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STANDARD VIEW
Vol 1 - Cab Wiring

032 (Red) (Battery Power)

640 (Blue) (Key Power)

021 (Orange) (Starting)

640 (Blue) (Key Power) CIRCUIT ISOLATED

CLICK HERE TO VIEW THE SCHEMATIC

UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level

Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring

Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL

VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT
CORNER OF EVERY MACHINE VIEW PAGE.
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
schematic locations. This document is best viewed at
a screen resolution of 1024 X 768.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction

MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional

REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
 UENR4709-08
May 2021

3500 Generator Set

with Dynamic Gas Blending
Electrical System
9H21-UP PTF1-UP
PK21-UP LDJ1-UP
DD31-UP LDK1-UP
LN41-UP LLK1-UP
9G51-UP PPL1-UP
LN51-UP PTM1-UP
9G81-UP FFN1-UP
9G91-UP PNN1-UP
LD91-UP DGP1-UP
LL91-UP PFP1-UP
LM91-UP ZAP1-UP
LLA1-UP FFR1-UP
PPA1-UP FFS1-UP
LDE1-UP RMS1-UP
PPE1-UP LLT1-UP
LDF1-UP YAT1-UP
PFF1-UP 4AW1-UP

Volume 1 of 4: Panel Wiring

Volume 2 of 4: SR4B Generator Wiring
Volume 3 of 4: SR500 Generator Wiring
Volume 4 of 4: IVR Panel Wiring and SEMS Option
PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

X842-EM263 BK-18
J900-EM177 WH-18 INTERFACE 40
UENR4709-08 VOL 1 of 4

DC CUSTOMER F430-EM134 GN-18 EM-C3 EG-C1 EG-C2

EG

WIRING F702-EM128 RD-1346258 9X1343 9X0141 9X0141

J F808-EM120 RD-1346258
F814-EM121 BK-1346258
F430-EM134 GN-18
F702-EM128 RD-1346258
F808-EM120 RD-1346258
F814-EM121 BK-1346258
1
2
F808-EG1 GY-16-UL
F814-EG2 GN-16-UL
1
2
RS 485# 1 POSITIVE (MODBUS+)
RS 485# 1 NAGATIVE (MODBUS-) J
A774-EM217 BU-18 END
E-STOP
END A774-EM226 PU-18 N998-EM138 SH-1346258 F808-EM120 RD-1346258 R879-EM122 SH-1346258 3 R879-EG3 GY-16-UL 3 RS 485# 1 REF (MODBUS REF)
MID MID
R879-EM122 SH-1346258 F814-EM121 BK-1346258 C987-EM123 RD-16-UL 4 C987-EG4 RD-16-UL 4 BATTERY +
END
START
END 879-EM66 GY-18 X842-EM255 BK-1346258 N998-EM138 SH-1346258 C987-EM124 BU-16 5 C987-EG5 BU-16 5 BATTERY +
MID MID
R879-EM122 SH-1346258 A779-EM125 YL-16-UL 6 A779-EG6 YL-16-UL 6 BREAKER TRIP 1
A774-EM217 BU-18 200-EM227 GY-16-UL X842-EM255 BK-1346258 7 N719-EG7 BR-16-UL 7 VAR PF RAISER
(Dimensions: 48 inches x 35 inches)

879-EM66 GY-18
END END
BATT-
MID MID 8 8
C987-EM317 PU-18 A380-EM85 SH-1346259 9 9
F405-EM83 GY-18 111-EM38 GY-18 105-EM135 BR-18
END END
BATT+
MID MID

F406-EM88 GY-18 111-EM142 GY-18 111-EM142 GY-18 Y794-EM127 YL-1532707 10 Y794-EG8 YL-1532707 10 CAN B HIGH
J900-EM177 WH-18 F702-EM128 RD-1346258 111-EM144 GY-18 111-EM144 GY-18 F702-EM128 RD-1346258 11 F702-EG9 RD-1346258 11 PWM# 1+ (DIRECT RACK)
F407-EM82 GY-18
END END
DR+
MID MID

F408-EM81 GY-18 A779-EM125 YL-16-UL

12 N719-EG10 BR-16-UL 12 VOLT RAISE
X842-EM263 BK-18 X842-EM255 BK-1346258 200-EM211 PU-18 C987-EM123 RD-16-UL N718-EM205 RD-18 13 N718-EG11 RD-18 13 VOLT REF
F538-EM24 BK-1346258
END END
DR-
MID MID

F539-EM13 RD-1346258 200-EM299 BK-16 C987-EM124 BU-16

14 N720-EG12 GN-16-UL 14 VOLT LOWER
END
DR-SH
END
N998-EM138 SH-1346258 F540-EM32 SH-1346258 C988-EM150 BK-16-UL X842-EM132 BK-18 15 X842-EG13 BK-18 15 DIGITAL RETURN
MID

F541-EM29 SH-1346259 308-EM319 YL-18 C988-EM257 BK-16-UL L756-EM133 OR-16-UL 16 L756-EG14 BK-18 16 BREAKER TRIP 2
F429-EM155 BU-18 308-EM328 YL-18 F530-EM8 SH-1346258 F430-EM134 GN-18 17 F430-EG15 GN-16-UL 17 GROUND FAULT
F542-EM19 SH-1346259
END END
ENG-DL
MID MID

F543-EM57 SH-1346259 308-EM331 YL-18 F711-EM147 YL-1532707 105-EM135 BR-18 18 105-EG16 BR-16-UL 18 KEY SWITCH
817-EM158 WH-18 F712-EM148 GN-1532707 V716-EM206 RD-18 19 V716-EG17 RD-18 19 DISABLE EXCITATION
F547-EM87 GY-18
END END
GEN-AL
MID MID

F548-EM37 WH-1346259 817-EM158 WH-18 L756-EM133 OR-16-UL Y795-EM137 GN-1532707 20 Y795-EG18 GN-1532707 20 CAN B LOW
N755-EM163 OR-18 N718-EM205 RD-18 N998-EM138 SH-1346258 21 N998-EG19 SH-1346258 21 PWM# 1 SH (DIRECT RACK)
F549-EM42 WH-1346259
END END
ENG-PO
MID
22 22
F550-EM43 WH-1346259 N873-EM149 SH-1532707
MID

P733-EM36 RD-1346259 944-EM309 PK-1435018 P853-EM141 WH-16-UL

23 23
G407-EM64 BK-1346259
END END
AI1+
MID MID

G408-EM54 RD-1346259 R775-EM143 BK-16-UL X993-EM139 WH-18 24 X993-EG20 WH-18 24 LOAD FEEDBACK +
P734-EM35 BK-1346259 944-EM153 PK-1435018 V716-EM206 RD-18 X997-EM140 BR-18 25 X997-EG21 BR-18 25 LOAD FEEDBACK -
G409-EM73 WH-1346259
END END
AI1-
MID MID
944-EM264 PK-1435018 X840-EM9 BK-1346258 P853-EM141 WH-16-UL 26 P853-EG22 YL-16-UL 26 BREAKER TRIP 3
F548-EM37 WH-1346259 P733-EM36 RD-1346259 944-EM265 PK-1435018 111-EM142 GY-18 27 111-EG23 YL-16-UL 27 JW HEATER RELAY
P734-EM35 BK-1346259 X841-EM6 RD-1346258
END END
AI1-PS
MID MID

X842-EM132 BK-18 R775-EM143 BK-16-UL 28 R775-EG24 BK-14 28 RELAY RETURN

F541-EM29 SH-1346259 P735-EM11 RD-1346259 945-EM154 WH-1435018 111-EM144 GY-18 29 111-EG25 YL-16-UL 29 SPACE HEATER RELAY
P736-EM18 BK-1346259 X993-EM139 WH-18
END END
AI1-SH
MID MID
945-EM267 WH-1435018 945-EM310 WH-1435018 X997-EM140 BR-18 Y796-EM145 SH-1532707 30 Y796-EG26 SH-1532707 30 CAN 2 SH
P735-EM11 RD-1346259 P737-EM50 RD-1346259 945-EM266 WH-1435018 X842-EM255 BK-1346258 31 X842-EG34 BK-1346258 31 PWM# 1 - (DIRECT RACK)
P738-EM56 BK-1346259 Y794-EM127 YL-1532707
END END
AI2+
MID MID

Y795-EM137 GN-1532707 X841-EM6 RD-1346258 32 X841-EG27 RD-1346258 32 PWM# 3 + (TLR)

P736-EM18 BK-1346259 P816-EM62 PK-1435018 A774-EM78 GY-18-UL F530-EM8 SH-1346258 33 F530-EG28 SH-1346258 33 PWM# 3 SH (TLR)
P818-EM72 WH-1435018 Y796-EM145 SH-1532707
END END
AI2-
MID MID
A774-EM226 PU-18 X840-EM9 BK-1346258 34 X840-EG29 BK-1346258 34 PWM# 3 - (TLR)
P825-EM63 PK-1435018
I END

MID
AI2-PS
END

MID
F549-EM42 WH-1346259 P826-EM71 WH-1435018
R951-EM74 RD-1346258
F429-EM155 BU-18 105-EM135 BR-18
F711-EM147 YL-1532707
F712-EM148 GN-1532707
35
36
F711-EG30 YL-1532707
F712-EG31 GN-1532707
35
36
CAN A HIGH
CAN A LOW I
END
AI2-SH
END F542-EM19 SH-1346259 R952-EM65 BK-1346258 111-EM142 GY-18 N873-EM149 SH-1532707 37 N873-EG32 SH-1532707 37 CAN A SH
MID MID
F711-EM16 YL-1532707 111-EM144 GY-18
38 38
P737-EM50 RD-1346259 R953-EM75 SH-1346258 F711-EM170 YL-1532707 C988-EM150 BK-16-UL 39 C988-EG33 BK-16-UL 39 BATTERY -
R954-EM86 GY-18 A779-EM125 YL-16-UL
END END
AI3+
MID MID
F711-EM224 YL-1532707 C987-EM123 RD-16-UL C988-EM257 BK-16-UL 40 C988-EG47 BK-16-UL 40 BATTERY -
P738-EM56 BK-1346259 R956-EM69 GY-18 F711-EM270 YL-1532707
R957-EM80 GY-18 C987-EM124 BU-16
END END
AI3-
MID MID
F711-EM271 YL-1532707 C988-EM150 BK-16-UL
F550-EM43 WH-1346259 R958-EM61 GY-18 F712-EM27 GN-1532707
R959-EM70 GY-18 C988-EM257 BK-16-UL EM-C7
END END
AI3-PS
F712-EM159 GN-1532707 EG-C3
1543170
MID

L756-EM133 OR-16-UL
MID

F543-EM57 SH-1346259 R960-EM79 GY-18 F712-EM203 GN-1532707 1543178

R961-EM49 GY-18 N718-EM205 RD-18
END END
AI3-SH
MID MID
F712-EM268 GN-1532707 P853-EM141 WH-16-UL E486-EM180 GY-16-EXANE A E486-EG35 GY-16-UL
F538-EM24 BK-1346258 R962-EM48 GY-18 F712-EM269 GN-1532707 E487-EM181 GY-16-EXANE B E487-EG36 BU-16-UL
R964-EM46 GY-18 R775-EM143 BK-16-UL
END END
AO3-
MID MID
F806-EM285 PK-1435018 V716-EM206 RD-18 E488-EM182 GY-16-EXANE C E488-EG37 WH-16-UL
F539-EM13 RD-1346258 R965-EM53 GY-18 D
Y985-EM59 GY-18 X842-EM132 BK-18
END END
AO3+
MID MID
F807-EM278 PK-1435018 X993-EM139 WH-18
E
F540-EM32 SH-1346258 Y986-EM68 GY-18 F
Y987-EM77 GY-18 X997-EM140 BR-18
END END
AO3-SH
MID MID
F812-EM279 WH-1435018 F409-EM183 GY-16-EXANE G F409-EG38 BK-16-UL
R956-EM69 GY-18 Y988-EM58 GY-18 F494-EM184 GY-16-EXANE H F494-EG39 PK-16-UL
Y989-EM76 GY-18
END END
DO-03
F813-EM286 WH-1435018 F530-EM8 SH-1346258 E495-EM185 GY-16-EXANE E495-EG40 BR-16-UL
36 Page,

