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Electrical Energy Conservation and Auditing
Electrical Energy Conservation and Auditing
● Same voltage ratio and turns ratio (both primary and secondary voltage rating is same)
36) State the formulas to calculate the AT & C losses in a distribution system.
Ans: The formula to figure out AT&C loss is: AT&C Loss = (Energy input – Energy billed) * 100 /
Energy input. When you consider what technical losses and commercial losses are, that formula
begins to look like this: AT&C Opportunity = (Improved maintenance + Decreased energy theft) *
100 / Energy input.
37) Define the process of Demand Side Management.
Ans: Demand Side Management (DSM) is a strategy electric utilities use to control electricity demand
by incentivizing customers to modify their energy consumption patterns during peak hours or reduce
their overall energy consumption
38) What is total harmonic distortion?
Ans: The total harmonic distortion (THD or THDi) is a measurement of the harmonic distortion
present in a signal and is defined as the ratio of the sum of the powers of all harmonic components to
the power of the fundamental frequency
39) What is free air delivery in an air compressor?
Ans: In a compressed-air system, free air delivery (FAD) is the enlarged volume of air that the
compressor releases into the network within a given measure of time.
40) Define isothermal efficiency and volumetric efficiency.
Ans: Isothermal efficiency: The isothermal efficiency compares the power requirement for an
isothermal compression with the actually required power input. The isothermal power is the product
of mass flow and the mass specific work required at ideal isothermal conditions.
Volumetric efficiency: Volumetric efficiency (VE) is the actual amount of air flowing through an
engine, compared to its theoretical maximum. Basically, it is a measure of how full the cylinders are.
VE is expressed as a percentage.
41) What is heatless purge type dryer?
Ans: Heatless air dryers are pressure swing adsorbers designed to retain the heat of adsorption within
the desiccant beds during the drying process. The stored heat of adsorption is consumed during the
regeneration process to remove moisture from the desiccant to provide continuous service.
42) What are the refrigerants used in air conditioning system?
Ans: There are two main categories of refrigerants that residential AC systems use. These are R-22
(Freon) and R-410A (Puron)
43) What is the use of centrifugal compressor?
Ans: Centrifugal compressors are used in pipeline booster service where high volume and low
compression ratios exist. They are also used in very high flow rate gas lift service. They are not very
well suited for high ratio, low-volume applications.
44) Name different types of air compressor.
Ans: Rotary screw, vane and reciprocating air compressors are the three most common types of air
positive displacement compressors found in small and medium sized industries
45) What is meant by energy efficiency ratio in air conditioner?
Ans: The EER is the ratio of the cooling capacity (in British thermal units (Btu) per hour) to the
power input (in watts). The higher the EER rating, the more efficient the air conditioner.
46)Why heat pumps are used?
Ans: Heat pumps offer an energy-efficient alternative to furnaces and air conditioners for all climates.
Like your refrigerator, heat pumps use electricity to transfer heat from a cool space to a warm space,
making the cool space cooler and the warm space warmer.
47)Name different flow control strategies in industrial fans.
Ans: There are five primary airflow control strategies for centrifugal fans in industrial settings,
including various damper and drive solutions:
● Outlet Damper.
● Inlet Box Damper.
● Variable Inlet Vane (VIV) Damper.
● Variable Frequency Drive (VFD)
● Combination of a VIV and a VFD.
48) Define hydraulic power and pump shaft power.
Ans: Hydraulic Power: hydraulic power, also called Fluid Power, power transmitted by the
controlled circulation of pressurized fluid, usually a water-soluble oil or water–glycol mixture, to a
motor that converts it into a mechanical output capable of doing work on a load.
Pump shaft power: A pump shaft power is the amount of power delivered or provided by the shaft
of a pump. It is dependent on the hydraulic power and the efficiency.
49) List out different types of pumps used in industry.
Ans: Different Types of Industrial Pumps: Dynamic Pumps
● Centrifugal Pumps.
● Submersible Pumps.
● Fire Hydrant Systems.
● Lobe Pumps.
● Screw Pumps.
● Diaphragm Pumps.
● Gear Pumps.
● Piston Pumps.
50) Draw the pump operating point curve neatly.
Ans:
Ans:
5 marks questions:
1) Demonstrate the process of availability based tariff.
Ans Availability Based Tariff (ABT) is a frequency based pricing mechanism applicable in India for
unscheduled electric power transactions. The ABT falls under electricity market mechanisms to
charge and regulate power to achieve short term and long term network stability as well as incentives
and dis-incentives to grid participants against deviations in committed supplies as the case may be.
ABT Mechanism in Electricity sector in India is adopted since the year 2000 and in a few other
countries for pricing bulk power across various stakeholders. ABT concerns itself with the tariff
structure for bulk power and is aimed at bringing about more responsibility and accountability in
power generation and consumption through a scheme of incentives and disincentives. As per the
notification, ABT was initially made applicable to only central generating stations having more than
one SEB/State/Union Territory as its beneficiary. Through this scheme, the Central Electricity
Regulatory Commission (CERC) looks forward to improve the quality of power and curtail the
following disruptive trends in power sector:
Unacceptably rapid and high frequency deviations (from 50 Hz) causing damage and disruption to
large scale industrial consumers
Frequent grid disturbances resulting in generators tripping, power outages and power grid
disintegration.
