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3D-3

Study on the Optimization of Off-State Breakdown Performance of p-GaN HEMTs


Fanming Zeng1,2,3,4, Qing Wang1,2,3,4, Shuxun Lin5, Liang Wang1,2,3,4, Guangnan Zhou1,2,3,4, Wei-Chih Cheng1,2,3,4, Minghao He1,2,3,4,Yang
Jiang1,2,3,4, Qi Ge1,2,3,4, Ming Li5, Hongyu Yu1,2,3, 4, a)
1
School of Microelectronics, Southern University of Science and Technology, 518055 Shenzhen, Guangdong, China
2
Shenzhen Institute of Wide-bandgap Semiconductors, Shenzhen 518100, China
3
The Key Laboratory of the Third Generation Semi-conductor, Southern University of Science and Technology, 518055 Shenzhen,
Guangdong, China
4
GaN Device Engineering Technology Research Center of Guangdong, Shenzhen 518055, China
5
Chengdu HiWafer Semiconductor Co., Ltd., 610299 Chengdu, Sichuan, China.
a) E-mail: yuhy@sustech.edu.cn

Abstract—Normally-off Gallium Nitride (GaN) ionization [7]. There are many solutions have been
transistors with p-GaN gated technology for power proposed to improve breakdown voltage, such as: 1) the
applications are studied for the optimization of off-state application of field plates (FPs), 2) optimizing drain-gate
breakdown performance. The gate-drain distance, gate distance, 3) engineering of passivation film, 4) Fe- or
length, field plate length and its configuration have been carbon- [11] doped GaN-buffer, 5) AlGaN back-barrier
studied. Increase gate-drain distance will not only enhance [12], etc.
the breakdown performance but also increase the Ron, LGD
between 10 -20 μm is recommended. Extra gate length will The FPs in a HEMT have the functions of redistribute
lead to the rising of the gate leakage current under high the electric field profile, and reduce the electric field peak
voltage. The overhang length of the field plate is a critical value. Thus, the BV performance and current collapse
factor for breakdown performance, over placing the length effects can be improved. In addition, FPs structure would
of overhang may result in an additional current leakage not compromise the on-state resistance of the HEMTs.
path. There are many types of FPs, including source-connected
FPs, gate-connected FPs, multiple FPs [13] and multiple
Keywords—p-GaN, HEMTs, Normally-off, Breakdown gate FPs [12]. Many studies of BV performance are
focused on the device simulations [14], and the
I. INTRODUCTION
performance of innovative structures [13]. The study on
GaN-based III-nitride semiconductor materials offer the factors for optimizing off-state breakdown performance
important advantages for HEMTs in the high voltage, high of p-GaN HEMTs on practical devices is rarely reported.
temperature, and high switching frequency applications.
Polarization effects at the AlGaN/GaN heterointerface In this paper, we have carried out studies on the
induce high density of electrons. Thus, two-dimensional optimization of off-state breakdown performance of p-GaN
electron gas (2DEG) channel is formed, enabling high HEMTs. The gate-drain distance, gate length, field plate
current densities and high cutoff frequencies for GaN- length and its configuration have been studied on a 6-inch
based HEMTs [1]. Moreover, the large band gap and high GaN-on-Si wafer, important aspects on improving BV
breakdown field strength of GaN-based III-nitrides allow a performance have been discussed.
high tolerance in the critical operations [2]. With the II. DEVICE STRUCTURE AND FABRICATION
important aspects of high current density and high
breakdown voltage, GaN-based HEMTs have great The sample used in this study is a commercial 6-inch
potential for high power switching transistors. Normally- GaN-on-Si wafer, provided by Enkris Semiconductor, Inc.
off operation is essential for power-electronic applications The epitaxy structure includes a 75 nm-thick p-GaN layer,
due to safety reasons, thus the structures such as gate a 15 nm-thick Al0.2Ga0.8N barrier layer, a 0.8 nm-thick AlN
recess, fluorine incorporation, p-GaN gate etc., are layer, a GaN channel layer and a 5 μm-thick buffer layer.
employed to achieve the enhancement-mode (E-mode) The p-GaN gate was etched by inductively coupled plasma
transistors[3]. The HEMTs with p-GaN gated structure (ICP) process. The alloyed ohmic contacts were composed
exhibit a stable operation, are regarded as one of the by Ti/Al/Ni/Au [15]. A rectifying contact was formed by
promising approaches to obtain normally-off HEMTs[4]. Ti/Au for gate. Two SiNx layers deposited by PECVD
were used for the passivation. Devices were isolated by N+
Intensive studies have been carried out to improve the ion implantation. Process details can be referred in Ref
performance of E-mode GaN HEMTs, including threshold [16]. The cross-sectional schematic of the device structure,
voltage (Vth) [5], on-state resistance [6], current leakage the fabricated 6-inch GaN-on-Si wafer, and the device
[7], off-state breakdown voltage [8], current collapse [9], image are shown in Fig. 1. As shown in Fig.1 (a), the
and other dynamic characteristics [10]. The off-state length of gate-connected FP and the source-connected FP
breakdown voltage (BV) is one of the main limitations of are defined as G-FP and S-FP, respectively. The thickness
the power-switch performance. Improving BV while for Dielectric-1 was about 100 nm, and for Dielectric-2
keeping on-state resistance still low enough for high was about 300 nm. For all devices, the distance between
efficiency operations is one of the most challenges in the source and gate were fixed at 3 μm. And 4 separate device
development of GaN-based HEMTs. groups have been designed and fabricated for the study of
The high voltage capability of a GaN-based HEMT is device BV performance.
limited by many aspects, including leakage currents from
gate structure, buffer punch-through effect, channel region
breakdown, vertical breakdown through buffer and impact