MID MID I
R957-EM80 GY-18 Y990-EM67 GY-18 F711-EM147 YL-1532707 E496-EM186 GY-16-EXANE J E496-EG41 YL-16-UL
Y994-EM52 GY-18
END END
DO-04
MID MID
G404-EM44 RD-1346258 F712-EM148 GN-1532707 E498-EM187 GY-16-EXANE K E498-EG42 GY-16-UL E498-EG42 GY-16-UL E498-EG45 GY-16-UL
END
DO-05
END R958-EM61 GY-18 G405-EM45 BK-1346258 N873-EM149 SH-1532707 F454-EM188 GY-16-EXANE L
MID MID

200-EM227 GY-16-UL J900-EM177 WH-18 X840-EM9 BK-1346258 F455-EM189 GY-16-EXANE M

R959-EM70 GY-18 X841-EM6 RD-1346258 F456-EM190 GY-16-EXANE N E498-EG44 GY-16-UL E498-EG43 GY-16-UL
817-EM158 WH-18
END END
DO-06
MID MID
K889-EM289 RD-1346259 Y794-EM127 YL-1532707
END
DO-07
END R960-EM79 GY-18 Y795-EM137 GN-1532707 E498-EG46 GY-16-UL
MID MID
K890-EM290 WH-1346259 Y796-EM145 SH-1532707
R961-EM49 GY-18 A774-EM226 PU-18 200-EM227 GY-16-UL E498-EG45 GY-16-UL
C987-EM317 PU-18
END END
DO-08
MID MID
308-EM331 YL-18 K891-EM291 BK-1346259 E498-EG46 GY-16-UL
R962-EM48 GY-18 F429-EM155 BU-18 879-EM66 GY-18
F806-EM285 PK-1435018
END END
DO-09
MID MID
817-EM158 WH-18 A380-EM85 SH-1346259 E498-EG43 GY-16-UL
R964-EM46 GY-18 F807-EM278 PK-1435018 A774-EM226 PU-18 M170-EM320 BK-18 F405-EM83 GY-18
F812-EM279 WH-1435018 F409-EG38 BK-16-UL
END END
DO-11
MID MID
C987-EM317 PU-18 M170-EM329 BK-18 F406-EM88 GY-18
F813-EM286 WH-1435018
H END

MID
DO-12
END

MID
R965-EM53 GY-18 J900-EM177 WH-18
K889-EM289 RD-1346259
F429-EM155 BU-18
F806-EM285 PK-1435018
M170-EM330 BK-18 F407-EM82 GY-18
F408-EM81 GY-18
F494-EG39 PK-16-UL
E495-EG40 BR-16-UL
H
Y985-EM59 GY-18 F807-EM278 PK-1435018 N755-EM163 OR-18 F538-EM24 BK-1346258
K890-EM290 WH-1346259
END END
DI-03
MID MID
F812-EM279 WH-1435018 F539-EM13 RD-1346258 E496-EG41 YL-16-UL
Y986-EM68 GY-18 K891-EM291 BK-1346259 F813-EM286 WH-1435018 N873-EM14 SH-1532707 F540-EM32 SH-1346258
N755-EM163 OR-18 E486-EG35 GY-16-UL
END END
DI-04
MID MID
J900-EM177 WH-18 N873-EM161 SH-1532707 F541-EM29 SH-1346259
Y987-EM77 GY-18 R879-EM280 GY-18 K889-EM289 RD-1346259 N873-EM204 SH-1532707 F542-EM19 SH-1346259 E487-EG36 BU-16-UL
X842-EM263 BK-18
END END
DI-05
MID MID
K890-EM290 WH-1346259 N873-EM215 SH-1532707 F543-EM57 SH-1346259 E488-EG37 WH-16-UL
END
DI-06
END Y988-EM58 GY-18 K891-EM291 BK-1346259 N873-EM311 SH-1532707 F547-EM87 GY-18
MID MID
R775-EM166 OR-18 F548-EM37 WH-1346259
Y989-EM76 GY-18 M170-EM329 BK-18 F549-EM42 WH-1346259
GENERATOR INTERCONNECT HARNESS
END END
DI-07
MID MID
R775-EM167 PK-18 F550-EM43 WH-1346259
END
DI-08
END Y990-EM67 GY-18 M170-EM330 BK-18 G407-EM64 BK-1346259
MID MID
F430-EM134 GN-18 DT-Y1
133-0970
N755-EM163 OR-18 R879-EM280 GY-18 G408-EM54 RD-1346259
END
DO-16
END Y994-EM52 GY-18 N873-EM14 SH-1532707 G409-EM73 WH-1346259
MID MID
R955-EM60 GY-18 P733-EM36 RD-1346259
CAN A TERM RES EM-C9
END
MB+
END R951-EM74 RD-1346258 174-3016
R879-EM280 GY-18 R966-EM40 GY-18 P734-EM35 BK-1346259
MID MID
F808-EM120 RD-1346258 1740502 X842-EM254 BK-18 R968-EM39 GY-18 P735-EM11 RD-1346259
END
MB-
END R952-EM65 BK-1346258 A F711-EM271 YL-1532707 X842-EM263 BK-18 P736-EM18 BK-1346259
MID MID
F814-EM121 BK-1346258 B F712-EM269 GN-1532707 X842-EM263 BK-18 P737-EM50 RD-1346259 NOTE A
END
MB-REF
END R953-EM75 SH-1346258 C N873-EM215 SH-1532707 X842-EM315 BK-18 P738-EM56 BK-1346259 EMCP
MID MID
R879-EM122 SH-1346258 X842-EM254 BK-18 P816-EM62 PK-1435018 J1
F807-EM278 PK-1435018 X842-EM316 BK-18 P818-EM72 WH-1435018 EM-C1
F711-EM271 YL-1532707
END END
485Tx+ 2645732
MID MID

F712-EM269 GN-1532707 P825-EM63 PK-1435018

END
485Tx-
END
F812-EM279 WH-1435018 N873-EM215 SH-1532707 X993-EM139 WH-18 P826-EM71 WH-1435018 E486-EM1 GY-16-EXANE 1 VA GEN IN
MID MID
DT-Y2 Y794-EM275 YL-1532707 X997-EM140 BR-18 R951-EM74 RD-1346258 2
END
485SH
END
R879-EM280 GY-18 133-0970
Y795-EM272 GN-1532707 Y794-EM194 YL-1532707 R952-EM65 BK-1346258 E487-EM2 GY-16-EXANE 3 VA GEN IN
MID MID

Y796-EM241 SH-1532707 Y794-EM274 YL-1532707 R953-EM75 SH-1346258 4

END
485Rx+
END F806-EM285 PK-1435018 CAN B TERM RES EM-C10 Y794-EM275 YL-1532707 R954-EM86 GY-18 E488-EM3 GY-16-EXANE 5 VA GEN IN
MID MID
174-3016 1740502 Y795-EM223 GN-1532707 R956-EM69 GY-18 F409-EM4 GY-16-EXANE 6 GEN AC NEUTRAL
END
485Rx-
END
F813-EM286 WH-1435018 A Y794-EM275 YL-1532707 Y795-EM272 GN-1532707 R957-EM80 GY-18 7
MID MID
B Y795-EM272 GN-1532707 Y795-EM273 GN-1532707 R958-EM61 GY-18 X840-EM9 BK-1346258 8 PWM OUTPUT #2 NEGATIVE
END
232Tx
END K889-EM289 RD-1346259 C Y796-EM241 SH-1532707 Y796-EM193 SH-1532707 R959-EM70 GY-18 9
944-EM264 PK-1435018 Y796-EM241 SH-1532707 R960-EM79 GY-18 X843-EM12 RD-1346258 10 PWM OUTPUT #1 POSITIVE
G G
MID MID

END
232Rx
END K890-EM290 WH-1346259 945-EM267 WH-1435018 Y796-EM313 SH-1532707 R961-EM49 GY-18 11
MID MID
C987-EM196 GY-18-UL Y968-EM160 SH-1346258 R962-EM48 GY-18 12
END
232SH
END K891-EM291 BK-1346259 C988-EM197 GY-18-UL R964-EM46 GY-18 13
MID MID EM-C5 F711-EM224 YL-1532707 R965-EM53 GY-18 14
A380-EM85 SH-1346259 2654123 F712-EM203 GN-1532707 Y985-EM59 GY-18 15
150-EM171 RD-14
END END
485-SH
MID MID A C987-EM196 GY-18-UL N873-EM204 SH-1532707 Y986-EM68 GY-18 16
END
485-R
END G409-EM73 WH-1346259 B C988-EM197 GY-18-UL C987-EM168 RD-14 Y987-EM77 GY-18 17
MID MID
CUSTOMER C N873-EM204 SH-1532707 Y988-EM58 GY-18 18
END
485-B
END G408-EM54 RD-1346259 CONNECTOR 1
D 944-EM264 PK-1435018 A250-EM192 GY-18-UL Y989-EM76 GY-18 F530-EM8 SH-1346258 19 PWM OUTPUT #2 SHIELD
MID
E 945-EM267 WH-1435018 C987-EM191 GY-18-UL Y990-EM67 GY-18 F531-EM7 SH-1346258 20 PWM OUTPUT #1 SHIELD
CUS1
END
485-A
END

MID
G407-EM64 BK-1346259 F
G
F712-EM203 GN-1532707
F711-EM224 YL-1532707 Y794-EM194 YL-1532707 DC FACTORY Y994-EM52 GY-18 X842-EM5 BK-1346258
E498-EM10 GY-16-EXANE
21
22
PWM OUTPUT #1 NEGATIVE
I AC COMMON
Y795-EM223 GN-1532707
END

MID
IDI-01
END F405-EM83 GY-18
H
J
Y796-EM193 SH-1532707 WIRING P735-EM11 RD-1346259 23
24
ANALOG INPUT #2 POSITIVE
MID
25
END
IDI-02
END F406-EM88 GY-18 C987-EM237 RD-14 F1 8A C987-EM168 RD-14 26
MID MID
150-EM171 RD-14 C987-EM234 RD-14 F2 8A 150-EM171 RD-14 27
F407-EM82 GY-18 EM-C6 229-EM176 BK-14 C987-EM237 RD-14 C987-EM17 GY-14-UL X841-EM6 RD-1346258
END END
IDI-03 2654123 28 PWM OUTPUT #2 POSITIVE
344-EM157 GN-18
END END
MID BATT+
C987-EM196 GY-18-UL C987-EM34 GY-14-UL F539-EM13 RD-1346258
MID
MID
29 ANALOG OUTPUT #3 POSITIVE
F408-EM81 GY-18 C987-EM191 GY-18-UL
MID
A
C987-EM214 PU-18 N873-EM258 SH-1532707
END END
IDI-04 30 CAN A SHIELD
A250-EM192 GY-18-UL 345-EM156 GY-18
END END
MID
B BATT+
C987-EM317 PU-18 Y794-EM15 YL-1532707
MID

