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Co.

,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

EXLED Series
Shadowless Operating Lamp

(EXLED7500/EXLED5500
EXLED7500/EXLED5500
EXLED7500/EXLED5500)

Product Use, Technical manuals


(Manual Use)

Shanghai Zhenghua Medical Equipment Co.,Ltd


Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

Content

Chapter 1 System Outline...............................................................................................................1

1.1 Product performance structure and components. ..................................................................2


1.2 Symbol....................................................................................................................................3
1.2.1 .Symbols on surgical lights.............................................................................................3
1.2.2 Symbols used in Manual Use .........................................................................................3
1.3 Scope........................................................................................................................................4
1.4 Basic safety precautions...........................................................................................................4
1.4.1 Tips for bodily injury...............................................................................................5
1.4.2 Tips for damage to the equipment............................................................................5
Chapter 2 .Instruction before installation ........................................................................................6
Chapter 3 Installation.......................................................................................................................12
Chapter 4 Debugging.......................................................................................................................15
Chapter 5 Daily operations..............................................................................................................17
1.1 Preparation before operation...........................................................................................17
1.2 Method of operation........................................................................................................17
1.2.1 Operational Overview........................................................................................17
1.2.2 Install disinfection handle..................................................................................18
1.2.3 Control Panel......................................................................................................20
1.2.6. Adjust spot.........................................................................................................22
1.2.7 Adjust the lamp position....................................................................................23
1.3 Other features...................................................................................................................24
1.3.1 Ambient lighting..................................................................................................24
1.3.2 Shadow management features (optional)..............................................................24
1.3.3 Status indication function.....................................................................................24
1.3.4 Bright illumination pattern................................................................................... 24

Chapter 6 Routine Maintenance ......................................................................................................25


1.1 Maintenance cycle.............................................................................................................25
1.2 Cleaning / disinfection .....................................................................................................25
1.3 The outer surface of the lamp maintenance......................................................................26
1.3.1 Maintenance frequency..........................................................................................26
1.3.2 Cleaning / Disinfection..........................................................................................26
1.4 Disinfection handle maintenance......................................................................................28
1.4.1 Maintenance frequency..........................................................................................28
1.4.2 Demolition methods...............................................................................................28
1.4.3 Cleaning / Disinfection..........................................................................................29
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

1.4.4 Sterilization ...........................................................................................................29


1.5 System adjust....................................................................................................................30
1.5.1 Adjust Damping force............................................................................................30
1.5.2 Adjust the balance arm...........................................................................................30

Chapter 7 Malfunction treatment ...................................................................................................34


Chapter 8 Attached Sheet................................................................................................................36
Appendix A Specifications...............................................................................................................38
A.1 Classification....................................................................................................................38
A.1.1 Protection against electric shock.........................................................................38
A.1.2 Degree of protection against electric shock.........................................................38
A.1.3 Work system................................................................................................ .......38
A.1.4 Degree of protection from liquid hazardous........................................................38
A.1.5 Used safety degree in flammable anesthetic mixture with air or with oxygen or
air pressure nitrogen oxide flammable anesthetic gas mixture .......................................................38
A.2 Environment. ...................................................................................................................39
A.2.1 AC Power.............................................................................................................39
A.2.2 Fuse.....................................................................................................................39
A.2.3 Surgical lights work environment.......................................................................39
A.2.4 storage environmental conditions.......................................................................40
A.3.1 Optics .Performance............................................................................................41
A.3.2 Range of Movement. ............................................................................................. ......41
A3.3 Actuation force......................................................................................................... ...........41
Appendix B toxic and hazardous substances or elements................................................................43
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

一 System Outline.

1.1 Product performance structure and components.


Shadowless Operating Lamps is LED(hereinafter referred to as operating lamps),composed

mainly by ceiling decorative cover, rotating assembly, rotary arm, spring arm, a large C-arm, a

small C-arm, lamp holder, optional external camera, mid-mounted camera, monitor, shadow

management functions, adjustable color temperature function.The head is EXLED 7500 or

LED5500 lamp ,or a combination of the two lamp.

Basic Specifications Pls see Appendix A.