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• The variations of the distance between drain and terminal was floating. The fabrication did not contain the
gate (LGD), including 3 μm, 5μm, 10μm, and 20 back-end-of-the line (BEOL) processes for simplification.
μm. During the measurements, the devices were covered by
Fluorinert to avoid from arcing. Each type was measured
• The variations of the gate length (LG), including 2.5 more than 10 devices on the wafer in order to perform
μm, 3.5 μm, and 4 μm. statistics analysis.
• The variations of the overhang length of gate- III. MEASUREMENT RESULTS AND ANALYSIS.
connected FP (G-FP), including 2 μm, 4 μm, 6 μm, Fig.2 show the typical DC transfer and output
and 8 μm. characteristics of a p-GaN HEMTs from control group, of
• The comparation of gate-connected FPs, source- which the LG=3.5 μm, LGD=15 μm and LGW is 20 μm. It
connected FPs (S-FP), and the combination of can be seen that the maximum drain current reaches 350
source/gate FPs (SG-FP). mA/mm at VGS=9V, the Ron is about 14.2 Ω·mm, the
threshold voltage is larger than 2 V. The device exhibits
(a) an on/off current ratio of higher than 1×107.

(b) (c)

Fig. 1. The diagram of device structure (a), the fabricated 6-inch


GaN-on-Si wafer (b), and the device (c).
A control group was used for comparison, and the
parameters of the devices were fixed as LG=3.5 μm and
LGD=15 μm. Moreover, two kinds of gate width (LGW) Fig. 3. Off-state breakdown characteristics for the variation of
were employed: 20 μm for low current devices and 500 LGD, including 3 μm, 5μm, 10μm, and 20 μm. (a) ID and (b)
μm for medium current devices, respectively. All the on- standard deviation of ID. (c) Drain current and Ron as a function
wafer measurements were performed using a Keysight of LGD.
B1505A semiconductor parameter analyzer, together with
The off-state breakdown characteristics for the
a Micromanipulator P200L probe station. For the BV tests,
variations of LGD in the 1st group are shown in Fig.3. In this
the maximum force voltage and the current of the high-
group, the fixed structure for all devices are LG=3.5 μm
voltage source monitor unit (HVSMU) are ±1500V and ±8
and LGW=20 μm. LGD was designed for 3 μm, 5μm,
mA, with the measurement resolution of 200 μV and 10
10μm, and 20 μm. As shown in Fig.3 (a), LGD has a
fA, respectively. The current limit of BV test was set to be
2 mA. significant impact on the device BV performance. For LGD
=3 μm, the devices could not survive even for VDS=300 V,
the leakage current can easily exceed the limitation. With
the LGD increased to 5 μm, the BV voltage extends 600 V,
but the average drain current also ramped quickly. Device
groups with LGD =10 μm and LGD =20 μm exhibit better
performance in the BV test. The off-state breakdown
voltage for both of these two types can achieve at 1000 V
with the leakage current still under the limitation. It is
clearly that the leakage current is remarkable restrained by
Fig. 2. DC I-V characteristics of a p-GaN HEMTs from the increasing the LGD distance. However, increasing LGD
control group, (a) output curves measured with VGS stepped up distance would not always improve the breakdown voltage
from 0-9 V, (b) transfer curves measured at VDS=1 V. [17]. Generally, in our case, the device groups with LGD
between 10 μm and 20 μm could achieve an appropriate
The off-state breakdown characteristics were evaluated off-state current leakage under the stress below 1000 V.
with the 3-terminal configuration. The VGS was set at 0V,
while the source terminal was grounded, and the substrate
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Moreover, with the increase in the distance between measurement results of this group. The drain leakage
