© 2019 YAZAKI Europe Limited. All Rights Reserved.

Confidential – Do Not Distribute

WE
END OF LINE
TERSTER
Nikolay Dilanov
/Quality Manager YBEY&YBES/
EOL TABLE (TESTING SYSTEM)
HV testing system structure requirements
Closed metal frame with working area according EU ergonomic (European Ergonomic
matrix), with PC, testing analyzer, HV generator, safety system, lighting and adaptation
are embedded in the structure.
The structure have to secure easy access to HV areas by safety barrier, build-in walls
(transparent, from plexiglass). Example of YBE-Y HV testing system:

© 2019 YAZAKI Europe Limited. All Rights Reserved. Confidential – Do Not Distribute 2
EOL ELECTRICAL MODULE (CHECKER FIXTURE)

• HV Checker Fixtures requirements

• C/F’s for HV components included HV, Non HV
test circuits and detections. C/F to be designed
in terms of proper isolation HV circuits from
other non HV connection wires. This is to
prevent equipment damaging and supply HV to
a test equipment structure, interferention to a
W/H test results.
• HV connection wires between C/F and HV
generator – special HV wires/cables with plugs
to be used. HV wires to be properly
managed/isolated in terms of safety reason.
Connector ways sequence identification cable
tags (1,2,3…) required

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GENERAL PARTS
The Plate:
- Used on every counterpart;
- Superior part that covers the counterpart;
- Used to fix the counterpart on the board;
- Contains the visual help, the led for leak test and activation
and is a support for lock-unlock button;
- Important part that keeps tight the structure of the
counterpart;
- Helps maintenance for easy manipulation;
- Very resistant material;
- Top covered in the test board color.
Fixture Block:
- It is the second component used on every counterpart;
- Middle part that contains the most important specifications of the
connector for testing it;
- Contains the cavity that allows specific connectors to be inserted;
- Contains the locking system that keeps connector inside the
counterpart;
- Contains all detections (leak detection, cover detection, spacer,
etc.);
- Contains also the pins for continuity test;
- It is easy to manipulate after removing superior plate
Alignment plate:
- It is positioned in a specific cavity in the pushback pins
block;
- It is keeping the pushback pins inside the block from
coming out
by the force of the springs;
- Also in some cases is a guide for the closing spacer
columns.
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11
Lock system:
- The lock system is used on most counterparts;
- It’s function is to keep the connector inside
counterpart to be tested;
- The nail is the locker that covers a small portion of the
superior part of the connector;
- The cylinder is the mobile pneumatic system that
keeps the nail for lock or unlocks connectors;
- The cylinder has to be tightening on the fixture part in
its specific cavity.
Pushback pins:
- Pushback pins are metal parts that are fixed between
alignment plate and
pushback pins block;
- It comes in different shapes depending on the connector
terminals;
- Every pushback pin comes in a spring with different force
depending on the
connector terminals.
Pushback pins block:
- Used on moving block, sigma and push test;
- This block is a mobile part tighten on
pushback columns to pushback cylinder plate;
- It keeps the pushback pins and for some
counterparts, the holes and sealer for leak test;
- It has four holes for guide columns and four
holes for pushback columns;
- On some counterparts are necessary the
closing spacer columns witch are going thru two
small holes;
4
GENERAL PARTS
Micro Switches:
- Used mostly for detections and activation of the
counterpart;
- The ball is used as an extension for those detections that
needs using a non-damaging micro switch for vertical or
horizontal connector parts (cover, horizontal closing
spacer,
grommets, strap or in some cases for activation);
- The difference between these two types of micro
switches is
that the cylindrical micro switch is adjustable (from
0.8mm to
1mm or higher), the other micro switch (omron) is not
adjustable (0.8mm);
Union plate and moving cylinder:
- Base system composed from a cylinder plate that keeps
one big cylinder,
for pushing the mobile parts (pushback pins block) on
testing position;
- This system represents the structure because all guide
columns are attached
in the cylinder plate and the union columns are in the
union plate;
- This system has to be very free and linear not damaging
all way and
detection wires
© 2019 YAZAKI Europe Limited. All Rights Reserved. Confidential – Do Not Distribute
Columns:
- Used on complex counterparts witch requires a
support plate;
- Long cylinder metal components that keep all
counterparts components together tight;
- Is tightening between the superior plate and the
support plate;
- Allows the counterpart to be centered;
- Allows easy manipulation for maintenance, a clear
view of the ways and wire and other electric
components;
Support Plate:
- Also used on complex counterparts;
- Is the last component of the counterpart;
- Keeps the columns tight;
- Support for relay and electro valve;
- Also contains the sub-d connectors for wires
Activation switches:
The activations switches are used on almost all
counterparts produced by EMDEP. In case of a
wrong
activation of the counterpart the switch must be
adjusted as it will be described:
· deactivate the counterpart by pressing the pulse
switch
· Introduce the connector in the counterpart
-
5
 DETECTIONS
Cover Spacer Open-Secondary Lock open
It can be installed on all the types of counterparts, and the detection is made with It detects the open position of the spacer, like in the picture. For detection is
micro switch, ball detection, with sensor or with special detection made from used micro
Bronze switch, ball, sensor or rod. It can be used on every type of counterpart.
Spring Spacer Closed – Secondary Lock Closed
The detection is made with pins or with micro switches, and it can be used on all Is the same like on the spacer open, only that it detects the closed
the counterparts. position of the spacer. It can be used like the open spacer on every
Latch type of counterparts, but in special situations, it is closed thru the
This detection is made only with ball detection or with micro switch, it can be usedprocess on the Sigma counterparts.
on all the modules, but are preferred the complex ones like the moving block Flap
module. It detects a part of the connector and the detections are made like the
Levier Open/Closed spacer detections but only with micro switch and sensor.
This detection is made with ball detection or with micro switch and Sealer
special rod made from bronze. It is detected with micro switches, with air pressure or vacuum pressure. It
Slide open/closed can be fitted on every counterpart, but the most common are the moving
The detection of the slide is made with ball detection or with micro switch. It can block modules.
be used on al the types of module, but depends on client requests. Strap
Body Clip It is detected with micro switches or ball detection, it can be tested with
The most common way to detect the clip is by using the micro switch, but often is almost all the counterparts, but the most common are the Push-Back
used also the ball detection, and in special cases is used the special rod from Modules
bronze. Grommet
Coding To detect the grommet is frequently used the fixture block counterparts.
The coding detection is made with pins or with special rod, but it can be The detection is made with ball detection or with special micro switch
made also by the special form of the module, witch doesn’t let other kind
of connector to be inserted.

© 2019 YAZAKI Europe Limited. All Rights Reserved. Confidential – Do Not Distribute 6
 THANK YOU VERY
MUCH FOR YOUR
ATTENTION!
In case of questions please do not hesitate to contact
Yazaki Europe Group
Name: Nikolay Dilanov
Tel: +359884994135
Email: nikolay.dilanov@yazaki-europe.com

© 2019 YAZAKI Europe Limited. All Rights Reserved. Confidential – Do Not Distribute 7