1
2

8 7

ExLED7500

9 10 6

Figure 1-1 EXLED 7500/EXLED 5500 Surgical lamp structure

1、Ceiling decorative cover 2、 Rotating assembly


3、Rotating arm 4、Spring arms
5、Large C-arm 6、Control Panel
7、Small C-arm 8、Light rear cover
9、Light front cover 10、Disinfection handle assembly

1
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

1 5

2 3 4

Figure1-2 EXLED 7500/EXLED 5500 light head structure

1、 Light rear cover 2、Light front cover


3、 Disinfection handle assembly 4、Control Panel
5、 Small C-arm 6、Large C-arm

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Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

1.2 Symbol.
1.2.1 Symbols on surgical lights.
you may see the following symbols on the surgical lights
Table 1-1 Explanation of Symbols

Symbol Significance

ESD Warning signs

Protective earth symbol

AC Symbol

DC symbol

Serial Number

Production date

Storage and transport temperature

Storage and transport humidity

Storage and transport Atm

The electronic information products contain certain toxic


substances, environmental protection use period is 20
years,in environmental protection use period can be
assured, after more than environmental protection use
period should enter recovery and recycling system

CE Sign

3
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

1.2.2 Symbols used in Manual Use

Table 1-2 Symbols used in Manual Use

Symbol Significance

Prompts the operator to follow the instructions under this symbol,


Warning otherwise it may result in personal injury

Prompts the operator to follow the instructions under this symbol, it may
Careful cause product malfunction, damage or affect the use results.
Prompts the operator to follow the instructions under this symbol,
emphasizing the important operations or need to pay special attention to
pay attention
the contents of the operator.

1.3 Scope
The combination of the lamp in the following table:
Table 1-3 Single / dual light head configuration

Model Configuration

EXLED5500 Single lamp head

EXLED7500 Single lamp head

- Dual lamp head

EXLED7500/5500 Dual lamp head

EXLED7500/7500 Dual lamp head

Note
1、This manual is according to the most complete description of this product, so some may
not apply to your use of the product. According to the actual situation on the operation of the
product and, if any questions, please contact Zhenghua designated customer service department or
your local distributor
2 、 Single lamp can be used as surgery or treatment with lights, theater or the treatment
room for the diagnosis and treatment, even if the diagnosis and treatment of lighting failure
interruption does not cause any harm to the patient

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Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

1.4 Basic safety precautions.


1.4.1 Tips for bodily injury.

Warning
1、The device may only be used within the scope of the provisions, not used for other purposes
2、This device is installed only authorized personnel by our company
3、This device only by trained personnel to operate
4、Before using this equipment must be familiar with this manual
5、Do not use this equipment in explosive areas。
6 、 Installing this equipment, be sure to cut-off whole-phase power (the equipment is not
included in the device), and the equipment is connected to the device
7、 Repair or maintenance of equipment, be sure to use an external full first-phase power cut-off
device amputation lamp power.
8、Please check local regulations for disposal of waste or hospital equipment or accessories
9、Filter components are important safety components of the device, do not remove
10、 Using dual-lamp configuration, the total irradiance may exceed 1000w / ㎡, prolonged use
will burns patient’s risk

1.4.2 Tips for damage to the equipment.


1、In the transport or handling equipment should be care to avoid damage to the equipment
2. repair or maintenance should be regularly reviewed by authorized personnel from our company
3、For replacement parts, be sure to use t accessories provided by our company。
4、 Portable or mobile RF communications equipment will impact medical electronic equipment,
installation of this equipment, make sure that the installation environment meets the requirements.
5、Do not touch the components with ESD warning signs stitch, for exposure to such components,
must take effective anti-static measures, including wear anti-static clothing and shoes, and the
connection process remains grounded, or use an anti-static gloves, such components may be
exposed personnel should receive training in the anti-static measures

5
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

1.4.3 Safety Requirements of Installation


Indoor ceiling or beams ‘s load which use for install the lamp must be greater than 4 times
the weight of the overall shadowless.Using AC 220V power supply circuit, and with the zero line
and the phase circuit can simultaneously cut off the power switch. Power circuit and the power
switch can withstand the power should be able to ensure the safe use of shadowless.

Model Weight

EXLED5500 56
EXLED7500 65
EXLED5500/5500 87

EXLED7500/5500 96

EXLED7500/7500 105

二、instructions
instructions before installation operation shadow less
1、Basic requirements
Surgical shadow less light is specifically equipment which ceiling mounted on operating
room roof, so basic safety placement is particularly important. The products are available on
request to a base load 500 kg static load, and has sufficient rigidity to withstand the load and
ensure rigidity.
Operating room standard room height of 3 m
Note: Buyer is responsible for implementation of the basic construction and safety
2、Preset mode (for reference only)

Requirement drawing
2.1、 Preset plywood Size
Plywood processing 4 Φ14 hole, evenly distributed in
Φ240 mm diameter
Plywood thickness≥12mm,material is 45 steel 。
Plywood OD ≥Φ360mm,Also can be processed into
a square size ≥□360mm。

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Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

2.2、Ceiling Splint
Put a plate on top and bottom of the ceiling,
fix the splint with the M12 bolts, nuts, spring
washers, flat.
M12 bolts (threaded) long out of plywood 60mm

2.3、 Ceiling embedded type


The construction of the ceiling hook bolts will
be four rings (M12) in-ceiling mount, ring hook bolts
must be welded. The location of the hook bolt ring
size requirements of the construction according to
Figure 1.
M12 bolts (threaded) long out of plywood
60mm.

