Professional Documents
Culture Documents
The main and auxiliary hydraulic systems supply The two auxiliary systems are the standby hydraulic
pressurized fluid to these airplane systems: system and the power transfer unit (PTU) system.
- Primary flight controls The standby hydraulic system supplies hydraulic power
- Secondary flight controls to these components:
- Landing gear extension and retraction
- Nose wheel steering - Rudder
- Main gear brakes - Leading edge flaps and slats
- Thrust reversers. - Both thrust reversers.
These systems make up the hydraulic power system: The PTU is the alternate source of hydraulic power for
the leading edge flaps and slats.
- Main hydraulic systems
- Ground servicing system Hydraulic Indicating System
- Auxiliary systems
- Hydraulic indicating systems. The hydraulic indicating system shows these indications
in the flight compartment:
Main Hydraulic Systems
- System pressure
The two systems are A and B. System A has most of its - Reservoir quantity
components on the left side of the airplane and system - Pump low pressure lights
B on the right side. - Electric pump overheat lights
- Standby reservoir low quantity light.
Ground Servicing System
29-00-CC-001 Rev 1 05/22/1998
EFFECTIVITY
FS003 29-00-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC POWER - INTRODUCTION
WARNING: HYDRAULIC FLUID, BMS 3-11, CAN CAUSE INJURY TO gnd - ground
PERSONS. IF YOU GET THE HYDRAULIC FLUID ON kg - kilograms
YOUR SKIN, FLUSH YOUR SKIN WITH WATER. IF YOU kts - knots
GET HYDRAULIC FLUID IN YOUR EYES, FLUSH YOUR
LE - leading edge
EYES WITH WATER AND GET MEDICAL AID. IF YOU
EAT OR DRINK THE HYDRAULIC FLUID, GET MEDICAL lt - left
AID. MLG - main landing gear
NLG - nose landing gear
Abbreviations and Acronyms norm - normal
press - pressure
ac - alternating current
psi - pounds per square inch
alt - alternate
PTU - power transfer unit
APU - auxiliary power unit
qty - quantity
auto - automatic
rt - right
bat - battery
rud - rudder
clsd - closed
stby - standby
cont - control
sw - switch
CT - current transformer
sys - system
dc - direct current
TE - trailing edge
EDP - engine driven pump
vlv - valve
ELCU - electrical load control unit
xfr - transfer
elec - electrical
xmfr - transformer
elev - elevator
xmtr - transmitter
EMDP - electric motor-driven pump
29-00-CC-001 Rev 1 05/22/1998
eng - engine
exch - exchanger
fwd - forward
GPM - gallons per minute
hyd - hydraulic
flt - flight
EFFECTIVITY
FS003 29-00-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LOW
OVERHEAT QUANTITY
LOW LOW
PRESSURE PRESSURE
HYD
STANDBY A
1000
B
2 2
1 0 1 0
PRESS
%FULL
QTY
HYDRAULIC POWER TRANSFER RF 88%
SYSTEM B UNIT SYSTEM
Hydraulic System B
- Aileron
- Autopilot B
- Elevator
29-00-CC-002 Rev 0 05/22/1998
- Rudder
- Elevator feel
- Flight spoilers 2 and 7
- Right thrust reverser
- Normal brakes
- Alternate nose wheel steering
- Alternate landing gear retraction
EFFECTIVITY
FS003 29-00-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR
PRESSURE AIR
SYSTEM PRESSURE
A SYSTEM
B
STBY
M SYSTEM
M M
M POWER
TRANSFER
UNIT
PTU CONTROL AUTO SLATS
VALVE AND
LEADING EDGE
FLAPS & SLATS
AILERONS
These are the hydraulic indications in the flight deck The amber LOW PRESSURE light for each pump comes on
for hydraulic systems A and B: when the pump output pressure decreases to less than
normal.
- Pressure
- Quantity The hydraulic systems A and B low pressure lights are
- Low pressure above the pump control switches on the hydraulic panel.
- Overheat (EMDPs only).
The standby system low pressure light is to the right
These are the indications for the standby hydraulic of the flight control switches on the flight control
system: panel.
The secondary engine and hydraulic display shows the Master Caution
reservoir fluid quantity in percent full for hydraulic
systems A and B. When any of the amber lights on the hydraulic control
29-00-CC-005 Rev 1 05/22/1998
panel come on, the master caution light and HYD light
The LOW QUANTITY amber light to the right of the flight on the P7 panel also come on. When any of the amber
control switches on the flight control panel comes on lights on the flight control panel come on the master
when the fluid quantity decreases to less than normal caution light and FLT CONT light on the P7 panel also
in the standby hydraulic system reservoir. come on.
EFFECTIVITY
FS003 29-00-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
OFF OFF
FEEL DIFF
PRESS a MASTER
ANTI-ICE ENG
ON ON SPEED TRIM CAUTION
FAIL HYD OVERHEAD PUSH TO RESET
a
MACH TRIM DOORS AIR COND
YAW DAMPER FAIL a
OFF
ON
3 4 3 4
2 2
1 0 1 0
PRESS
FUEL OVHT/DET
Hydraulic system components are in these locations: The ground servicing system components are in the right
forward corner of the main wheel well.
- Main landing gear wheel well
- Engine accessory gearbox The ground service disconnect for system A is in the
- Main fuel tanks. left ram air bay. The disconnect for system B is in the
right ram air bay.
Hydraulic Systems A and B
Standby Hydraulic System
The hydraulic system A and B components are almost the
same. The system A components are on the left side of These are the components in the main landing gear wheel
the airplane and system B components are on the right well for the standby hydraulic system:
side of the airplane.
- Hydraulic reservoir
These are the components in the main landing gear wheel - Standby electric motor-driven pump (EMDP)
well for each main hydraulic system: - System module
- Case drain filter module.
- Hydraulic reservoir
- Engine driven-pump (EDP) supply shutoff valve Hydraulic Power Transfer Unit System
- Electric motor-driven pump (EMDP)
- Pressure module These are the components in the main landing gear wheel
- EMDP Case drain filter module well for the hydraulic power transfer unit (PTU)
- Return filter module. system.
The system A engine-driven pump (EDP) is on the left - Power transfer unit
29-00-CC-003 Rev 0 05/22/1998
engine. The system B engine-driven pump (EDP) is on the - PTU pressure filter module
right engine. The EDP case drain filter modules are on - PTU control valve
the aft side of the landing gear support beam on the - EDP pressure switch autoslat system.
wing.
