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Service Manual

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Service Manual

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INDEX

Index

1 Technical Characteristics ........................................................................... 6


1.1 Applications and Destined Use......................................................................................... 6
1.2 Compatibility .................................................................................................................... 6
1.3 Technical Characteristics .................................................................................................. 7
1.3.1 Electrical data ............................................................................................................... 7
1.3.2 Operating Characteristics............................................................................................. 7
1.3.3 Environmental data ...................................................................................................... 8
1.3.4 Radiological characteristics.......................................................................................... 8
1.3.4.1 kV - mA relationship ........................................................................................................ 9
1.3.5 Mechanical characteristics ......................................................................................... 16
1.3.6 Collimator ................................................................................................................... 17
1.3.7 Monoblock and Inverter............................................................................................. 17
2 Installation ................................................................................................ 20
2.1 Introduction .................................................................................................................... 20
2.2 Electrical Connections .................................................................................................... 20
2.3 Acceptance Test .............................................................................................................. 21
2.3.1 Checking Cables and Connectors............................................................................... 21
2.3.2 Mechanical Checks ..................................................................................................... 21
2.3.3 Electrical Checks......................................................................................................... 22
2.3.4 Adjustment of the dimensions of the x-ray field ....................................................... 23
3 Maintenance ............................................................................................. 26
3.1 Ordinary Maintenance .................................................................................................... 26
3.1.1 General Recommendations ........................................................................................ 26
3.1.2 Frequent Checks and Inspections .............................................................................. 26
3.1.3 General Checks and Inspections ................................................................................ 27
3.1.4 Cleaning and Disinfection .......................................................................................... 27
3.2 Extraordinary Maintenance ............................................................................................ 28
3.2.1 Information for Assistance ......................................................................................... 28
3.2.2 Troubleshooting ......................................................................................................... 28
3.2.3 Replacement of Components ..................................................................................... 29

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3.2.4 Service Information Checklist .................................................................................... 30


3.2.5 Programmed Maintenance Card................................................................................. 31
4 Adjustments.............................................................................................. 34
4.1 Introduction ..................................................................................................................... 34
4.2 Set-Up Procedure ............................................................................................................ 34
4.3 kV Adjustments ............................................................................................................... 35
4.4 Maximum Filament Current Adjustment ........................................................................ 36
4.4.1 Filament Current Adjustment..................................................................................... 36
4.5 mAs Adjustment.............................................................................................................. 40
4.6 Checking Radiographic Parameters................................................................................ 40
4.6.1 Checking kV and mA in Radiography ......................................................................... 40
5 Appendix................................................................................................... 44
5.1 Spare Parts ...................................................................................................................... 44
5.2 Configuration .................................................................................................................. 45
5.3 List of Fuses, Leds and Potentiometers Version 32-15kW............................................. 46
5.4 List of Fuses, Leds and Potentiometers Version 6kW .................................................... 49

6 Electrical Diagram .................................................................................... 52

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GENERAL DESCRIPTION

General
Description

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GENERAL DESCRIPTION

1 TECHNICAL CHARACTERISTICS
1.1 APPLICATIONS AND DESTINED USE
The apparatus is a Mobile Radiographic Unit aimed at satisfying a vast range of clinical
applications. It must ONLY be used by qualified, competent, trained personnel informed of the
risks linked to the use of ionizing radiation.

The system does not come under the devices where service continuity is required.
The system is not used in contact with the patient – only accidental contact with some
parts of the device with the patient is possible and its contact6 with the operator is
foreseen.
Contact with the patient is not of the invasive type.
Contact with the operator is foreseen for reasons strictly linked to the conditions of use
(Operating Maneuvers)

The unit is destine to be used to carry out radiological examinations and diagnostic
investigations in the sphere of:
• Operating Theatres
• Sports Medicine
• Plaster Room
• Emergency Department
• Pediatrics
• Orthopedics

1.2 COMPATIBILITY
The System is supplied in a standard Configuration which cannot be implemented in the field.
External accessories cannot be interfaced.

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1.3 TECHNICAL CHARACTERISTICS


1.3.1 ELECTRICAL DATA
The information regarding the Technical data of the System is given in Tables 1.3.1A and 1.3.1B .

TABLE 1.3.1A
Description 32kW 15kW 6kW
Voltage 230 Vac
Frequency 50 Hz/60Hz
Continuous operation < 1A
Maximum Absorbed Current
Intermitted operation 12A 32A
Line Compensation Automatic
Line Resistance < 2.5 Ω
Power Supply Socket 230 Vac 16A 32A
Insulation Class EN60601-1 Class I with type B parts applied
Conditions of use Continuous Operation with intermittent load

TABLE 1.3.1B
93/42/CEE Directive Classification and its revised version
On the basis of enclosure IX CLASS II b

1.3.2 OPERATING CHARACTERISTICS


The information regarding the Technical data of the System is given in TABLE 1.3.2.
TABLE 1.3.2
Description Data
Keyboard with Touch Screen for all the operating parameters and messages for
Operator interface any possible anomalous conditions.
Managed by Microcontroller.
Selectable languages Italian, English, Turkish, German, Spanish and Russian
Radiography exposure control Remote control with double click and extension cable or WIFI
Technique with 2 points (kV, mAs).
Radiography with free technique
(optional) Technique with 3 points (Kv, mA, Sec.)
– mAmin and mAmax Safety device
– Maximum X-ray tube load safety device
– Maximum exposure time safety device
Safety devices – Temperature and Monoblock
– Max kV, min kV, max I
– Capacitor Faulty
– Microprocessor auto-test with display of the diagnostic messages..

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1.3.3 ENVIRONMENTAL DATA


The information regarding the environmental transport and operating data of the System is
given in Table 1.3.3
TABLE 1.3.3
TRANSPORT AND STORAGE OPERATION
Description Data Data
Maximum Temperature From –10 °C to 55°C From 10 °C to 40 °C
Recommended temperature From 0 °C to 40 °C From 10 °C to 40 °C
Relative humidity From 20% to 90% From 30% to 75%
Pressure From 500 to 1060 hPa From 700 to 1060 hPa

1.3.4 RADIOLOGICAL CHARACTERISTICS


The information regarding the environmental transport and operating data of the System is
given in Table 1.3.4.

TABLE 1.3.4 32 kW 15 KW 6 KW
Frequency 100 kHz 40 kHz
Kv variation 40 ÷ 125 (Steps 1kV) 40 ÷ 120 (Steps 1kV)
Exposure times 3ms a 2,2s 3ms a 4s
Rising Time ≤ 1 ms
Ripple Max ≤ 3% at maximum power
Pilotage A.T. Inverter Contlolled by IGBT
Maximum mAs (28 steps): ,2 / 0,5 / 0,8 / 1 / 1,3 / 1,6 / 2 / 2,5 / 3,2 / 4 / 5 / 6,3 / 8 / 10 / 13 / 16 / 20
/ 25 / 32 / 40 / 50 / 63 / 80 / 100 / 130 / 160 / 200 / 220 / 250(l) / 320(l)
Total filtration > 2.7mm Al

(l) Only for 6kW

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1.3.4.1 KV - MA RELATIONSHIP

The information regarding the mA-Kv relationship of the System (32kW, 15kW, 6kW) is given in
Tables below, Respectively for large and small focus and it’s graph.