CUSTOMER
MID
31 CAN B DATA LINK POSITIVE
F547-EM87 GY-18 Y796-EM193 SH-1532707
MID
C
125-EM294 OR-16 C987-EM123 RD-16-UL F711-EM259 YL-1532707
END END
IDI-REF
CONNECTOR 2
32 CAN A DATA LINK POSITIVE
361-EM165 OR-18
END END
MID
D BATT+
C987-EM191 GY-18-UL C987-EM124 BU-16 C987-EM17 GY-14-UL
MID
MID
33 BATTERY POSITIVE
END END R954-EM86 GY-18 CUS2 E 390-EM179 YL-18 C987-EM306 OR-16 P736-EM18 BK-1346259
DO-1 34 ANALOG INPUT #2 NEGATIVE
Y795-EM223 GN-1532707 817-EM158 WH-18
END END
MID
F BATT+
C987-EM234 RD-14 F542-EM19 SH-1346259
MID
MID
35 ANALOG INPUT #2 SHIELD
G Y794-EM194 YL-1532707 944-EM153 PK-1435018 C988-EM175 BK-14 C988-EM33 GY-14-UL 111-EM38 GY-18 F533-EM20 RD-1346258 36 ANALOG OUTPUT #1 POSITIVE
945-EM154 WH-1435018
END END
H BATT-
J A318-EM164 BU-18 C988-EM197 GY-18-UL MID
C988-EM51 GY-14-UL 200-EM211 PU-18 F536-EM21 RD-1346258 37 ANALOG OUTPUT #2 POSITIVE
A755-EM173 PK-18 229-EM176 BK-14 END
BATT-
END C988-EM150 BK-16-UL F537-EM22 SH-1346258 38 ANALOG OUTPUT #2 SHIELD
A756-EM174 BU-18 A250-EM192 GY-18-UL MID
200-EM299 BK-16 F535-EM23 BK-1346258 39 ANALOG OUTPUT #2 NEGATIVE
A774-EM78 GY-18-UL 200-EM227 GY-16-UL END
BATT-
END 200-EM211 PU-18 200-EM299 BK-16 F538-EM24 BK-1346258 40 ANALOG OUTPUT #3 NEGATIVE
E-STOP A774-EM226 PU-18 229-EM248 BK-16 MID
C988-EM257 BK-16-UL 944-EM309 PK-1435018 Y796-EM25 SH-1532707 41 CAN B SHIELD
ETHERNET JACK 308-9773 C987-EM168 RD-14 200-EM305 BK-16 END
BATT-
END R775-EM143 BK-16-UL Y795-EM26 GN-1532707 42 CAN B DATA LINK NEGATIVE
350-3459
X842-EM208 PU-18
MID
945-EM310 WH-1435018 F712-EM260 GN-1532707 43 CAN A DATA LINK NEGATIVE
8 X842-EM207 PU-18 X842-EM132 BK-18 E496-EM28 GY-16-EXANE 44 IC GEN IN
F F
7
X842-EM207 PU-18 C987-EM234 RD-14
END END
DGND
1 P816-EM62 PK-1435018 5 6
V716-EM209 RD-18
MID
X842-EM263 BK-18 A774-EM78 GY-18-UL 45
2 P818-EM72 WH-1435018 3 4
A774-EM78 GY-18-UL C987-EM237 RD-14
X842-EM152 BK-18 END
DGND
END X842-EM5 BK-1346258 C987-EM17 GY-14-UL F541-EM29 SH-1346259 46 ANALOG INPUT #1 SHIELD
3 P825-EM63 PK-1435018 1 2
C987-EM318 PU-18
X842-EM254 BK-18 MID
C987-EM34 GY-14-UL F534-EM30 SH-1346258 47 ANALOG OUTPUT #1 SHIELD
4
C988-EM175 BK-14
X842-EM208 PU-18 END
DGND
END C988-EM33 GY-14-UL F532-EM31 BK-1346258 48 ANALOG OUTPUT #1 NEGATIVE
5
A774-EM226 PU-18 F429-EM155 BU-18
C987-EM318 PU-18 MID
C988-EM51 GY-14-UL F540-EM32 SH-1346258 49 ANALOG OUTPUT #3 SHIELD
6 P826-EM71 WH-1435018 F533-EM324 BU-18
J901-EM247 GY-18-UL END
PW1+
END X843-EM12 RD-1346258 E486-EM1 GY-16-EXANE C988-EM33 GY-14-UL 50 BATTERY NEGATIVE
7 N718-EM235 RD-18 MID MID
E487-EM2 GY-16-EXANE 51
8 F531-EM7 SH-1346258 E488-EM3 GY-16-EXANE 52
345-EM156 GY-18
END END
PW1-SH
F711-EM16 YL-1532707
MID MID
E494-EM84 GY-16-EXANE C987-EM34 GY-14-UL 53 BATTERY POSITIVE
344-EM157 GN-18 J901-EM178 OR-18 END END E495-EM41 GY-16-EXANE P734-EM35 BK-1346259 54 ANALOG INPUT #1 NEGATIVE
F711-EM170 YL-1532707 MID
THR+
MID
E496-EM28 GY-16-EXANE P733-EM36 RD-1346259 55 ANALOG INPUT #1 POSITIVE
INTERFACE 70 944-EM309 PK-1435018 E498-EM10 GY-16-EXANE F548-EM37 WH-1346259 56 ANALOG INPUT #1 POSITIVE SUPPLY
F712-EM27 GN-1532707
END END
CDL+
EN F409-EM4 GY-16-EXANE 111-EM38 GY-18 57 DISCRETE OUTPUT #15
EN-C1 EN-C2 EM-C4
MID MID

DRIVEN EQUIPMENT LOAD FEEDBACK (KW PWM)
ECM ANALOG RETURN
DIGITAL SENSOR RETURN 1
F712-EM159 GN-1532707
1471444 1471444 2839494 F767-EM162 BK-18
END
CDL-
END 945-EM310 WH-1435018 F531-EM7 SH-1346258 R968-EM39 GY-18 58 DISCRETE OUTPUT #14
MID MID
F532-EM31 BK-1346258 R966-EM40 GY-18 59 DISCRETE OUTPUT #13
1 J901-EN33 GY-18-UL 1 J901-EM247 GY-18-UL G404-EM44 RD-1346258
F711-EM16 YL-1532707 F711-EM224 YL-1532707 F533-EM20 RD-1346258 E495-EM41 GY-16-EXANE 60 IB GEN IN
G405-EM45 BK-1346258
END END
2 2 CAN+
F711-EM231 YL-1532707 MID
F534-EM30 SH-1346258 F549-EM42 WH-1346259 61 ANALOG INPUT #2 POSITIVE SUPPLY
3 3 M170-EM320 BK-18 J900-EM177 WH-18
F712-EM27 GN-1532707 F712-EM203 GN-1532707 F535-EM23 BK-1346258 F550-EM43 WH-1346259 62 ANALOG INPUT #3 POSITIVE SUPPLY
J901-EM178 OR-18
END END
4 4 CAN-
X842-EN1 BK-18 X842-EM152 BK-18 J901-EM247 GY-18-UL
F712-EM229 GN-1532707 MID MID
F536-EM21 RD-1346258 G404-EM44 RD-1346258 63 MAGNETIC PICKUP INPUT POSITIVE
5 5
6 6 L972-EM172 BU-18
N873-EM14 SH-1532707 END
CAN-SH
END N873-EM204 SH-1532707 F537-EM22 SH-1346258 G405-EM45 BK-1346258 64 MAGNETIC PICKUP INPUT NEGATIVE
7 7 M120-EM327 BR-18
N873-EM210 SH-1532707 MID
R964-EM46 GY-18 65 DISCRETE OUTPUT #11
944-EN2 OR-18
V716-EM209 RD-18 V716-EM206 RD-18 F711-EM16 YL-1532707 R963-EM47 GY-18 66 DISCRETE OUTPUT #10
944-EM153 PK-1435018
END END

ECM CAT DATA LINK HIGH 8 8 M140-EM325 BR-18 DIS-E

945-EN3 BR-18
MID
F711-EM170 YL-1532707 R962-EM48 GY-18 67 DISCRETE OUTPUT #9
ECM CAT DATA LINK LOW 9 9 945-EM154 WH-1435018 M164-EM326 BR-18
N718-EM235 RD-18 N718-EM205 RD-18 F711-EM225 YL-1532707 R961-EM49 GY-18 68 DISCRETE OUTPUT #8
M180-EM321 BU-18 M170-EM320 BK-18
END END

DESIRED SPEED INPUT + 10 10 V-REF

MID
69
DESIRED SPEED INPUT- 11 11 M180-EM322 BK-18 M180-EM321 BU-18
F767-EM162 BK-18 F711-EM147 YL-1532707 P737-EM50 RD-1346259 70 ANALOG INPUT #3 POSITIVE
P901-R006 PK-18 P901-A1 PK-18 M180-EM322 BK-18
END END

FUEL QUALITY INPUT + 12 12 PRE-R

MID
71
FUEL QUALITY INPUT - 13 P901-R007 PK-18 13 P901-A2 PK-18 N718-EM235 RD-18
A318-EM164 BU-18 F711-EM225 YL-1532707 C988-EM51 GY-14-UL 72 BATTERY NEGATIVE
F767-EN4 BK-14 F767-EM162 BK-18 N755-EM163 OR-18
END END

PRELUBE REQUEST 14 14 RCE

MID
F711-EM201 YL-1532707 Y994-EM52 GY-18 73 DISCRETE OUTPUT #16
DESIRED SPEED ANALOG 15 X727-R009 BR-18 15 E908-A3 BR-18 N873-EM161 SH-1532707
361-EM165 OR-18 74
J782-R010 BU-18 F533-EM324 BU-18
END END
LOAD FEEDBACK ANALOG 16 16 R775-EM166 OR-18 RSR
17 17 R775-EM167 PK-18
MID
F711-EM201 YL-1532707 F711-EM259 YL-1532707 R965-EM53 GY-18 75 DISCRETE OUTPUT #12
T789-EM169 YL-18 F711-EM219 YL-1532707
76
C987-EM318 PU-18
END END
18 18 R966-EM40 GY-18 CMS
F429-EN5 BU-18 F429-EM155 BU-18
MID
G408-EM54 RD-1346259 77 RS 485 #2 "A"
ENGINE DIGANOSTIC LAMP 19 19
L972-EM172 BU-18 Y968-EM160 SH-1346258 MAGNETIC PICKUP SHIELD
E E
78
M140-EM325 BR-18 F711-EM270 YL-1532707 F711-EM219 YL-1532707
END END
20 20 LIR
21 21 R968-EM39 GY-18
MID

F711-EM271 YL-1532707 P738-EM56 BK-1346259 79 ANALOG INPUT#3 NEGATIVE

345-EN6 GY-18 345-EM156 GY-18 T789-EM169 YL-18
M170-EM329 BK-18 END END F535-EM23 BK-1346258 F543-EM57 SH-1346259 80 ANALOG INPUT#3 SHIELD
SOFT EMERGENCY STOP 1 22 22 AO2-
344-EN7 GN-18 344-EM157 GN-18 V716-EM209 RD-18
MID MID
Y988-EM58 GY-18 81 PROGRAMMABLE DISCRETE INPUT #6 COMPONENTS
SOFT EMERGENCY STOP 2/STOP 1 23 23
24 24 X842-EM152 BK-18
END
AO2+
END F536-EM21 RD-1346258 F711-EM224 YL-1532707
Y985-EM59 GY-18 82 PROGRAMMABLE DISCRETE INPUT #3
MID MID
R955-EM60 GY-18 83 DISCRETE OUTPUT #2 REF DES MODEL NAME
GENERAL ALARM 25 817-EN8 WH-18 25 817-EM158 WH-18 X842-EM207 PU-18
F537-EM22 SH-1346258 R958-EM61 GY-18 E-STOP 308-9773
84 DISCRETE OUTPUT #5
F712-EM27 GN-1532707 F712-EM232 GN-1532707
END END
26 26 X842-EM208 PU-18 MID
AO2-SH
85
F712-EM159 GN-1532707 ENGINE COOLANT 275-2081
MID
27 27 X993-EM139 WH-18
X993-EN9 WH-18 X993-EM139 WH-18 X997-EM140 BR-18
M170-EM330 BK-18 END END F532-EM31 BK-1346258 86
LOAD FEEDBACK/PERCENT RATED POWER + 28 28 AO1- IMAT 275-2094
X997-EN10 BR-18 X997-EM140 BR-18 Y968-EM160 SH-1346258
MID MID

F712-EM148 GN-1532707 P816-EM62 PK-1435018 87 ETHERNET PORT A TX+

LOAD FEEDBACK/PERCENT RATED POWER - 29 29
30 30 P901-A1 PK-18
F533-EM324 BU-18 END
AO1+
END F533-EM20 RD-1346258 F712-EM232 GN-1532707 P825-EM63 PK-1435018 88 ETHERNET PORT A RX+ VOLTAGE INDICATOR 275-2110
31 31 P901-A2 PK-18
MID MID

F712-EM202 GN-1532707 G407-EM64 BK-1346259 89 RS 485 #2 "B" OIL TEMP 275-2098

32 32 E908-A3 BR-18
END
AO1-SH
END F534-EM30 SH-1346258 R952-EM65 BK-1346258 90 MODBUS NEGATIVE
ENGINE PERCENT LOAD INDICATOR1 275-2100
33 33
MID MID