EFFECTIVITY
FS003 29-00-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SYSTEM A SYSTEM A SYSTEM B
GROUND COMPONENTS COMPONENTS
SERVICING
COMPONENTS
STANDBY
SYSTEM SYSTEM B ENGINE-
COMPONENTS EDP CASE DRAIN DRIVEN PUMP
FILTER MODULE (2)
HEAT
EXCHANGERS
29-00-CC-003 Rev 0 05/22/1998
SYSTEM A ENGINE-
GROUND DRIVEN PUMP
SERVICE
DISCONNECT (2)
Page 1
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN HYDRAULIC SYSTEMS - INTRODUCTION
THIS PAGE INTENTIONALLY LEFT BLANK
29-10-CC-001 Rev 2 05/22/1998
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN HYDRAULIC SYSTEMS - INTRODUCTION
General Hydraulic system A supplies pressure for these airplane
systems:
Hydraulic systems A and B operate independently to
supply hydraulic power to the airplane systems. Both - Landing gear extension and retraction
systems operate at 3000 psi normal pressure. - Nose wheel steering
- Left thrust reverser
Hydraulic System A and B - Ailerons
- Elevators
Hydraulic systems A and B are almost the same. The - Elevator feel
reservoir supplies fluid for the pumps. The pneumatic - Rudder
system supplies pressurized air through the reservoir - Flight spoilers 3 and 6
pressurization module to the reservoir. - Ground spoilers 0, 1, 4, 5, 8, and 9
- Alternate brake system
The EDP supply shutoff valve controls the fluid supply - Power transfer unit (PTU) motor.
to the engine driven pump (EDP).
Hydraulic system B supplies pressure for these airplane
Each system has an engine-driven pump (EDP) and an systems:
electric motor-driven pump (EMDP). The two pumps in
each system supply pressure continuously. There are no - Alternate landing gear retraction
demand pumps. - Alternate nose wheel steering
- Right thrust reverser
Both pumps send pressure to the pressure module. The - Ailerons
pressure module cleans the fluid and monitors the - Elevators
pressure from each pump. The pressure module also - Elevator feel
protects the system from over pressure. - Rudder
- Flight spoilers 2 and 7
29-10-CC-001 Rev 2 05/22/1998
Case drain filter modules clean the case drain fluid - Trailing edge flaps
from each pump. The heat exchanger cools the case drain - Leading edge flaps and slats.
fluid before it goes back to the reservoir.
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
PNEUMATIC
SYSTEM
RESERVOIR
SYSTEM A PRESSURIZATION
RESERVOIR MODULE
SYSTEM A
PRESSURE
MODULE
SYSTEM A EDP
SUPPLY SHUTOFF VALVE ENGINE-
DRIVEN
PUMP
FLIGHT CONTROLS
SYSTEM A
HEAT EXCHANGER ELECTRIC
EDP CASE MOTOR-DRIVEN AUTOPILOT
DRAIN FILTER PUMP
MODULE
BRAKES
LANDING GEAR
EMDP CASE
DRAIN FILTER THRUST REVERSER
MODULE
29-10-CC-001 Rev 2 08/16/2000
PTU MOTOR 1
SYSTEM A
RETURN FILTER HYDRAULIC SYSTEM A SHOWN
MODULE (HYDRAULIC SYSTEM B SIMILAR) 1 SYSTEM A ONLY
MAIN HYDRAULIC SYSTEMS - INTRODUCTION
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN HYDRAULIC SYSTEMS - CONTROLS AND INDICATIONS
General Training Information Point
The controls for the main hydraulic system pumps are on Because the EDP depressurization solenoid gets
the hydraulic panel. This panel is on the P5 forward electrical power when the EDP control switch is OFF,
overhead panel. you normally keep the switch in the ON position. While
you do maintenance, if the switch is in the OFF
The engine fire switches on the P8 aft electronics position for a long time, you should open the circuit
panel control the fluid supply to the EDPs. breaker for the EDP solenoid.
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
OVERHEAT OVERHEAT
a a
ON ON
A HYD PUMPS B
HYDRAULIC PANEL (P5)
FAULT a
NORMAL
L R
NORMAL
L R E T1 2
E
ENG 1 a ENG 2 a XS
OVERHEAT APU DET OVERHEAT T
INOP a T R
F
A I TEST O F FIRE SWITCHES L g g
U N V I APU BOTTLE (FUEL SHUTOFF)
O H R DISCHARGED PULL WHEN ILLUMINATED
L T LOCK OVERRIDE: PRESS
T P E r a r r g
BUTTON UNDER HANDLE APU
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN HYDRAULIC SYSTEMS - RESERVOIR PRESSURIZATION SYSTEM - COMPONENT LOCATIONS
General The check valves isolate the left and right sides of
the pneumatic system.
The reservoir pressurization system supplies pneumatic
pressure to system A and system B reservoirs. Standby The cleanable air filter prevents downstream
system reservoir pressure is supplied by a fill and contamination of the system.
balance line connected to the system B reservoir.
The air charging valve permits ground pressurization of
These are the reservoir pressurization system the hydraulic system reservoirs for maintenance.
components:
The test port permits installation of a pressure gage
- Reservoir pressurization module to do tests.
- Orifice assembly
- Reservoir depressurization valve (2) Orifice Assembly
- Air pressure gauge (2)
- Pressure relief valve (2). The orifice assembly sends pneumatic pressure from the
reservoir pressurization module to the system A and
The reservoir pressurization system components are in system B reservoirs.
the main landing gear wheel well.
The orifice assembly is between the reservoir
Reservoir Pressurization Module pressurization module and the main hydraulic system
reservoirs.
The reservoir pressurization module mixes bleed air
from both engines or the APU pneumatic systems for Reservoir Depressurization Valves
hydraulic reservoir pressurization.
The reservoir depressurization valves let you manually
The reservoir pressurization module contains these vent the reservoirs for maintenance.
29-10-CC-003 Rev 0 05/22/1998
components:
The valves are between the reservoirs and reservoir
- Check valve (2) pressurization module.
- Air filter
- Air charging valve
- Test port.
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN HYDRAULIC SYSTEMS - RESERVOIR PRESSURIZATION SYSTEM - COMPONENT LOCATIONS
Air Pressure Gauges
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
47
20 60
0 100
PSI RES PRESS
MAIN GEAR
WHEEL WELL
(LOOKING FORWARD)
AIR PRESSURE GAUGE
AIR
PRESSURE
VENT LINE GAUGE (2)
TO DRAIN MAST
PRESSURE FWD RESERVOIR
RELIEF VALVE ORIFICE DEPRESSURIZATION TO
ASSEMBLY VALVE (2) RESERVOIRS
TEST
PORT
VENT
CHECK
FWD VALVE
AIR PNEUMATIC (2) FWD
CHARGING SUPPLY
SYSTEM A RESERVOIR VALVE
(SYSTEM B SIMILAR) RESERVOIR PRESSURIZATION MODULE
MAIN HYDRAULIC SYSTEMS - RESERVOIR PRESSURIZATION SYSTEM - COMPONENT LOCATIONS
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN HYDRAULIC SYSTEMS - RESERVOIR
Purpose The hydraulic system A reservoir has a standpipe for
the engine-driven pump (EDP). A port at the bottom of
The hydraulic reservoirs supply hydraulic fluid under the reservoir supplies fluid to the electric motor-
pressure to the hydraulic pumps. The reservoirs also driven pump (EMDP).
get the return fluid from the airplane systems that use
hydraulic power. The hydraulic system B reservoir has standpipes for the
EDP and EMDP. A port at the bottom of reservoir
Physical Description supplies fluid to the power transfer unit (PTU).