32 kW - Large focus

mAs
220 100 / / / / / / / / / / / / / /
200 125 125 / / / / / / / / / / / / /
160 125 125 / / / / / / / / / / / / /
130 125 125 125 125 / / / / / / / / / / /
100 200 200 200 200 200 200 / / / / / / / / /
80 320 320 320 400 400 200 200 200 125 / / / / / /
63 320 320 320 400 400 320 320 320 200 200 100 100 / / /
50 320 320 320 400 400 320 320 320 320 320 200 100 100 100 100
40 320 320 320 400 400 400 400 320 320 320 250 200 200 200 200
32 320 320 320 400 400 400 400 320 320 320 320 250 250 200 200
25 320 320 320 400 400 400 400 320 320 320 320 250 250 200 200
20 320 320 320 400 400 400 400 400 320 320 320 250 250 200 200
16 320 320 320 400 400 400 400 400 320 320 320 250 250 250 200
13 320 320 320 400 400 400 400 400 320 320 320 250 250 250 200
10 320 320 320 400 400 400 400 400 320 320 320 250 250 250 200
8 320 320 320 400 400 400 400 400 320 320 320 250 250 250 200
6.3 320 320 320 400 400 400 400 400 320 320 320 250 250 250 200
5 320 320 320 400 400 400 400 400 320 320 302 250 250 250 200
4 320 320 320 400 400 400 400 400 320 320 302 250 250 250 200
3.2 320 320 320 400 400 400 400 400 320 320 320 250 250 250 200
2.5 320 320 320 320 320 320 320 320 320 320 320 250 250 250 250
2 320 320 320 320 320 320 320 320 320 320 320 250 250 250 250
1.6 320 320 320 320 320 320 320 320 320 320 320 250 250 250 250
1.3 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250
1 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250
0.8 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200
0.5 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160
0.2 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63
40- 43- 46- 51- 61- 66- 71- 82- 91- 101- 104- 111- 121-
kV 50 81
42 45 49 60 65 70 80 90 100 103 110 120 125

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11 kW - Small focus

mAs
220 100 / / / / / / / / / / / / / /
200 100 100 / / / / / / / / / / / / /
160 125 125 / / / / / / / / / / / / /
130 125 125 125 125 / / / / / / / / / / /
100 160 160 160 160 125 100 / / / / / / / / /
80 160 160 160 160 125 100 100 80 80 / / / / / /
63 160 160 160 160 125 100 100 100 80 80 80 63 / / /
50 160 160 160 160 125 125 125 100 80 80 80 63 63 50 50
40 160 160 160 160 125 125 125 100 80 80 80 63 63 63 50
32 160 160 160 160 160 125 125 100 100 100 80 80 80 63 50
25 160 160 160 200 160 125 125 100 100 100 80 80 80 63 50
20 160 160 160 200 160 125 125 100 100 100 80 80 80 63 50
16 160 160 160 200 160 125 125 100 100 100 80 80 80 80 63
13 160 160 160 200 160 125 125 125 100 100 80 80 80 80 63
10 160 160 160 200 160 125 125 125 100 100 100 80 80 80 63
8 160 160 160 200 160 160 160 125 100 100 100 80 80 80 80
6.3 160 160 160 200 160 160 160 125 100 100 100 80 80 80 80
5 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
4 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
3.2 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
2.5 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
2 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
1.6 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
1.3 160 160 160 200 160 160 160 125 125 100 100 100 100 80 80
1 160 160 160 200 160 160 160 125 125 100 100 100 100 80 80
0.8 160 160 160 200 160 160 160 125 125 100 100 100 100 80 80
0.5 160 160 160 160 160 160 160 125 125 100 100 100 100 80 80
0.2 63 63 63 63 63 63 63 63 63 63 63 63 63 36 63
40- 43- 46- 51- 61- 66- 71- 82- 91- 101- 104- 111- 121-
kV 50 81
42 45 49 60 65 70 80 90 100 103 110 120 125

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15 kW - Large focus

mAs
220 100 / / / / / / / / / / / / / /
200 125 125 / / / / / / / / / / / / /
160 125 125 / / / / / / / / / / / / /
130 125 125 125 125 / / / / / / / / / / /
100 200 200 320 200 200 200 / / / / / / / / /
80 320 320 320 320 250 200 200 200 125 / / / / / /
63 320 320 320 320 250 200 200 200 160 160 100 100 / / /
50 320 320 320 320 250 200 200 200 160 160 160 100 100 100 100
40 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
32 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
25 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
20 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
16 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
13 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
10 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
8 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
6.3 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
5 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
4 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
3.2 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
2.5 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
2 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
1.6 320 320 320 320 250 200 200 200 160 160 160 125 125 125 125
1.3 250 250 250 250 250 200 200 200 160 160 160 125 125 125 125
1 250 250 250 250 250 200 200 200 160 160 160 125 125 125 125
0.8 200 200 200 200 200 200 200 200 160 160 160 125 125 125 125
0.5 160 160 160 160 160 160 160 160 160 160 160 125 125 125 125
0.2 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63
40- 43- 46- 51- 61- 66- 71- 82- 91- 101- 104- 111- 121-
kV 50 81
42 45 49 60 65 70 80 90 100 103 110 120 125

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7,5 kW - Small focus

mAs
220 100 / / / / / / / / / / / / / /
200 100 100 / / / / / / / / / / / / /
160 125 125 / / / / / / / / / / / / /
130 125 125 125 125 / / / / / / / / / / /
100 160 160 160 160 125 100 / / / / / / / / /
80 160 160 160 160 125 100 100 80 80 / / / / / /
63 160 160 160 160 125 100 100 100 80 80 80 63 / / /
50 160 160 160 160 125 125 125 100 80 80 80 63 63 50 50
40 160 160 160 160 125 125 125 100 80 80 80 63 63 63 50
32 160 160 160 160 160 125 125 100 100 100 80 80 80 63 50
25 160 160 160 200 160 125 125 100 100 100 80 80 80 63 50
20 160 160 160 200 160 125 125 100 100 100 80 80 80 63 50
16 160 160 160 200 160 125 125 100 100 100 80 80 80 80 63
13 160 160 160 200 160 125 125 125 100 100 80 80 80 80 63
10 160 160 160 200 160 125 125 125 100 100 100 80 80 80 63
8 160 160 160 200 160 160 160 125 100 100 100 80 80 80 80
6.3 160 160 160 200 160 160 160 125 100 100 100 80 80 80 80
5 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
4 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
3.2 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
2.5 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
2 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
1.6 160 160 160 200 160 160 160 125 100 100 100 100 100 80 80
1.3 160 160 160 200 160 160 160 125 125 125 100 100 100 80 80
1 160 160 160 200 160 160 160 125 125 125 100 100 100 80 80
0.8 160 160 160 200 160 160 160 125 125 125 100 100 100 80 80
0.5 160 160 160 160 160 160 160 125 125 125 100 100 100 80 80
0.2 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63
40- 43- 46- 51- 61- 66- 71- 82- 91- 101- 104- 111- 121-
kV 50 81
42 45 49 60 65 70 80 90 100 103 110 120 125

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6 kW - Large focus

mAs
320 125 100 100 100 / / / / / / / / / /
250 125 100 100 100 100 80 / / / / / / / /
200 125 100 100 100 100 80 80 63 63 / / / / /
160 125 100 100 100 100 80 80 63 63 63 50 50 / /
130 150 100 100 100 100 80 80 63 63 63 50 50 50 50
100 150 100 100 100 100 80 80 63 63 63 63 50 50 50
80 150 100 100 100 100 80 80 63 63 63 63 50 50 50
63 150 100 100 100 100 80 80 63 63 63 63 50 50 50
50 150 100 100 100 100 80 80 63 63 63 63 50 50 50
40 150 100 100 100 100 80 80 63 63 63 63 50 50 50
32 150 100 100 100 100 80 80 63 63 63 63 50 50 50
25 150 100 100 100 100 80 80 63 63 63 63 50 50 50
20 150 100 100 100 100 80 80 63 63 63 63 50 50 50
16 150 100 100 100 100 80 80 63 63 63 63 50 50 50
13 150 100 100 100 100 80 80 63 63 63 63 50 50 50
10 150 100 100 100 100 80 80 63 63 63 63 50 50 50
8 150 100 100 100 100 80 80 63 63 63 63 50 50 50
6.3 150 100 100 100 100 80 80 63 63 63 63 50 50 50
5 150 100 100 100 100 80 80 63 63 63 63 50 50 50
4 150 100 100 100 100 80 80 63 63 63 63 50 50 50
3.2 150 100 100 100 100 80 80 63 63 63 63 50 50 50
2.5 150 100 100 100 100 80 80 63 63 63 63 50 50 50
2 150 100 100 100 100 80 80 63 63 63 63 50 50 50
1.6 150 100 100 100 100 80 80 63 63 63 63 50 50 50
1.3 150 100 100 100 100 80 80 63 63 63 63 50 50 50
1 125 100 100 100 100 80 80 63 63 63 63 50 50 50
0.8 100 100 100 100 100 80 80 63 63 63 63 50 50 50
0.5 100 100 100 100 100 80 80 63 63 63 63 50 50 50
0.2 93 63 63 63 63 63 63 63 63 63 63 50 50 50
41- 46- 51- 61- 66- 71- 82- 91- 101- 104- 111-
kV 40 50 81
45 49 60 65 70 80 90 100 103 110 120

