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Shafts - Precision Standards -

QAccuracy Standards QShaft Material, Hardness, Surface Treatment QEffective Hardened Layer Depth of Shafts (hardened) with O.D. Tolerance g6, h5
MMaterial O.D. Tolerance HHardness SSurface Treatment Effective Hardened Depth
O.D. (D)
QCircularity, Straightness, L Dimension Accuracy QStraightness Measurement Method 52100 Bearing Steel
52100 Bearing Steel 440C Stainless Steel
- 3
440C Stainless Steel 4
Induction Hardened 0.5 or More 0.5 or More
Shaft ends are supported on V-blocks and 52100 Bearing Steel g6, h5 52100 Bearing Steel Hard Chrome Plating 5
6~10

D
turned 360 degrees to measure shaft runout Plating Hardness: HV750 ~
440C Stainless Steel 58HRC~ Plating Thickness: 5µ or More 12, 13 0.5 or More
using a dial indicator. 0.7 or More
1/2 of measured runout is defined as the 440C Stainless Steel 15~20
Low Temp. Black Chrome 0.7 or More
M - K straightness. 52100 Bearing Steel  Equivalent 56HRC~ 25~50 1.0 or More
g6 Plating
L 440C Stainless Steel Plating Thickness: 1 ~ 2µ
1045 Carbon Steel Hard Chrome Plating
QO.D. g6, h5 Shafts (Hardened) f8 - Plating Hardness: HV750 ~
304 Stainless Steel Plating Thickness: 10µm or More
Q D Section Circularity QL, Y Dimension Tolerances QStraightness
D Dimension Dimension
Circularity M Tolerance D L Straightness K
Over or Less
2 13 0.004
Over
2
or Less
6 ±0.1 3, 4 N-A (L/100) x0.05 or Less
QNotes on Hardened and Surface Treating
13 20 0.005 6 30 ±0.2 5 N-A (L/100) x0.03 or Less QReduced Hardness around Machined Areas
20 40 0.006 30 120 ±0.3 100 or Less 0.01 or Less Machining is applied after base materials are case hardened.
6~50 In the example below, annealing caused by machining may result in reduced hardness of the machined area + 10mm fore and aft.
40 50 0.007 120 400 ±0.5 Over 100 (L/100) x0.01 or Less
400 1000 ±0.8 (Ex.)
1000 1500 ±1.2

QO.D. f8 Shafts (Not Hardened)

Q D Section Circularity QL, Y Dimension Tolerances QStraightness Approx.10 Approx.10 Approx.10 Approx.10
D Dimension Dimension Condition
Circularity M Straightness K
Over or Less Over or Less Tolerance L Annealing caused by machining may lower hardness of following areas:
5 10 0.011 3 6 ±0.1 L≤100 0.025 or Less · All threaded shafts
10 18 0.014 6 30 ±0.2 L>100 (L/100) x0.025 or Less · All stepped shafts
18 30 0.017 30 120 ±0.3 · Tapped Holes: when M≥D/2, RC threads, two tapped holes on ends, hard chrome plated 440C Stainless Steel products
30 50 0.020 120 400 ±0.5 · Retaining ring grooves, keyway, tapers, hex socket holes, wrench flats, tapped pilot, set screw grooves
400 1000 ±0.8 · Keyway, Flats, 90-deg. Flats, V-grooves
1000 1500 ±1.2 · Shaft Ends Configurable Type (G, H shape), Hollow Shafts (Lateral Hole on One Side)
(Note) Excluding "Full Length Hardness Guaranteed Type"
QConcentricity, Perpendicularity
· For Shafts with Cross-Drilled Hole, annealing may
Features of Precision Type: Perpendicularity 0.03 , Concentricity (Threaded and Stepped) Ø0.02 lower hardness in the range of 20mm and 30mm
around machined area for 52100 Bearing Steel
Approx. 10 Approx. 20 ~ 30 Approx. 20 ~ 30 and 440C Stainless Steel respectively.
DD
PP

D
P
DD
D

QSurface Treatment Plating Layers

0.2 0.2 Machining is applied after base materials are surface treated.
Precision
Precision 0.03
Type 0.03
Type 0.03 0.2 In the example below, only D area is treated with hard chrome plating or low temp. black chrome plating.
Precision Type
Standard Type 0.2
Type
Standard
Standard Type 0.2
0.2 Ø0.1 Ø0.1
Ø0.1 4-Cross-Drilled Hole Hard chrome plating or low temp. black chrome plating will be removed from stepped, tapered and machined areas.
EAbout Features of Low Temp. Black Chrome Plating, please see W P.112
EThe hollow shaft's interior surfaces are not plated. The interior may rust.
DD