2) Define oil shale and oil sands.
Ans: Oil shale is a sedimentary rock. As it reaches its oil window, oil shale releases a liquid known as
shale oil. Oil shale is the rock from which shale oil is extracted. Shale oil is similar to petroleum, and
can be refined into many different substances, including diesel fuel, gasoline, and liquid petroleum gas
(LPG).
Oil sands, tar sands, crude bitumen, or bituminous sands, are a type of unconventional petroleum
deposit. Oil sands are either loose sands or partially consolidated sandstone containing a naturally
occurring mixture of sand, clay, and water, soaked with bitumen, a dense and extremely viscous form
of petroleum
Objectives:
Objectives of supply side:
To formulate energy strategies, plan energy supply on short term, mid-term and long term basis and to
ensure adequate supply of various forms of secondary (usable) energy to various consumers in the
allocated geographical zone with minimum cost and minimum environmental pollution, to regulate
energy flow.
Objectives of End-user side:
To select optimum energy forms for consumption and to optimize energy consumption of each form
of energy for reducing energy costs and for improving productivity, standard of living and
environment.
In accordance with this generic objective, every end-user organisation should have an energy
objective statement in written form as a management policy statement. This is an obligatory function
for every organisation on supply side and demand side in individual and national interest.
8) Define energy audit and frame its objectives.
Ans:
Definition:
Energy Audit is a vital link in the entire management chain. The energy manager, while proposing
various courses of action and evaluating their consequences, requires a detailed information base to
work from energy audit attempts to balance the total energy inputs with its use and serves to identify
all the energy streams in the system and quantifies energy usages according to its discrete function.
Objectives of Energy Audit:
i. Assessing present pattern of energy consumption in different cost centres of operations
Fix the energy usage standards for specific appliances and equipment.
Give direction that there should be a mandatory display of labels specific equipment and appliances.
Stop the building, import, and sale of the items which are not to the standards.
Inform energy concentrated businesses, different foundations, and business structures as assigned
customers
Set up and recommend energy utilization standards and guidelines for assigned buyers
Prescribe or make changes in Energy Conservation Building Codes (ECBC) to local conditions for
energy conservation and efficient use of energy in a new commercial building with a contract load of
500 kW.
Make and provide Central and State Energy Conservation Fund.
12) What is the process of energy audit?
Ans:
Data collection: the auditor starts collecting some preliminary information on the energy consumption
of the facilities and some technical details such as process diagrams, drawings and equipment
inventory - usually provided by the organization.
Field work: at least one on-site visit is required, with the aim of gathering all the information needed
for the study depending on the defined scope. This information includes collecting details of the
energy consuming equipment such as brand, model, power and hours of operation. Some interviews
with staff will also be required. Depending on the type of energy audit, some metering devices will be
used.
Analysis of energy consumption and performance of energy accounting: all the operations of the
organization must be analyzed, as well as the equipment consuming higher energy.
The processes which have higher energy consumption must be identified in order to determine the
potential for reducing it and to define the energy saving measures to improve global energy
performance.
All information collected is used to evaluate the different uses of energy within the process and to
establish a breakdown of the energy consumed. This energy accounting is also called Energy Balance.
Analysis and development of energy saving measures: once all the data collected has been analyzed,
energy saving measures can be identified. The information collected and analyzed enables the auditor
to detect energy saving measures to reduce energy consumption. Energy and cost savings of these
measures will be assessed, together with investment needed and payback.
Energy audit report: following the energy audit, an energy audit report must be issued, which should
include at least the following information:
Technical scope: this point includes facilities, services and included areas and level of depth in the
analysis and detail required.
Methodology: this point includes the analysis of the state of art of the facilities (energy inputs,
technologies and services), measurement results and energy balance.
Suggested energy saving measures: this point includes a description of each energy saving measure,
including potential energy savings, economic savings, investment needed and payback.
Conclusions: this point includes the recommended measures, total energy savings, total economic
savings, total investment and payback.
13) What is the use of star rating in electrical appliances and how is it being done?
Ans:
14) What are dry bulb and wet bulb temperatures?
Ans:
Dry Bulb Temperature - Tdb
The Dry Bulb temperature, usually referred to as "air temperature", is the air property that is most
commonly used. When people refer to the temperature of the air they are normally referring to the dry
bulb temperature.
The Dry Bulb Temperature refers basically to the ambient air temperature. It is called "Dry Bulb"
because the air temperature is indicated by a thermometer not affected by the moisture of the air.
Dry-bulb temperature - Tdb, can be measured using a normal thermometer freely exposed to the air
but shielded from radiation and moisture. The temperature is usually given in degrees Celsius (oC) or
degrees Fahrenheit (oF). The SI unit is Kelvin (K). Zero Kelvin equals to -273oC.
Wet Bulb temperature can be measured by using a thermometer with the bulb wrapped in wet muslin.
The adiabatic evaporation of water from the thermometer bulb and the cooling effect is indicated by a
"wet bulb temperature" lower than the "dry bulb temperature" in the air.
The rate of evaporation from the wet bandage on the bulb, and the temperature difference between the
dry bulb and wet bulb, depends on the humidity of the air. The evaporation from the wet muslin is
reduced when air contains more water vapor.