The hydraulic system A reservoir has a total volume The fill and balance line connects the system B
capacity of 5.7 gallons (21.7 liters). reservoir to the standby reservoir.
The hydraulic system B reservoir has a total volume The following table shows nominal quantities at
capacity of 8.7 gallons (32.8 liters). different levels in the reservoirs:
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
VENT LINE TO
DRAIN MAST
QUANTITY GAGE
AND TRANSMITTER
FROM RESERVOIR
PRESSURIZATION
MODULE
MAIN GEAR WHEEL WELL ELECTRICAL
(LOOKING FORWARD) CONNECTOR
VENT LINE TO
DRAIN MAST
FROM RESERVOIR
PRESSURIZATION
MODULE
ELECTRICAL
CONNECTOR
QUANTITY GAGE
AND TRANSMITTER FILL AND
SYSTEM BALANCE LINE
RETURN (TO STANDBY
RESERVOIR)
29-10-CC-005 Rev 0 05/22/1998
DRAIN DRAIN
VALVE FWD SYSTEM
RETURN TO PTU VALVE
Operation
When you pull the engine fire warning switch, the EDP
supply shutoff valve moves to the closed position. This
stops the supply of hydraulic fluid to the EDP.
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SYSTEM B EDP
SUPPLY SHUTOFF
SYSTEM A EDP VALVE
SUPPLY SHUTOFF
VALVE
POSITION
INDICATOR
ELECTRICAL
CONNECTOR
29-10-CC-006 Rev 0 05/22/1998
MOTOR
VALVE
FWD
EDP SUPPLY SHUTOFF VALVE
The engine-driven pumps (EDPs) supply hydraulic The EDP attaches to the engine accessory gearbox with a
pressure for the hydraulic systems A and B. clamp. The supply, pressure, and case drain lines
connect to the EDP with self-seal, disconnect fittings.
Location
The supply, pressure, and case drain lines connect to
The EDP is on the front face of the engine accessory the engine cowl support beam with seal-seal, disconnect
gearbox on the left side of the engine. fittings. This makes engine change easier.
The EDP is an axial-piston, variable-displacement, CAUTION: DO NOT OPERATE THE EDP MORE THAN TWO MINUTES
hydraulic pump. UNLESS THE FUEL TANKS CONTAIN MORE THAN 1675
LBS (761 KG) OF FUEL. IF THE PUMP OPERATES FOR
The EDP internal pressure compensator controls the TWO MINUTES WITHOUT THE REQUIRED FUEL IN THE
output pressure of the pump to approximately 3000 psi. TANK, ALLOW RESERVOIR TO RETURN TO AMBIENT
TEMPERATURE BEFORE YOU OPERATE THE PUMP
The pump has these three lines that attach to it: AGAIN.
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
PRESSURE
SUPPLY CASE DRAIN
HYDRAULIC DISCONNECTS
FWD
ENGINE
CASE
DRAIN
LINE
ENGINE
GASKET ACCESSORY
OUTPUT GEARBOX
PRESSURE
LINE
CLAMP
ATTACH
29-10-CC-007 Rev 1 04/04/2000
RING
PUMP FWD
ATTACH
CLAMP
HYDRAULIC FLUID
SUPPLY LINE DEPRESSURIZATION
SOLENOID
VALVE
MAIN HYDRAULIC SYSTEMS - ENGINE-DRIVEN PUMP
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN HYDRAULIC SYSTEMS - ELECTRIC MOTOR-DRIVEN PUMP
Purpose Training Information Point
The electric motor-driven pumps (EMDPs) supply If you operate the EMDPs intermittently, use this
hydraulic pressure for hydraulic systems A and B. procedure:
The EMDP has an electric motor that mechanically - Run the pump continuously for 5 minutes after the
connects to a hydraulic pump. The motor operates with fifth start (monitor the overheat warning lights)
115v ac power. The pump is a piston-type variable - Turn the pump OFF and allow it to cool for more
displacement hydraulic pump that is smaller than the than 30 minutes.
EDP.
CAUTION: DO NOT OPERATE THE EMDP MORE THAN TWO MINUTES
Some of the supply fluid into the pump becomes case UNLESS THE FUEL TANKS CONTAIN MORE THAN 1675
drain fluid. The case drain fluid cools and lubricates LBS (761 KG) OF FUEL. IF THE PUMP OPERATES FOR
the pump and then goes to the heat exchanger and TWO MINUTES WITHOUT THE REQUIRED FUEL IN THE
reservoir through the case drain connection. TANK, ALLOW THE RESERVOIR TO RETURN TO AMBIENT
TEMPERATURE BEFORE YOU OPERATE THE PUMP
The temperature switch in the EMDP monitors the AGAIN.
temperature of the EMDP. When the temperature increases
to more than 235F (113C), a signal goes to the NOTE: If the fuel temperature increases to more than
29-10-CC-008 Rev 1 07/25/2000
hydraulic control panel. The overheat light for the 90F (32C), monitor system A and B overheat
pump comes on. lights. Move the pump switch to OFF when the
overheat light comes on.
The acoustic filter decreases the noise from the EMDP.
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SYSTEM A ELECTRIC SYSTEM B ELECTRIC
MOTOR-DRIVEN PUMP MOTOR-DRIVEN PUMP
ELECTRICAL
CONNECTOR
ELECTRIC
MOTOR
HYDRAULIC
PUMP
CASE DRAIN
CONNECTION
ACOUSTIC OUTPUT
HYDRAULIC PRESSURE
FILTER FLUID SUPPLY LINE
CONNECTION
ELECTRIC MOTOR-DRIVEN PUMP (EMDP)
Location You can not clean the pressure filters and use them
again.
The system A pressure module is on the left side of the
forward bulkhead of the main gear wheel well. CAUTION: MAKE SURE UNWANTED MATERIAL DOES NOT GO INTO
THE MODULE PORTS OR THE HYDRAULIC LINES DURING
The system B pressure module is near the center of the THE INSTALLATION. THIS CAN CAUSE DAMAGE TO THE
forward bulkhead of the main gear wheel well. EQUIPMENT.