F712-EM202 GN-1532707 F712-EM260 GN-1532707 879-EM66 GY-18 91 DEDICATED DISCRETE INPUT #2

200-EM211 PU-18 A755-EM173 PK-18 Y990-EM67 GY-18 92 PROGRAMMABLE DISCRETE INPUT #8 CONTROL MODULE 274-8068
F712-EN11 GN-1532707 F712-EM159 GN-1532707 F712-EM216 GN-1532707
END END

J1939- 34 34 TS-A
35 35
C987-EM214 PU-18 MID
Y986-EM68 GY-18 93 PROGRAMMABLE DISCRETE INPUT #4 OIL PRESSURE 275-2096
36 36
F711-EM231 YL-1532707 A756-EM174 BU-18 END
TS-B
END

F712-EM216 GN-1532707 R956-EM69 GY-18 94 DISCRETE OUTPUT #3 DT-Y1 133-0970

37 37
F712-EM229 GN-1532707 MID

F712-EM268 GN-1532707 R959-EM70 GY-18 95 DISCRETE OUTPUT #6

N873-EM210 SH-1532707 R968-EM39 GY-18 96 DT-Y2 133-0970
G404-EN12 RD-1346258 G404-EM44 RD-1346258 F712-EM269 GN-1532707
END END

MAGNETIC PICKUP 1 + 38 38 DO-14

G405-EN13 BK-1346258 G405-EM45 BK-1346258
MID
P826-EM71 WH-1435018 97 ETHERNET PORT A RX- RELAY R1 179-8829
MAGNETIC PICKUP 1 - 39 39
40 40
125-EM294 OR-16 R966-EM40 GY-18 END
DO-13
END P818-EM72 WH-1435018 98 ETHERNET PORT A TX- RELAY BASE B1 179-8828
Y968-EN14 SH-1346258 Y968-EM160 SH-1346258 200-EM299 BK-16 MID

F712-EM203 GN-1532707 G409-EM73 WH-1346259 99 RS 485 #2 REFERENCE

MAGNETIC PICKUP 1 SHIELD 41 41
N873-EN15 SH-1532707 N873-EM161 SH-1532707 200-EM305 BK-16 390-EM179 YL-18 END END R963-EM47 GY-18 G404-EM44 RD-1346258 R951-EM74 RD-1346258 100 MODBUS POSITIVE
J1939 SHIELD 42 42 RPM
N755-EN16 OR-18 N755-EM163 OR-18 308-EM319 YL-18 MID
105-EM135 BR-18 G405-EM45 BK-1346258 R953-EM75 SH-1346258 101 MODBUS REFERENCE
ENG PROTECTION OVERRIDE 43 43
308-EM328 YL-18 308-EM331 YL-18 Y989-EM76 GY-18 102 PROGRAMMABLE DISCRETE INPUT #7
A318-EN17 BU-18 A318-EM164 BU-18
END END

REMOTE CONTROL ENABLE 44 44 RPM

361-EN18 OR-18 361-EM165 OR-18 944-EM265 PK-1435018 MID

N873-EM14 SH-1532707 N873-EM228 SH-1532707 Y987-EM77 GY-18 103 PROGRAMMABLE DISCRETE INPUT #5
RAPID START/SHUTDOWN REQUEST 45 45
R775-EM166 OR-18 945-EM266 WH-1435018 M180-EM321 BU-18 N873-EM161 SH-1532707 A774-EM78 GY-18-UL 104 DEDICATED DISCRETE INPUT #1
R775-EN19 OR-18
END END

START-RUN/STOP 1 OR START 1 46 46
C987-EM306 OR-16
DSI+
MID
R960-EM79 GY-18 105 DISCRETE OUTPUT #7 IDENT PART NO CHG DESCRIPTION
START-RUN/STOP 2 OR START 2 47 R776-EN20 PK-18 47 R775-EM167 PK-18 F711-EM270 YL-1532707 M180-EM322 BK-18 R957-EM80 GY-18 106 DISCRETE OUTPUT #4 HARNESS AS.
C987-EN21 RD-14 C987-EM168 RD-14 N873-EM149 SH-1532707
END END

AUXILIARY POWER 1+ 48 48 DSI-

49 T789-EN22 YL-16 49 T789-EM169 YL-18 F712-EM268 GN-1532707 MID
F408-EM81 GY-18 107 PROGRAMMABLE ISOLATED DISCRETE INPUT #4
CRANKING MOTOR SELECT F806-EM285 PK-1435018 M140-EM325 BR-18 N873-EM228 SH-1532707 F407-EM82 GY-18 108 PROGRAMMABLE ISOLATED DISCRETE INPUT #3 EM 381-7679 04 EMCP 4.4 MAIN PANEL HARNESS
F711-EN23 YL-1532707 F711-EM170 YL-1532707
END END

J1939+ 50 50 SNO
X721-R051 BU-18
F807-EM278 PK-1435018 MID
N873-EM198 SH-1532707 F405-EM83 GY-18 109 PROGRAMMABLE ISOLATED DISCRETE INPUT #1 EN 383-8564 03 ENGINE INTERCONNECT HARNESS
USER DEFINED SHUTDOWN 51 51
150-EM171 RD-14 F812-EM279 WH-1435018 M164-EM326 BR-18 E494-EM84 GY-16-EXANE 110 IA GEN IN
150-EN24 RD-14
END END

AUXILIARY POWER 1+ 52 52 ITSI

53 53
F813-EM286 WH-1435018 MID
A380-EM85 SH-1346259 111 RS 485 #2 SHIELD EG 383-8566 02 GENERATOR INTERCONNECT HARNESS
M120-EM327 BR-18 N873-EM198 SH-1532707 N873-EM258 SH-1532707
D D
K889-EM289 RD-1346259 112
G 382-1795 01 PANEL GAGE HARNESS
END END
54 54 MDSI
55 55
K890-EM290 WH-1346259 MID
N873-EM312 SH-1532707 113
K891-EM291 BK-1346259 P901-A1 PK-18 114 K 426-6243 03 TELEMATICS HARNESS
F874-R033 PK-18 M164-EM326 BR-18
END END
IGNITION TIMING SELECT 56 56 FQI+
N873-EM311 SH-1532707 MID
115
57 57
R879-EM280 GY-18 P901-A2 PK-18 N873-EM204 SH-1532707 R954-EM86 GY-18 116 DISCRETE OUTPUT #1 EC 446-7948 00 EMCP 70 PIN AC HARNESS
L972-EN25 BU-16 L972-EM172 BU-18
END END

LOW IDLE REQ/THROTTLE PRESET REQ\TORQUE LIMIT REQ 58 58 FQI-

Y794-EM274 YL-1532707 MID
117
A 465-7302 00 FUEL QUALITY HARNESS
THROTTLE SELECT A 59 A755-EN26 PK-18 59 A755-EM173 PK-18 Y795-EM273 GN-1532707 E908-A3 BR-18 N873-EM215 SH-1532707 N873-EM312 SH-1532707 F547-EM87 GY-18 118 REFERENCE ISOLATION GROUPINPUTS
A756-EN27 BU-18 A756-EM174 BU-18 N873-EM311 SH-1532707
END END

DESIRED SPEED INPUT SELECT B 60 60 DSA

Y796-EM313 SH-1532707 MID
119
AUXILIARY POWER 1- 61 C988-EN28 BK-14 61 C988-EM175 BK-14 F406-EM88 GY-18 120 PROGRAMMABLE ISOLATED DISCRETE INPUT #2
62 62 M120-EM327 BR-18 229-EM248 BK-16
R955-EM60 GY-18
AUXILIARY POWER 1- 63 229-EN29 BK-14 63 229-EM176 BK-14 R775-EM166 OR-18
R963-EM47 GY-18
64 64 R966-EM40 GY-18
65 65
R775-EM167 PK-18
R955-EM60 GY-18
AC FACTORY WIRING R968-EM39 GY-18
THROTTLE INPUT PWM 1/DIRECT FUELING INPUT 66 J900-EN30 WH-18 66 J900-EM177 WH-18 X842-EM315 BK-18
X842-EM5 BK-1346258
67 67
X842-EM316 BK-18 E486-EM180 GY-16-EXANE AC-F3 0.5A E486-EM1 GY-16-EXANE X842-EM263 BK-18 F711-EM147 YL-1532707
SPARE 68 J901-EN31 OR-18 68 J901-EM178 OR-18 E487-EM181 GY-16-EXANE AC-F4 0.5A E487-EM2 GY-16-EXANE
69 69
E488-EM182 GY-16-EXANE AC-F5 0.5A E488-EM3 GY-16-EXANE X843-EM12 RD-1346258 F712-EM148 GN-1532707
KEY SWITCH 70 390-EN32 YL-18 70 390-EM179 YL-18 X842-EM315 BK-18 21 F409-EM183 GY-16-EXANE F409-EM4 GY-16-EXANE Y794-EM127 YL-1532707 Y794-EM127 YL-1532707
END END
GENV-N
X842-EM316 BK-18 11 MID

Y794-EM194 YL-1532707 Y794-EM220 YL-1532707

MID

ENGINE INTERCONNECT HARNESS F494-EM184 GY-16-EXANE E494-EM84 GY-16-EXANE

RELAY R1

R955-EM60 GY-18 A1
Y795-EM137 GN-1532707
179-8829

END END
GENC-PA
229-EM248 BK-16 A2 MID MID

R775-EM167 PK-18 14 E495-EM185 GY-16-EXANE END

GENC-PB
END E495-EM41 GY-16-EXANE Y794-EM239 YL-1532707 Y794-EM15 YL-1532707 Y796-EM145 SH-1532707
12 MID MID
Y794-EM220 YL-1532707
ENGINE COOLANT G-C8 R775-EM166 OR-18 24 E496-EM186 GY-16-EXANE END END E496-EM28 GY-16-EXANE
275-2081 1552273 GENC-PC
N782-G40 BU-18 22 MID MID
Y794-EM239 YL-1532707
1 N782-G19 BU-18 E498-EM187 GY-16-EXANE END
GENC-R
END E498-EM10 GY-16-EXANE Y794-EM275 YL-1532707
RS485A 2 N782-G41 BU-18 N782-G41 BU-18 RELAY BASE B1
MID MID
Y794-EM274 YL-1532707
RS485B 3 N783-G43 GN-18 N782-G5 BU-18 N782-G1 BU-18 179-8828 F454-EM188 GY-16-EXANE END
DRP-CT+
END

GAUGE GND 4 N784-G45 WH-18 N782-G13 BU-18 MID MID

Y795-EM137 GN-1532707
GAUGE +V 5 N785-G47 BU-18 N782-G21 BU-18 F455-EM189 GY-16-EXANE END
DRP-CT-
END Y795-EM223 GN-1532707 Y795-EM218 GN-1532707
6 MID MID

N783-G6 GN-18 F456-EM190 GY-16-EXANE END

GND
END

Y795-EM240 GN-1532707 Y795-EM26 GN-1532707 EMCP 70 PIN AC HARNESS

N783-G14 GN-18 A5N2 MID MID

INLET MANIFOLD AIR TEMP G-C7 N783-G42 GN-18 EM-C11 J3 NOTE A

C
N783-G18 GN-18 N783-G2 GN-18
275-2094
1
1552273
N783-G43 GN-18
N783-G22 GN-18
G-C1 CONTROL MODULE EM-C8 1400-EM276 PK-1435018
1471445
1 100BASET TXD+ PORT 1 P853-EM141 WH-16-UL
Y795-EM272 GN-1532707
Y795-EM273 GN-1532707 EC-C1
EMCP 4.4 AC
J2 351-2430 C
RS485A 2 N782-G5 BU-18 1552273 274-8068 1552273 1402-EM277 PK-1435018 2 100BASET RXD+ PORT 1
END
BT-3
END