The Wet Bulb temperature is always between the Dry Bulb temperature and the Dew Point. For the
wet bulb, there is a dynamic equilibrium between heat gained because the wet bulb is cooler than the
surrounding air and heat lost because of evaporation. The wet bulb temperature is the temperature of
an object that can be achieved through evaporative cooling, assuming good air flow and that the
ambient air temperature remains the same.
15) Organize different types of energy audit and its approach.
Ans:
Preliminary Energy Audit (Walk-through audit). In a preliminary energy audit, readily-available data
are mostly used for a simple analysis of energy use and performance of the plant. This type of audit
does not require a lot of measurement and data collection. These audits take a relatively short time and
the results are more general, providing common opportunities for energy efficiency. The economic
analysis is typically limited to calculation of the simple payback period, or the time required paying
back the initial capital investment through realized energy savings.
Detailed Energy Audit (Diagnostic Energy Audit). For detailed (or diagnostic) energy audits, more
detailed data and information are required. Measurements and a data inventory are usually conducted
and different energy systems (pump, fan, compressed air, steam, process heating, etc.) are assessed in
detail. Hence, the time required for this type of audit is longer than that of preliminary audits. The
results of these audits are more comprehensive and useful since they give a more accurate picture of
the energy performance of the plant and more specific recommendation for improvements. The
economic analysis conducted for the efficiency measures recommended typically go beyond the
simple payback period and usually include the calculation of an Internal Rate of Return (IRR), Net
Present Value (NPV), and often also Life Cycle Cost (LCC).
16) Analyze the concept of benchmarking in the context of energy audit.
Ans :
Energy benchmarking is the process of tracking your building’s energy consumption over time and
comparing it across regular time periods. You can incorporate related factors such as electricity usage,
building occupancy, fixture upgrades, and weatherproofing. When done correctly, energy
benchmarking allows you to analyze your building’s energy performance and set new goals.The
process typically begins with an energy audit that establishes a baseline consumption. This hard data
can then be compared to metrics collected on a regular basis, allowing you to set goals for reducing
energy consumption.
The audit also identifies areas of inefficiency and wastage, along with potential causes. Energy
benchmarking is the first step toward correcting wasteful behaviors, upgrading equipment that drains
electricity, and improving the building’s energy envelope
17) Convert the following into tonnes of oil equivalent
i) 10,000 kg of coal with a calorific value of 4000 kcal/kg
ii) 10,00,000 kWhr
Building Envelope
Heating Ventilation and Air Conditioning
Lighting
Service Water Heating
Electric Power and Distribution
19) Apprise the three laws of thermodynamics.
Ans:
The first law of thermodynamics states that, when energy passes into or out of a system (as work,
heat, or matter), the system's internal energy changes in accordance with the law of conservation of
energy.
The second law of thermodynamics states that in a natural thermodynamic process, the sum of the
entropies of the interacting thermodynamic systems never decreases. A common corollary of the
statement is that heat does not spontaneously pass from a colder body to a warmer body.
The third law of thermodynamics states that a system's entropy approaches a constant value as the
temperature approaches absolute zero. With the exception of non-crystalline solids (glasses), the
entropy of a system at absolute zero is typically close to zero.
20) Judge the plant energy performance concept as stated in detailed energy audit report.
Ans:
21) Describe the working principle of ultrasonic flow meter.
Ans:
Ultrasonic flow meters use sound waves at a frequency beyond the range of hearing (typically 0.5, 1,
or 4 MHz). This ultrasound signal is sent into a stream of flowing liquid by using wetted (insertion)
transducers that make direct contact with the liquid or external (clamp-on) transducers that send the
ultrasound through the pipe wall. Clamp-on ultrasonic flow meters allow users to measure the
volumetric flow rate of a fluid in a pipe without having to penetrate the pipe which decreases
installation and maintenance costs.
A typical transit-time ultrasonic liquid flow meter utilizes two ultrasonic transducers that function as
both ultrasonic transmitter and receiver. The ultrasonic flow meter operates by alternately transmitting
and receiving a burst of ultrasound between the two transducers by measuring the transit time that it
takes for sound to travel between the two transducers in both directions. The difference in the transit
time (∆ time) measured is directly proportional to the velocity of the liquid in the pipe.
Below is a drawing of a typical application using the most common, V (2 pass) mounting method with
clamp-on transducers. In this application, the ultrasound is transmitted from the first transducer and
travels through the pipe wall, through the liquid, then reflects off the back wall of the pipe, then
travels through the pipe wall, and is picked up by the second transducer.
Synchronous Condensers
Synchronous condensers are 3 phase synchronous motors with no load attached to their shaft.The
synchronous motor has the characteristics of operating under any power factor leading, lagging, or
unity depending upon the excitation. For inductive loads, a synchronous condenser is connected
towards the load side and is overexcited.Synchronous condensers make it behave like a capacitor. It
draws the lagging current from the supply or supplies the reactive power.
Phase Advancers
This is an AC exciter mainly used to improve the PF of an induction motor.They are mounted on the
shaft of the motor and are connected to the rotor circuit of the motor. It improves the power factor by
providing the exciting ampere turns to produce the required flux at the given slip frequency.