29-10-CC-009 Rev 0 05/22/1998
Functional Description
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SYSTEM B
SYSTEM A PRESSURE MODULE
PRESSURE MODULE
EDP LOW TO PTU
PRESSURE PRESSURE
SYSTEM SWITCH SWITCH
PRESSURE EMDP LOW
TRANSMITTER PRESSURE
SWITCH
EDP LOW
PRESSURE
SWITCH
PUMP LOW
EMDP LOW PRESSURE
PRESSURE SWITCH (2) SYSTEM
SWITCH PRESSURE
EMDP EDP TRANSMITTER
FWD
PRESSURE PRESSURE FWD
PRESSURE CHECK
CHECK FILTER (2) VALVES
VALVES THRUST EDP
REVERSER EMDP PRESSURE
PRESSURE FILTER
EDP FILTER
PRESSURE
SYSTEM B PRESSURE MODULE
29-10-CC-009 Rev 0 05/22/1998
FILTER PRESSURE
EMDP RELIEF CHECK
PRESSURE VALVE VALVE (2) PTU PRESSURE SWITCH
FILTER (SYSTEM B ONLY)
SYSTEM A PRESSURE MODULE
SYSTEM
LEGEND SYSTEM RETURN
PRESSURE PRESSURE
TRANSMITTER SYSTEM PRESSURE RELIEF VALVE
RETURN PRESSURE
MAIN HYDRAULIC SYSTEMS - PRESSURE MODULE
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN HYDRAULIC SYSTEMS - HEAT EXCHANGER
Purpose CAUTION: DO NOT OPERATE EITHER HYDRAULIC PUMP MORE THAN
TWO MINUTES WITHOUT THE REQUIRED AMOUNT OF
The heat exchangers cool the hydraulic case drain fluid FUEL IN THE TANK.
from the pumps before the fluid goes back to the
reservoir.
Location
Physical Description
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SYSTEM A
HEAT EXCHANGER
SYSTEM B
HEAT EXCHANGER
29-10-CC-011 Rev 0 05/22/1998
FWD FWD
Functional Description
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
DIFFERENTIAL
PRESSURE
SYSTEM B INDICATOR
RETURN
FILTER
MODULE
SYSTEM A
RETURN
FILTER
MODULE MAIN GEAR WHEEL WELL
(LOOKING FORWARD)
CASE DRAIN
FILTER
FWD
FILTER
BYPASS VALVE BOWL
Location
Physical Description
- Pressure connection
- Return connection
- Pressure filter.
You can not clean the pressure filter and use it again.
29-10-CC-013 Rev 0 05/22/1998
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
RAM AIR
BAY DOOR (2)
RETURN
CONNECTION
PRESSURE
CONNECTION
PRESSURE
FILTER
29-10-CC-013 Rev 0 05/22/1998
FWD
The case drain flow continues inside the pump when the
depressurization solenoid valve is in the closed
position.
29-10-CC-014 Rev 0 05/22/1998
When you pull the engine fire warning switch, the EDP
supply shutoff valve closes. This stops the supply of
hydraulic fluid to the EDP. There is no case drain flow
in this condition.
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ON ON
A HYD PUMPS B
The electric hydraulic pump relay gets a ground through If there is a ground fault and the detector gets an
the EMDP. Contacts in the pump relay control 115v ac input of 2 to 4 amps or more, the trip coil energizes.
power to the EMDP.
If one of the 115v ac phases to the EMDP is 80 - 90
The electric hydraulic pump OVERHEAT light gets a amps, the trip coil on the detector energizes.
ground through the temperature switch on the EMDP. When
the temperature of the pump is normal, the temperature When the trip coil energizes, the electric hydraulic
switch is open. This removes the ground to the OVERHEAT pump relay has no power and the relay contacts open to
light on the hydraulic panel. When the temperature of stop 115v ac power to the EMDP.
the pump is more than 235F (113C), the temperature
switch closes which sends a ground to the OVERHEAT Push the reset switch on the ground fault detector to
light. This makes the OVERHEAT light come on when there move the trip coil contacts to the normal position.
29-10-CC-015 Rev 2 05/22/1998
is an overheat condition.
Circuit Protection
The ELEC HYD PUMP switches get 28v dc power from the
ground fault detectors. The ground fault detectors for
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
115 AC
GEN BUS 2
1
ELEC HYD
PUMP SYS A
ELEC 2 HYD a
OVERHEAT
a
a
OVERHEAT
a
a a
ON ON
P6-1 CB PANEL A HYD PUMPS B
EFFECTIVITY
FS003 29-10-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN HYDRAULIC SYSTEMS - GROUND SERVICING SYSTEM
General The fill filter module cleans the fluid that goes into
the hydraulic systems.
The ground servicing system fills all hydraulic
reservoirs from one central location. The manual fill pump lets you fill the hydraulic system
reservoirs manually.
Location
You use the manual pump suction hose during the manual
The system components are in the right main gear wheel fill operation. One end of the hose connects to the
well on the lower outboard area of the forward manual fill pump. The other end of the hose goes in the
bulkhead. hydraulic fluid container. When not in use, you put the
end of the suction hose in a protective cover.
Physical Description
The pressure fill connection lets you connect a ground
These are the hydraulic servicing components: service cart to fill the hydraulic system reservoirs. A
cap covers the connection when not in use.
- Fill selector valve
- Fill filter module CAUTION: DO NOT SUPPLY HYDRAULIC FLUID AT MORE THAN 75
- Manual fill pump PSI TO THE PRESSURE FILL CONNECTION. A
- Pressure fill connection. PRESSURE OF MORE THAT 75 PSI CAN CAUSE DAMAGE
TO THE HYDRAULIC SYSTEM.
Operation
Training Information Point
You can fill the reservoirs with either of these two
procedures: To get the correct results when you do a check of the
hydraulic fluid quantities or fill the reservoirs, the
- Manual fill airplane should be in this condition:
29-10-CC-018 Rev 0 05/22/1998
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN HYDRAULIC SYSTEMS - GROUND SERVICING SYSTEM
- Hydraulic system A and system B - off CAUTION: PROTECT TIRES, GEAR STRUCTURE, AND
- Brake accumulator pressure - at least 2800 psi. SURROUNDING AREA FROM ACCIDENTAL HYDRAULIC
FLUID SPILLAGE. HYDRAULIC FLUID CAN CAUSE
If the ambient temperature on the ground is 20F (-6C) DAMAGE TO EQUIPMENT.
or less and the fluid level is below REFILL, service
the reservoir to just above REFILL to avoid the
overflow of fluid at a warmer location.