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3 kW - Small focus

mAs
200 50 / / / / / / / / / / / / /
160 50 50 50 50 / / / / / / / / / /
130 50 50 50 50 40 32 / / / / / / / /
100 50 50 50 50 40 32 32 32 / / / / / /
80 50 50 50 50 40 32 32 32 / / / / / /
63 50 50 50 50 40 32 32 32 32 / / / / /
50 50 50 50 50 50 32 32 32 32 32 25 20 20 /
40 50 50 50 50 50 32 32 32 32 32 25 20 20 20
32 50 50 50 50 50 40 40 32 32 32 25 25 25 20
25 50 50 50 50 50 40 40 32 32 32 32 25 25 25
20 50 50 50 50 50 40 40 40 32 32 32 25 25 25
16 50 50 50 50 50 40 40 40 32 32 32 25 25 25
13 50 50 50 50 50 40 40 40 32 32 32 25 25 25
10 50 50 50 50 50 50 50 40 32 32 32 25 25 25
8 50 50 50 50 50 50 50 40 32 32 32 25 25 25
6.3 50 50 50 50 50 50 50 40 40 40 32 25 25 25
5 50 50 50 50 50 50 50 40 40 40 32 25 25 25
4 50 50 50 50 50 50 50 40 40 40 32 32 32 25
3.2 50 50 50 50 50 50 50 40 40 40 32 32 32 25
2.5 50 50 50 50 50 50 50 40 40 40 32 32 32 25
2 50 50 50 50 50 50 50 40 40 40 32 32 32 25
1.6 50 50 50 50 50 50 50 40 40 40 32 32 32 25
1.3 50 50 50 50 50 50 50 40 40 40 32 32 32 25
1 50 50 50 50 50 50 50 40 40 40 32 32 32 25
0.8 50 50 50 50 50 50 50 40 40 40 32 32 32 25
0.5 50 50 50 50 50 50 50 40 40 40 32 32 32 25
0.2 50 50 50 50 50 50 50 40 40 40 32 32 32 25
41- 46- 51- 61- 66- 71- 82- 91- 101- 104- 111-
kV 40 50 81
45 49 60 65 70 80 90 100 103 110 120

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Max kV-mA ratio in radiography mode - 32 kW


440,00

400,00

360,00

320,00 49
81
mA Grafia

280,00

240,00
101 121
200,00
51
160,00

120,00
111 125
80,00 81
40,00
35 45 55 65 75 85 95 105 115 120 125
kV

Max kV-mA ratio in radiograp hy mod e - 15 kW


440,00

400,00

360,00

320,00
mA Grafia

280,00

240,00

200,00
61
51 81
160,00

120,00

80,00 81 101
40,00
111 125
35 45 55 65 75 85 95 105 115 120 125
kV

Max kV-mA ratio in radiography mode - 6 kW


300,00

260,00

220,00
mA Grafia

180,00

140,00

41
100,00
61
71 91
60,00
101
20,00
35 45 55 65 75 85 95 105 115 120 125
kV

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1.3.5 MECHANICAL CHARACTERISTICS


The information regarding the mechanical transport and operating characteristics of the System is given in
TABLE 1.3.5

TABLE 1.3.5

Description 32 kW 15 kW 6 kW

Width 694 mm
Length 1154 mm
Height 1525 mm
Focus’s Height max, with outreach 1867 mm
Weight ≈ 280 kg ≈ 230 kg
Handling Dead man brake
Cassette holder 35x43

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1.3.6 COLLIMATOR
The information regarding the information relative to the collimator characteristics is given in TABLE 1.3.6 .

TABLE 1.3.6
Description Data
Multiple level blades parallel and perpendicular
Blade handling Manual
Dimensions of radiated field with focus-film distance of di 1 m: 43 x 43 cm
Focus-film distance indication with retractable tape measure (2m)
Light brightness (lux) >160 lux a 1 m
Inherent collimator filtration 2 mm Al

1.3.7 MONOBLOCK AND INVERTER


The technical characteristics of the Monoblock and inverter are shown in Table 1.3.7A and 1.3.7B

TABLE 1.3.7A MONOBLOCK


Descrizione 32 kW 15 kW 6 kW
Model E 100 R HF E 40 R HF X 22 C
Maximum power 125 kV 120 kV
Maximum current 425 mA 250 mA
Thermic capacity 375 KJ 600 KJ
Continuous thermal dissipation 40W 60W
Double focal spot size 0.6 mm - 1.3 mm 0.3 mm - 0.6 mm
Min. filtration 1.8 mm Al

TABLE 1.3.7B INVERTER


Description 32 kW 15 kW 6 kW
Model HF1 100 E 9040 – 10G HF
Maximum power 32 kW 15 kW 6 kW
Power supply voltage 230 Vac ± 10%
Power supply frequency 50/60 Hz
Digital outputs High active
Digital inputs High active
Logic circuit power supply ± 15Vdc

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Acceptance
and
Installation

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2 INSTALLATION

WARNING – if required, the dosimeter will be installed directly from the manufacturer,
! otherwise please make sure that the device must be in accordance with IEC 60580

2.1 INTRODUCTION
The installation procedure consists of different operations to be carried out in the order
indicated in the flow chart given below.

Unpacking

Electrical Connections

Acceptance Test
The different operations indicated are described in detail in the paragraphs below.

ATTENTION - The radiological system is normally pre-installed and configured in the


factory according to the specific requirements of the customer. However, certain

! Adjustments may be necessary in the case of replacement of components . The whole


adjustment procedure of the machine parameters is described in detail in this SERVICE
MANUAL (SECTION 4 AND SECTION 5).

2.2 ELECTRICAL CONNECTIONS


The apparatus must be supplied with a single-phase alternating voltage of 230 V.
The maximum absorbed current is indicated both on the UNIT label and in the technical data
(See 1.3.2) and varies according to the model of the apparatus .

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ATTENTION - To connect the apparatus to the power supply mains, only use 16A
! sockets with earth terminal (Version 32-15KW) or 32A (Version 6KW)

2.3 ACCEPTANCE TEST


These operations can be grouped into three general categories:
checking cables and connectors;
mechanical checks;
electrical checks.

2.3.1 CHECKING CABLES AND CONNECTORS


Visually check each cable and connector, making sure there are no breakages and/or crushing.
Power supply cable of the mobile radiographic unit
Radiography control pushbutton cable.
Unit-monoblock connection cable.

2.3.2 MECHANICAL CHECKS


The mechanical checks include the following operations :
HANDLING – All the foreseen movements must be possible and be carried out without
excessive force or jerking.
BRAKES – The movement locking brakes must be functional and easy to activate.
INTEGRITY – Check there are no and/or marks which might have jeopardised the functionality
of safety of the apparatus.

The single checking stages are listed below.


Rolling the radiographic unit wheels
Parking brake of the radiographic unit
Correct operation of the anti-tilting groups
Integrity of the control console
Integrity and fixing of the casings
Balancing of the pantograph arm

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2.3.3 ELECTRICAL CHECKS


Correct operation of the following is indispensable with regard to the electrical part :
SAFETY DEVICES
SIGNALS

! CAUTION - Remove the casings to facilitate the Electrical Checks.

The whole procedure is indicated below :


1) CHECKING THE POWER SUPPLY : Connect the radiographic unit to the mains power supply;
2) CHECKING INITIAL TEST : Check that the initial test of the apparatus is carried out correctly;
3) CHECKING THE SOFTWARE : Check display of the software installed;

! NOTE: Do not continually turn the unit on and off

4) CHECKING PRESENCE OF THE SET-UP DATA IN THE MEMORY: Enter SET-UP and check that the SET-UP
data agrees with what was set
5) X-RAY TUBE FORMATION : When the unit is not used for a long period, before using it normally,
carry out “formation” of the X-Ray tube with a series of exposures. Use the following data,
leaving a pause of minute between one exposure and the next every kV and mAs value .

