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MAGNETOM
MR
Function Description
System
Magnet System
MAGNETOM ESSENZA
10130587
© Siemens 2006
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise autho-
rized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated with
or authorized by Siemens or one of its affiliates are directed to contact one of the local
offices of Siemens or one of its affiliates before attempting installation or service proce-
dures.
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Magnet Coil Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Switch Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Quench Heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Quench Protection Diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
External Interference Screen (EIS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Service Turret . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Pressure Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
MSUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
MSUP-Display Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
System power switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Compressor Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Compressor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
ERDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
He-Compressor F70 MREF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Cold Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Service routines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
MPSU 3600. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Service Routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
The MAGNETOM ESSENZA is a super-conducting, short bore magnet with a large flared
opening. It utilizes Active Shielding, External Interference Screen (EIS) and FCL (Fixed
Current Lead) technologies.
The magnet uses the same re-condensing refrigeration system as introduced with the
Avanto/Espree products to reduce the helium boil-off to zero under normal imaging condi-
tions.
The main magnetic field B 0 is 1.494 Tesla over 40 x 40 x 30 cm volume. Patient comfort
is assured by a wide bore (60cm/82cm with/without coils) together with a 131 cm short
magnet.
The magnet is passive iron shimmed together with Gradient Offsets and A(2,0) term active
shim during installation to achieve the specified homogeneity.
Overview 1.1
The magnet system for the MAGNETOM ESSENZA is the latest product in magnet tech-
nology. The following components offering support and monitoring have been integrated
into the magnet system:
• MAGNETOM ESSENZA 1.5 Tesla Superconducting Magnet
Generates the main magnetic field B 0. The magnet is shimmed during installation
using Gradient Offsets offsets, A(2,0) E-shim and Passive Iron to achieve the specified
field homogeneity.
• Magnet Monitoring (MSUP)
Monitoring system for magnet and refrigerator functions. Audits all magnet functions
and stores the data in log files that can be downloaded and analysed in the event of a
fault. Also provides a closed loop Helium vessel pressure control system and ERDU
function. New feature is the ability to identify which coil is failing during a quench
(LVQD=low voltage quench detection).
• Alarm Box
Audible and visual warning from the Magnet Monitoring. It includes system power
switch-buttons and a magnet stop-button (ERDU).
• Electrical High Order Shim
A single channel Shim PSU and Shim Coil is used during installation to adjust the Z2
axial homogeneity.
• Magnet Power Supply (MPS 3600)
For ramping the magnetic field, the MPS 3600 is a movable service tool and not part of
the system delivery.
• Refrigerator System
SUMITOMO compressor and cold head unit for cooling the magnet cryo shield and
re-liquefying the boiled-off helium gas.
General 0
Specifications 0
Tab. 1 Specifications
Parameter MAGNETOM
ESSENZA
Nominal field strength 1.494 T
Z-dir 3.91m
0.5 mT fringe field distance
X,Y-dir 2.47 m
< 0.1 ppm/h,
Max. field decay
< 56 kHz/Year
Magnet weight (70 % He, without coils and table) 3150 kg
Magnet total weight (including coils, electronics, table and
4350 kg
covers)
Magnet length (without covers) 1.31 m
Magnet height 2.162 m
Magnet outer diameter 2.263 m
Magnet, inner bore diameter (with/without coils) 0.6 m / 0.82 m
Homogeneity Volume 40x40x30 cm
Ramping time to nominal field 45 min.
Typical Current 685 A
100 % Helium level 1400 l
Helium min. level (for operation) 40 %
Switch Heater 0
Quench Heaters 0
In case of emergency (accidents, fire, etc.), the magnetic field has to be de-energized
immediately to avoid danger to personnel. Two quench heaters are placed close to the
main coil. When activated, they immediately turn the magnet wire into the normal-conduc-
tive state (Quench). The coil current is discharged by the wire resistance within 20 sec-
onds. The thermal energy released will boil off a significant amount of liquid helium.
During a quench, up to 6 KV can be induced across the coil. To avoid damage, the quench
protection diodes clamp the voltage to a maximum of approximately 12 V.
The External Interference Screen (EIS) are extra coil windings placed on top of two of the
primary coils and both of the active shield coils and wired in series. This coil picks up tran-
sient B 0 interference and shields the main coil from magnetic field fluctuation caused by
moving cars, elevators, power lines, etc.