EFFECTIVITY
FS003 29-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SYSTEM B
RESERVOIR
SYSTEM A STANDBY
RESERVOIR RESERVOIR FILL AND
FILL SELECTOR BALANCE
VALVE LINE
FILL
FILTER
29-10-CC-018 Rev 0 05/22/1998
MODULE
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737-300/400/500 MAINTENANCE TRAINING MANUAL
AUXILIARY HYDRAULIC SYSTEMS - INTRODUCTION
THIS PAGE INTENTIONALLY LEFT BLANK
29-20-CC-001 Rev 0 06/03/1998
EFFECTIVITY
FS003 29-20-CC
- 1 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AUXILIARY HYDRAULIC SYSTEMS - INTRODUCTION
General
EFFECTIVITY
FS003 29-20-CC
- 2 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AUXILIARY
HYDRAULIC SYSTEMS
29-20-CC-001 Rev 0 06/03/1998
Page 1
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
STANDBY HYDRAULIC SYSTEM - INTRODUCTION
THIS PAGE INTENTIONALLY LEFT BLANK
29-21-CC-001 Rev 0 06/03/1998
EFFECTIVITY
FS003 29-21-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
STANDBY HYDRAULIC SYSTEM - INTRODUCTION
Purpose
- Thrust reversers
- Leading edge flaps and slats
- Rudder.
29-21-CC-001 Rev 0 06/03/1998
EFFECTIVITY
FS003 29-21-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
RUDDER
STANDBY HYDRAULIC
SYSTEM COMPONENTS
LEFT
THRUST
REVERSER
29-21-CC-001 Rev 0 06/03/1998
The standby hydraulic system supplies alternate The standby hydraulic system module does these
hydraulic pressure for these components: functions:
Reservoir
EFFECTIVITY
FS003 29-21-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
STANDBY RESERVOIR
HYDRAULIC HYDRAULIC
SYSTEM A SYSTEM B
29-21-CC-002 Rev 1 08/27/1999
Indications
EFFECTIVITY
FS003 29-21-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FLIGHT
CONTROL
SWITCH
STANDBY
FLT CONTROL STANDBY HYDRAULIC LOW
A B HYD QUANTITY LIGHT
LOW a
STBY STBY QUANTITY STANDBY
RUD RUD LOW a HYDRAULIC LOW
OFF OFF PRESSURE PRESSURE LIGHT
A ON B ON
ALTERNATE FLAPS ALTERNATE
OFF FLAPS MASTER
SWITCH
LOW a LOW a UP
PRESSURE PRESSURE
OFF
SPOILER ARM DOWN
A B
OFF OFF
FEEL DIFF
PRESS a
ON ON SPEED TRIM
FAIL a
MACH TRIM
YAW DAMPER FAIL a
OFF
ON
Location
Functional Description
EFFECTIVITY
FS003 29-21-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FILL AND
BALANCE
LINE
LOW
QUANTITY
SWITCH
RETURN
CONNECTION
GROUND
SERVICE
LINE
29-21-CC-004 Rev 0 06/03/1998
Physical Description
Location
EFFECTIVITY
FS003 29-21-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ELECTRIC
MOTOR
SUPPLY
CONNECTION ELECTRICAL
CONNECTOR
PRESSURE
CONNECTION
HYDRAULIC FWD
PUMP
29-21-CC-005 Rev 0 06/03/1998
CASE DRAIN
CONNECTION
KEEL BEAM
FWD
The standby hydraulic system module has these Training Information Point
components:
You can not clean the case pressure filter element and
- Leading edge flaps and slats shutoff valve use it again. You can not clean the case drain filter
- Standby rudder shutoff valve element and use it again.
- Pressure filter module
EFFECTIVITY
FS003 29-21-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
STANDBY
RUDDER
LEADING EDGE SHUTOFF
FLAP AND SLAT VALVE
SHUTOFF VALVE
PUMP LOW
PRESSURE SWITCH
29-21-CC-006 Rev 0 06/03/1998
PRESSURE
KEEL BEAM FILTER
FWD PRESSURE
FWD CASE DRAIN
RELIEF
VALVE FILTER MODULE
MAIN LANDING GEAR WHEEL WELL
STANDBY HYDRAULIC SYSTEM - STANDBY HYDRAULIC SYSTEM MODULE, CASE DRAIN FILTER MODULE
EFFECTIVITY
FS003 29-21-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
STANDBY HYDRAULIC SYSTEM - FUNCTIONAL DESCRIPTION - ELECTRICAL - PUMP
General Pump Power Supply
You operate the standby system hydraulic EMDP manually Generator bus 1 normally supplies 115v ac power to the
with one of these switches on the flight control panel: standby hydraulic EMDP. AC bus 1 sensor relay
deenergizes when generator bus 1 power is not
- Flight control A switch to STBY RUD available. Generator bus 2 then supplies alternate 115v
- Flight control B switch to STBY RUD ac power to the standby hydraulic EMDP.
- Alternate flaps arm switch to ARM.
EFFECTIVITY
FS003 29-21-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
28V DC
BUS 2 ON
FLT CONT ARM
SHUTOFF OFF/
VALVES STBY ON
ON
RUD OFF
OFF
28V DC STBY
STBY OFF/ RUD
BUS 1 RUD OFF
FLT CONT ON
SHUTOFF S1 ALTN
AUTO FLAPS ARM POWER
VALVES STBY
RUD K1 AUTO SWITCH BUS 1
STANDBY K2 AC BUS 1
28V DC S4 SYS B FLIGHT SYSTEM
BAT BUS S3 SYS A FLIGHT SENSE RELAY
CONTROL SWITCH CONTROL SWITCH RELAY
FLT CONT
SHUTOFF
VALVES
STBY RUD FLIGHT CONTROL PANEL (P5)
P6 CB PANEL 115V AC
MAIN BUS 1 AC INDICATION
BUS 1 PHASE C
AC BUS 1
A
AIR 115V AC
P FLAPS B
GEN BUS 1
R278 AIR SENSE NOT UP C
S141 FLT CONT RELAY (E11)
A LOW PRESS STBY HYD
S290 TE FLAPS PUMP NORMAL
SWITCH WHEEL SPEED UP SWITCH
29-21-CC-009 Rev 0 06/03/1998
A
115V AC B
GEN BUS 2 STBY HYD
C SYS EMDP
> 60 KTS
P STBY HYD AC BUS 2
M980 AUTO SPEED PUMP ALT R68 STBY HYD
S142 FLT CONT BRAKE MODULE (E3-2) PUMP RELAY
B LOW PRESS
SWITCH P6 CB PANEL
STANDBY HYDRAULIC SYSTEM - FUNCTIONAL DESCRIPTION - ELECTRICAL - PUMP
EFFECTIVITY
FS003 29-21-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
STANDBY HYDRAULIC SYSTEM - FUNCTIONAL DESCRIPTION - ELECTRICAL - VALVES
General releases and moves to the OFF position. The alternate
flaps arm switch must be in the ARM position.