Settings 1° 2° 3° 4° 5° 1° 2° 3° 4° 5° 6° 7° 8°
kv 60 70 80 90 100 PAUSE 40 50 60 70 80 90 100 110
mAs 10 10 10 10 10 100 80 64 64 50 50 40 40

During this formation, by means of the oscilloscope, check the values of the kV card S 19 Tp3 (+)
and Tp11 (earth) ; mA card S 19 Tp6 (+) and Tp11 (earth) on the inverter.
Set the oscilloscope in the following way:

• Channel A: 1V/DIV 1V read corresponds to 50 mA


• Channel B: 1V/DIV 1V read corresponds to 20 kV
• Time Base: 20 ms/DIV .

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WARNING - Should the wave form of the kV show high voltage discharges or discharges

! are heard inside the X-Ray tube, interrupt the sequence and let the tube rest for at
least 30 minutes, then repeat the formation from the beginning .

6) CHECKING EXPOSURE TIME: During X-Ray exposure, check that the relative LED for passage of X-Rays
lights up and that at the end of the exposure the display shows the effective exposure time in
seconds.

2.3.4 ADJUSTMENT OF THE DIMENSIONS OF THE X-RAY FIELD

Adjust the Focus / Film distance - which can be measured using the Retractable Meter (14) -
moving the X-ray unit .
Turn the COLLIMATOR light on by using the TURN COLLIMATOR LIGHT ON pushbutton on the
TOUCH SCREEN or using the TURN COLLIMATOR LIGHT ON (16) pushbutton located on the
COLLIMATOR itself.
At this point, adjust the luminous field (which coincides with the X-RAY FIELD) to centre the
area to be x-rayed, by means of the LONGITUDINAL DIAPHRAGM ADJUSTMENT (17) and
TRANSVERSE DIAPHRAGM ADJUSTMENT (15) handles.

17

16
15
13

14

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3 MAINTENANCE
3.1 ORDINARY MAINTENANCE
3.1.1 GENERAL RECOMMENDATIONS
The radiological system needs checks and maintenance operations carried out regularly. The following
recommendations have the aim of keeping good operating conditions and service safety.
The System contains mechanical parts subject to wear according to use: after a prolonged period of
use the degree of safety may decrease due to wear of parts. Regular inspections and maintenance serve
above all to protect the patient and operator from hazards caused by any breakage of mechanical
parts. Correct adjustment of the electro-mechanical and electronic modules affects operation, electrical
safety and the level of exposure to radiation both medical and paramedical personnel and the patients
are subjected to. The maintenance programme includes checks and preventive interventions which are
the responsibility of the owner of the apparatus, and which must be carried out by expressly
authorised personnel.

WARNING - Should it be necessary to replace parts which may negatively affect the safety of
! the machine, only use original spare parts .

3.1.2 FREQUENT CHECKS AND INSPECTIONS


The user must see to training the operating personnel so that they are able to make the daily checks.
These checks are listed in Table 3.1 The further checks described in this charter and the interventions
described in the following chapters must only be carried out by qualified and authorised personnel of
the technical service.
TABLE 3.1.2

DAILY CHECKS
Check operation of the signals, the touch-screen and the luminous LEDs.
Check operation of the parking brake.
Check integrity of the warning and danger labels.
WEEKLY CHECKS
Check that there are no oil leaks from the Monoblock.
Check there are no unusual noises in the Monoblock during X-ray emission.
SIX-MONTHLY CHECKS

Check correct operation and the relative value of the whole earthing circuit.
Check the power supply voltage value.
Check the value of the direct voltages generated inside the system.
Check fixing and general state (dust and corrosion) of the cards.
Check centring of the monoblock-collimator group.

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ANNUAL CHECKS
Check kV and mAs (*)
Check leakage current
Safety Test Check electric strength
Check earth resistance
(*) Call the Service to carry out the safety and reproducibility tests, as indicated in the IEC 1223-2 and IEC 1223-11
standards, the other functional checks of the apparatus, as described in the programmed maintenance plan (Service
manual)

3.1.3 GENERAL CHECKS AND INSPECTIONS


Every six months, and in any case in accordance with the local regulations in force, the procedures
indicated in the ACCEPTANCE TEST REPORT must be carried out fully. The results obtained must be
noted down on the PROGRAMMED MAINTENANCE CARD along with the description of any interventions
carried out.
The following checks listed below must be added to those indicated on the Test Sheet:
• D.1 Power supply Voltage check;
• D.2 Check of DC power supplies;
• D.3 Earth Protection Check;
• D.4 Check of internal earthing connections;

3.1.4 CLEANING AND DISINFECTION


To clean the surfaces of the apparatus, products with a high content of alcohol, corrosive and/or
abrasive detergents and solvents must not be used.
To disinfect the system, only use methods in accordance with the regulations in force regarding
disinfection procedures and protection against explosions.
To carry out the cleaning and disinfection operations, follow the precautions indicated below:
• Turn the system off and disconnect the mains power supply cable;
• Make sure that no liquid enters the apparatus, in order to prevent short-circuits and corrosion
of the electrical and electro-mechanical components.

WARNING - Should products which form explosive gaseous mixtures be used for

! disinfection, make sure that the gases have dispersed before using the apparatus again for
x-ray emission.

The apparatus is not suitable for use in the presence of flammable anaesthetics, disinfection
! products of cleaning products.

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3.2 EXTRAORDINARY MAINTENANCE

3.2.1 INFORMATION FOR ASSISTANCE


The main instruments needed for service in the case of intervention on the apparatus are listed below.
• DIGITAL OSCILLOSCPE (2 Channels) “This must not have a GND earth connection”
• mAs TRUE RMS METER
• mA TRUE RMS METER
• TRU RMS MULTIMETER
• kVp TIME METER

3.2.2 TROUBLESHOOTING
Troubleshooting can be facilitated by the indications in TABLE 3.2.2 which illustrates the most usual
malfunctions and highlights their possible causes.

TABLE 3.2.2
N° FAULT FOUND PROBABLE CAUSE RECOMMENDED INTERVENTION
-Check Presence of Mains Power supply
The UNIT does not turn on
No power supply on input. (230 Vac).
(ON LED lit up)
-Check Fuse F230V (TR1 2AT).

1 -Check Position of Thermomagnetic


The UNIT does not turn on
No power supply on input. SW1 ON
(ON LED off)
-Check/Replace Fuse IB02/F1-4AT.
The UNIT works but does not produce
-Check the RADIOGRAPHY PUSHBUTTON cable
2 x-rays. Fault in the RADIOGRAPHY PUSHBUTTON.
and connector
(No alarm on the UNIT display)
-Check operation of the feeder (voltages
The Touch Screen of the UNIT indicates Fault at +15V or –15V of the feeder of
3 +15VA/-15VA/+24VA of the IB02 Micro
“POWER SUPPLY SYSTEM FAULT” the IB02 Micro card.
card)
-Check Power supplies and Connections
Filament IB05 Card Power supply
of
Absent.
The Touch Screen of the UNIT indicates Filament S15 Card.
4
“FILAMENT ALARM OFF”
Filament of the X-Ray tube interrupted -Replace the MONOBLOCK (*)
Fault in the Filament S15 Card -Replace the S15 card
If the indication appears while X-rays
-Turn off and on again. If the indication
are being carried out: fault in the X-ray
The UNIT indicates persists, contact the technical service.
5 power circuit
“INVERTER ERROR ALARM”
-Turn off and on again. If the indication
fault Inverter or monoblock
persists, contact the technical service.
During a radiograph the rms kV are
-Turn off and on again. If the indication
6 The UNIT indicates “KV ERROR” lower than 85% of the ones set: fault
persists, contact the technical service.
in the X-ray power circuit
During a radiograph the mA values is -Repeat the radiograph. If the indication
7 The UNIT indicates “MA ERROR”
lower than the permitted limit persists, contact the technical service.