24) The utility bill shows an average power factor of 0.72 with average kW of 627. How much
kVAR is required to improve the power factor to 0.95?
Ans:
25) How to control the voltage fluctuation using the on load and off load tap changing
transformer?
Ans:
The voltage control in transmission and distribution systems is usually obtained by using tap changing
transformers. In this method, the voltage in the line is adjusted by changing the secondary EMF of the
transformer by varying the number of secondary turns. Secondary voltage of a transformer is directly
proportional to the number of secondary turns. Thus, the secondary voltage can be adjusted by
changing the turns ratio of the transformer. Secondary number of turns can be varied with the help of
tappings provided on the winding. Basically, there are two types of tap changing transformers.
off-load tap changing transformers
on-load tap changing transformers
Voltage Control Using Off-Load Tap Changing Transformers
In this method, the transformer is disconnected from the supply before changing the tap. Off load tap
changing transformers are relatively cheaper. But the main drawback with them is that the power
supply is interrupted while changing the tap.
Voltage Control Using On-Load Tap Changing Transformers
In modern power system, continuity of the supply is important. Therefore, on-load tap changing
transformers are preferred to control the voltage.
The air receiver tank acts as a reservoir to store and cool the compressed air and helps make sure the
system can cope with variations in demand.
The air cooler, filter and dryer all treat the air at different points in the system. They remove
impurities such as water, dirt and oil from the air taken in by the compressor, as well as those added
by the compressor.
Compressed air may be fed to various uses on a site via a distribution system. These distribution
systems can be relatively straightforward or very complex. Some businesses use portable units, which
consist of all of these components in a compact package. Portable units are usually used for
small-scale applications, or when a mobile source of compressed air is needed.
29) Draw and explain the heat transfer loops in a refrigeration system.
Ans:
HVAC system works on heat transfer theory. Basically, there are various processes in HVAC where
the heat exchange takes place to cool the medium (water or air).
Indoor Air Loop
If you want to cool air, then the warm air will be passed through evaporator cooling coils. In these
coils, the refrigerant gas is flowing.
Chiller Water Loop
If you want to cool water, then the warm water will be passed through evaporator cooling coils. In
these coils, the refrigerant gas is flowing.
Refrigerant Loop
The warm refrigerant thrown by the evaporator cooling coils is given to the compressor.The
compressor compresses this gas which makes it of a very high temperature and pressure. The output is
then given to condenser coils.
Condenser Water Loop
The hot refrigerant gas passes through coils in the condenser, where it makes contact with the cooling
water given by the cooling tower.This decreases the temperature of the gas and the heat is transferred
to the cooling water which becomes warmer now.
Cooling Tower Loop
The warm water from the condenser makes contact with the air drawn by cooling tower fans. This
decreases the temperature of the water and the heat is transferred to the surrounding air which
becomes warmer now. The cooler water is again given back to the condenser.
30)Calculate the power transmitted to the water if the shaft power of the motor driving a pump
is 30 kW. Take the motor efficiency as 0.9 and pump efficiency as 0.6.
Ans:
A natural cooling tower cools the hot water naturally by use of air. It does not contain any types of
fans or fills so it is called a fill less and fanless cooling tower.
Water is chilled by increasing air traveling in the Natural type cooling towers, and the water is sprayed
with Spray nozzles and covered with louver covers. Because there are no mechanical fans in this
approach, it saves money on running costs.
The towers only need to be fastened down on the RCC/brick formwork foundation at the job site. The
client is responsible for the implementation. Higher-capacity towers may be quickly constructed
on-site and then erected in the same way as small ones are.
The objective of cooling tower fills is to get as much water to the surface area in touch with about as
much air as possible for as long as necessary. Water forms thin streaming layers in film fills to expose
as much surface of the water time as needed to the mixing flow.
33) Explain the zonal cavity method for indoor lighting calculation.
Ans:
34) State the customer, societal and utility benefits of demand side management.
Ans:
Firstly, it helps reduce market prices for electricity by freeing the utility from the expense of building
backup (and sometimes fossil-fueled) plants that are brought online to cope with peak demand.
It reduces the costs of managing the electricity grid.
By smoothing out demand, it results in a more efficient and dependable electricity network
Customers can save on their energy bills as they shift demand to off-peak hours, particularly if they
are large businesses or industries.
The environment, since renewable energy becomes more user-friendly.Network operators can ensure
network reliability, because DSM programs give them the tools to schedule usage and therefore avoid
the risk of unexpected surges in demand that can cause power outages .The community overall, which
is provided with more reliable electricity without building new power plants.Utilities, because they
avoid having to build new generating capacity to meet peak demand loads, and can avoid the expense
of buying electricity on the open market in the event of a sudden spike in demand.
35) What are the factors affecting energy efficiency of the motors and how to minimize those?
Ans:
Motor performance depends on three elements such as voltage across terminals, resistance across
terminals, and magnetic force.
The measures to reduce mechanical consumption mainly include high efficiency fan structure and
reasonable air path, improving blade surface roughness, making air flow smooth, improving fan
efficiency, reducing wind friction consumption, selecting high quality low friction bearing and grease,
reducing friction loss, improving shape and position tolerance accuracy, ensuring motor assembly
quality, reducing friction loss, etc. The measures to reduce stray loss mainly include the use of
multiple slots in stator slots, the reduction of slot width of stator and rotor, the use of non-conducting
magnetic materials at both ends of the core, the use of "sinusoidal" windings to weaken high-order
harmonics in the magnetic field, the weakening of additional loss, and the appropriate increase of air
gap. the rotor adopts few slots, magnetic slot wedges, accurate control of inclined slots, special
inclined slots and so on.