2.4、 Beams connecting


The plywood and angle iron are welded firmly,
drill a hole in the beam, then fastened on the beam
with M16 bolts and nuts
Welded 4 pcs M12 × 60 bolts on plywood,
processing size according to the Table 2.1
requirement

2.5.channel iron installation method


Fix 2 pcs channel iron on the wall, Tighten
splint with M12 bolts,M12 bolts (threaded) long out
of plywood 60mm
Note: The channel placement must be
guaranteed operation shadow less no shaking when
using .

Requirement
2.6、 Basic versatility
The company's installed base size is consistent with other domestic companies. Users change product, then
do not change based board. For security reasons, users should carefully check the original foundation board
strength and condition.
If foundation board size does not match requirements on the basis of the Company's board size , User can be
customized adapter plate。

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Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

2.7、 High operating room solutions


If operating room height is over 3.2 m, you must install long shelf on plywood, the user can order the long
shelf

2.8、 Power wiring requirements


Surgical shadow less AC power requirement is 220V ± 10%, 50Hz.
Households in the operating room wall mount power switch (10A) and fuse (8A), the power switch must be
cut-off dual-phase and neutral at the same time. Power wiring should be from the power switch to the base
plate. Power line safety carrying capacity is 15A.
WARNING: The power supply ground wire must be reliable. And set up a separate safety ground wire
and link protective earthling terminal of surgical shadow less.
Note: The power switch should meet IEC328 requirements, our company does not configure the power
switch

三、The
The installation of operation shadowless lamp
1、 Packing
Our EXLED series shadowless operation lamp haveEXLED7500/7500 dual , EXLED7500
single, EXLED7500/5500 dual, EXLED5500/5500 dual, EXLED5500 single l and so on other
product specifications.
Packaging List as followed:
Model Packing Box Name Qty
Dual rotating body、Balancer 1
EXLED7500/7500
EXLED7500 Lamp holder box 2
Single rotating body、balancer 1
EXLED7500
EXLED7500 Lamp holder box 1
Dual rotating body、Balancer 1
EXLED7500/5500 EXLED7500 Lamp holder box 1
EXLED5500 Lamp holder box 1
Dual rotating body、Balancer 1
EXLED5500/5500
EXLED5500 head box 2
Single rotating body、balancer 1
EXLED5500
EXLED5500 Lamp holder box 1
2、 Unpacking
Please check the packing box according to product model, if the box or boxes missing
objects damaged, immediately contact with transport provider.
Open rotator, balancer and lamp box, take out polystyrene packaging and surgical light each
part. Please click in the box carefully check the packing list, if it is missing, please contact the
company immediately.

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Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

3、Equipment installation
WARNING: Check again the base plate , to ensure safety.
Check adequately electrical connection and security, to ensure safety.
In strict accordance with the following requirements and procedures for installation

Installation Instructions Drawing


3.1、Mounting Back plane
Screw the base plate 4 M12 nuts on the mounting plate, 4
holes set into the foundation slab of the four screws, screw on
the flat washers, spring washers and nuts. adjust under the
nut, so that mounting plate is horizontal. Tighten the top four
nuts.

3.2、 Mounting rotating body


Screw 4 pcs M12 nuts on the mounting plate , set 4 pcs
holes into 4 pcs screw of foundation slab. screw on the flat
washers, spring washers and nuts. Adjusting underneath nut,
Make the rotating body is horizontal and tighten the nut.

3.3、Mounted balancer 1
Remove pan head screws of the balancer and rotating
body junction,Insert electrical appliance of rotating body into
hole, screw the screws.
Caution: Do not remove the additional two countersunk
head screws.

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Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

Installation Instructions Drawing


3.4、Mounted balancer 2
Remove 4 pcs nuts balancer , put the balancer
into rotating hole, revolve 4 pcs screw.