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-Do not carry out X-rays and let the


Monoblock overheated Monoblock
cool down.
The UNIT indicates “MONOBLOC
8 -Replace the thermal sensor positioned
THERMAL ALARM”
on the MONOBLOCK and/or check relative
Breakage of the thermal sensor
cabling with
the IB02 card.
During a radiograph with cassette, the
9 The UNIT indicates “MAN X-RAY STOP” X-ray control pushbutton was released -Repeat the radiograph.
early.
-Check correctness of mA.
Radiography time was higher than the
10 The UNIT indicates “MAX TIME” -Check mA reading on S19/B Card
maximum time allowed for exposure
Tp6(+) and Tp11(-).
The UNIT indicates -Check/Replace the X-ray control
11 Fault in the X-ray control pushbutton
“X-RAY CONTROL ALREADY PRESSED” pushbutton.
The UNIT indicates The Exposure Time is not Controlled -Turn off and on again. If the indication
12
“WATCH DOG INTERVENTION” by the Microprocessor persists, contact the technical service.
The UNIT indicates Check if Inverter Fuses F1 and F2 are -Turn off and on again. If the indication
13
“NO X-RAYS” faulty, and Inverter power supplies. persists, contact the technical service.
During exposure the anode does not Check fuses card IB06 F1 and F2.
The UNIT indicates
14 rotate. Probable fault in Starter IB06 If the indication persists, contact the
“ANODE STARTER FAULT”
Card technical service.
The UNIT indicates
15 “CAPACITOR FAULT” Fault in the Power circuit Contact the technical service.
(Version 32-15KW)

3.2.3 REPLACEMENT OF COMPONENTS


Replacement of a component can mean the need to carry out checks and Adjustments in order to
restore correct operation of the radiological unit. TABLE 3.2.3 indicates the typical situations when an
adjustment operation is required (the references to paragraphs are those in this SERVICE MANUAL).

TABLE 3.2.3
COMPONENT REPLACED REGULATIONS AND CONTROLS REFERENCE
FILAMENT S15 CARD Calibration verification of mA Set Up SECT.5
MONOBLOCK S 17 CARD Verification of kV and mA SECT.5
INVERTER S 19 CARD Verification of kV and mA SECT.5
kV Maximum Control SECT.5
MICRO IB02 CARD Control maximum time of exposure SECT.5
Verification of kV and mA SECT.5
TOUCH SCREEN IB07 CARD Contrast Control LCD Touch Screen /
STARTER IB06 CARD Verification Anode Rotation SECT.5

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WARNING - Before carrying out monoblock replacement, carry out the following operations:
Add some counter-weight on the front part of the unit to prevent the unit tilting.

! Secure the pantograph arm to the base of the unit (using ropes) to prevent the arm making
undesired movements caused by the lack of weight which will occur when the monoblock is
removed.

3.2.4 SERVICE INFORMATION CHECKLIST


There are two tables given below which are useful for service, giving all the information regarding
technical interventions, during the lifetime of the unit.
EQUIPMENT:
INSTALLATION DATE:
TYPE:
SERIAL N°:

Service Implemented Remark


Information Date Signature

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3.2.5 PROGRAMMED MAINTENANCE CARD

Unit Model: S/N°:


Place of Installation: Date of installation:
Dept: Maintenance date:

General Checks (Visual Checks) Result


Checking presence of all the Signalling and Registration labels. □ POSITIVE □ NEGATIVE
Checking the good state of all the cables and sheaths. □ POSITIVE □ NEGATIVE
Checking oil leakage from the monoblock. □ POSITIVE □ NEGATIVE
Checking the good state of the casings. □ POSITIVE □ NEGATIVE
Checking general presence of screws and bolts. □ POSITIVE □ NEGATIVE
Checking the painting. □ POSITIVE □ NEGATIVE
Test of Mechanical Operation Result
Checking Touch Screen operation. □ POSITIVE □ NEGATIVE
Checking Arm Balance and sliding. □ POSITIVE □ NEGATIVE
Checking rotation and balance of the Monoblock-Collimator Group. □ POSITIVE □ NEGATIVE
Checking Mobility of the Wheels. □ POSITIVE □ NEGATIVE
Checking Operation of the Brakes. □ POSITIVE □ NEGATIVE
Checking fixing of the Suspended parts (Monoblock, Collimator). □ POSITIVE □ NEGATIVE
Checking General Tightening of screws and bolts. □ POSITIVE □ NEGATIVE
Radiological Checks Result
Checking resistance of the earth protection □ POSITIVE □ NEGATIVE
Checking the current dispersed to earth and into the housing. □ POSITIVE □ NEGATIVE

User Signature Signature of Technician

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4 ADJUSTMENTS
4.1 INTRODUCTION
The radiological system is entirely regulated in the factory: it is therefore only necessary to
install it to be able to use it. All the information contained in this SECTION 4 and in SECTION 5
should be used when an Extraordinary Maintenance operation becomes necessary.

WARNING - In the case of intervention, it is essential for the adjustment operations to


! be carried out in the sequence indicated.

Table 4.1 indicates the Potentiometers which do not require any further adjustments since they
have already been adjusted and sealed in the factory.

TABLE 4.1
CARD POT. DESCRIPTION
S15 Filament PT2 Manual setting of the Filament Current
P1
Return of the kV +
P2
S 17 (MONOBLOCK)
P3
Return of the kV -
P4
P1 Maximum current
S 19
P2 Frequency setting
IB02 PT1 Maximum exposure time anticlockwise.

4.2 SET-UP PROCEDURE


The VALUES to this set up procedure reference to mobile unit 32kW and 15kW, as
! regards the mobile unit 6kW pay attention to table 4.4.1C

In the following parts of this chapter, reference is made to the SET-UP PROCEDURE of the system.
To access this mode, only work from the UNIT console.
Selection of Set-up is made when the system is turned on, as illustrated below.

• Turn the Unit on by pressing the ON and mAs decrease keys at the same time .
• The Set-up screen will appear. Press the Set-up Symbol
• Now enter password “1441” on the alphanumerical keyboard which will appear and you
will enter the General Set-up screen.

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X-RAY CONTROL NOT ENABLED VERSION 32-15KW


80 kV 400 mA 80 kV 125 mA SET 40 kV

kV Adjustmnts
1545 1330 415
mA Adjustmnts

80 kV 100 mA 80 kV 50 mA SET 120 kV

1280 1180 1240


50 kV 400 mA 50 kV 125 mA mAs ADJ

mAs Adj
1465 1405 496

X-RAY CONTROL NOT ENABLED VERSION 6KW


60 kV 100 mA 60 kV 50 mA SET 40 kV

kV Adjustmnts
1545 1330 415
mA Adjustmnts

60 kV 40 mA 60 kV 20 mA SET 120 kV

1280 1180 1240


40 kV 100 mA 40 kV 50 mA mAs ADJ
mAs Adj

1465 1405 496

4.3 KV ADJUSTMENTS
The SET kV voltage is supplied by the microprocessor and must be adjusted according to
the ratio kv/20 ( 1V=20 kV).
Ser kV ADJ a 40 kV

2,00 V
• Press the “Set 40 kV” field. + -

CP1-10 CP1-2

• Connect the probes of a digital multimeter in Vdc on the S19/B card


Set kV ADJ a 110 kV
between CP1-2(-) and CP1-10(+);
6,00 V
• Using the mAs increase and decrease keys, adjust the value read on + -

the digital multimeter until you obtain a value of 2Vdc. CP1-10 CP1-2

• Press the “Set 120 kV” field.


• Connect the probes of a digital multimeter in Vdc on the S19/B card mAs
between CP1-2(-) and CP1-10(+);

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• Using the mAs increase and decrease keys, adjust the value read on
the digital multimeter until you obtain a value of 6Vdc.
• To confirm press the increase and decrease Kv keys at the same time

4.4 MAXIMUM FILAMENT CURRENT ADJUSTMENT


4.4.1 FILAMENT CURRENT ADJUSTMENT

WARNING - By FILAMENT CURRENT, the current passing through the primary winding of
! the power supply transformer of the filament itself is meant (COOLIDGE TRANSFORMER).