MID 1607690
N783-G6 GN-18 C987-EM214 PU-18 1408-EM302 GY-18 Y796-EM145 SH-1532707
MID

RS485B 3 1 +BTRY 1 3 100BASET SHIELD PORT 1

GAUGE GND N784-G7 WH-18 N784-G45 WH-18 N782-G1 BU-18 2 RS485A CAN H F711-EM231 YL-1532707 F807-EM278 PK-1435018
END END L756-EM133 OR-16-UL Y796-EM193 SH-1532707 Y796-EM222 SH-1532707 Y997-EC19 GY-18 1 DEDICATED DISCRETE OUTPUT #2
4
N784-G17 WH-18
2 4 RS485 TXB (+) BT-2
GAUGE +V N785-G8 BU-18 N783-G2 GN-18 3 RS485B CAN L F712-EM229 GN-1532707 F812-EM279 WH-1435018
MID MID
Y998-EC18 GY-18 2 DEDICATED DISCRETE OUTPUT #3
5
N784-G23 WH-18
3 5 RS485 TXA (-) A779-EM125 YL-16-UL
N784-G3 WH-18 4 GAGE GND N873-EM210 SH-1532707 R879-EM280 GY-18
END END G401-EC20 GY-18 3 DEAD BUS ARBITRATION RELAY (HWDBA #5)(PO 9)(DDO 1) NOTE A: USE EMCP 4.3 FOR 3817675 (LAND DRILLING PANEL) AND
6
N784-G44 WH-18 N784-G3 WH-18
4 6 RS485 SHIELD BT-1
Y796-EM25 SH-1532707
N785-G4 BU-18 5 GAGE +V
MID MID
P855-EC22 GY-18 4 DEDICATED DISCRETE INPUT #3
N784-G7 WH-18
5 7
Y796-EM222 SH-1532707 P856-EC21 GY-18 5 DEDICATED DISCRETE INPUT #4 EMCP 4.4 FOR 3821791 (DYNAMIC GAS BLENDING PANEL)
N784-G15 WH-18
6 GND 6 200-EM211 PU-18 944-EM265 PK-1435018 8 CDL (+) Y796-EM314 SH-1532707 F499-EC16 GY-18
945-EM266 WH-1435018
6 HWDBA #3 (PI #7)
9 CDL (-)
1404-EM281 PK-1435018 G400-EC15 GY-18 7 HWDBA #4 (PI #8)
N785-G8 BU-18
10 100BASET TXD+ PORT 2 Y796-EM314 SH-1532707
VOLTAGE INDICATOR G-C5 1406-EM282 PK-1435018 Y796-EM241 SH-1532707 8 ANALOG INPUT #4 POSITIVE SUPPLY
N785-G24 BU-18
11 100BASET RXD+ PORT 2 Y796-EM313 SH-1532707
275-2110 1552273 1409-EM303 GY-18
9 ANALOG INPUT #4 POSITIVE
N785-G12 BU-18
12 100BASET SHIELD PORT 2 10

AC CUSTOMER
1 13
RS485A N782-G21 BU-18 N785-G16 BU-18 N785-G4 BU-18 1403-EM283 WH-1435018 Y968-EM160 SH-1346258 F414-EC1 GY-16-EXANE 11 BUS VOLTAGE L1
2
N785-G46 BU-18
14 100BASET RXD- PORT 1 12
N783-G22 GN-18 1401-EM284 WH-1435018
RS485B 100BASET TXD- PORT 1
WIRING
3 15
GAUGE GND 4 N784-G23 WH-18 N785-G47 BU-18 125-EM294 OR-16 16
F415-EC2 GY-16-EXANE 13 BUS VOLTAGE L2
GAUGE +V N785-G24 BU-18 200-EM299 BK-16 F806-EM285 PK-1435018 F493-EC11 GY-18 14 HWLSD #1 (PIO #1)
5 17 RS485 RXA (+)
308-EM328 YL-18 F813-EM286 WH-1435018 F494-EC10 GY-18 15 HWLSD #2 (PIO #2)
6 EM-C13 18 RS485 RXB (-)
944-EM265 PK-1435018 F414-EC1 GY-16-EXANE F495-EC9 GY-18 16 HWLSD #3 (PIO #3)
1
-T

19 BUSV-A 1.5A
EC

3259568 F496-EC8 GY-18 17 HWLSD #4 (PIO #4)

945-EM266 WH-1435018 1407-EM287 WH-1435018 100BASET RXD- PORT 2 F415-EC2 GY-16-EXANE
2
-T

20 BUSV-B 1.5A
EC

A 18
F711-EM270 YL-1532707 1405-EM288 WH-1435018 100BASET TXD- PORT 2 F416-EC3 GY-16-EXANE
3
-T

21 BUSV-C 1.5A
EC

B 19 ANALOG INPUT #4 NEGATIVE

F712-EM268 GN-1532707 G410-EC4 GY-16-EXANE 105-EM135 BR-18
4
-T

22
EC

END END

OIL TEMP G-C4 C BUSV-N 20

CUSTOMER D
F806-EM285 PK-1435018 N970-EM304 YL-16 23 RS232 DTR PORT 1 MID MID
111-EM142 GY-18 21 CALLOUT FORMAT IF APPLICABLE
275-2098 1552273 ETHERNET INTERFACE#1 F807-EM278 PK-1435018 G411-EC5 GY-18 111-EM144 GY-18
5
-T

24
EC

END END

CONNECTOR 3 E PIO-REF 22
1
F 1412-EM292 PK-1435018 F812-EM279 WH-1435018 25 MID MID
A779-EM125 YL-16-UL Callout Number Component
RS485A N782-G13 BU-18 K-C2 CUS3 F813-EM286 WH-1435018 F498-EC6 GY-18 C987-EM123 RD-16-UL
23
(52) VALVE GP - CONTROL Name
6

(Machine Location from

-T

2 26
EC

1413-EM298 WH-1435018 F497-EC7 GY-18

END END

1552253 G PIO-06 24 HWDBA #1 (PIO #5)

RS485B 3 N783-G14 GN-18 H 1414-EM293 PK-1435018 K889-EM289 RD-1346259 K889-EM289 RD-1346259 27 RS232 TX PORT 2 MID MID
C987-EM124 BU-16 F498-EC6 GY-18
Component Locations Table)
138-1234 Part Number
N784-G15 WH-18 K890-EM290 WH-1346259 C988-EM150 BK-16-UL
25 HWDBA # 2 (PIO #6)
GAUGE GND 125-K17 RD-1346259 F497-EC7 GY-18
7
-T

4 1 28
EC

1415-EM297 WH-1435018 G411-EC5 GY-18

END END
J PIO-05 26 REFERENCE - ISOLATED GROUP PARALLELING
GAUGE +V 5 N785-G16 BU-18 2 200-K13 BK-1346259 K891-EM291 BK-1346259 29 MID MID
C988-EM257 BK-16-UL Y995-EC17 GY-18
308-K15 WH-1346259 N873-EM311 SH-1532707 F496-EC8 GY-18 L756-EM133 OR-16-UL
27 DEDICATED DISCRETE OUTPUT #17
WIRE GROUP COLOR DESCRIPTIONS SYMBOL DESCRIPTION ABBREV COLOR
8
-T

6 3 30
EC

END END

4 R879-EM280 GY-18 31
PIO-04
N718-EM205 RD-18
28 ANALOG INPUT #4 SHIELD
K-C1 EM-C12
MID MID
29
1400-K3 PK-1435018 200-K13 BK-1346259 Y794-EM274 YL-1532707 F495-EC9 GY-18 P853-EM141 WH-16-UL (-) BATTERY / SENSOR RETURN
9
-T

5 32 RD RED
EC

ENGINE PERCENT LOAD INDICATOR1 G-C3 1224386 1531223 END

PIO-03
END
30 CIRCUIT CONNECTED
6 1401-K10 WH-1435018 Y795-EM273 GN-1532707 Y794-EM274 YL-1532707 33 J1939/CAN 2 (+) R775-EM143 BK-16-UL
B B
275-2100 1552273
MID

200-K14 BK-1346259 200-K1 BK-1346259 200-EM305 BK-16 F416-EC3 GY-16-EXANE (+) BATTERY
MID
A 31 BUS VOLTAGE L3
1402-K9 PK-1435018 Y796-EM313 SH-1532707 F711-EM270 YL-1532707 F494-EC10 GY-18 V716-EM206 RD-18 WH WHITE
10

J1939/CAN 1 (+)
-T

7 34
EC

308-K15 WH-1346259 G487-EC26 GY-18

END END
1 B PIO-02 32 DEDICATED ISOLATED DISCRETE INPUT #1 CAT DATA LINK CIRCUIT NOT CONNECTED
RS485A 2 N782-G19 BU-18
8 1403-K4 WH-1435018
308-K16 WH-1346259 308-K2 WH-1346259 C 308-EM319 YL-18 200-EM305 BK-16 K890-EM290 WH-1346259 35 RS232 RX PORT 2 MID MID
X842-EM132 BK-18 33 OR ORANGE
N970-K22 YL-16 F493-EC11 GY-18 X993-EM139 WH-18 CAN DATA LINK A
11

ELECTRICAL CONNECTION TO
-T

9 36
EC

N783-G18 GN-18 1400-K3 PK-1435018 1400-EM276 PK-1435018 308-EM319 YL-18

END END
RS485B 3 D PIO-01 34
GAUGE GND 4 N784-G17 WH-18
10
1403-K4 WH-1435018 E 1403-EM283 WH-1435018 C987-EM306 OR-16
37 MID MID
X997-EM140 BR-18 35 CAN DATA LINK B
MACHINE STRUCTURE
YL YELLOW
G412-EC12 GY-18
12
-T

11 38
EC

N785-G12 BU-18 INTERNAL ELECTRICAL CONNECTION

1406-K5 PK-1435018 1406-EM282 PK-1435018
END END
GAUGE +V 5 F LS-REF 36
RS-232/RS-485 DATA LINK
12 39 MID
TO SURFACE OF COMPONENT PK PINK
1404-K6 PK-1435018 1404-EM281 PK-1435018 200-EM305 BK-16
MID
6 G 37
Y796-EM313 SH-1532707 G402-EC13 GY-18
13

J1939/CAN 2 SHIELD
-T

40
EC

308-EM319 YL-18
OTHER COLOR DESCRIPTIONS
END END
H LS-KVAR 38
125-K17 RD-1346259 J C987-EM306 OR-16 Y795-EM273 GN-1532707 41 J1939/CAN 2 (-) MID MID
39
CONNECTOR BK BLACK
OIL PRESSURE G-C2 N873-EM311 SH-1532707 G403-EC14 GY-18
14

J1939/CAN 1 SHIELD
-T

42
EC

125-K18 RD-1346259 G488-EC25 GY-18

END END

275-2096 1552273 K LS-KW 40 DEDICATED ISOLATED DISCRETE INPUT # 2 GY GRAY

125-K7 RD-1346259 L C987-EM307 OR-16 K891-EM291 BK-1346259 43 RS232 GND PORT 2 MID MID
41
HIGHWAYS H# CIRCUIT GROUPING DESIGNATION
G400-EC15 GY-18
15
-T

1 44
EC

N970-K19 YL-16 N970-K8 YL-16 N970-EM304 YL-16

END END
M PI-02 42 PU PURPLE
RS485A 2 N782-G40 BU-18 N970-K22 YL-16 N
C987-EM307 OR-16 45 MID MID
43 ATCH WIRE, CABLE, COMPONENT
N783-G42 GN-18 F499-EC16 GY-18
16

RS485B
-T

3 46 BR BROWN
EC

1402-K9 PK-1435018 1402-EM277 PK-1435018

END END
O PI-01 44
GAUGE GND 4 N784-G44 WH-18 1401-K10 WH-1435018 P 1401-EM284 WH-1435018 1400-EM276 PK-1435018 47 MID MID
45 / SPLICE
N785-G46 BU-18 1401-EM284 WH-1435018 1408-EM295 PK-1435018 Y995-EC17 GY-18 GN GREEN
17

GAUGE +V 100BASET TXD+ PORT 3

-T

5 48
EC

1408-EM302 GY-18
END END
Q R17 46
6
1409-EM303 GY-18 1402-EM277 PK-1435018 1410-EM296 PK-1435018 49 100BASET RXD+ PORT 3 MID MID