3.5、Mounted lamp holder body


Unscrew the screws of balancer front protective cover,
push up protective cover and pull out the moon-shaped
retaining ring
Push connecting axis of lamp holder and
balancer into coupling hole of balancer front,pressed into
the moon-shaped retaining ring, push back protective cover ,
screw the screws.
CAUTION: moon-shaped retaining ring must be
completely pushed into the slots。

3.6、Loose the balancer’s positioning screw


Lamp body are installed, in connection with the lamp
and balancer, Push forward the plasti cap of the front balancer
with hex wrench balancer, then loose balancer ‘s socket head
cap screws. Head will jump to the appropriate location.
Warning: locating pins in the lamp body relaxation must
be carried out after installation, it will damage to structural
components balancer, when balancer no load to loose locating
pins because of strong compression force, the balancer
bounced rapidly

10
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

3.7、Installed Switch power supply


Remove the four screws on the power supply switch,
installed the switching power supply in the rack and fix using
four screws
Note: Press the wiring diagram of the rotating body and
the network switching power supply in order to be securely
connected, connect the protective ground wire. Check the
voltage selector switch power button should be within the
network stalls on the supply voltage.

Installation Instructions Drawing


3.8、Install the top cover
Loosen screw the on the top cover fixing ring ,Make top
cover fit on the rotating body, and with six self-tapping
screws to join the top cover。
Close the top cover fixing ring and the top cover fixing
ring steps set into the hole in the top cover, push the top cover
to the top of the rotating body chassis flush, or flush with the
ceiling, tighten the retaining ring inside the top cover hex
screws.

4、 Electrical connection
See attached page of this manual
WARNING: The power cord must be connected as shown signs.

11
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

四、 Adjust operation shadowless lamp

Detail Drawing
1、 Level adjustment
Use the level meter to correct rotating body horizontal. As the third chapter, "surgical shadow less
If there is no level meter, you can rotate the damper Installation" section III, paragraph 3.2 patterns.
body to relax, the lamp is fully extended to the size of the
largest in the lamp tilted position, the rotary plate nuts, to
light the rotating parts can basically stop bit far.

2、 Damping adjustment
After level adjustment, tighten the damper to the
intensity appropriate. Make light positioned at any position,
in the absence of external force, the light does not move on
their own

3、 Balancer adjustment
In the balancer and rotating body elbow joints, with a
hex wrench to push on the bottom of the plastic cover
balancer, balancer adjustment screws inside, pulling the
head, adjust the tension balancer to a suitable date.

4、 Lamp body rotation adjustment


Rotation tube rubber ring of Lamp body, with a
hex wrench hex head adjusting screw so that rotation of the
intensity appropriate.
Note: Lamp body rotation tension has been adjusted at
the factory, under normal circumstances, users no longer
have to make adjustments

12
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

5、 Connecting tube lamp body rotation adjustment


Using a hex wrench adjust hex screw in order to
rotating force fit
Note: Lamp body rotation tension has been adjusted at
the factory, under normal circumstances, users no longer
have to make adjustments 。

6、 Balancer damping adjustment


Tighten the screws to a damping force appropriate.
Make balancer positioned at any position, in the absence of
external force, the light does not move on their own

五、 Daily operations

1.1 Preparation before operation

Before each use surgical light should:


1、Disinfectant to sterilize the handle Sterilization methods see 3.4.4
2、checking
■ Lamp and lamp arm have any obvious damage
■ Indoor power supply is normal
■ Indoor temperature and humidity environment meets the requirements
■ Surgical light illumination is normal
■ Surgical light system without drift.

1.2 Method of operation


1.2.1 Operational Overview
The operator can
1、Adjust head position by disinfection handle

13
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

2、Adjust the spot size by handle disinfection


3、Control surgical lights on-off by control panel
4、Adjust the illumination by control panel
5、Adjust the color temperature by control panel
6、Start ambient light illumination modes by control panel
7、Start shadow management functions by control panel
8、Start bright lighting modes by control panel

Warning
● Never directly irradiate human eyes by surgical lights
● Do not rely on the balance arm

● Using dual-lamp configuration, the total irradiance may exceed 1000w / ㎡ ,


prolonged use of the organization's risk of burns patients

1.2.2 Install disinfection handle

Pls install disinfection handle according to the following methods:


1、As shown below, Fixed the disinfection handle along the inner handle direction
and push disinfected handle ,then rotate around disinfection the handle until
you hear the "click" sound.
2、Pull the handle disinfection along installed opposite directions, and make sure
disinfection handle without shedding signs