A) MEASUREMENTS
• To measure the FILAMENT CURRENT, connect the probes of a amperometer in series
between terminal CP6-2 of board S15. Set the scale value to 1A AC.
• To measure the anode mA in RADIOGRAPHY, connect the probe of an oscilloscope
between test points TP6(+) and TP11(-) of the S 19/B card. Correspondence in
reading is 1V=50mA, whereas between test points TP3(+) and TP11(-) of the S
19/B card to display the kV wave form. Correspondence in reading is 1V=20kV ;

B) ADJUSTMENT OF THE LARGE FOCUS CURRENT


Activate the SET UP procedure;
• Select “50 KV 400mA” ; 1V=50mA

Adjust the set value of the “DAC” by means of the mAs selection keys until you + -

obtain a filament current, displayed on the oscilloscope, which is the same as the TP6 TP11

1V=20kV
one indicated in table 4.4.1A. (E.g. for 50 kV - 400 mA - Typical DAC 1465).
+ -
Command X-Ray and check that the anode mA are 400; if necessary re-adjust the SET UP
TP3 TP11

until you obtain the desired value;


• Select “80 KV 100mA”.
Adjust the set value of the “DAC”, again by means of the mAs selection keys, until mAs
you obtain a filament current, displayed on the oscilloscope, which is the same as
the one indicated in table 4.4.1A. (E.g. for 80 kV - 100 mA - Typical DAC 1280).
Command X-Ray and check that the anode mA are 100 mA; if necessary re-adjust the SET
UP until you obtain the desired value;
• Select “80 KV 400mA”
Adjust the set value of the “DAC”, again by means of the mAs selection keys until you
obtain a filament current, displayed on the oscilloscope, which is the same as the
one indicated in table 4.4.1A. (E.g. for 80 kV - 400 mA - Typical DAC 1545).
Command X-Ray and check that the anode mA are 400 mA. If necessary re-adjust the SET
UP until you obtain the desired value.

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C) ADJUSTMENT OF THE SMALL FOCUS CURRENT


Activate the SET UP procedure ;
• Select “40 KV 125mA ”
Adjust the set value of the “DAC” by means of the mAs selection keys until you obtain a
filament current, displayed on the oscilloscope, which is the same as the one indicated in
table 4.4.1A. (E.g. for 40 kV - 125 mA - Typical DAC 1295).
Command X-Ray and check that the anode mA are 125; if necessary re-adjust the SET UP until you
obtain the desired value ;
• Select “80 KV 50mA”.
Adjust the set value of the “DAC”, again by means of the mAs selection keys until you
obtain a filament current, displayed on the oscilloscope, which is the same as the one
indicated in table 4.4.1A. (E.g. for 80 kV - 50 mA - Typical DAC 1170).
Command X-Ray and check that the anode mA are 50 mA; if necessary re-adjust the SET UP until
you obtain the desired value;
• Select “80 KV 125mA”
Adjust the set value of the “DAC” by means of the mAs selection keys until you obtain a
filament current, displayed on the oscilloscope, which is the same as the one indicated in
table 4.4.1A. (E.g. for 80 kV - 125 mA - Typical DAC 1295).
Command X-Ray and check that the anode mA are 125; if necessary re-adjust the SET UP until you
obtain the desired value .

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Table 4.4.1A Dac Range


Adjustments Settings Minimum Maximum Sample
40 kV 300 600 415
Set kV
120 kV 1000 1500 1240
50kV 400 mA 800 1800 1465

Set mA 80kV 100 mA 700 1600 1280


32 kW
80kV 400 mA 600 1700 1545
50kV 125 mA 700 1700 1405

Set mA 11 kW 80kV 50 mA 600 1700 1180


80kV 125 mA 500 1700 1330
Set mAs 20 mAs 400 600 496

Table 4.4.1B Dac Range


Adjustments Settings Minimum Maximum Sample
40 kV 300 600 415
Set kV
120 kV 1000 1500 1240
50kV 400 mA 800 1800 1465

Set mA 80kV 100 mA 700 1600 1280


15 kW
80kV 400 mA 600 1700 1545
50kV 125 mA 700 1700 1405

Set mA 7.5 kW 80kV 50 mA 600 1700 1180


80kV 125 mA 500 1700 1330
Set mAs 20 mAs 400 600 496

Table 4.4.1C Dac Range


Adjustments Settings Minimum Maximum Sample
40 kV 300 600 415
Set kV
120 kV 1000 1500 1240

40kV 100 mA 800 1800 1465

Set mA 6 kW 60kV 40 mA 700 1600 1280

60kV 100 mA 600 1700 1545

40kV 50 mA 700 1700 1405

Set mA 3 kW 60kV 20 mA 600 1700 1180

60kV 50 mA 500 1700 1330


Set mAs 20 mAs 400 600 496

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1V=100 mA

1V=20 kV

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4.5 MAS ADJUSTMENT


A) MEASUREMENT
• Remove the bridge between terminals CP3-1 and CP3-3 of the S19 card.

• Connect a mAs meter between the above terminals.

B) PROCEDURE
• Activate the SET UP procedure;
• Select “MAS ADJ”;
• Command X-Ray;
• On the instrument, check that the mAs value is really the one set (50 mAs – Typ. DAC
0480);
if necessary re-adjust the SET UP until you obtain the desired value;
• exit SET UP.

4.6 CHECKING RADIOGRAPHIC PARAMETERS


After having completed the operations indicated in the previous paragraphs, it is necessary to
check the values of the proportional signals at the kV and mA which arrive at the INVERTER. The
kV signal tolerance is ± 5%, whereas for the mA it is ± 15%.

WARNING - If the kV value is incorrect, it is necessary to repeat the SET kV adjustment.


! WARNING - For the following checks, an oscilloscope with two channels is required.

4.6.1 CHECKING KV AND MA IN RADIOGRAPHY


Connect the probe of the oscilloscope as indicated below:
• CHANNEL A: TP3(+) - TP11(-) of the S19/B card (kV AT THE TUBE);
• TIME BASE: 20 ms

If necessary, connect the probe of the oscilloscope as follows :


• CHANNEL B: TP6(+) - TP11(-) of the S19/B card (mA) ;
• TIME BASE: 20 ms

Set the minimum value of the kV (50 kV – 400 mA);


Command X-Ray and check that the values read on the oscilloscope correspond with those given
in TABLE 4.6.1; repeat the previous operations setting the kV values at 80 kV and 100 kV and
120kV.

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TABLE 4.6.1 LARGE FOCUS – RADIOGRAPHIC


32 kW 15kW 6kW
PARAMETERS
kV mAs mA T(sec) mA T(sec) mA T(sec)
Range of
acceptance Range of
Set S 19: TP3 - Set acceptance Theoretic Theoretic Theoretic Theoretic Theoretic Theoretic
TP11 (+/- 10%)
[1V = 20 kV]
40 38 ÷ 42 20 17.5 ÷ 22.5 320 0.062 320 0.0625 400 0.500
80 76 ÷ 84 20 17.5 ÷ 22.5 400 0.050 200 0.100 400 0.500
100 96÷104 20 17.5 ÷ 22.5 320 0.062 160 0.125 320 0.620
125 96÷104 20 17.5 ÷ 22.5 200 0.100 125 0.160 200 0.100

TABLE 4.6.1 SMALL FOCUS – RADIOGRAPHIC


11 kW 7.5 kW 3 kW
PARAMETERS
kV mAs mA T(sec) mA T(sec) mA T(sec)
Range of
acceptance Range of
Set S 19: TP3 - Set acceptance Theoretic Theoretic Theoretic Theoretic Theoretic Theoretic
TP11 (+/- 10%)
[1V = 20 kV]
40 38 ÷ 42 20 17.5 ÷ 22.5 320 0.062 320 0.062 200 0.100
80 76 ÷ 84 20 17.5 ÷ 22.5 400 0.050 400 0.050 100 0.00
100 96÷104 20 17.5 ÷ 22.5 320 0.062 320 0.062 80 0.250
125 96÷104 20 17.5 ÷ 22.5 200 0.100 200 0.100 63 0.315

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5 APPENDIX
5.1 SPARE PARTS
Should it be necessary to replace parts which may affect the safety of the machine in a negative way,
only use original spare parts.