36) What is Psychrometrics? How it is used in air conditioning process?
Ans:
Psychrometrics is the study of atmospheric air, which is a mixture of pure air and water vapor at
atmospheric pressure. The pure air portion of an air–water vapor mixture is commonly called dry air;
consequently, atmospheric air is said to consist of a mixture of dry air and water vapor.
Psychrometric analysis can be used to predict changes in the environment when the amount of heat
and/or water in the air changes.
Psychrometric analysis is crucial in accurately computing the volume flow rates of air through the
air-conditioning ducts.Psychrometric analysis enables the HVAC designer to compute the load
imposed on the conditioning equipment (grand load) including outside air load.Psychrometric analysis
is inherently capable of distinguishing between the sensible and latent load quantities of outside and
conditioned space (room) air, thus providing an insightful picture of how to handle the existing
moisture.Psychrometric chart is a useful tool for visualizing moist air relations for instance; it will
answer why heated air can hold more moisture, and conversely, how allowing moist air to cool will
result in condensation.
Psychrometric analysis help you can estimate energy flows; evaluate performance and plan energy
conservation.
10 marks questions:
1) Explain the renewable purchase obligation (RPO) and the way by which it can be achieved.
Ans: Renewable Purchase Obligation (RPO) is the obligation mandated by the Maharashtra
Electricity Regulatory Commission (MERC) under the Act, to purchase minimum level of renewable
energy out of the total consumption by the Obligated Entity.
Targets
Every Obligated Entity may meet its RPO target by way of (i) Own generation or procurement of
power from RE developer or (ii) Purchase from other licensee or (iii) Purchase of renewable energy
certificate or (iv) Combination of any of the above options.
2) List out the schemes of BEE from energy conservation act and brief them.
Ans:
3) What is the load factor of a continuously operating facility that consumed 9,00,000 kWhr of
energy during a 30 day billing period and establish a peak demand of 2000 kW.
Ans:
4) What are the ways of thermal temperature measurement? Explain each of them briefly.
5) Execute the electricity act 2003 and list out all major outcomes and features of this act.
Ans:
6) Explain the process of mass and energy balance with suitable energy flow diagram.
Ans: If the unit operation, whatever its nature is seen as a whole it may be represented
diagrammatically as a box, as shown in Figure. 4. 1. The mass and energy going into the box must
balance with the mass and energy coming out.
The law of conservation of mass leads to what is called a mass or a material balance.
If there are no chemical changes occurring in the plant, the law of conservation of mass will apply
also to each component, so that for component A:
For example, in a plant that is producing sugar, if the total quantity of sugar going into the plant is
not equalled by the total of the purified sugar and the sugar in the waste liquors, then there is
something wrong. Sugar is either being burned (chemicallychanged) or accumulating in the plant or
else it is going unnoticed down the drain somewhere. In this case:
where mAUis the unknown loss and needs to be identified. So the material balance is now:
where
ΣEp = EP1 + EP2 + EP3 + ……. = Total Energy Leaving with Products
ΣEW = EW1 + EW2 + EW3 + … = Total Energy Leaving with Waste Materials
Energy balances are often complicated because forms of energy can be interconverted, for example
mechanical energy to heat energy, but overall the quantities must balance.
h=u+pv (2)
where
ii) Specific enthalpy of saturated water - hf - can be obtained from tables as above. The value depends
on the pressure.
For saturated water at standard atmosphere - 2) -the specific enthalpy - hf - is 419 kJ/kg. At standard
atmosphere - 1 bar (14.7 psi) - water starts boiling at 100 oC (212 oF).
iii) Specific enthalpy of saturated steam - hg - can be obtained from tables as above. The value
depends on the pressure.
For saturated steam at standard atmosphere - 2) - the specific enthalpy - hg - is 2676 kJ/kg.
he = hg - hf (4)
where
= 2257 (kJ/kg)
where
cps = 1.860 (kJ/kg oC) at standard atmosphere. Be aware that cps varies with temperature
10) Select proper features and justify the national mission on enhanced energy efficiency
(NMEEE) based on them.
Ans:
The National Mission for Enhanced Energy Efficiency (NMEEE) is one of the eight national missions
under the National Action Plan on Climate Change (NAPCC). NMEEE aims to strengthen the market
for energy efficiency by creating conducive regulatory and policy regime and has envisaged fostering
innovative and sustainable business models to the energy efficiency sector. The Mission is
implemented since 2011.
11) Evaluate the workings of bureau of energy efficiency at each sections of energy audit.
12) What are the components of the materials and energy balance of a process?
13) A 250 W sodium vapour lamp is installed on a street. The supply for the street light is from
230 V and it operates around 11 hrs a day. Considering the current of 2 A and a power factor of
0.85 lagging. Calculate the energy consumer for the month of March.