14
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

ExLED7500

Figure 2-1 Installation diagram of disinfection handle

● Before using of disinfection handle must be sterilization


● Disinfection handle only be used by sterilized personnel
● Disinfection handle shedding may cause infection. After installation makes sure
the handle is properly installed and reliable.
● Not recommended to use disposable sterilized handle sets. Such handle sets in use
with the risk of loss and may cause infection

15
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

1.2.3 Control Panel


The control panel as shown below

6 7 9

8
10
1

ExLED7500
2 5
3 4

Picture 2-2 EXLED 7500 Base Control Panel Layout

1、Switch 2、Power indicator


3、Reduce illumination 4、LED illumination indicator
5、Increased illumination 6、Bright lighting
7 、 Bright illumination mode indicator 8 、 Ambient light / shadow management
9、Ambient lighting mode indicator 10、Shadows management function indicator

16
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

6 7 9

Ex LE D55 00
2 5
3 4

Figure 2-3 EXLED 5500 Lamp Head Control Panel Layout


1、Switch 2、Power indicator
3、Reduce illumination 4、LED illumination indicator
5、Increased illumination 6、Bright lighting
7、Bright illumination mode indicator 8、Ambient lighting modes
9、Ambient lighting mode indicator
The operator can:
1、Press the key on / off operation lamp
2、Press increase / decrease buttons to adjust the illumination intensity classes surgery,
surgical lights adjustable illumination is at least 10
3、Observing the current levels of illumination by LED illumination indicator
4、Press brightly illuminated buttons to enter bright illumination mode.
5、Short press ambient light / shadow manage to enter the ambient light illumination
(EXLED7500 lamp applicable); short press Mode button to enter the ambient
lighting ambient lighting (EXLED 5500 cap applies).
6 、 Long press ambient light / shadow management key> 2s, Start shadow
management functions (EXLED 7500 Base applicable)
7 、 Confirmed surgical lights currently open function by the status LED, status
indicator lights is composed by one LED indicator, indicating method as follows:

17
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

Table 2-1 Status instructions

Indicator status Surgical light status


Surgical lights into a bright illumination
Bright illumination mode indicator is green
mode
Ambient lighting mode indicator is green Surgical lights into ambient lighting
Shadows management function indicator is Surgical lights turn on shadow
green management functions
1.2.6 .Adjust spot
1.2.6.1 .Use disinfectant handle adjustment

Operator:
1、Clockwise disinfect handle can increase the spot
2、Counterclockwise disinfect handle reduce spot.

E xL ED 75 00

Figure 2-10 using the handle adjust spot disinfection

18
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Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

Warning
● Disinfection handle only be used by sterilized personnel

1.2.7 Adjust the lamp head position

The operator can:


1、Use the handle moving lights to the specified location
2、Use disinfection handle moving the light head to the specified location

ExLED7500 ExLED7500

Figure 2-11.Adjust the lamp schematic

Warning
● Adjust the lamp position should be careful to avoid the lamp arm out of its extreme
positions
● Unsterilized staff can adjust lamp head position only by front cover handle.
● The sterilized staff can adjust lamp head by disinfection handle
● After each use, the handle must be sterilized disinfection

19
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

1.3 .Other Function


.3.1..Ambient lighting
1.3.1

Surgical lights with ambient lighting function, enter the ambient lighting by pressing
arms control panel buttons

.3.2..Shadow management functions (optional)


1.3.2

Surgical lamp with shade management functions. EXLED 7500 can be optional
lamp shade management functions,activate the shadow management functions by
pressing arms control panel button,after that, the system will automatically adjusts the
brightness of each LED according to the head blocked situation to ensure that the
surgical field illumination.

.3.3..Status indication function


1.3.3

Surgical lamp with status indicator can instruct on/off light status and illumination
level status by indicator lights of the boom control panel

1.3.4 .Bright illumination pattern

Surgical light with bright lighting modes, enter the bright illumination modes by
pressing arm control panel buttons. EXLED 7500 max Center luminance up 140000lx
above, EXLED5500 largest center illumination up 80000lx more.

20
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

六、Routine
Routine maintenance

1.1 .Maintenance period

Project Period

Before each use inspect by the operating personnel.


Inspection functional and Regularly inspect by our company authorized personnel.
illumination Recommended every two years to inspect comprehensive
functionality and performance.
Recommended every six years to check by the Shanghai
Check all cables
Zhenghua authorized personnel
Comprehensive inspection and Recommended every 10 years to check by the Shanghai
replacement Zhenghua authorized personnel.