ATTENTION - When requesting Spare Parts, it is necessary to provide not only the code of the
! piece, but also the serial number of the unit .

Table 5.1 indicate the electronic and mechanical components which can become faulty or worn and
which must therefore be replaced:

TABLE 5.1 – LIST OF SPARE PARTS


N° DESCRIPTION CODE NOTES
1 MONOBLOCK E 100 R (Version 32-15kW) 02.06.001.032
2 INVERTER HF1 100 (Version 32-15kW) 02.06.001.029
3 MONOBLOCK E 40 R HF X22 C (Version 6kW) 02.06.001.041
4 INVERTER E 9040 – 10G HF (Version 6kW) 02.06.001.036
5 MICROPROCESSOR BOARD IB 02 01.13.001.002
6 FILAMENT BOARD S 15 02.13.001.020
7 ROTATION ANODE BOARD IB 06 01.13.001.008
8 CAPACITOR BANK BOARD IB 04 01.13.001.005
9 INVERTER BOARD CONTROL S19/B 02.13.001.028
10 TOUCH SCREEN BOARD IB 07 01.13.001.003
11 NET FILTER 02.11.001.314
12 COLLIMATOR R105 02.10.001.001
13 TRANSFORMER TR1 02.08.001.024
14 CAPACITOR C1 30MF (ROTATION) 02.11.001.318
15 CAPACITOR 22.000MF 02.11.001.316
16 FAN 02.11.001.215
17 X-RAY HAND SWITCH 01.11.001.001
18 FUSE SET 02.11.001.339
19 BRAKE RELEASE HANDLE SET 01.15.002.015
20 MONOBLOCK COVER 01.15.004.030
21 REAR WHEEL 02.12.001.234
22 FRONT WHEEL 02.12.001.235
23 MONOBLOCK CABLE 01.15.004.136
24 SUPPLY CABLE 01.15.004.140

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ATTENTION - For the parts not indicated in table 5.1 please contact the technical assistance
! service.

5.2 CONFIGURATION
The signals can be displayed in Italian, English, Turkish, German or Russian on the Touch Screen of
the UNIT console.
Selection of the language used is made when the system is turned on, in the way shown below .
o Turn the UNIT on using the ON key and the decrease mAs key at the same time.
o The Set-up screen will appear. Press the “ Set-up” symbol.
o Now enter the “2442” password on the alphanumerical keyboard which will appear, press
enter and you will enter the “System Configuration” screen
o By pressing the language present in the “LANGUAGE” box by means of the decrease mAs key,
select the desired language.
o Finally, to confirm the selection, press kV increase and the kV decrease keys at the same time.
Following this, the initial Message will appear in the language selected.
(E.g. READY - 40 kV/0.2mAs)

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5.3 LIST OF FUSES, LEDS AND POTENTIOMETERS VERSION 32-15KW

TABLE 5.3A FUSES UNDER PREPARATION


POSITION FUSE VALUE NOTES
ELETTRONIC F2 20 AT Protection Feeding
ELETTRONIC F3 20 AT Protection Feeding of income
INVERTER F1 63A 690V Protection Inverter
F230V 3.15AT
F24V 3.15AT
F12V 10 AT Protection Transformer
TR1
F135V 2AT
F60V 2AT
IB02 MICROPROCESSOR BOARD F1 4 AT Protection Bridge Diode BD1 24Vac
IB06 STARTER BOARD F1 8 AT Protection supply 230 Vac
IB06 STARTER BOARD F2 8 AT Protection supply 60 Vac
S29 DRIVERS IGBT BOARD F1 200 mAT Protection Bridge Diode BD1 W08F
S29 DRIVERS IGBT BOARD F2 200 mAT Protection Bridge Diode BD1 W08F
S29 DRIVERS IGBT BOARD F3 200 mAT Protection Bridge Diode BD1 W08F
S29 DRIVERS IGBT BOARD F4 200 mAT Protection Bridge Diode BD1 W08F
S29 DRIVERS IGBT BOARD F5 200 mAT Protection Bridge Diode BD1 W08F
S29 DRIVERS IGBT BOARD F6 200 mAT Protection Bridge Diode BD1 W08F
S29 DRIVERS IGBT BOARD F7 200 mAT Protection Bridge Diode BD1 W08F
S29 DRIVERS IGBT BOARD F8 200 mAT Protection Bridge Diode BD1 W08F
S29 DRIVERS IGBT BOARD F9 315 mAT Protection Feeding
IB04 CAPACITOR CONTROL F1 6 AT Protezione supply
IB04 CAPACITOR CONTROL F4 6 AT Protection converter ad-dc
IB04 CAPACITOR CONTROL F5, F6 0.3 AT Protection trasformer

TABLE 5.3B POTENTIOMETERS UNDER PREPARATION


POSITION POT. VALUE NOTES
IB02 MICROPROCESSOR BOARD PT1 200 KΩ Max Time of exposure
S15 FILAMENT BOARD P1 5 KΩ Set manual current of filament
S15 FILAMENT BOARD P2 5 KΩ Max I large focus
S15 FILAMENT BOARD P3 5 KΩ Max I small focus
S19 INVERTER LOGIC BOARD P1 2KΩ I max
S19 INVERTER LOGIC BOARD P2 2KΩ Frequency
S17 MONOBLOC BOARD P1 20 KΩ Feedback kv+
S17 MONOBLOC BOARD P2 20 KΩ Feedback kv+
S17 MONOBLOC BOARD P3 20 KΩ Feedback kv -
S17 MONOBLOC BOARD P4 20 KΩ Feedback kv -
IB07 DISPLAY BOARD RT1 10 KΩ Contrast Display
IB07 DISPLAY BOARD R7 2KΩ Buzzer intensity
IB04 CAPACITOR CONTROL PT2 10 KΩ Adjusment V ref.
IB04 CAPACITOR CONTROL PT3 1 KΩ Adjustment battery voltage

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TABLE 5.3C LIST OF LEDS


POSITION COMPONENT VALUE SHOW
S15 FILAMENT BOARD LD1 YELLOW ON Selection small focus
S15 LD2 GREEN ON Filament OK
S15 LD3 RED ON Max I filament
IB02 MICROPROCESSOR BOARD LD2 GREEN ON Presence 24Vac Feeding Card
IB02 LD3 GREEN ON To the ignition if WD OK
IB02 LD4 GREEN ON Prep RX
IB02 LD5 GREEN ON Comm RX
IB02 LD6 GREEN ON Prep RX
IB02 LD8 GREEN ON Inserted Circuit Emergency
IB02 LD9 GREEN ON Circuit Wacth Inserted Dog
IB02 LD10 GREEN ON Prep RX
IB02 LD11 GREEN ON Prep RX
IB02 LD12 GREEN NU
IB02 LD13 GREEN NU
IB02 LD15 GREEN NU
IB02 LD16 GREEN NU
IB02 LD17 GREEN ON Comm Light Present Collimator
IB02 LD18 GREEN NU
IB02 LD19 GREEN ON Stand-by
IB02 LD21 GREEN NU
IB02 LD22 GREEN NU
IB02 LD23 GREEN ON Thermic Safety OK
IB02 LD24 GREEN ON Ignition Filament OK
IB02 LD27 GREEN NU
IB02 LD28 GREEN NU
IB02 LD29 GREEN NU
IB02 LD30 GREEN ON KV>85%
IB02 LD31 GREEN ON Inverter Fault
S19/B INVERTER LOGIC BOARD LD1 YELLOW ON COM RX
S19/B LD2 RED ON Delta KV Max
S19/B LD3 RED ON KV > 110 %
S19/B LD4 RED ON KV Min
S19/B LD5 RED ON I Max
S19/B LD6 YELLOW ON com. 1
S19/B LD7 YELLOW ON com. 2
S19/B LD8 YELLOW ON Preparation RX
S19/B LD9 GREEN ON +15V
S19/B LD10 GREEN ON –15V
IB06 STARTER BOARD DL1 GREEN ON Power OK
IB06 DL2 GREEN ON Preparation filament
IB06 DL3 GREEN ON Preparation starter
IB07 DL1 GREEN
IB07 DL2 GREEN Presence Power 230 Vac
IB07 DL3 GREEN