Ans:
14) If air consists of 77% weight of nitrogen and 23% by weight of oxygen calculate:
i) Mean molecular weight of air
ii) Mole fraction of oxygen
iii) Concentration of oxygen in mole/m3
and kg/m3
if the total pressure is 1.5 atmospheres and the temperature is 25 .
Ans: (i) Taking the basis of 100 kg of air: it contains 77/28 moles of N2 and 23/32 moles
of O2,
Total number of moles = 2.75 + 0.72 = 3.47 moles.
So mean molecular weight of air = 100 / 3.47 = 28.8
Mean molecular weight of air = 28.8
(ii) The mole fraction of oxygen = 0.72 / (2.75 + 0.72) = 0.72 / 3.47 = 0.21
Mole fraction of oxygen = 0.21
(iii) In the gas equation, where n is the number of moles present: the value of R is
0.08206 m3 atm/mole K and at a temperature of 25 7deg;C = 25 + 273 = 298 K, and
where V= 1 m3
pV = nRT
and so, 1.5 x 1 = n x 0.08206 x 298 n = 0.061 mole/m3
weight of air = n x mean molecular weight = 0.061 x 28.8 = 1.76 kg / m3
and of this 23% is oxygen, so weight of oxygen = 0.23 x 1.76 = 0.4 kg in 1 m3
Concentration of oxygen = 0.4kg/m3 or 0.4 / 32 = 0.013 mole / m3
15) Elucidate the step by step approach for maximum demand control.
Ans:
1. Load Curve Generation
Presenting the load demand of a consumer
against time of the day is known as a ‘load
curve’. If it is plotted for the 24 hours of a
single day, it is known as an ‘hourly load
curve’ and if daily demands plotted over a
month, it is called daily load curves. A typi-
cal hourly load curve for an engineering
industry .These types of curves are useful in predicting patterns of drawl, peaks and valleys and
energy use trend in a section or in an industry or in a distribution network as the case may be.
2. Rescheduling of Loads
Rescheduling of large electric loads and equipment operations, in different shifts can be planned
and implemented to minimize the simultaneous maximum demand. For this purpose, it is advis-
able to prepare an operation flow chart and a process chart. Analyzing these charts and with an
integrated approach, it would be possible to reschedule the operations and running equipment
in such a way as to improve the load factor which in turn reduces the maximum demand.
3. Storage of Products/in process material/ process utilities like refrigeration
It is possible to reduce the maximum demand by building up storage capacity of products/ materi-
als, water, chilled water / hot water, using electricity during off peak periods. Off peak hour oper-
ations also help to save energy due to favorable conditions such as lower ambient temperature etc.
Example: Ice bank system is used in milk & dairy industry. Ice is made in lean period and
used in peak load period and thus maximum demand is reduced.
4. Shedding of Non-Essential Loads
When the maximum demand tends to reach preset limit, shedding some of non-essential loads
temporarily can help to reduce it. It is possible to install direct demand monitoring systems,which will
switch off non-essential loads when a preset demand is reached. Simple systems give an alarm, and
the loads are shed manually. Sophisticated microprocessor controlled systems are also available,
which provide a wide variety of control options like:
■ Accurate prediction of demand
■ Graphical display of present load, available load, demand limit
■ Visual and audible alarm
■ Automatic load shedding in a predetermined sequence
■ Automatic restoration of load
■ Recording and metering
5. Operation of Captive Generation and Diesel Generation Sets
When diesel generation sets are used to supplement the power supplied by the electric utilities,
it is advisable to connect the D.G. sets for durations when demand reaches the peak value. This
would reduce the load demand to a considerable extent and minimize the demand charges.
6. Reactive Power Compensation
The maximum demand can also be reduced at the plant level by using capacitor banks and
maintaining the optimum power factor. Capacitor banks are available with microprocessor
based control systems. These systems switch on and off the capacitor banks to maintain the
desired Power factor of system and optimize maximum demand thereby.
16) What are the different types of air compressors? Explain each of them briefly.
Ans: Air compressors are categorized as either positive displacement or dynamic displacement, based
on their internal mechanisms. The four most common types of air compressors are:
1.Rotary Screw Compressors
common type of displacement compressor, rotary screws are some of the easiest types of air
compressors to take care of, as they are equipped with an internal cooling system that doesn’t require
much maintenance. They are typically large industrial-sized machines that can be either lubricated
with oil or run oil-free.
2.Reciprocating Air Compressors
Reciprocating compressors are another popular type of displacement compressor. They are typically
found at smaller work sites such as garages and home construction projects. Unlike the rotary screw
compressor, the reciprocating compressor is not designed for continuous use. A reciprocating air
compressor also has more moving parts, which are lubricated with oil for smoother movement.
3.Axial Compressors
Axial air compressors are not typically used in construction projects. Instead, they are commonly
found in high-speed engines on ships and planes. Axial compressors have a high efficiency rate but
are much more expensive than other types of air compressors, making them best suited for aerospace
applications requiring high horsepower.
4.Centrifugal Compressors
Centrifugal air compressors slow and cool incoming air through a diffuser in order to build up
potential energy. Because of their multi-phase compression process, centrifugal compressors are able
to produce a high amount of energy in a relatively small machine.These compressors require less
maintenance than rotary screw or reciprocating compressors, and some types can produce oil-free air.