G410-EC4 GY-16-EXANE BLADE, SPADE, RING OR SCREW

R 47 BUS VOLTAGE NEUTRAL BU BLUE
1403-EM283 WH-1435018 F712-EM268 GN-1532707 Y998-EC18 GY-18
18

J1939/CAN 1 (-) TERMINAL

-T

50
EC

1405-K11 WH-1435018 1405-EM288 WH-1435018 G490-EC23 GY-18

END END
S CBT 48 DEDICATED ISOLATED DISCRETE INPUT # 4
1404-EM281 PK-1435018 51
PANEL GAGE HARNESS
MID

1407-K12 WH-1435018 1407-EM287 WH-1435018

MID
T 49
1405-EM288 WH-1435018 Y997-EC19 GY-18
19
-T

52
EC

END END
U CBC 50
V
1406-EM282 PK-1435018 125-EM294 OR-16 53 (+)BATTERY MID MID
51
1407-EM287 WH-1435018 G401-EC20 GY-18
20

ETHERNET INTERFACE#2
-T

54
EC

END END
W PO9 52
X
1408-EM295 PK-1435018 1412-EM292 PK-1435018 55 100BASET TXD+ PORT 4 MID MID
53
K-C3 1408-EM302 GY-18 1414-EM293 PK-1435018 P856-EC21 GY-18
21

100BASET RXD+ PORT 4

-T

56
EC

END END

1552253 DDI-04 54
1409-EM301 WH-1435018 57 MID MID
55
125-K18 RD-1346259 EM-C14 EM-C15 1409-EM303 GY-18 1411-EM300 WH-1435018 P855-EC22 GY-18
22

100BASET RXD- PORT 3 Do not operate or work on this product unless you have
-T

1 58
EC

END END

3E3370 1552267 DDI-03 56

2 200-K14 BK-1346259 1410-EM296 PK-1435018 1409-EM301 WH-1435018 59 100BASET TXD- PORT 3 MID MID
57 read and understood the instruction and warnings in the
308-K16 WH-1346259 1411-EM300 WH-1435018 G490-EC23 GY-18
23
-T

3 A 60
EC

G489-EC24 GY-18
END END

4 C987-EM308 OR-16 B C987-EM306 OR-16 1412-EM292 PK-1435018 61 MID

DIDI-04
MID
58 DEDICATED ISOLATED DISCRETE INPUT # 3 relevant Operation and Maintenance Manuals and
59
1404-K6 PK-1435018 C987-EM307 OR-16 1413-EM298 WH-1435018 G489-EC24 GY-18 relevant service literature. Failure to follow the instruc-
24
-T

5 C 62
EC

END END
DIDI-03 60
6 1405-K11 WH-1435018 ETHERNET JACK2
1414-EM293 PK-1435018 63 MID MID
61 tions or heed the warnings could result in injury or
1406-K5 PK-1435018 1415-EM297 WH-1435018 G488-EC25 GY-18
25
-T

7 64
death. Proper care is your responsibility.
EC

END END
350-3459 DIDI-02 62
8 1407-K12 WH-1435018 N970-EM304 YL-16 65 MID MID
63
N970-K19 YL-16 G487-EC26 GY-18
26
-T

9 66
EC

1408-EM295 PK-1435018 G403-EC14 GY-18

END END
1 DIDI-01 64 LOAD SHARE LINE (REAL KW)
200-EM299 BK-16 (-)BATTERY
A A
10 67 MID

1409-EM301 WH-1435018 G402-EC13 GY-18

MID
2 65 LOAD SHARE LINE (KVAR)
11
1410-EM296 PK-1435018 1415-EM297 WH-1435018 68 100BASET RXD- PORT 4
G412-EC12 GY-18
3 66 LOAD SHARE REFERENCE
12 1413-EM298 WH-1435018 69 100BASET TXD- PORT 4 67
THIS SCHEMATIC IS FOR THE 3500 GENERATOR SET WITH DYNAMIC GAS BLENDING
4

5
308-EM328 YL-18 70 KEY SWITCH 68
1411-EM300 WH-1435018
TELEMATICS HARNESS 6

7
69
70 ELECTRICAL SYSTEM
VOLUME 1 of 4: PANEL WIRING
8

MEDIA NUMBER: UENR4709-08

SCHEMATIC PART NUMBER: 381-7694, CHANGE: 02, VERSION: -
Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR4709-08 VOL 2 of 4
(Dimensions: 48 inches x 35 inches)

RTD OPTION

RTD TERM GEN

RTD MODULE 3387104

1
2341645 W-C1

-W
9X0141

BL
C
R1 1 L773-R1-W1 2006861 R1
PRESSURE DIFFERENTIAL
W1 3 L773-W1-W2 2006861 W1
SWITCH OPTION

2
GENERATOR 40-PIN L773-C1-W3 2006861

-W
TERMINAL C1 4 C1

BL
AC GA-C1 STRIP SH 5 L773-SH-W4 2006861

C
9X1343 2524949 R2 11 L774-R2-W5 2006861 R2
P1 W2 13 L774-W2-W6 2006861 W2
RS 485# 1 POSITIVE (MODBUS+) 1 F808-GA43 GY-16-UL F808-GA43 GY-16-UL

3
1
L774-C2-W7 2006861

-W
2 F814-GA44 GN-16-UL F814-GA44 GN-16-UL SWITCH C2 14 C2
RS 485# 1 NAGATIVE (MODBUS-) 2

BL
SH 15 L774-SH-W8 2006861
3 R879-GA45 GY-16-UL R879-GA45 GY-16-UL

C
RS 485# 1 REF (MODBUS REF) 3
R3 21 L775-R3-W9 2006861
4 C987-GA30 RD-16-UL C987-GA30 RD-16-UL C987-G28 RD-16-UL C988-S2 BK-16-UL
NO
P875-S1 BK-16-UL R3
BATT + 4
W3 23 L775-W3-W10 2006861
5 C987-GA61 RD-16-UL C987-GA61 RD-16-UL C987-P1 RD-16-UL W3
BATT+

4
5
C3 L775-C3-W11 2006861

-W
NC 24 C3
BREAKER TRIP 1 6 A779-GA47 YL-16-UL A779-GA47 YL-16-UL 6

BL
SH 25 L775-SH-W12 2006861
7 N719-GA31 BR-16-UL N719-GA31 BR-16-UL V718-G19 GN-18-UL

C
VAR PF RAISER 7
R4 31 L776-R4-W13 2006861
8 N718-GA48 PU-16-UL N718-GA48 PU-16-UL R4
VAR PF REF 8
W4 33 L776-W4-W14 2006861
9 N720-GA49 GN-16-UL N720-GA49 GN-16-UL W4
VAR PF LOWER

5
9
C4 L776-C4-W15 2006861

-W
34 C4
CAN 2+ 10 Y792-GA62 YL-1532707 Y792-GA62 YL-1532707 10 Y792-P2 YL - 1532707 SH

BL
35 L776-SH-W16 2006861
11 F702-GA32 YL-1532707 F702-GA32 YL-1532707 F702-G26 YL-16-UL

C
PWM# 1+ (DIRECT RACK) 11
C987-G28 RD-16-UL R5 6 L777-R5-W17 2006861
12 N719-GA33 BR-16-UL N719-GA33 BR-16-UL N719-G17 BR-18-UL R5
VOLT RAISE 12
W5 8 L777-W5-W18 2006861
13 N718-GA34 PU-16-UL N718-GA34 PU-16-UL N718-G18 PU-18-UL W5
VOLT REF

6
13
C5 L777-C5-W19 2006861

-W
9 C5
VOLT LOWER 14 N720-GA35 GN-16-UL N720-GA35 GN-16-UL 14 N720-G16 GN-18-UL C987-G24 RD-16-UL SH

BL
10 L777-SH-W20 2006861
15 L756-GA50 OR-16-UL

C
16
C987-G10 RD-16-UL R6 16 L778-R6-W21 2006861 R6
BREAKER TRIP 2 16 L756-GA50 OR-16-UL F430-GA51 GN-16-UL 17
W6 18 L778-W6-W22 2006861 W6
GROUND FAULT 17 F430-GA51 GN-16-UL 105-GA52 BR-16-UL C6

7
18
L778-C6-W23 2006861

-W
19 C6
KEY SWITCH 18 105-GA52 BR-16-UL V716-GA46 PK-16-UL 19 V716-G60 BR-18-UL SH

BL
20 L778-SH-W24 2006861
19 V716-GA46 PK-16-UL Y793-GA63 GN-1532707 Y793-P3 GN - 1532707

C
DISABLE EXCITATION 20
C988-G25 BK-16-UL
CONNECTS TO THE 20 Y793-GA63 GN-1532707 Y702-GA53 SH-1532707
BGR1 26 L798-BGR1-W25 2006861 BGR1
CAN 2- 21
BGW1 L798-BGW1-W26 2006861
EMCP INTERFACE PWM# 1 SH 21 Y702-GA53 SH-1532707 F420-GA59 GN-16-UL C988-G29 BK-16-UL 28 BGW1

8
22
BGC1 L798-BGC1-W27 2006861

-W
29
HARNESS GENERAL ALARM 22 F420-GA59 GN-16-UL N785-GA60 BU-16-UL 23 C988-S2 BK-16-UL BGC1

BL
SH 30 L798-SH-W28 2006861
GENERAL S/D 23 N785-GA60 BU-16-UL X993-GA54 WH-16-UL

C
24
36 Page,

C988-G9 BK-16-UL BGR2 36 L797-BGR2-W29 2006861 BGR2

LOAD FEEDBACK + 24 X993-GA54 WH-16-UL X997-GA55 BR-16-UL 25
BGW2 38 L797-BGW2-W30 2006861 BGW2
LOAD FEEDBACK - 25 X997-GA55 BR-16-UL P853-GA56 WH-16-UL 26
BGC2 39 L797-BGC2-W31 2006861 BGC2
BREAKER TRIP 3 26 P853-GA56 WH-16-UL 111-GA57 YL-16-UL 27
SH
P875-S1 BK-16-UL
40 L797-SH-W32 2006861
JW HEATER RELAY 27 111-GA57 YL-16-UL R775-GA37 OR-16-UL 28 R775-G21 OR-16-UL 2
RELAY RETURN 28 R775-GA37 OR-16-UL 111-GA38 YL-16-UL 29 111-G20 RD-16-UL 7
SPACE HEATER RELAY 29 111-GA38 YL-16-UL Y796-GA64 SH-1532707 30 Y796-P5 CU - 1532707 12
CAN 2 SH 30 Y796-GA64 SH-1532707 J842-GA36 GN-1532707 31 J842-G27 GN-16-UL 17
PWM#1-(DIRECT RACK) 31 J842-GA36 GN-1532707 N998-GA66 YL-1532707 32
22
PWM#3+(TLR) 32 N998-GA66 YL-1532707 Y909-GA67 SH-1532707 33
27
PWM#3 SH(TLR) 33 Y909-GA67 SH-1532707 M908-GA68 GN-1532707 34
32
PWM#3-(TLR) 34 M908-GA68 GN-1532707 M756-GA39 YL-1532707 35 M756-G14 YL-1532707 37
CAN1 + 35 M756-GA39 YL-1532707 M755-GA40 GN-1532707 36 M755-G15 GN-1532707 P-C1
CAN1 - 36 M755-GA40 GN-1532707 Y958-GA42 SH-1532707 37 Y958-G61 SH-1532707 1552264

1
-P
CAN 1 SH 37 Y958-GA42 SH-1532707 P875-GA69 BU-16-UL 38 P875-S1 BK-16-UL

BL
BATTERY (+24V) 1 C987-P1 RD-16-UL
GENERATOR FILTER ALARM 38 P875-GA69 BU-16-UL C988-GA41 BK-16-UL C988-G29 BK-16-UL

C
39
CAN-H 2 Y792-P2 YL - 1532707
BATTERY - 39 C988-GA41 BK-16-UL C988-GA65 BK-16-UL 40 C988-P4 BK-16-UL
CAN-L 3 Y793-P3 GN - 1532707
BATTERY - 40 C988-GA65 BK-16-UL 111-G20 RD-16-UL BATTERY (-24V) 4 C988-P4 BK-16-UL
111-G20 RD-16-UL CAN-SHIELD 5 Y796-P5 CU - 1532707
6
R775-G21 OR-16-UL 7
R775-G21 OR-16-UL 8
C987-G24 RD-16-UL
C987-G24 RD-16-UL

