Instruction of CGJ-450-3

Machine overview:
1. The machine coming with 4 sections: the main machine, delivery table, vacuum pump and its upper frame and control
station (main cabinet).

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Layout of machine:

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 Installation of the Partition Assembler

1. Place the main machine section on the ground with planned position, and remove the bottom steel pallet.

2. Make good leveling for the machine.

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3. Connect the delivery table with the maim machine.

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4. Connect the vacuum pump, its pipeline, power cable and upper protection frame.

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5. Connect the power cable and pipeline of suction fan.

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6. Connect the machine to the main control cabinet.

(3 aviation plugs)

(Servo motor to servo driver, connect the no. 15 communication cable and number 16 power cable plug and PE line. Note:
the servo motor is to driven the main feeding belt table)

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7. Transformer to main cabinet power wiring: machine main power: 6.8KW

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8. Compressed air supply:

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Note:

1. after Power On the machine, please double check the suction fan motor,

vacuum pump motor and upper conveying table for insert sheets are

running at correct direction or not. If not, please exchange 2 of the input

power live line to change the phase

2. check if the belt conveying tables are running smoothly without belt

continuously moving to one side

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 Control Panels of the Partition Assembler
1. Main control panel

Item Button Function

1 Power OFF/ON
Illuminate light ON/OFF
Emergency stop
Stop/Pause

2 Switch the inserting roller ON/OFF.

Speed regulator of the inserting roller

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3 Switch the Suction fan ON/OFF for inserts

4 Switch the Vacuum Pump ON/OFF

for feeding stations

5 Switch the upper conveying table ON/OFF for inserts. This table just
gives low speed to moving in the inserts onto the inserting area by
friction.

6 Adjust the height of the upper inserting table.

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7 Adjust the height of the upper inserting plate.

8 Adjust the height of the feeding stations.

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2. Touch Screen

Item Description Function

1 Spacing
First Insert
Position Insert
Qty

2 Backward / Adjust the insert position backward or forward same as conveying direction.
Forward
3 Lane Qty Choose “1” or “2” lanes for production. (2 lanes mean make 2 finished jobs per time.) the counting
will be double when you choose “2” lanes

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4 Parameter Please press this button to confirm the setting after any modification
Validation
5 User Login To avoid non-related person to be involved, the screen has User Login

Name: ADMIN Password:123

Then press the unlock graphic button to confirm

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Item Description Function
1 Counting Couting the curretion production quantity
2 Clear Clear the counting to “0”
3 Speed Speed of servo motor rotation
Normally, when you during set up, you can choose 150-200 r/min. As
for regular production speed of your sample: 500r/min.
For hard easy corrugated paperboard, you can increase to 600-800r/min.
Note: the speed can only be changed only when you stop the machine running. Please must
press “Confirm” to change the speed setting.
4 1# Press the buttons to switch ON/OFF of the feeding stations and insert plate. green
2# light color means ON, red light color means OFF.
3#
Inset
5 Start Start the machine running.
You can also use below green button to start machine.

6 Pause Stop the machine running

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 Operation of the Partition Assembler
Step1. Load the insert sheets onto upper conveying table.

Note: if work with wider sheet with only one lane, please put sheets at the center.

Step2. Adjust upper conveying table height according to insert sheet height.

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Step3. Adjust insert plate height according to insert sheet height.

Step4. Adjust air suction for the insert sheets.

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Step5. Adjust insert space according to insert sheet thickness. Around 1.5times as real inset sheet
thickness, let one piece go, avoid 2 pcs down.

Step6. Adjust insert roller space and speed.

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Step7. Manually rotate the two inserting rollers to move the insert sheet down.

Step8. Adjust feeding station height according to insert sheet height.

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Step9. Loading the feeding sheets into the feeding stations

Close the valves when you didn’t use some stations according to jobs.

Adjust the air volume of the suckers in each feeding station.

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Step9. Adjust the feeding channels positions

Manually rotate the feeding channels according the insert position.

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Find positions of each channel according to the insert sheet position.

Step10. Adjust the feeding stations positions according to channel positions.

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Summary for operation set-up
Positions:
1. Put insert sheet firstly, then manually move it down
2. Adjust the feeding channel positions according the insert sheet.
3. Adjust the feeding stations positions according to the feeding channel positions.

Height:
There are 3 motors to control the heights of upper conveying table, inserting plate and feeding stations.

Setting for each job parameters:

In touch screen, input the parameters of the feeding sheet, and micro-adjust the insert position Forward or Backward to
find the exact position between insert sheets and feeding sheets

Open upper feeding table belts, the fans and vacuum pump motors, and also the chosen
feeding stations during production.

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