The standby rudder shutoff valve operates manually or
automatically. The leading edge flaps and slats shutoff The leading edge flaps and slats shutoff valve closes
valve only operates manually. when the alternate flaps arm switch moves to the OFF
position.
Standby Rudder Shutoff Valve
EFFECTIVITY
FS003 29-21-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
UP
28V DC ON OFF
ARM
BUS 2 DOWN
FLT CONT OFF/
SHUTOFF STBY ON
ON RUD
VALVES OFF
OFF S2 ALT FLAPS
STBY CONTROL SWITCH
STBY OFF/ RUD OFF
28V DC RUD
BUS 1 ON S1 ALT
FLT CONT FLAPS ARM
SHUTOFF STBY AUTO SWITCH
VALVES RUD K1 AUTO
S3 SYS A FLIGHT STANDBY
S4 SYS B FLIGHT SYSTEM RELAY
CONTROL SWITCH CONTROL SWITCH
28V DC
BAT BUS K3 LE STBY
FLT CONT DRIVE SOV
SHUTOFF RELAY
VALVES
STBY RUD FLIGHT CONTROL PANEL (P5)
28V DC
BUS 1
FLT CONT AIR
FLAPS P
SHUTOFF FLAPS OPEN OPEN
VALVES S141 FLT CONT S278 AIR SENSE NOT UP
A LOW PRESS RELAY (E11)
P6 CB PANEL S290 TE
SWITCH
29-21-CC-010 Rev 1 08/27/1999
WHEEL FLAPS UP
SPEED SWITCH
CLOSED CLOSED
TO STBY RUD
> 60 KTS VLV POSITION V42 STANDBY RUDDER V51 LE FLAPS &
P
RELAY (K10) SHUTOFF VALVE SLATS SHUTOFF
S142 FLT CONT AUTO SPEED VALVE
B LOW PRESS BRAKE MODULE (E3-2) STANDBY SYSTEM MODULE
SWITCH
STANDBY HYDRAULIC SYSTEM - FUNCTIONAL DESCRIPTION - ELECTRICAL - VALVES
EFFECTIVITY
FS003 29-21-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FlightSafety Boeing Training International, Inc.
Hydraulic Power Transfer Unit (PTU)
FS003
Chapter
TABLE OF CONTENTS Section
Subject Subject Page
HYDRUALIC POWER TRANSFER UNIT SYSTEM - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . 29-22-CC. . . 1
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
POWER TRANSFER UNIT, PTU PRESSURE FILTER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PTU CONTROL VALVE, PTU PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Page 1
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRUALIC POWER TRANSFER UNIT SYSTEM - INTRODUCTION
THIS PAGE INTENTIONALLY LEFT BLANK
29-22-CC-006 Rev 0 09/08/1999
EFFECTIVITY
FS003 29-22-CC
- 1 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRUALIC POWER TRANSFER UNIT SYSTEM - INTRODUCTION
Purpose
EFFECTIVITY
FS003 29-22-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LEADING
EDGE
FLAPS
LEADING
EDGE
POWER TRANSFER SLATS
UNIT SYSTEM
COMPONENTS
29-22-CC-006 Rev 0 09/08/1999
The hydraulic power transfer unit (PTU) system supplies The PTU control valve controls the hydraulic system A
alternate hydraulic pressure to the leading edge flaps pressure that goes to the motor of the power transfer
and slats when hydraulic system B engine-driven pump unit.
(EDP) pressure is less than normal.
PTU Pressure Switch
Components
The PTU pressure switch monitors the pressure from the
The hydraulic PTU system has these components: hydraulic system B engine-driven pump. The signal from
the switch goes to the control circuit for the PTU
- Power transfer unit control valve.
- PTU pressure filter module
- PTU control valve
- EDP pressure switch auto slat system.
EFFECTIVITY
FS003 29-22-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SYSTEM A
RESERVOIR
SYSTEM B
RESERVOIR
SYSTEM A SYSTEM A
EDP EMDP
SYSTEM B
SYSTEM B EDP
EMDP
TO PTU
SYSTEM A PRESSURE
PRESSURE SWITCH
MODULE
SYSTEM B
PRESSURE
29-22-CC-001 Rev 2 08/16/2000
MODULE
LEADING EDGE
FLAPS AND SLATS
POWER TRANSFER UNIT POWER TRANSFER UNIT PTU PRESSURE
CONTROL VALVE FILTER MODULE
You can not clean the PTU pressure filter element and
use it again.
EFFECTIVITY
FS003 29-22-CC
- 6 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
POWER
TRANSFER
UNIT MOTOR POWER
TRANSFER
UNIT PUMP
PTU FLOW
LIMITER
FWD
STANDBY
HYDRAULIC
RESERVOIR PTU
(REF) PRESSURE
FILTER
PTU MODULE
PRESSURE
FILTER
MODULE
29-22-CC-002 Rev 0 05/22/1998
FWD POWER
TRANSFER
UNIT
KEEL
MAIN GEAR WHEEL WELL BEAM
HYDRAULIC POWER TRANSFER UNIT SYSTEM - POWER TRANSFER UNIT, PTU PRESSURE FILTER MODULE
EFFECTIVITY
FS003 29-22-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC POWER TRANSFER UNIT SYSTEM - PTU CONTROL VALVE, PTU PRESSURE SWITCH
General
EFFECTIVITY
FS003 29-22-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN LANDING
GEAR WHEEL WELL
FORWARD BULKHEAD
TO PTU
SYSTEM A FWD
PRESSURE
PTU PRESSURE
SWITCH
29-22-CC-003 Rev 0 05/22/1998
PTU CONTROL
VALVE
ELECTRICAL
POSITION CONNECTOR
INDICATOR
PTU CONTROL VALVE FWD
(LOOKING AFT) MAIN GEAR WHEEL WELL
HYDRAULIC POWER TRANSFER UNIT SYSTEM - PTU CONTROL VALVE, PTU PRESSURE SWITCH
EFFECTIVITY
FS003 29-22-CC
- 9 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FlightSafety Boeing Training International, Inc.