Over time, the main magnetic field decays - caused by the residual resistance of the coil
joints. Hence, a rising current is induced into the EIS, producing a counter-field that dete-
riorates B 0 field homogeneity. Therefore, the EIS has to be quenched once a day by a
timer logic of the Magnet Supervision Unit (MSUP). To avoid image quality problems, the
EIS has to be reset when the system is not utilized (typical time set-up = 2:00 am).
General 0
The Service Turret is placed on the sidesock next to the coldhead. It contains:
• Venting system
• Entry port of helium fill syphon
• Fixed Current Leads (FCL) for ramping
• Electrical Interfaces to the Magnet Supervision (MSUP)
Function 0
Venting System
Vent Valve
A 16-psia (a = absolute pressure) vent valve is placed parallel to the Quench Valve through
which gas can vent when internal pressure exceeds 16-psia.
Depressurization Valve
A hand-operated bypass valve placed in parallel to the vent valve allows de-pressurization
of the helium vessel.
NOTE The vent line valve of the Cold Head must be closed during
normal operation of the Cold Head, otherwise, no helium
re-liquification is possible.
Quench Valve
The Quench Valve is realized as a spring-loaded clap valve which opens at 6.3-psig (g =
gauge: pressure difference against atmosphere). The spring valve has in addition a graph-
ite burst disk rated at 20-psig which will burst if the spring valve should not open.
Pressure Line
A pressure line from the magnet venting feeds a pressure sensor for measuring the mag-
net’s internal pressure. The sensor output is fed to the MSUP for pressure regulation and
to a pressure switch. See Magnet Pressure Regulation section for a detailed explanation.
The Service Syphon Kit is compatible with the existing dewar syphon hardware (e.g., Har-
mony/Symphony type).
NOTE The Service Syphon Kit, part no: 10126651 is a service tool.
To ensure that the LHe-filling procedure is performed cor-
rectly, refer to the MAGNETOM ESSENZA > Installation >
Start-up.
Function
The magnet is energized over a Fixed Current Lead (FCL) located on the Service Turret.
There is 1 copper connector (positive) attached through the side of the turret via a gas tight
ceramic interface. The negative connector is attached to the cryostat shell. The ramp
cables are permanently connected and routed to the RF Filter Panel where the MPS can
be connected.
Shorting Links
Magnet internals -
For example, helium level probes, switch
heaters, etc. are accessed by a single
41-way connector at the service turret.
• Helium Pressure Control Unit - This integrated pressure control unit contains an elec-
tric pressure transducer to monitor the absolute helium pressure in psia. A pressure
switch is integrated to switch off the cold head compressor in the event of a pressure
loss. Additionally, the relative pressure is displayed with the help of an analogue gauge.
All connections are at the bottom of the unit. The brass connector also incorporates an
over-pressure device to protect the unit. The pressure switch is calibrated at the factory and
should not be tampered with. The pressure transducer does not require calibration.
Pressure control of the helium vessel is managed by the MSUP. In the event that the pres-
sure drops to within 0.2 psi above atmospheric pressure (0.2-psig), the pressure switch will
open and turn off the compressor via direct signal cable connection. This measure is taken
to prevent air from entering the magnet.
NOTE The pressure reading on the analog linear gauge may fluctu-
ate with atmospheric pressure changes!
The Magnet Monitoring supervises and controls magnets constantly during normal opera-
tion as well as during emergency ramp down. It consists of:
• Magnet Supervision (MSUP)
• ERDU Battery
• MSUP hand-held Display Unit (Service Tool)
MSUP 3.1
General 0
Function 0
Communication Interface
CAN-bus
The MSUP communicates to the MARS via a fiber optic CAN bus. Changes of the MSUP
status and error messages are reported via CAN commands and MARS to the host.
MSUP-Display Unit
A hand-held display unit (Service Tool) can be connected to the MSUP to display sensor
values (e.g. LHe-level, 50 K shield temperature) and trigger actions (see MSUP-Display
Unit description).
Sleep Mode
When a magnet measurement or scan is started, the MSUP is set into the "sleep mode"
During that time, MSUP loadware stops monitoring the magnet as well as associated elec-
tronics. As a result, only essential functions are active in this mode:
• ERDU circuit
• Pressure regulation circuit, if the magnet pressure drops below 15.1 psia ("hardware
control" mode)
• Zero field detection
• Battery-charging circuit
• Green power LED
The MSUP will recover from "sleep mode" and return to "normal mode" if:
• The host transmits a wake-up CAN command
• An ERDU button is pressed
• System-off is pressed
• Zero field is detected (Quench)
• Magnet pressure < 14.75 psia (depending on the pressure switch condition)
EEPROM
The MSUP EEPROM is used for three distinct purposes:
Storage of events
The following events are stored with time and date stamp and can be read out with the Ser-
vice PC connected to the MSUP. (The last 30 readings are stored).
• Compressor OFF Time
• Compressor ON time
• ERDU ON time
• ERDU OFF Time
• ERDU Button pressed
• ERDU button released
• ERDU button missing
• Switch Heater ON time
• Switch Heater OFF time
• MSUP Power ON
• EIS Fault time
• EIS Fault cleared time
• Zero Field detected
• Battery Volts Warning
• High pressure warning
• Low pressure warning
ERDU buttons
The system contains two ERDU buttons (Alarm Box and magnet room), a third button can
be fitted optionally. When a button is pressed in an emergency situation, the MSUP ener-
gizes the two quench heaters and the switch heater. The magnetic field will decay in less
than 20 seconds.
ERDU Battery
An external 24 V MSUP-Battery backs up the ERDU function for 25 days after power failure
(assuming one LHe measurement per day and battery was fully charged by the MSUP).
The battery voltage can be displayed at the MSUP-Display Unit. After 2 years of operation,
the battery has to be replaced during maintenance, or immediately if battery failure is
detected during the daily MSUP self test.
Switch Heater
The switch heater of the magnet is controlled by the MSUP. When the Magnet Power Sup-
ply is connected to the system, it can energize the switch via CAN-bus commands to the
MSUP as required. Like the quench heaters, the switch heater circuitry is permanently
monitored for broken or shorted lines.
LHe-level sampling
A new sampling of the LHe-level can be started:
• Automatically one time per day by internal MSUP timer (sample time setup in SESO >
Magnet&Cooling > Initialization)
• Manually by calling SESO > Magnet&Cooling > Magnet Status (additionally when
updating)
• Manually at the MSUP-Display Unit
Parameter Specifications
max. Pressure Heater duty cycle for normal operation 20%
max. Pressure Heater ON time 50 min.
System pressure high alarm 18.0 psia
System Pressure low alarm 15.0 psia
Zero-Field detection
The MSUP contains a sensor to detect the absence of the main magnetic field (used for
Quench detection function).
Specifications 0
Switches 0
Connectors 0
LEDs 0
Fuses 0
General 0
The MSUP-Display Unit is a hand-held monitoring aid that can be connected to X9 of the
MSUP. It provides local indication of the magnet parameters and also alarms and warnings
if values are not in normal range. In addition, LHe-level measurement, EIS-Reset and Pres-
sure Heater operation can be activated by hand.
The MSUP-Display Unit is an extremely useful service-tool since it is backed-up by the
MSUP-Battery in case no line voltage is present (e.g. to check LHe-level during installa-
tion).
Function 0
Function 0
The System On and System Off buttons are hard-wired to relays K10 and K11 in the
Power Distributor responsible for these functions.
Switches 0
Switch Description
SYSTEM ON All MR-System components are powered up
SYSTEM OFF All MR-System components are switched off (except
MSUP, MREF and ICS)
LOCKING KEY To prevent from unauthorized power switching
STOP BUTTON Emergency Run Down Unit (ERDU) for magnet
ACKNOWLEDGE To re-set the magnet alarm buzzer
Function 0
Connectors 0
LEDs 0
LED Description
LINE POWER Power is supplied to the Alarm Box
SYSTEM FAULT Helium level below warning thresholds
Quench / switch heater fault or ERDU button / battery fault
Magnet pressure too high / low
Compressor stopped (Pressure switch operated)
ERDU battery voltage < 23.25 V
Jumpers 0
Function 0
The Alarm Box translates the compressor signals to and from the Magnet Supervisory.
The Magnet Supervisory issues a restart function after compressor power, water, and
temperature failures. The compressor-related status and error signals are communicated
via the CAN bus from the Magnet Supervisory.
The Magnet Supervisory is responsible for raising the audible alarm and triggering of
remote alarm contacts in relation to the condition of the compressor. The F70 Compressor
has a 20 minute minimum restart interval automatically included for the case of a high gas
discharge over temperature.
ERDU 4.5
Function 0
The functional part of the Emergency Run Down Unit (ERDU) is located at the Alarm Box:
• Red ERDU “STOP” Push-button
When the ERDU button is pressed in case of emergency, the MSUP energizes the quench
and switch heaters of the magnet, resulting in a quench of the superconducting magnet
coil. The magnetic field decays immediately. To protect against accidental operation, the
button cover is protected by a seal. The seal must be replaced after operation of the button.
General 0
The compressor continuously draws low-pressure helium from the system return line. It
compresses, cools and cleans the gas, then delivers it through the system gas supply line
to the cold head.
The F70 compressor is available as both a high and low voltage model for global mains
voltage configurations.
• The F70 has 4 voltage taps (380V, 400V, 415V, and 480V) to match the incoming
power supply.
Function 0
Compressor capsule
When helium gas leaves the compressor capsule, the gas contains heat and compressor
lubricant. Both must be removed.
Heat exchanger
After being pressurized, the hot helium gas is passed through a helium/water-counter flow
heat exchanger, located downstream of the compressor capsule. The gas temperature is
lowered to about the temperature of the coolant.
A second oil/water-counter flow heat exchanger cools the oil of the compressor capsule.
Oil circulation is maintained by the difference in pressure between low and high-pressure
helium. The temperature of the cooling water should be 5 °C to 25 °C at a flow rate of
6...9 l/min.
Gas purifiers
Downstream from the heat exchanger, the helium is passed through an oil separator. The
condensed oil is returned to the compressor capsule by means of capillary pipes.
Adsorber
The helium gas exiting the oil separator still contains small quantities of oil vapor. To pre-
vent this oil from freezing inside the Cold Head, the adsorber removes any oil and moisture
the gas is carrying.
The adsorber is located behind the oil separators.
Compressor valves
Three important valves are built into the compressor:
• Atmospheric Relief Valve (ARV)
Prevents the compressor from operating at an unsafe pressure by venting to atmo-
sphere.
• Solenoid Bypass Valve (SV)
Opens if compressor is switched off to equalize high and low pressure for cold head
protection.
• Internal Relief Valve (IRV)
The internal relief valve opens to allow the compressor to be operated in the
stand-alone mode or when the system gas lines are disconnected, to avoid overload-
ing the motor.
Control module
The compressor unit is equipped with several monitoring devices to indicate faults. Com-
pressor status and errors are reported via the DB-25 Diagnostic Interface Connector, to
the system service display, located on the front panel.
The compressor ON/OFF status is displayed on the Alarm Box, (via the red fault LED),
and is recorded in the MSUP log file.
Operating modes
The Sumitomo compressor can run in four different modes of operation.
• Mode 1 (10K Shield cooling systems)
Compressor & cold head can be powered on/off. Operation control with ON and OFF
buttons located on the front panel.
• Mode 2 (4K Re-condensing systems)
The ON and OFF buttons are disabled in configuration mode 2, as the compressor is
controlled via the pressure within the magnet.
Compressor and cold head operation are controlled by the magnet pressure switch,
alarm box and ICS.
• Cold head mode (Mode 1 only)
This mode is used only where maintenance procedures are performed. It allows the
cold head to be energized without running the compressor.
With the system off, the “Cold Head Run” mode is selected using the display buttons
and pressing the ON button. The cold head will run until the OFF button is pressed, or
after 30 minutes of running.
• Mobile Configuration Mode1
The compressor can be configured for use in a mobile trailer system. Using the four
control buttons (located on the front panel) enter the “Service Level” mode and set
“Mobile Y”.
Errors
Errors are displayed on the LCD System Display. The following compressor errors may
occur:
• Over-temperature of Helium, cooling water and compressor capsule.
• Helium over or low pressure
• Supply voltage faults Wrong voltage/frequency settings, reversed/missing phases.
Specifications 0
The compressor is shipped from the factory with a static pressure of 16.5bar and should
be adjusted to the required pressure at installation.