Ⓐ
PPD

DD
PP

D
P
P

D
Precision Type 0.03
Type
Precision
Precision Type 0.03
0.03 Precision Type
Precision
Precision 0.03
Type 0.03
Type 0.03
Standard Type 0.2
Type
Standard
Standard Type 0.2
0.2 Standard Type 0.2
Standard Type 0.2
0.2 Both Ends Tapped Shaft
Precision Type Ø0.02
Precision
Precision Type Ø0.02
Type Ø0.02 Precision Type
Precision
Precision Type Ø0.02Standard Type
Type Ø0.02
Ø0.02 Other plating finished shapes are:
Standard
Standard Type Ø0.1
Type
Standard Type Ø0.1
Ø0.1 Standard
Standard Type Ø0.1
Type
Standard Type Ø0.1
Ø0.1 · P recision Type does not require stepped machining
as (A), which enables effective assembly.
· Threaded and tapped shafts
· Retaining ring grooves, keyway, tapers, hex socket holes, wrench flats, set screw grooves
· Keyway, Flats, 90-deg. Flats, V-grooves
ESurface Treatment Fully Plated Shafts will have the plating on the entire shaft except centering holes and tapped sections.
QAbout Hollow Shaft Wall Thickness Deviations QThread Undercut Dimensions (PC, QC) (Reference Values)
Unit: mm
O.D. Tolerance g6, h5 Shafts (Hardened), O.D. Tolerance f8 Shafts (Plated) QCross-Drilled Hole Dimension Details Welding Structure (Chamber) Hex Wrench
52100 Bearing Steel Wall 440C Stainless Steel Wall d
O.D. (D) Thickness Deviation Value Thickness Deviation Value D d D d
When specifying Shafts with thread undercuts or adding thread undercut alterations (PC, QC), PC and QC One End Tapped
6 0.3 or Less - dimensions are as the table below. When B (S) is specified, undercut width (g) is F-B (T-S). 8 18 Shafts with Cross-Drilled Hole
Refer to the table below for the dimensions of PC and QC when combined with Fine Thread alterations (PMC, 6
8 1.5 or Less 10 3 20

D
PMS, QMC, QMS, MMC, MMS, NMC, and NMS).
10 12 25
· For Coarse Threads · When combined with Fine Thread Alterations 7
12 13 30
0.4 or Less P (=M) PC F-B (T-S) PMC, MMC PC F-B (T-S) PMS, MMS PC
13 ECross-drilled hole areas may be out of O.D. tolerances 15 4
Q (=N) QC QMC, NMC QC QMS, NMS QC F-B (T-S) due to annealing-induced deformation. 16 One End Tapped
16 4.0 or Less
6 4.4 2 6 4.8 10 8.0 EHard chrome plating layers around machined area may Shafts with Cross-Drilled Hole
20 be flaked by deburring. ( Areas)
A

25 0.6 or Less 8 6.0 8 6.4 12 9.7

3 3.0 EOrientation in relation to other features will be random.
30 10 7.7 10 8.4 14 11.7 ·Shafts with Cross-Drilled Hole are suitable for narrow work space.
1.0 or Less 12 9.4 12 10.4 2.0 18 15.7
35 4
40
1.5 or Less
- 16
20
13.0
16.4
15
17
13.4
15.4
QShafts: Detailed Wrench Flats Dimensions
B

50
24 19.6 5 20 18.4
EThe hollow shaft's interior surfaces are not plated. D W L1 D W L1
30 25.0 25 22.7
Deviation Value = A-B 3.0 6 5 18 16
D

The interior may rust. 30 27.7

8 7 8 20 17 10
M BM B g g g gS NS N 10 8 25 22
S (SC, etc.) L1 W 12 10 30 27
15
13 11 35 30
ES (SC, etc.) =1mm Increment 10
QC

QC
PC

PC

Q
P

ES (SC, etc.)+L1≤L 15 13 40 36

20
S (SC etc.) =0 or S (SC etc.) ≥1 16 14 50 41
F F T T
ECannot be machined on the same plane. XNot applicable to D=3, 4, 5
EOrientation in relation to other features will be random.

1 -97 1 -98