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IB07 DL4 YELLOW


IB07 DL5 YELLOW Passage RX
IB07 DL6 YELLOW
IB 06 DL3 GREEN ON starter preparation
IB 06 DL4 YELLOW ON Starter OK
IB 06 DL5 YELLOW ON Starter OK
IB 07 DL1,2,6 GREEN ON supply present
IB 07 DL3,4,5 YELLOW ON X-ray on
IB 04 DL1 GREEN ON supply present +15V
IB 04 DL2 GREEN ON supply present -15V
IB04 DL3 RED ON activate discharge step
IB04 DL4, DL8 YELLOW ON PWM ON
IB04 DL5 YELLOW ON supply present
IB04 DL6, DL6A YELLOW ON charge OK
S 29 DL1,2,3,4 YELLOW ON driver supply OK

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5.4 LIST OF FUSES, LEDS AND POTENTIOMETERS VERSION 6KW

TABLE 5.4A FUSES UNDER PREPARATION


POSITION FUSE VALUE NOTES
ELETTRONIC F2 20 AT Protection Feeding
ELETTRONIC F3 20 AT Protection Feeding of income
INVERTER F1 63A 690V Protection Inverter
F230V 2AT
F24V 2AT
F12V 10 AT Protection Transformer
TR1
F135V 2AT
F60V 2AT
IB02 MICROPROCESSOR BOARD F1 4 AT Protection Bridge Diode BD1 24Vac
IB06 STARTER BOARD F1 8 AT Protection supply 230 Vac
IB06 STARTER BOARD F2 8 AT Protection supply 60 Vac

TABLE 5.4B POTENTIOMETERS UNDER PREPARATION


POSITION POT. VALUE NOTES
IB02 MICROPROCESSOR BOARD PT1 200 KΩ Max Time of exposure
S15 FILAMENT BOARD P1 5 KΩ Set manual current of filament
S15 FILAMENT BOARD P2 5 KΩ Max I large focus
S15 FILAMENT BOARD P3 5 KΩ Max I small focus
S19 INVERTER LOGIC BOARD P1 2KΩ I max
S19 INVERTER LOGIC BOARD P2 2KΩ Frequency
S17 MONOBLOC BOARD P1 20 KΩ Feedback kv+
S17 MONOBLOC BOARD P2 20 KΩ Feedback kv+
S17 MONOBLOC BOARD P3 20 KΩ Feedback kv -
S17 MONOBLOC BOARD P4 20 KΩ Feedback kv -
IB07 DISPLAY BOARD RT1 10 KΩ Contrast Display

TABLE 5.4C LIST OF LEDS


POSITION COMPONENT VALUE SHOW
S15 FILAMENT BOARD LD1 YELLOW ON Selection small focus
S15 LD2 GREEN ON Filament OK
S15 LD3 RED ON Max I filament
IB02 MICROPROCESSOR BOARD LD2 GREEN ON Presence 24Vac Feeding Card
IB02 LD3 GREEN ON To the ignition if WD OK
IB02 LD4 GREEN ON Prep RX
IB02 LD5 GREEN ON Comm RX
IB02 LD6 GREEN ON Prep RX
IB02 LD8 GREEN ON Inserted Circuit Emergency
IB02 LD9 GREEN ON Circuit Wacth Inserted Dog
IB02 LD10 GREEN ON Prep RX
IB02 LD11 GREEN ON Prep RX
IB02 LD12 GREEN NU

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IB02 LD13 GREEN NU


IB02 LD15 GREEN NU
IB02 LD16 GREEN NU
IB02 LD17 GREEN ON Comm Light Present Collimator
IB02 LD18 GREEN NU
IB02 LD19 GREEN ON Stand-by
IB02 LD21 GREEN NU
IB02 LD22 GREEN NU
IB02 LD23 GREEN ON Thermic Safety OK
IB02 LD24 GREEN ON Ignition Filament OK
IB02 LD27 GREEN NU
IB02 LD28 GREEN NU
IB02 LD29 GREEN NU
IB02 LD30 GREEN ON KV>85%
IB02 LD31 GREEN ON Inverter Fault
S19/B INVERTER LOGIC BOARD LD1 YELLOW ON COM RX
S19/B LD2 RED ON Delta KV Max
S19/B LD3 RED ON KV > 110 %
S19/B LD4 RED ON KV Min
S19/B LD5 RED ON I Max
S19/B LD6 YELLOW ON com. 1
S19/B LD7 YELLOW ON com. 2
S19/B LD8 YELLOW ON Preparation RX
S19/B LD9 GREEN ON +15V
S19/B LD10 GREEN ON –15V
IB06 STARTER BOARD DL1 GREEN ON Power OK
IB06 DL2 GREEN ON Preparation filament
IB06 DL3 GREEN ON Preparation starter
IB07 DL1 GREEN
IB07 DL2 GREEN Presence Power 230 Vac
IB07 DL3 GREEN
IB07 DL4 YELLOW
IB07 DL5 YELLOW Passage RX
IB07 DL6 YELLOW
IB 06 DL3 GREEN ON starter preparation
IB 06 DL4 YELLOW ON Starter OK
IB 06 DL5 YELLOW ON Starter OK
IB 07 DL1,2,6 GREEN ON supply present
IB 07 DL3,4,5 YELLOW ON X-ray on
IB 04 DL1 GREEN ON supply present +15V
IB 04 DL2 GREEN ON supply present -15V
IB04 DL3 RED ON activate discharge step
IB04 DL4, DL8 YELLOW ON PWM ON
IB04 DL5 YELLOW ON supply present
IB04 DL6, DL6A YELLOW ON charge OK
S 29 DL1,2,3,4 YELLOW ON driver supply OK

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Electrical
Diagrams

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ELECTRICAL DIAGRAMS

6 ELECTRICAL DIAGRAM
Electrical 32-15kW Electrical 6kW
Description Doc. N° Description Doc. N°
Power Connection 001438 Power Connection 001477
Interconnections 001439 Interconnections 001478
X-Ray Power Circuit 001440 X-Ray power Circuit 001479
Driver IGBT S29 board 001441 Driver IGBT S29 board 001480
Logic circuit 1 S19 board 001442 Logic circuit 1 S19 board 001481
Logic circuit 2 S19 board 001443 Logic circuit 2 S19 board 001482
Filament Supply S15 board 001445 Filament Supply S15 board 001485
Power supply ON/OFF 001449 Power supply ON/OFF 001488
WD-Inverter Int. IB02 board 001450 WD-Inverter Int. IB02 board 001489
Microcontroller1 IB02 Board 001451 Microcontroller1 IB02 Board 001490
Microcontroller2 IB02 Board 001452 Microcontroller2 IB02 Board 001491
Microcontroller ANA IN/OUT IB02 Board 001453 Microcontroller ANA IN/OUT IB02 Board 001492
Microcontroller3 IB02 Board 001454 Microcontroller3 IB02 Board 001493
Touch Screen and Keyboard1 IB07 Board 001455 Touch Screen and Keyboard1 IB07 Board 001494
Touch Screen and Keyboard2 IB07 Board 001456 Touch Screen and Keyboard2 IB07 Board 001495
Starter Circuit IB06 Board 001457 Starter Circuit IB06 Board 001496
Capacitor Control1 IB04 Board 001458
Capacitor Control2 IB04 Board 001459
Capacitor Control3 IB04 Board 001460
Capacitor Control4 IB04 Board 001461
ION. Chamber1 Con. IB09 board 001462
ION. Chamber2 Con. IB09 board 001463
Layout 32-15kW Layout 6kW
Monoblock S17 board 001464 Monoblock S17 board 001497
Inverter Layout 001465 Driver IB29 board 001499
Driver IB29 board 001466 Inverter S19 Board 001500
Inverter S19 Board 001467 Microcontroller IB02 Board 001501
Microcontroller IB02 Board 001469 Touch Screen and Keyboard IB07 Board 001502
Touch Screen and Keyboard IB07 Board 001470 Filament Supply S15 board 001503
Banck Capacitor IB04 board 001471 Starter Circuit IB06 Board 001504
Filament Supply S15 board 001472
Starter Circuit IB06 Board 001473

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