Because they can reach around 1,000 horsepower, centrifugal compressors are typically used for more
demanding construction sites like chemical plants and steel manufacturing centers.
17) Draw a neat diagram of the vertical water pump used in the municipal water supply system
and explain its operating principle.
Ans:
Working Principle
The vertical pump working principle is, they usually work with a diesel engine or an AC electric
induction motor throughout an exact angle drive. The last part of this pump can be designed with
minimum one spinning impeller. This can be connected toward a shaft through the well water into a
bowl or a diffuser casing.
The several impellers can be used by different configurations over the similar shaft to make high
pressure. This will be required for deep wells at earth level.These pumps work whenever water flows
through the pump at the base throughout a suction bell and the shape of this is like a bell part. After
that, it moves into the primary stage impeller to raise the velocity of the water. Then the water flows
into the diffuser bowl immediately over the impeller, wherever this high-velocity energy can be
changed into high-pressure.The fluid from the bowl also supplies into the secondary impeller which
can be situated instantly on top of the bowl. So this method continues throughout the phases of the
pump. Once the water supplies away from the previous diffuser bowl, then it flows during a lengthy
vertical column pipe when it flows up from the well-bore in the direction of outside.The rotating shaft
within the column can be supported at 3 or 5-foot intervals through sleeve bushings. These are placed
within the column & greased by the water flowing past them. The discharge head of the pump will be
located at the surface of this pump that allows the water flow to modify direction, in the direction of
the discharge pipe. A vertical high push AC motor is placed on the top of the discharge head.
18) List out the components used in a cooling tower. Draw and explain different types of cooling
Towers.
Ans:
Components:
Gearboxes
Fill media
Drift reducers
Nozzles
Fans
Driveshafts
Air intake louvers
Electric float valves
Crossflow cooling towers:
Crossflow cooling towers use a splash fill that allows in-flowing to air move in a horizontal path over
the stream of water from the upper reservoirs. Crossflow systems are some of the more expensive
equipment types, but they are also some of the easiest to maintain. However, these cooling systems
are more vulnerable to frost than others.
Counterflow cooling towers:
In a counterflow system, the in-flowing air travels in a vertical path over the splash fill as the water
streams down from the reservoir above. Counterflow systems are usually smaller than their crossflow
counterparts. These cooling towers are more expensive due to the fact that more energy is needed to
push the air upward against the down-flowing water.
Hyperbolic cooling towers:
Hyperbolic systems are well-built and require a minimal amount of resources. Though they require
few resources, these cooling towers are able to efficiently manage large-scale tasks within big
chemical or power plants. Hyperbolic systems use a chimney stacking technique that allows the
cooler, outside air to push the damp, warmer air inside the tower. Splash fill is placed around the
bottom of the tower and the water that sprays over it is cooled by the passage of upward-flowing air.
19) What are the different types of lamps used? Briefly explain each of them with energy flow
Diagrams.
Ans:
Incandescent: The incandescent light or lamp is an electric light source that functions through
incandescence, which means the light emission can be caused through filament heating. These are
available in an extensive range of wattages, voltages & sizes.
Tungsten Halogen:tungsten halogen lamp is also called quartz iodine & quartz-halogen, is one kind
of incandescent lamp that includes a tungsten filament enclosed within a solid transparent cover. This
cover is packed with a combination of a halogen & an inert gas like bromine or iodine.
Fluorescent:It is a less pressure gas-discharge with mercury-vapor lamp and it generates visible light
by using fluorescence. In this bulb, once the electric current supplies then the gas will excite the
mercury vapor to generate short-wave UV light, and then it causes a phosphor coating within the lamp
to blink.
The main function of a fluorescent lamp is to change the energy more efficiently from electrical to as
compared to incandescent lamps.
Compact Fluorescent:The compact fluorescent lamp is one kind of fluorescent lamp that is normally
designed to replace halogen or incandescent lamps. These lamps are available in two types like
screw-in & plug-in.
Mercury Vapour:A gas discharge lamp like a mercury-vapor lamp utilizes an electric arc throughout
vaporized mercury for generating light. Generally, the arc discharge is restricted to a tiny fused quartz
arc pipe that is placed in a bigger borosilicate glass bulb.
Metal Halide:metal halide lamp is also called an MH lamp & it is a high-intensity discharge lamp
that means it generates its light using an electric arc in a small discharge tube.So these lamps are
becoming very famous because of their light quality as well as their efficiency. These lamps are
mostly used in sports fields, stadiums, parking lots & street lights in urban places.
High-Pressure Sodium Vapour:high-pressure sodium-vapor lamp is an electric discharge lamp
including ionized sodium. These lamps are mainly used in street lighting &other lightings.Once
current supplies in between the two electrodes, then it ionizes the argon & neon to provide a red glow
till the hot gas evaporates the sodium
Low-Pressure Sodium Vapour:low-pressure sodium-vapor lamp or LPS lamp includes an internal
discharge tube that is made with borosilicate glass. This glass is arranged through metal electrodes &
filled with argon & neon gas with small metallic sodium. LPS lamps are extensively used in street
lights due to their efficiency & the capability of their yellow color light to go through fog.
LED: LED lamps are electric lights that generate light through LEDs & these are extensively more
energy-efficient as compared to incandescent lamps & fluorescent lamps. The commercially available
& most efficient LED lamps have 200 lumens for each watt
20) Explain the concept of variable speed drive (VSD) with its operating principle and graph.