Careful
●.Repair or maintenance of equipment only be authorized personnel by the Shanghai Zhenghua
● When replacement parts, be sure to use the accessories provided by Shanghai Zhenghua
Company
● This equipment lamp storage life is 10 years.
● All waste when during using ,including light bulbs must be dealed with in accordance with
local environmental protection department regulations.

1.2 Cleaning / Disinfection


Cleaning / disinfecting for surgical lamp, should be noted:
1.Do not use the following substances cleaning / disinfectant
■ Release halogen compounds
■ Strong organic acids
■ Oxygen release compound
2. Clean the inside of the device, only use cleaners, you can not use alkaline or chlorine
releasing disinfectants, or may corrode equipment

careful
● Do not use cleaners containing alcohol or disinfectant

21
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

1.3 Maintenance the outer surface of the lam


lampp

.3.1..Maintenance frequency
1.3.1
After each use shall be carried out on the head cleaning / disinfection, and can not be
less than once per week

1.3.2 Cleaning / Disinfection


Operator can do cleaning / disinfection according to the following method
1、Use disposable wipes to remove fouling。
2、With a cloth moistened with disinfectant solution to wipe the surface。
3、With a wet cloth to wipe off the surface, then wipe dry.
The cleaning / disinfection method is applicable to the following parts of the
surgical light
� Light rear cover
� Light front cover
� The glass panel under lamp
� Lamp arm surface
� Control panel surface
� Ceiling decorative cover
� Camera surface(Optional)
� Surface of the display (optional)

ExLED7500

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Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

Figure 3-1 lamp glass panel cleaning / disinfecting wipe method

� Cleaning / disinfection glass panel under lamp head should pay attention to from the inside
(center) wipe out, do not wipe in a circular motion or back and forth to avoid scratching the
glass surface.
� After each patient use, should do cleaning / disinfection for glass panel under lamp head and
at least weekly to ensure clean / disinfected once
� Cloth for cleaning / disinfecting surgical lights do not infiltrate cleaning / disinfectant, to
avoid short circuit caused by liquid infiltration.

1.4 Disinfection handle maintenance

1.4.1 Maintenance frequency

After each use, the handle should be removed for cleaning / disinfection / sterilization.

1.4.2 disassembly methods

Disinfection handle

Operator disassemble disinfectant handle according to the following method:


1. Fixed head with one hand
2. With your other hand hold the disinfection handle, and hold the button on the bottom of
the handle (1), pull the handle down.

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Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

ExLED7500

Figure 3-2 Removing the handle disinfection schematic

1.4.3 Cleaning / Disinfection

Use the disposable cloth to wipe disinfection handle, prepare for the high-temperature steam
sterilization.

1.4.4 Sterilization

At 134 ℃, 205.8Kpa of high temperature and pressure steam sterilization, sterilization time is
4 minutes.

24
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

Warning
� Disinfection handle after sterilized should be installed before use

Careful
� During sterilization do not allow disinfection handle to load, otherwise handle permanent
deformation will occur

� Disinfection handle will be some wear and tear after a certain number of sterilization use, If

found handle have some signs of damage, such as cracks, discoloration, etc., should be

replaced with new handle

1.5 .Adjust System


1.5.1 .Adjust Damping Force
If surgery lamp can not reach the required position,can adjust damping force of surgical lights
swivel arm and balanced
� When the rotary arm and the balance arm linkage ,can adjust by the two damping
screws (A) of rotating body
� When the balance arm moves too flexible, can adjust by two damping screws on the
bracket (B) of rotating extension arm

A
B

25
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

Figure 3-10 Adjust damping force

Pay Attention
� After adjusting, must ensure that the damping screw B corresponding joint have priority

damping screw A corresponding joint rotation.

1.5.2 Adjust the balance arm

Warning

� When adjusting the balance arm, it will limit the height of its fixed at approximately 10 °to
the horizontal position, so as not to cause injury balance arm bounce

Adjust the balance of gravity


When the surgical lights can not positioned at any height, should need to re-adjust the balance
arm bearing capacity
1. Take 5mm hex wrench into the adjustment hole
2. Rotate hexagon socket screw
� When the surgical lights up drift, rotate hex wrench counterclockwise
� When the surgical lights drifting downwards, rotate hex wrench clockwise.

26
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

ExLED7500

Figure 3-11 adjustable spring arm strength schematic

Adjust the height limit

When the surgical lights vertical movement limit is inappropriate, take hex wrench into the

hole to adjust:

� When the lower limit, rotate the hex wrench clockwise

� When the limit is raised, rotate the hex wrench counter-clockwise .

27
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

ExLED7500

Figure 3-12 Schematic spring arm Limit schematic

Pay Attention
� When adjust the height limit, pay attention to the distance between lamp and ceiling.