Indicating
FS003
Chapter
TABLE OF CONTENTS Section
Subject Subject Page
HYDRAULIC INDICATING SYSTEM - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 29-30-CC. . . 1
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
HYD FLUID QTY INDICATING SYS - MAIN SYS FLUID QTY TRANSMITTER/INDICATOR . . . . . . . . . . . . . . . . . 6
HYD FLUID QTY INDICATING SYS - STBY HYD SYS RESERVOIR LOW QTY SWITCH . . . . . . . . . . . . . . . . . . . 8
HYD PRESSURE INDICATING SYS - MAIN HYD SYS PRESSURE TRANSMITTER . . . . . . . . . . . . . . . . . . . . . 10
HYD PUMP LOW PRESSURE WARNING SYS - HYD PUMP LOW PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . 12
HYD FLUID OVERHEAT WARNING SYS - HYD FLUID OVERHEAT WARNING SWITCH . . . . . . . . . . . . . . . . . . . . 14
Page 1
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737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC INDICATING SYSTEM - INTRODUCTION
THIS PAGE INTENTIONALLY LEFT BLANK
29-30-CC-012 Rev 0 08/27/1999
EFFECTIVITY
FS003 29-30-CC
- 1 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC INDICATING SYSTEM - INTRODUCTION
General
EFFECTIVITY
FS003 29-30-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC FLUID
QUANTITY INDICATING SYSTEM
HYDRAULIC PRESSURE
INDICATING SYSTEM
HYDRAULIC FLUID
OVERHEAT WARNING SYSTEM
These are the hydraulic indicating systems: The hydraulic pump low pressure warning system gives
indications when the pressure of any hydraulic pump is
- Hydraulic fluid quantity indicating system less than normal. The system uses pressure switches on
- Hydraulic pressure indicating system the hydraulic system A and B pressure modules to send
- Hydraulic pump low pressure warning system signals to the hydraulic pump low pressure lights on
- Hydraulic fluid overheat warning system. the hydraulic panel.
Hydraulic Fluid Quantity Indicating System The system uses a pressure switch on the standby
hydraulic system module to send a signal to the standby
The hydraulic fluid quantity indicating system gives hydraulic low pressure light on the flight control
indications of fluid quantity in the hydraulic system panel.
A, B and standby reservoirs. The system uses quantity
transmitters in the system A and B reservoirs to send Hydraulic Fluid Overheat Warning System
signals to the secondary engine and hydraulic display.
The secondary engine and hydraulic display shows the The hydraulic fluid overheat warning system gives
quantity for system A and B as a percentage of full. indications when the temperature at the hydraulic
system A or B electric motor-driven pump (EMDP) is more
The system uses a quantity switch in the standby than normal. The system uses temperature switches in
reservoir to send signals to the standby hydraulic low the EMDPs and in the pump case drain lines to send
quantity light on the flight control panel. signals to the hydraulic pump overheat lights on the
hydraulic panel.
Hydraulic Pressure Indicating System
EFFECTIVITY
FS003 29-30-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC DISPLAY 2
1 0
2
1 0 LOW a
PRESSURE
LOW a
PRESSURE
LOW a
PRESSURE
LOW a
PRESSURE
PRESS
EMDP ENG 1 ELEC 2 ELEC 1 ENG 2
%FULL OFF OFF
QTY
QUANTITY RF 88% ON ON
STANDBY SWITCH A HYD PUMPS B
STANDBY
RESERVOIR SYSTEM HYDRAULIC PANEL (P5)
SECONDARY ENGINE AND MODULE
HYDRAULIC DISPLAY
STANDBY STANDBY
29-30-CC-001 Rev 1 04/04/2000
HYD HYD
LOW a LOW a
QUANTITY QUANTITY
LOW a
PRESSURE
(SYSTEM A SHOWN, LOW a
PRESSURE
SYSTEM B SIMILAR)
FLIGHT CONTROL FLIGHT CONTROL
PANEL (P5) PANEL (P5)
HYDRAULIC FLUID QUANTITY HYDRAULIC PRESSURE HYDRAULIC PUMP LOW HYDRAULIC FLUID OVERHEAT
INDICATING SYSTEM INDICATING SYSTEM PRESSURE WARNING SYSTEM WARNING SYSTEM
HYD INDICATING SYS - GENERAL DESCRIPTION
EFFECTIVITY
FS003 29-30-CC
- 5 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYD INDICATING SYS - HYD FLUID QTY INDICATING SYS - MAIN SYS FLUID QTY TRANSMITTER/INDICATOR
Purpose The hydraulic system A and B quantity transmitters are
not interchangeable.
The hydraulic fluid quantity transmitter/indicators
show the hydraulic fluid level in the hydraulic system Training Information Point
A and B reservoirs.
CAUTION: MAKE SURE THE TRANSMITTER FLOAT DOES NOT TOUCH
Location THE INTERNAL STAND PIPE. IF THE TRANSMITTER
FLOAT TOUCHES THE INTERNAL STAND PIPE, DAMAGE
The hydraulic fluid quantity transmitter/indicators are TO THE TRANSMITTER CAN OCCUR.
on the hydraulic system A and B reservoirs in the main
gear wheel well.
Functional Description
- Float
- Indicator
- Transmitter.
EFFECTIVITY
FS003 29-30-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FWD
ELECTRICAL
SYSTEM A RESERVOIR CONNECTOR
FWD
INDICATOR
RFL F SYSTEM B RESERVOIR
TRANSMITTER 0
HYD QTY
29-30-CC-004 Rev 0 05/22/1998
FLOAT
QUANTITY INDICATOR
Location
Functional Description
EFFECTIVITY
FS003 29-30-CC
- 8 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LOW
QUANTITY
SWITCH
ELECTRICAL
FWD CONNECTOR
FWD
MAIN LANDING GEAR WHEEL WELL
STANDBY HYDRAULIC
SYSTEM RESERVOIR
29-30-CC-005 Rev 0 05/22/1998
FLOAT
HYD INDICATING SYS - HYD FLUID QTY INDICATING SYS - STBY HYD SYS RESERVOIR LOW QTY SWITCH
EFFECTIVITY
FS003 29-30-CC
- 9 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYD INDICATING SYS - HYD PRESSURE INDICATING SYS - MAIN HYD SYS PRESSURE TRANSMITTER
General
EFFECTIVITY
FS003 29-30-CC
- 10 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SYSTEM B
PRESSURE
TRANSMITTER
(SYSTEM A
SIMILAR)
29-30-CC-002 Rev 1 09/08/1999
FWD
FWD
HYD INDICATING SYS - HYD PRESSURE INDICATING SYS - MAIN HYD SYS PRESSURE TRANSMITTER
EFFECTIVITY
FS003 29-30-CC
- 11 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYD INDICATING SYS - HYD PUMP LOW PRESSURE WARNING SYS - HYD PUMP LOW PRESSURE SWITCH
General
EFFECTIVITY
FS003 29-30-CC
- 12 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
EDP LOW EMDP LOW
PRESSURE PRESSURE
SWITCH SWITCH
FWD
STANDBY
HYDRAULIC
PUMP
PRESSURE
FWD SWITCH FWD
HYD INDICATING SYS - HYD PUMP LOW PRESSURE WARNING SYS - HYD PUMP LOW PRESSURE SWITCH
EFFECTIVITY
FS003 29-30-CC
- 13 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYD INDICATING SYS - HYD FLUID OVERHEAT WARNING SYS - HYD FLUID OVERHEAT WARNING SWITCH
Purpose
Location
Physical Description
Functional Description
EFFECTIVITY
FS003 29-30-CC
- 14 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SYSTEM A
EMDP
FWD
29-30-CC-003 Rev 2 09/07/2000
SYSTEM A HYDRAULIC
EMDP CASE FLUID
DRAIN FILTER OVERHEAT
WARNING
SWITCH
HYD INDICATING SYS - HYD FLUID OVERHEAT WARNING SYS - HYD FLUID OVERHEAT WARNING SWITCH
EFFECTIVITY
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FlightSafety Boeing Training International, Inc.
Hydraulic Power
FS003
Chapter
TABLE OF CONTENTS Section
Subject Subject Page
HYDRAULIC POWER - OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-00-CC. . . 1
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC POWER - OPERATION
THIS PAGE INTENTIONALLY LEFT BLANK
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EFFECTIVITY
FS003 29-00-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC POWER - OPERATION
General WARNING: KEEP PERSONS AND EQUIPMENT AWAY FROM ALL
CONTROL SURFACES AND THE NOSE GEAR WHEN
You can pressurize the hydraulic systems with a ground HYDRAULIC POWER IS SUPPLIED. THE AILERONS,
service cart or with the hydraulic pumps. ELEVATORS, RUDDER, FLAPS, SLATS, SPOILERS,
AND THE NOSE GEAR ARE SUPPLIED WITH POWER BY
Ground Service Cart Pressurization THE HYDRAULIC SYSTEMS. INJURIES TO PERSONS OR
DAMAGE TO EQUIPMENT CAN OCCUR WHEN HYDRAULIC
To pressurize hydraulic system A, connect a ground POWER IS SUPPLIED.
service cart to the left ground service disconnect.
CAUTION: YOU MUST MONITOR THE INSTRUMENTS AND
To pressurize hydraulic system B, connect a ground INDICATOR LIGHTS FOR THE HYDRAULIC SYSTEMS
service cart to the right ground service disconnect. WHEN HYDRAULIC SYSTEMS ARE PRESSURIZED. THIS
IS TO MAKE SURE THE HYDRAULIC SYSTEMS OPERATE
You can not pressurize the standby system from a ground CORRECTLY. IF THE OVERHEAT LIGHT OF A
service cart. HYDRAULIC SYSTEM COMES ON, YOU MUST STOP THE
OPERATION OF THAT HYDRAULIC SYSTEM
Hydraulic Pump Pressurization IMMEDIATELY. DAMAGE TO THE EQUIPMENT CAN
OCCUR IF YOU DO NOT DO THIS.
You use the hydraulic panel on the P5 overhead panel to
turn on the hydraulic pumps for system A and B. CAUTION: DO NOT OPERATE THE EMDP FOR MORE THAN TWO
MINUTES IF THE NO. 1 FUEL TANK CONTAINS LESS
You use the flight control panel on the P5 overhead THAN 250 GALLONS (1675 POUNDS/761 KILOGRAMS)
panel to turn on the standby pump. OF FUEL. YOU MUST LET THE RESERVOIR
TEMPERATURE DECREASE TO AMBIENT TEMPERATURE
Training Information Point BEFORE YOU OPERATE THE PUMP AGAIN. DAMAGE TO
EQUIPMENT CAN OCCUR IF YOU DO NOT DO THIS.
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EFFECTIVITY
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
A ON B ON
ALTERNATE FLAPS
OFF
LOW LOW UP
PRESSURE PRESSURE
OFF
SPOILER ARM DOWN
A B
OFF OFF
FEEL DIFF
PRESS
ON ON
SPEED TRIM
FAIL
MACH TRIM
YAW DAMPER FAIL
YAW AUTO SLAT
DAMPER FAIL
OFF
ON
P5 FORWARD PRESSURE
OVERHEAD PANEL CONNECTION
RETURN
CONNECTION
OVERHEAT OVERHEAT
29-00-CC-004 Rev 0 05/22/1998
a a
a a
LOW LOW LOW a LOW a
PRESSURE PRESSURE PRESSURE PRESSURE
ON ON
A HYD PUMPS B LEFT GROUND SERVICE DISCONNECT
HYDRAULIC PANEL (RIGHT GROUND SERVICE DISCONNECT SIMILAR)
EFFECTIVITY
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC POWER - FUNCTIONAL DESCRIPTION
General well. Both pumps supply pressure to these airplane
systems:
Two independent hydraulic systems supply power to
airplane systems. The standby hydraulic system supplies - Primary flight controls
an alternative source of power. - Flight spoilers (2)
- Trailing edge flaps
Hydraulic Reservoir Pressurization System - Leading edge flaps and slats
- Normal brakes
The hydraulic reservoir pressurization system supplies - Right thrust reverser.
air from the pneumatic system to the reservoir. This
pressurizes the supply hydraulic fluid for the pumps. System B supplies an alternative hydraulic power source
for landing gear retraction and nose wheel steering.
Hydraulic System A
Standby Hydraulic System
The pressure sources for hydraulic system A are an
engine-driven pump (EDP) on engine number one and an The pressure source for the standby hydraulic system is
electric motor-driven pump (EMDP) in the main wheel an electrical motor-driven pump (EMDP). The standby
well. Both pumps supply pressure to these airplane hydraulic system operates as an alternative system that
systems: supplies hydraulic power for these systems:
The pressure sources for hydraulic system B are an - One flight control switch to ON
engine-driven pump (EDP) on engine number two and an - Trailing edge flaps not up
electric motor-driven pump (EMDP) in the main wheel
EFFECTIVITY
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC POWER - FUNCTIONAL DESCRIPTION
- Airplane in the air or wheel speed more than 60
knots
- Low flight control pressure.
- System pressure
- Reservoir quantity
- Pump low pressure
- Hydraulic system A & B EMDP overheat
- Standby reservoir low quantity.
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EFFECTIVITY
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SYSTEM SYSTEM
RETURN RESERVOIR RETURN AILERONS
PRESSURIZATION ELEVATOR
ELEVATOR FEEL
RETURN AUTOPILOT
RETURN FLT SPOILERS
FILTER GROUND FILTER
SYSTEM A SERVICING SYSTEM B
RESERVOIR RESERVOIR
STANDBY
QTY SYSTEM QTY QTY
XMTR SYSTEM RESERVOIR SW XMTR RUDDER
RETURN
HEAT HEAT
EXCH EXCH
CASE DRAIN LANDING GEAR
FILTER (5) EXTENSION AND
RETRACTION
BRAKES
GROUND
SPOILERS
LEADING EDGE
FLAPS AND
SLATS
TRAILING
PRESSURE PRESSURE PRESSURE EDGE FLAPS
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