Equalization (static) pressure at 200 C (680 F) for 12 to 20m long gas lines:
Tab. 13 Helium Gas Pressures
General 0
Heat radiation plays the most important role when considering the heat impact to the cryo
shield and insulation foils inside the magnet. This heat impact has to be reduced as much
as possible to keep the helium boil-off rate as low as possible. This is obtained by cooling
the cryo shield to low temperatures around 50 Kelvin, using a cold head.
The magnet uses a SUMITOMO 4K re-condensing cold head which is able to re-liquify the
boiled-off helium gas. A "sidesock" interface to the helium vessel allows easy replacement
of the cold head at end of its lifetime.
4K cold heads do not require displacer exchange during its lifetime.
In addition, the cold head re-condenses any remaining boil-off by cooling the gas to 3.7
Kelvin (He-liquification point = 4.2 Kelvin). Providing the heat load to the helium vessel is
lower than the cold head cooling power, no helium will be lost.
Function 0
The cold head expands the high pressure (approx. 21 bar) helium gas supplied by the com-
pressor according to the Gifford-McMahon principle. Inside the cold head, a displacer pis-
ton is moved up and down in a metal cylinder, expanding the He gas in 2 chambers. Piston
movement is controlled by a motor-driven Scotch Yoke drive, coupled to a rotary gas-con-
trol valve. The cold head has two temperature stages:
• 50 Kelvin Stage (first stage) - Connected to a single cryo shield.
• 3.7 Kelvin Stage (second stage) - Located in the helium vessel above the liquid level.
The boil-off He gas will condense on the second stage and return to the helium pool.
After expansion inside the cold head, the low pressure (approx. 7 bar) He-gas returns to
the compressor (closed loop helium gas circuit). In case a He gas refill is necessary, highly
pure 5.0 grade helium gas must be used (purity > 99.9990%).
Specifications 0
Service routines 0
WARNING Never remove the helium flexlines at the cold head without
connecting the pressure bypass.
Severe damage to the cold head may occur.
¹ Refer to the cold head replacement description.
The Magnet Power Supply Unit (MPSU 3600) is an air-cooled, portable service tool to ener-
gize the superconducting magnet coil to the required nominal field strength determined by
the magnet design.The MPSU functions are controlled by a serial connection to the host
computer or to a service laptop PC. Additional cable connections have to be established
for connecting the MPSU control section to the CAN bus of the MR system, for line power
supply, and for connecting the magnet coil via ramp cables.
The MPSU consists of:
• MPSU 3600
• Line power connection cable
• Ramp cables - Delivered with the system (or extension kit where required)
• RS 232 connection cable
• CAN0 bus connection cable
• Safety Manual
As the MPSU is a FRU (Field Replaceable Unit), there are no user serviceable parts inside
the 3600 MPSU. Covers should not be removed.
Maintenance is restricted to checking and replacing fuses F1 to F4 on the front panel, and
external cleaning, using a slightly damp cloth. If the 3600 MPSU fails to operate, it must be
returned to a local tooling centre for repair, and a replacement obtained.
64
6.2
X9
Voltage Monitor
X1 X3
400 VAC ~
~ Run Down-
Magnet Voltage
Rectifier
03.09
M4-060.850.17.03.02
F3, F4 X3&X4
Shorting- 725 A @ 12V
Mosfet- Contactor
Switch
Transformer X4
Magnet Voltage
Current actual
FAN
~
~
DC-
Power Supply
X7
CAN
X6 X11
RS 232 Control Circuit Current Monitor
X12
Current Monitor
MPS 3600
Function 0
Communications
Two types of communication links are provided, Controller Area Network (CAN) and
RS232 interface:-
Power supplies
The power for the four cooling fans as well as for the MPSU control circuits is protected by
fuses F1 and F2. This 110 VAC voltage is used as energizing voltage for the shorting con-
tactor of the main output. It is also routed to connector X2 located on the front of MPSU. It
can be used to connect a low-power consumption device, such as a service laptop PC.
Shorting contactor
The MPSU is equipped with a shorting contactor that is normally closed. During different
ramp phases, the control circuit will open the contactor if required.