3.5.3 Adjust the C-arm


When the C-arm and surgical lights can not locate at any position, can adjust connector (A)

and the intermediate connector (B):

28
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

Figure 3-13 adjust C-arm

1. Adjustment connector (A)


� Loosen the four screws and rotating sheath 90 °.

� Use a 5mm hex wrench to turn a damping screws and adjust the damping size.

� Revolve the sheath cycles in place, re-tighten the four screws.

Figure 3-14 Adjust Connector A

2. Adjust the middle connector (B)

As shown below, using a 5mm hex wrench, rotate two damping screws and adjust the damping

size

29
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

Figure 3-15 Adjust the middle connector B

七、 Malfunction treatment .

warning

� This exclusion is limited to guide the user to remove simple faults. When there are not

included in this chapter fault, or try troubleshooting methods listed below after the fault

persists, contact Shanghai Zhenghua designated customer service department, Do not attempt

to repair the surgical lights

� Repair work only by authorized personnel, Unauthorized persons repairing the surgical lamp

will cause personal injury or equipment damage.

� Maintenance work should be strictly based on technical information provided by the

company. For more technical information, please contact Shanghai Zhenghua designated

customer service department or your local distributor

30
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

1、malfunction excluded by user

Phenomenon Possible causes Remedy

Power is not connected Open the wall power switch


Control panel power indicator
does not light Switching power supply cord
Reconnect wires
disconnected
Control panel power indicator
Fuse blown Replace fuse
does not light
Counterweight too tight or too Balancer stretch too big or too
Adjust stretch balancer
loose small
Rotating body chassis is not
Adjusting nuts on the chassis
level
Rotating body can not be located
Damper loose Tighten the damper

Light body can not be located Lamp body screw loose Tighten the screws

The above malfunction operations ,detailed pls check the third chapter, "surgical
shadowless Installation", the fourth chapter, "surgical shadowless Commissioning" relevant
chapters
Warning: when remove malfunction ,must be cut off the power.
2、 Replace fuse
Open the top cover of the rotating body, replace the switch on the power supply fuse.
Operation depending Chapter "Installation operation shadowless" relevant sections and attached.
Fuse: RT1-20 6.3A 250V
Note: The fuse can be ordered from the Company.
Warning: When replacing the fuse must be cut off mains supply.
3、 Inform service provider or the our company
After remove above malfunction, if operation shadowless lamp still does not work,
please notify the situation in detail by our local authorized service provider or the Company's
maintenance department, we will remove the malfunction for you in the shortest possible time .

31
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

八、 Attachment

1、 Switching power supply connection

Each part of switching power supply connected ,please click according to the icon.

WARNING: The power cord must be connected by a icon.

2、 Replace fuse
Using a cross roton spin out the fuse switch on the power supply, replace the fuse, according
to the manual Chapter 7, "Malfunction treatment of surgical shadowless" II marked the
replacement fuse size
WARNING: Replace fuse must cut off the power network.

32
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

3、 Schematics

4、 Power supply equipped legend

33
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

Appendix A Specifications
A.1 Classification
A.1.1 Classification by type of protection against electric shock

This product is a Class I product.

Warning
� The device relies on the PA system to achieve protection against electric shock. When
installation, please make sure the operating room protected system safe and reliable.

A.1.2 Classified by degree of protection against electric shock

Not applicable.

A.1.3 Classification by work system

This product is a continuous operation equipment.

A.1.4 Classification by degree of protection from liquid hazardous

This product is closure device which not anti inlet (IPX0 level).

A.1.5 Classification by using of safely flammable anesthetic mixture with air or with oxygen or
nitrous oxide gas mixture of flammable anesthetic gases.
This product is not used in a flammable anesthetic mixture with air or with oxygen or
nitrous oxide gas mixture of flammable anesthetic gases

A.2 Environment

A.2.1 AC Power
1. Power supply :100~240V,50/60Hz
2. Power

34
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

Input Power
Model (different) Combination Input Power (Optional camera / display
system)
EXWLED 5500 Single head lamp 150VA 200VA
EXWLED 7500 Single head lamp 200VA 250VA

EXWLED 5500/5500 Double head lamp 300VA 350VA

EXWLED 7500/5500 Double head lamp 350VA 400VA


EXWLED 7500/7500 Double head lamp 400VA 450VA

3. Maximum light power

Model Maximum light power

EXLED 5500 90W

EXLED 7500 118W

A.2.2 .Fuse
� 250VT 5AL(Fuse Block )
� 250VT 6.3AH(Power board)

Careful
� The surgical lights does not support AC24V, make sure surgical lights and AC24V power are
joined, or surgery lamp may be damaged.