drain and gate, Ron also increases at the same time. As current can be improved by the employment of the G-FP
presented in Fig.3 (c), IDS reduces due to the increase of for almost all types due to the redistribution of the electric
LGD, and Ron increases linearly with LGD at the given range. field profile. The high electric field strength at the gate
In the 2nd group, the gate length has been designed for 3 edge is alleviated. For the structure of G-FP=8 μm, the
types, 2.5 μm, 3.5 μm, and 4 μm. LGD and LGW were set at off-state drain leakage current curve trends up quickly for
15 μm and 20 μm, respectively. As illustrated in Fig.4 (a), drain voltage higher than 800 V. This phenomenon may
the off-state drain leakage current curves for all the 3 types be attributed to two main reasons. On one hand, by
are comparable under 1000 V. However, when we take a extending the overhang of FPs, the distance between FPs
close look at Fig.4 (b), the gate leakage current curve of and drain is getting close to each other, the dielectric film
the device type with LG=4 μm rises faster than the other of passivation layer will sustain a higher voltage. If
two types when exceeding 800 V. The standard deviation thickness and the quality of the dielectric film are not well
of the gate leakage current for the devices of LG=4 μm managed, high current leakage would be expected. On the
keeps stable which indicates a reliable result. One possible other hand, the reduced distance between FPs and drain
reason is that the relatively large gate area for this type of pad could evidently increase the leakage current at the
devices contributes extra current leakage paths. Generally, surface or interface of the dielectric films. Thus, the FPs
increasing gate length helps to prevent the punch-through engineering is an important aspect to achieve excellent
of the HEMT device. But based on our data, the devices BV performance.
with LG=2.5 μm have already provided an excellent
current blocking in the channel, further increase the gate
length only leads to the deterioration of gate leakage and
creating high Ron, as shown in Fig.4 (c). It should be noted
that the threshold voltage increases as the extending of LGD
or LG, shown in Fig.3 (c) and Fig.4(c). Long LGD results in
a lower electric field between drain and source, and large
gate area enhances the carrier depletion.

Fig. 5. Off-state breakdown characteristics for the variation of


G-FP, including 2 μm, 4 μm, 6 μm and 8 μm.

In the last group, as shown in Fig. 6, 3 different


combinations of FPs were studied. The device structure in
this group is different from all of the 3 groups above. The
LGD, LG, LGS, and LGW were designed to be 10 μm, 5 μm, 4
μm, and 500 μm, respectively. S-FP and G-FP were 3.5μm
and 1.5μm, respectively.

Fig. 6. Off-state breakdown characteristics for the gate-


Fig. 4. Off-state breakdown characteristics for the variation of connected FPs, the source-connected FPs, the combination of
LG, including 2.5 μm, 3.5μm, and 4 μm. (a) ID, (b) IG, and (c) Gate-connected and source-connected FPs, and the control group.
drain current and Ron as a function of LG.

The devices in the 3rd group were designed to There are 3 types of FP configurations in this group,
evaluate the gate-connected FPs. Gate-connected field gate-connected FPs, source-connected FPs, and the
combination of Gate-connected and source-connected FPs.
plates were formed in the region between gate and drain.
As can be seen from the statistics data, comparing with the
The overhang length of gate-connected FP varies from 2
control group, all these 3 kinds of FPs have the function of
μm to 8 μm, with a step of 2 μm. Fig.5 displays the BV reducing current leakage under 900 V. But devices with S-
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