The shorting contactor is opened if:
• The MPSU ramps up the magnet
• The MPSU ramps down the magnet
The shorting contactor is closed if:
• The MPSU is switched off
• During ramping, a line power failure occurs
NOTE Magnet current will safely run down via the ramp cables and
closed shorting contactor.
Control circuit
The control circuit monitors and controls the operation of the MPSU. Ramping commands
are initiated by the operator using the host or a Service laptop PC, to be connected to the
MPSU. The algorithm for ramping is stored in the software. Required magnet-specific data
is loaded from the Magnet Supervision (MSUP) via CAN-bus connection (X7)
(6/Fig. 32 / p. 66). During ramping, the MPSU activates the switch heater by sending CAN
commands to the MSUP.
If the CAN-bus is disconnected, the MPSU is inhibited and the fault displayed at the host
or Service laptop PC.
Service Routines 0
Host connection
Before running HyperTerminal, the Host process stop_ttyrecorder.bat must be run. This
will release the serial port to enable the host to communicate with the MPSU. This process
is automatically re-started after a reboot.
HyperTerminal setup
HyperTerminal must be configured and started before the MPSU is switched on.
• Select Com Port
NOTE For a Service laptop, select the Com Port where the commu-
nication cable is connected.
For host connection only COM 1 is available.
Initialisation
When the MPSU is switched on (at CB1), a ‘boot up’ screen is displayed. Operator initials
and magnet serial number data are entered.
The MPSU retrieves the magnet type, last set current, He level, date and time from the
MSUP.
Transport Test
To check for internal damage during transportation, the Transport Test was introduced on
the MPSU from software revision level 17.
The test is only required the first time the MPSU used on site and is performed prior to
connecting the ramp leads and using the MPSU on the magnet.
A Transport test tool is supplied with the MPSU, and the test must be passed before it is
removed and the ramp leads connected. (Fig. 34 / p. 70)
After initialisation, the Transport test can be performed (if required) by following the screen
prompts. (Refer to the Installation Manual - Startup - Ramping the Magnet).
Only 10mA will flow and the fault can be determined by looking at the magnet-volts sense
input.
Tab. 16 Fault conditions
+10V
0V
Transport Safety
Check
Provide power to
the MPSU
Initialise Test
Counter
Connect computer
via RS232 and
start Hyperterminal
Switch on power
to MPSU
Are
Start Safety
No you sure you want
Check?
to cancel?
Yes
Pass
Display
‘Test Failed’
Display
‘Test Complete’ Yes
Is Is Remove safety
Test Adapter fitted No Test Counter check adapter and
correctly? >= 3? fit ramp cables
No
Are
Yes Ramp Cables
Fitted?
Yes
Display
‘Hazardous Fault
Run internal self check
Detected. Operation
and Lead Check
Prohibited’
Self Test
The MPSU is run up to 700 A with the shorting contactor closed. The voltage drop across
the MOSFET switch is monitored. When the current reaches its peak, the voltage is
recorded (V1). Next, the MOSFET switch is opened and the current runs through the Run
Down Load. Before the current starts to decay, the voltage drop across the RDL is recorded
at Peak Current (V2).
Operational screen
On completion of the self test, the Operational Screen is displayed:
The other end of the magnet ramp leads are connected to the relevant connection points
at the magnet/filter panel.
Ramping commands
Tab. 17 Ramping commands
Errors
If a fault occurs, an error screen is displayed automatically. To access it manually, a com-
mand can be entered (see table above). The Magnet Peak Current is recorded on this
screen, so if the magnet should quench, the level current at that time is stored.
MPSU logfile
The last ramp data is stored in a log file in non-volatile memory within the 3600 MPSU, even
if the MPSU is switched off. Data is overwritten when the next ramp is started. It is recom-
mended that after each ramp, the log file is downloaded and stored for future analysis.
The Magnet Peak Current is recorded. If the magnet should quench, the recording will tell
you at what current level the magnet quenched.
Refer to the Installation Manual - Start-up - Ramping the Magnet.
Marking for packaging and handling complies with International Standards ISO
780/BS2770.
Classification
• Protection against electrical shock:Class 1
• Mode of operation:Continuous.
• Not suitable for use in the presence of flammable anaesthetics or oxygen.
Revision 02
• E-Shim chapter deleted.
Revision 03
• Chapter 03
- Magnet pressure regulation scheme added