A.2.3 W ork environment of surgical lights

� Ambient temperature:5℃~40℃

� Relative humidity:30%~75%,Non-condensing

� Atm:70kPa~106kPa

35
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

Careful
� The working conditions of the situation without camera and display systems, camera
and display system working conditions specified by the manufacturer

A.2.4 storage environmental conditions of surgical lights


� Ambient temperature:-40℃~+55℃

� Relative humidity:10%~75%,Non-condensing

� Atm:50KPa~106KPa

Careful
� The storage conditions is without camera and display systems, camera and display
system storage environmental conditions specified by the manufacturer.
� Surgical light transport is according to the contract, should be avoided splashing rain
and snow and mechanical collision during transport
� Surgical lights should be kept in a dry, non-corrosive gases and well-ventilated room.

36
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

A.3.1 Optical Performance

Model
Project
EXLED 7500 EXLED 5500

Maximum illumination(Ec)
160000 1x 100000 1x
Color 4500K±500K 4500K±500K
CRI ≥90 ≥90
2 2
Irradiance(Ee) ≦ 1000W/m ≦ 1000W/m
Irradiance / maximum illumination(Ee/Ec) ≦ 6mW/( m2·1x) ≦ 6mW/( m2·1x)
Minimum spot diameter d10 ≥280mm ≥280mm
Spot diameter d10( Optional color
240mm(±25%) 240mm(±25%)
temperature adjustable function )

Lighting Depth ≥700mm ≥700mm


Shadowless rate: deep cavity(General
lighting mode + open shadow management )
≥80% ≥80%
Shadowless rate: single shielding plate
(General lighting mode + open shadow ≥55% ≥55%
management )
Shadowless rate: Dual visor
(General lighting mode + open shadow ≥40% ≥40%
management )
Shadowless rate: single shielding plate +
deep cavity
(General lighting mode + open shadow
≥32% ≥32%
management )

Shadowless rate: Dual visor + deep cavity


≥35% ≥35%
(General lighting mode +open shadow
management )
Shadowless rate: deep cavity
(Bright illumination modes)
≥80% ≥80%

37
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

A3. 2 Range of action

action range (no less than the


Action Item
following values​ ​ )
Wishbone tube rotates around fixing seat 360°
Spring arm horizontal (around the horizontal arm tube) rotation 360°
Coupling arm rotates around the spring tube 360°
Spring arm move up and down 60°
Lamp body rotation around a couple arm 180°
Lamp body rotation around the lamp body arm 180°

A3. 3 Applied force

Action Item Applied Force (less than the following values)


Wishbone tube rotates around fixing seat 25 N
Spring rotates horizontal around the wishbone tube 25 N
Coupling arm rotates around the spring tube 20 N
上 up 55 N
Spring arm move up and down
下 down 55 N
Lamp body rotation around a couple arm 25 N
Lamp body rotation around the lamp body arm 25 N

38
Co.,, Ltd
Shanghai Zhenghua Medical Equipment Co.
Shanghai Etar Mechanical And Electrical Technology Co.,Ltd
Professional Medical Pendant ,Shadowless Lamp Manufacturer

Appendix B toxic and hazardous substances or


elements
Names of Parts PB HG CD CR(VI) PBB PBDE
Ceiling decorative cover ○ ○ ○ ○ ○ ○

Equipme Metal Original × ○ ○ × ○ ○


ntouter
covering
Disinfection handle ○ ○ ○ ○ ○ ○
Control Panel ○ ○ ○ ○ ○ ○
Host Hardware ○ ○ ○ × ○ ○
Host Internal wiring ○ ○ ○ ○ ○ ○
computer
PCBA × ○ ○ ○ ○ ○

Package
Packaging Materials × × ○ ○ × ×
Connections ○ ○ ○ × ○ ○
Universal
Power Cord ○ ○ ○ ○ ○ ○

○ :Indicates that the hazardous substance in all homogeneous materials of the part of the
content of the limit requirement in SJ/T11363-2006 less.
Remark
×:Indicates that the hazardous substance in at least one of the homogeneous materials for this
part is content exceeds the limit requirement in SJ/T11363-2006

Shanghai Zhenghua Medical Equipment Co.,Ltd

Add:No 1188 ChuanSha Rd,Pudong District ,Shanghai City


Zip:201209
Tel:021—58565566
Fax:021—38923226

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