What is the need for VSD motors?
Ans: The basic function of a variable speed drive (VSD) is to control the flow of energy from the
mains to the process. Variable speed drives sit between the electrical supply and the motor. Power
from the electrical supply goes into a drive and the drive then regulates the power that is fed to the
motor.Inside the drive the input power is run through a rectifier, that converts the incoming AC power
to DC power. The DC power is fed into the capacitors inside the drive. This is done to smooth out the
electrical waveform which provides the clean power supply for the next step. Power then flows from
the capacitors to the inverter, that changes the DC power to the output AC power that goes to the
motor.This step allows the drive to adjust the frequency and the voltage that fed into to the motor
based on your current process demands. This means you run your AC motors at the speed or with the
torque according to the demand needed. This is why you can save large amounts of money using the
AC drives.Besides saving energy, variable speed drives also help you reduce maintenance costs, waste
and even ambient noise emissions. They are also a great way to help meet your environmental goals.
VSD controls the speed and torque of an AC motor by converting fixed frequency and voltage input
to a variable frequency and voltage output. System performance can be greatly improved by
controlling speed to precisely match the load.
21) In the leakage test in a process industry, following results are observed: Compressor
capacity= 35 m3 /minutes, cut in pressure= 6.8 kg/m3 , cut out pressure= 7.5 kg/m3 , Load
drawn= 188 kW, Unload drawn= 54 kW, Average load time= 1.5 minutes, Average unload time=
10.5 minutes. Calculate the leakage quantity and avoidable loss of power due to air leakage.
Ans:
22) Explain the operating principle of absorption drying. What are its different types? Briefly
explain each of them.
Ans:
Working principle: The working principle of an adsorption dryer is based on the ability of the
desiccant material to absorb water vapor from the compressed air. The filters before the dryer
protect it, then the filters after the dryer eliminate desiccant dust.
Here are the four types of adsorption dryers:
1. Heatless-type dryers: These dryers are best suited for smaller air flow rates,
high inlet temperatures and very low dew points. The regeneration process
takes place with the help of expanded compressed air, or purge air, and
requires approximately 15 to 20 percent of the dryer’s nominal capacity to
regenerate the media bed.
2. Heated purge regenerated dryers: These dryers heat up to the expanded
purge air by means of an electric air heater. They use 25 percent less energy
than heatless-type dryers while limiting the required purge flow to around 10
percent.
3. Blower regenerated dryers: Ambient air is blown over an electric heater and
brought into contact with the wet desiccant to regenerate it. With this type of
dryer, compressed air isn’t used to regenerate the desiccant material, which
helps lower the energy consumption to 40 percent less than heatless-type
dryers.
4. Heat of compression dryers: In heat of compression dryers, the desiccant is
regenerated by using the available heat of the compressor. Instead of
evacuating the compressed air heat in an aftercooler, the hot air is used to
regenerate the desiccant. This type of dryer provides a typical pressure dew
point of -4°F without adding any energy. A lower pressure dew point can also
be achieved by adding extra heaters.
23) What are heat pumps? Explain its operating principle with a neat heat exchange diagram.
Why it is used?
Ans: A heat pump is a device that can provide heat to a building by transferring thermal energy
from the outside using a refrigeration cycle. Many heat pumps can also operate in the opposite
direction, cooling the building by removing heat from the enclosed space and rejecting it outside
24.) A V-belt centrifugal fan is supplying air to a process plant. The performance test of the fan
gave the following parameters. Find out the static fan efficiency.
Density of air at 0 oC 1.293 kg/m3
Ambient air temperature 40 oC
Diameter of the discharge air duct 0.8 m
Velocity pressure measured by Pitot tube in discharge duct 45 mmWC
Pitot tube coefficient 0.9
Static pressure at fan inlet -20 mmWC
Static pressure at fan outlet 185 mmWC
Power drawn by the motor coupled with the fan 75 kW
Belt transmission efficiency 97 %
Motor efficiency at operating load 93 %
Ans:
Air temperature = 40°C
Diameter of the discharge air duct = 0.8 m
Velocity pressure measured by Pitot tube = 45 mmWC
Static pressure at fan inlet = - 20 mmWC
Static pressure at fan outlet = 185 mmWC
Power drawn by the motor = 65 kW
Transmission efficiency = 97%
Motor efficiency = 93 %
Area of the discharge duct= 3.14 x 0.8 x 0.8 x 1/4
= 0.5024 m2
Pitot tube coefficient 0.9
Corrected gas density (273 x 1.293) / (273 + 40) = 1.1277
Volume =
= 12.65 m3 /s
Power input to the shaft = 75 x 0.97 x 0.93
= 67.6kW
25.) An evaporator is fed with 10,000 kg/hr of a solution having 1% solids. The feed is at 38 oC.
It is to be concentrated to 2% solids. Steam is entering at a total enthalpy of 640 kcal/kg and the
condensate leaves at 100 oC. Enthalpies of feed are 38.1 kcal/kg, product solution is 100.8 kcal
/kg and that of vapour is 640 kcal/kg. Find the mass of vapour formed per hour and the mass of
steam used per hour.
Ans: