Acknowledgement of the completed Reverse · Complete the ATW Suspension Form – Section 3 that
One-Way Flow
· Acknowledgement of the completed Isolation (PICG – Section 9) outlines the above actions
PICG: Plant Isolation Control Guide
Forward Isolation (PICG – Section 5) · Acknowledge the ATW Suspension Form – Section 3
ATW: Authority To Work S S S
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Procedure
SCL PERSONNEL
USUALLY INVOLVED Develop ATW documentation for work Undertakes:
Schedule the Work
IN OPERATIONALISING activities as per the standard ATW to be Done Pre-Work Review
THE ATW PROCESS Process, apart from those variations as Plant Isolation & Checking
ON SITE prescribed in Section 8.2 & 8.3 Ongoing consultation with Relevant SCL & Undertakes:
Record Work
(reference to contractor controlled Contracted Personnel Post-Work Review
(ATW Coordinators, Completion
tasks, inclusion of contractor WMS Ensures entire package of documentation is Check to ensure work is complete
Verifiers, Approvers, Plant Isolation removed and plant re-energised as
Schedulers, documentation & specific minimum available, accurate and complete
approval requirements) Authorisation for the ATW work activity to commence required
Isolation Officers,
Isolation Checkers, etc) Coordination of SCL controlled tasks and Work Party
Members performing the work
When required, the ATW Coordinator communicates with The ATW Coordinator accepts the completion of contractor
the Works Responsible Person (WRP) and acknowledges controlled tasks and resumes control for additional SCL
that contractor controlled tasks are ready to commence, controlled tasks required to be completed
(recorded via the ATW Shared Control Form) (recorded via the ATW Shared Control Form)
CONTRACTOR
REPRESENTATIVES The Works Responsible Person (WRP) accepts the The Works Responsible Person (WRP) communicates
Consult with SCL & provide HS&E
commencement of contractor controlled tasks as per the with the ATW Coordinator and acknowledges that
documentation as required, inclusive of
(Contractor Supervisor, contractor prescribed WMS, contractor controlled tasks have been completed,
WMS development for specific tasks
Personnel who will (recorded via the ATW Shared Control Form) (recorded via the ATW Shared Control Form)
fulfil the role of
Works Responsible Person)
Undertakes:
Ongoing consultation with ATW Coordinator & Work Party Members
Coordination of contractor controlled tasks and supervision of specific
work methods as per documented contractor WMS documentation
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