C988-G25 BK-16-UL
C988-G25 BK-16-UL

C987-P1 RD-16-UL

Y792-P2 YL - 1532707

Y793-P3 GN - 1532707
C988-P4 BK-16-UL

Y796-P5 CU - 1532707

DIRECT RACK OPTION

CONVERTER-CURRENT
1754998

1 7
2 8
3 9
4 10
5 11
6 12 GENERATOR

G-C7 X-C1
DVR
3E3382 1552273 F1
2954049
G-C2 1 T1
P6 2341856 2
POWER INPUT A (T1) 1 N702-G1 PU-16-UL C987-G24 RD-16-UL 3 C987-X3 RD-16-UL F2
POWER INPUT B (T2) 2 N703-G2 BR-16-UL C988-G25 BK-16-UL 4 C988-X4 BK-16-UL
POWER INPUT C (T3) 3 N704-G3 GN-16-UL F702-G26 YL-16-UL 5 F702-X6 YL-16-UL F3
J842-G27 GN-16-UL 6 J842-X5 GN-16-UL T2 DROOP
FIELD1+ 4 N706-G4 GY-16-UL
FIELD2- 5 N705-G5 YL-16-UL
GROUND 6 200-G6 GN-YL-16 F4
G-C3
P12 2341858
PHASE B GEN (CT1) 1 F454-G7 OR-16-UL T3
PHASE B GEN (CT2) 2 F455-G8 PK-16-UL
3
4
T0 T1 T2 T3 F2 F1 F4 F3
5
6
BATT- 7 C988-G9 BK-16-UL
BATT+ 8 C987-G10 RD-16-UL
9
GEN VOLTAGE SENSING C (T3) 10 E488-G11 WH-16-UL
GEN VOLTAGE SENSING B (T2) 11 E487-G12 BU-16-UL

OR-16-UL
PK-16-UL

WH-16-UL
BR-16-UL
GY-16-UL
GY-16-UL

GY-16-UL
PK-16-UL

YL-16-UL
E486-G13 GY-16-UL

PU-16-UL

BR-16-UL
GEN VOLTAGE SENSING A (T1)

PK-16-UL
12
G-C4

NOTE D
NOTE B
NOTE A

NOTE E
NOTE C

NOTE G
NOTE F
P9 2341857
CAN DATALINK + 1 M756-G14 YL-1532707
CAN DATALINK - 2 M755-G15 GN-1532707
CAN DATALINK SHIELD 3 Y958-G61 SH-1532707

F455-AC11

F454-AC12
F453-AC15
F453-AC13
F448-AC14

F450-AC16

F453-AC17
F452-AC18

AC199-AC35

F434-AC21
N720-G16 GN-18-UL

F435-AC20

F436-AC19
VOLTAGE LOWER INPUT 4
VOLTAGE RAISE INPUT 5 N719-G17 BR-18-UL
RAISE/LOWER COMMON 6 N718-G18 PU-18-UL
EXCITATION DISABLE INPUT 7 V716-G60 BR-18-UL
8
VAR/PF CONTROL 9 V718-G19 GN-18-UL

G-C6 AC-C1
3E5179 1552252
200-G6 GN-YL-16 N702-G1 PU-16-UL 1 N702-AC1 PU-16-UL
N703-G2 BR-16-UL 2 N703-AC2 BR-16-UL
N704-G3 GN-16-UL 3 N704-AC3 GN-16-UL
N706-G4 GY-16-UL 4 N706-AC4 GY-16-UL
N705-G5 YL-16-UL 5 N705-AC5 YL-16-UL
F455-G8 PK-16-UL 6 F455-AC6 PK-16-UL
F454-G7 OR-16-UL 7 F454-AC7 OR-16-UL
E488-G11 WH-16-UL 8 E488-AC8 WH-16-UL
E487-G12 BU-16-UL 9 E487-AC9 BU-16-UL
E486-G13 GY-16-UL 10 E486-AC10 GY-16-UL
11 AC TERMINAL
G-C5 12
1552269 STRIP
RELAY CR
111-R1 RD-16-UL 1 111-G20 RD-16-UL N702-AC1 PU-16-UL 10A NOTE A
2236470 R775-R2 OR-16-UL 2 R775-G21 OR-16-UL
FUSE PMG1

BASE 2521732 N703-AC2 BR-16-UL NOTE B

R-C1 10A
31 AC800-V1 BK-16-UL 3E3364
FUSE PMG2

21 N704-AC3 GN-16-UL 10A NOTE C

AC700-V2 BK-16-UL
11 FUSE PMG3
AC800-V3 BK-16-UL
A1
111-R1 RD-16-UL N705-AC5 YL-16-UL NOTE D
A2 F1
R775-R2 OR-16-UL
12
AC806-V4 BK-16-UL F3 NOTE F
14
22 AC707-V5 BK-16-UL
24 N706-AC4 GY-16-UL F2 NOTE E
32
AC802-N4 BK-16-UL F4 NOTE G
34

SPACE HEATER 120V

TERMINAL
STRIP
H1
F455-AC6 PK-16-UL DROOP (CT1) F455-AC11 PK-16-UL
H2 F454-AC7 OR-16-UL DROOP (CT2) F454-AC12 OR-16-UL
SPACE HEATER 120V
H3

H4

STEP DOWN
AC700-V2 BK-16-UL
AC700-V2 BK-16-UL TRANSFORMER
AC800-V1 BK-16-UL
AC800-V1 BK-16-UL TR-1
TS-2
AC800-V3 BK-16-UL
AC800-V3 BK-16-UL X1
T1 E486
E486-AC10 GY-16-UL E486 T1 F434-AC21 PK-16-UL
E486 X2 F409 T2 F435-AC20 PU-16-UL
E487-AC9 BU-16-UL E487 T2 T3 F436-AC19 BR-16-UL
AC806-V4 BK-16-UL
AC806-N6 BK-16-UL
AC3
AC806-T1 BK-16-UL E487 T0 AC199-AC35 WH-16-UL
AC707-V5 BK-16-UL E488-AC8 WH-16-UL E488
AC800-V1 BK-16-UL AC707-N7 BK-16-UL
AC4
AC707-T2 BK-16-UL E488
AC800-V6 BK-16-UL
AC1
AC800-V3 BK-16-UL F409-AC36 BK-16-UL F409
10A
AC700-V7 BK-16-UL AC700-V2 BK-16-UL
AC2
AC700-N5 BK-16-UL
SPACE HTR
1288065
T1
E487
X1
NOTE A: FOR PM GENERATOR USE SUPPLIED LEAD FROM PMG LABELED 11.
JACKET WATER JACKET WATER X2
TERMINAL BOX HEATER 9KW F409
T2
CR1
1 3
NOTE B: FOR PM GENERATOR USE SUPPLIED LEAD FROM PMG LABELED 12. HARNESS ASSEMBLIES
AC802-N1 BK-8-UL AC802-N1 BK-8-UL L1 1L1 IDENT DESCRIPTION
T1
AC803-N2 BK-8-UL
50A
CR1 NOTE C: FOR PM GENERATOR USE SUPPLIED LEAD FROM PMG LABELED 13. G 361-6994 GENERATOR HARNESS
JW HTR AC803-N2 BK-8-UL
1944449
L2 T2 1L2 2 4
NOTE D: USE GENERATOR SUPPLIED LEAD LABELED F1.
GA 361-6997 EMCP INTERFACE
AC802-N4 BK-16-UL
A1
CR1
A2 P 361-6971 OPTIONAL MODULE POWER HARNESS
NOTE E: USE GENERATOR SUPPLIED LEAD LABELED F2. R 361-6976 HEATER CONTROL HARNESS
E488
T X1
T1
TERMINAL T 361-6967 SPACE HEATER HARNESS
240VAC STRIP
CUSTOMER
AC700-N5 BK-16-UL 21 (JWH-) X2 NOTE F: USE GENERATOR SUPPLIED LEAD LABELED F3. V 361-6975 HEATER CONTROL HARNESS
T2 F409
SUPPLIED AC806-N6 BK-16-UL H1
P
CT1A F453-AC13 GY-16-UL NOTE G: USE GENERATOR SUPPLIED LEAD LABELED F4.
W 361-6969 RTD HARNESS
AC707-N7 BK-16-UL
H4
CT1B F448-AC14 PK-16-UL X 361-6973 DIRECT RACK HARNESS
F453-AC15 GY-16-UL CIRCUITS Y794, Y795, AND Y796 ARE TO BE USED IN J1939 AC 361-6964 AC HARNESS
CT2A

AC200-N3 GN-YL-8 GND CT2B F450-AC16 BR-16-UL

SHIELDED DATA CABLE.
CT3A F453-AC17 GY-16-UL
CT3B F452-AC18 YL-16-UL

AC200-N3 GN-YL-8

HEATER OPTIONS

CALLOUT FORMAT IF APPLICABLE

Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table)
138-1234 Part Number

SYMBOL DESCRIPTION ABBREV COLOR

CIRCUIT CONNECTED RD RED WIRE GROUP COLOR DESCRIPTIONS
WH WHITE (-) BATTERY / SENSOR RETURN
CIRCUIT NOT CONNECTED
OR ORANGE (+) BATTERY
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE CAN DATA LINK
YL YELLOW
INTERNAL ELECTRICAL CONNECTION RS-232 / RS-485 DATA LINK
TO SURFACE OF COMPONENT PK PINK
CAN DATA LINK 2
CONNECTOR BK BLACK

GY GRAY
OTHER COLOR DESCRIPTIONS
H# CIRCUIT GROUPING DESIGNATION
HIGHWAYS
PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN
/ SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE

Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
THIS SCHEMATIC IS FOR THE 3500 GENERATOR SET WITH DYNAMIC GAS BLENDING
ELECTRICAL SYSTEM
VOLUME 2 of 4: SR4B GENERATOR WIRING
MEDIA NUMBER: UENR4709-08
SCHEMATIC PART NUMBER: 361-6963, CHANGE: 04, VERSION: -
Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
 GENERATOR
C-C1 E-C1 E-C2
105-GA52 BR-16-UL 3E8969 2827971 2827971
111-GA38 YL-16-UL 171-C1 BK-18-LSHF 1 171-E1 GY-18-UL 171-E1 GY-18-UL 171-E1 GY-18-UL 1
111-GA57 YL-16-UL CBL-C1
A284-C2 BK-18-LSHF 2 A284-E2 BK-18-UL CBL-E1
A284-E10 BK-18-UL 2
A779-GA47 YL-16-UL F808-C3 WH-18 4368597 3 F808-E3 RD-16 1346258 F808-E3 RD-16 1346258 F808-E3 RD-16 1346258 3
C987-GA30 RD-16-UL F814-C4 BK-18 4368597 4 F814-E4 BK-16 1346258 F814-E4 BK-16 1346258 F814-E4 BK-16 1346258 4
C987-GA61 RD-16-UL R879-C5 SH-18 4368597 5 R879-E5 CU-16 1346258 R879-E5 CU-16 1346258 R879-E5 CU-16 1346258 5
CONNECT TO CONTROL HEAD L3
C988-GA41 BK-16-UL CBL-C2
6 CBL-E2 6
C988-GA65 BK-16-UL L855-C6 WH-18 4368597 7 L855-E6 YL-18 1532707 L855-E6 YL-18 1532707 L855-E6 YL-18 1532707 7
F420-GA59 GN-16-UL L854-C7 BK-18 4368597 8 L854-E7 GN-18 1532707 L854-E7 GN-18 1532707 L854-E7 GN-18 1532707 8
F430-GA51 GN-16-UL N874-C8 SH-18 4368597 9 N874-E8 CU-18 1532707 N874-E8 CU-18 1532707 N874-E8 CU-18 1532707 9
F702-GA32 YL-18 1532707 10 10
F808-GA43 GY-16-UL 11 11
F814-GA44 GN-16-UL Y943-C9 BK-18-LSHF 12 A114-E9 RD-18-UL A284-E2 BK-18-UL A284-E10 BK-18-UL A114-E12 RD-18-UL 12
J842-GA36 GN-18 1532707 A284-E11 BK-18-UL
L756-GA50 OR-16-UL OPTIONAL
M908-GA68 GN-18 1532707
M755-GA40 GN-18 1532707 A114-E9 RD-18-UL A114-E12 RD-18-UL E-C3 H-C1 JWH PANEL
M756-GA39 YL-18 1532707 A114-E13 RD-18-UL 1762942 2833490
N718-GA34 PU-16-UL A114-E13 RD-18-UL 1 A114-H1 RD-18-UL
N718-GA48 PU-16-UL A284-E11 BK-18-UL 2 A284-H2 BK-18-UL
N719-GA31 BR-16-UL
N719-GA33 BR-16-UL
N720-GA35 GN-16-UL
N720-GA49 GN-16-UL
N785-GA60 BU-16-UL
N998-GA66 YL-18 1532707
RTD OPTION
P853-GA56 WH-16-UL RTD MODULE RTD TERM GEN
P875-GA69 BU-16-UL 2341645 W-C1 3387104
R775-GA37 OR-16-UL 9X1339
CBL-W1
R879-GA45 GY-16-UL R1 1 L773-R1-W1 BK-18 2006861 L773-R1-W1 BK-18 2006861 R1
V716-GA46 PK-16-UL E486-J1 GY-16-UL 2 L773-W1-W2 RD-18 2006861 W1
E487-J2 BU-16-UL -
X993-GA54 WH-16-UL W1 3 L773-W1-W2 RD-18 2006861 L773-C1-W3 GN-18 2006861 C1
X997-GA55 BR-16-UL E488-J3 WH-16-UL 4 L773-C1-W3 GN-18 2006861 L773-SH-W4 CU-18 2006861
C1 CBL-W2 CLIP-SH
Y702-GA53 CU-18 1532707 SH 5 L773-SH-W4 CU-18 2006861 L774-R2-W5 BK-18 2006861 R2
Y909-GA67 CU-18 1532707 E486-J1 GY-16-UL R5 6 L777-R5-W17 BK-18 2006861 L774-W2-W6 RD-18 2006861 W2
Y958-GA42 CU-18 1532707 E487-J2 BU-16-UL - 7 L774-C2-W7 GN-18 2006861 C2
Y792-GA62 YL-18 1532707 E488-J3 WH-16-UL W5 8 L777-W5-W18 RD-18 2006861 L774-SH-W8 CU-18 2006861
CBL-W3
Y793-GA63 GN-18 1532707 C5 9 L777-C5-W19 GN-18 2006861 L775-R3-W9 BK-18 2006861 CLIP-SH
R3
Y796-GA64 CU-18 1532707 E486-G13 GY-16-UL SH 10 L777-SH-W20 CU-18 2006861 L775-W3-W10 RD-18 2006861 W3
E487-G12 BU-16-UL R2 11 L774-R2-W5 BK-18 2006861 L775-C3-W11 GN-18 2006861 C3
E488-G11 WH-16-UL - 12
CBL-W4
L775-SH-W12 CU-18 2006861 CLIP-SH
F808-C3 WH-18 4368597 F454-G7 OR-16-UL W2 13 L774-W2-W6 RD-18 2006861 L776-R4-W13 BK-18 2006861 R4
MB+
F808-GA43 GY-16-UL F455-G8 PK-16-UL C2 14 L774-C2-W7 GN-18 2006861 L776-W4-W14 RD-18 2006861 W4
F814-C4 BK-18 4368597 N702-G1 PU-16-UL SH 15 L774-SH-W8 CU-18 2006861 L776-C4-W15 GN-18 2006861 C4
MB-
F814-GA44 GN-16-UL N703-G2 BR-16-UL R6 16 L778-R6-W21 BK-18 2006861 CBL-W5
L776-SH-W16 CU-18 2006861
GENERATOR 40-PIN
R879-C5 SH-18 4368597 N704-G3 GN-16-UL - 17 L777-R5-W17 BK-18 2006861 CLIP-SH
R5
AC L778-W6-W22 RD-18 2006861 L777-W5-W18 RD-18 2006861
R879-GA45 GY-16-UL N705-G5 YL-16-UL
MBREF
GA-C1 W6 18 W5
9X1343 C987-G10 RD-16-UL N706-G4 GY-16-UL C6 19 L778-C6-W23 GN-18 2006861 L777-C5-W19 GN-18 2006861 C5
RS 485# 1 POSITIVE (MODBUS POS) 1 F808-GA43 GY-16-UL C987-R3 RD-16-UL
P12-8
C987-GA30 RD-16-UL SH 20 L778-SH-W24 CU-18 2006861 CBL-W6
L777-SH-W20 CU-18 2006861
RS 485# 1 NAGATIVE (MODBUS NEG) 2 F814-GA44 GN-16-UL 171-C1 BK-18-LSHF R3 21 L775-R3-W9 BK-18 2006861 L778-R6-W21 BK-18 2006861 CLIP-SH
R6
RS 485# 1 REF (MODBUS REF) 3 R879-GA45 GY-16-UL C987-P1 RD-16-UL
BATT+
C987-GA61 RD-16-UL F409-EG38 BK-16 - 22 L778-W6-W22 RD-18 2006861 W6
BTRY POSN 4 C987-GA30 RD-16-UL
F409
W3 23 L775-W3-W10 RD-18 2006861 L778-C6-W23 GN-18 2006861 C6
BTRY POSN 5 C987-GA61 RD-16-UL
BKR1
A779-GA47 YL-16-UL E486-EG35 GY-16 E486-G13 GY-16-UL C3 24 L775-C3-W11 GN-18 2006861 CBL-W7
L778-SH-W24 CU-18 2006861 CLIP-SH

BREAKER TRIP 1 6 A779-GA47 YL-16-UL V718-G19 GN-18-UL

E486
E486-J1 GY-16-UL SH 25 L775-SH-W12 CU-18 2006861 L798-BGR1-W25 BK-18 2006861 BGR1
VAR PF RAISER 7 N719-GA31 BR-16-UL
P9-9
N719-GA31 BR-16-UL E487-EG36 BU-16 E487-G12 BU-16-UL BGR1 26 L798-BGR1-W25 BK-18 2006861 L798-BGW1-W26 RD-18 2006861 BGW1
VAR PF REF 8 N718-GA48 PU-16-UL
E487
E487-J2 BU-16-UL - 27 L798-BGC1-W27 GN-18 2006861 BGC1
VAR PF LOWER 9 N720-GA49 GN-16-UL
PFREF
N718-GA48 PU-16-UL E488-EG37 WH-16 E488-G11 WH-16-UL BGW1 28 L798-BGW1-W26 RD-18 2006861 CBL-W8
L798-SH-W28 CU-18 2006861 CLIP-SH
CAN 2 POS 10 Y792-GA62 YL-18 1532707
CBL-GA1 E488
E488-J3 WH-16-UL BGC1 29 L798-BGC1-W27 GN-18 2006861 L797-BGR2-W29 BK-18 2006861 BGR2
PWM# 1 POS (DIRECT RACK) 11 F702-GA32 YL-18 1532707
CBL-GA2 PFLOW
N720-GA49 GN-16-UL SH 30 L798-SH-W28 CU-18 2006861 L797-BGW2-W30 RD-18 2006861 BGW2
VOLT RAISE 12 N719-GA33 BR-16-UL VOLTAGE SENSING
R4 31 L776-R4-W13 BK-18 2006861 L797-BGC2-W31 GN-18 2006861 BGC2
VOLT REF 13 N718-GA34 PU-16-UL Y792-P2 YL-18 1532707
CAN2+
Y792-GA62 YL-18 1532707 - 32 L797-SH-W32 CU-18 2006861
VOLT LOWER 14 N720-GA35 GN-16-UL CB1 13A W4 33 L776-W4-W14 RD-18 2006861 CLIP-SH

15
PWM1+
F702-GA32 YL-18 1532707 2 1 C4 34 L776-C4-W15 GN-18 2006861
L756-GA50 OR-16-UL N719-G17 BR-18-UL E486-J1 GY-16-UL SH 35 L776-SH-W16 CU-18 2006861
BREAKER TRIP 2 16
GROUND FAULT 17 F430-GA51 GN-16-UL
P9-5
N719-GA33 BR-16-UL BGR2 36 L797-BGR2-W29 BK-18 2006861
18 105-GA52 BR-16-UL N718-G18 PU-18-UL 4 3 - 37
CONNECTS TO THE KEY SWITCH E487-J2 BU-16-UL
DISABLE EXCITATION 19 V716-GA46 PK-16-UL
P9-6
N718-GA34 PU-16-UL BGW2 38 L797-BGW2-W30 RD-18 2006861
EMCP INTERFACE 20 Y793-GA63 GN-18 1532707 N720-G16 GN-18-UL BGC2 39 L797-BGC2-W31 GN-18 2006861
CAN 2 NEG
HARNESS PWM# 1 SH 21 Y702-GA53 CU-18 1532707
P9-4
N720-GA35 GN-16-UL 6 5 SH 40 L797-SH-W32 CU-18 2006861
22 F420-GA59 GN-16-UL 142-7448
E488-J3 WH-16-UL P-C1
GENERAL ALARM
N785-GA60 BU-16-UL
BKR2
L756-GA50 OR-16-UL 1552264
GENERAL S/D 23
LOAD FEEDBACK POS 24 X993-GA54 WH-16-UL BATTERY (+24V) 1 C987-P1 RD-16-UL CBL-P1
LOAD FEEDBACK NEG 25 X997-GA55 BR-16-UL
GND
F430-GA51 GN-16-UL CAN-H 2 Y792-P2 YL-18 1532707
BREAKER TRIP 3 26 P853-GA56 WH-16-UL 1F1+ N706-G4 GY-16-UL CAN-L 3 Y793-P3 GN-18 1532707
JW HEATER RELAY 27 111-GA57 YL-16-UL
KEYSW
105-GA52 BR-16-UL 1F2- N705-G5 YL-16-UL BATTERY (-24V) 4 C988-P4 BK-16-UL
RELAY RETURN 28 R775-GA37 OR-16-UL V716-G60 BR-18-UL 2CT2 F454-G7 OR-16-UL CAN-SHIELD 5 Y796-P5 CU-18 1532707
SPACE HEATER RELAY 29 111-GA38 YL-16-UL
P9-7
V716-GA46 PK-16-UL 2CT1 F455-G8 PK-16-UL 6

CAN 2 SH 30 Y796-GA64 CU-18 1532707 Y793-P3 GN-18 1532707 7

J842-GA36 GN-18 1532707
CAN2-
PWM#1 NEG(DIRECT RACK) 31
CBL-GA3 Y793-GA63 GN-18 1532707 8

PWM#3 POS(TLR) 32 N998-GA66 YL-18 1532707

Y909-GA67 CU-18 1532707 Y702-GA53 CU-18 1532707
PWM1SH
PWM#3 SH(TLR) 33 PMG POWER 200-A1 GN YL-14-UL
PWM#3 NEG(TLR) 34 M908-GA68 GN-18 1532707 CBL-GA4 CB2 13A
M756-GA39 YL-18 1532707 F420-GA59 GN-16-UL
ALARM
CAN1 POS 35
2 1
CAN1 NEG 36 M755-GA40 GN-18 1532707 N702-G1 PU-16-UL
Y958-GA42 CU-18 1532707 N785-GA60 BU-16-UL
S/D
CAN 1 SH 37
GENERATOR FILTER ALARM 38 P875-GA69 BU-16-UL 4 3
C988-GA41 BK-16-UL X993-GA54 WH-16-UL N703-G2 BR-16-UL
LOAD+
BATTERY NEG 39
BATTERY NEG 40 C988-GA65 BK-16-UL
X997-GA55 BR-16-UL
LOAD-

6 5
142-7448
N704-G3 GN-16-UL
P853-GA56 WH-16-UL
BKR3

111-GA57 YL-16-UL
JW HR

CIRCUIT DESCRIPTION TABLE

C987-P1 RD-16-UL
Model: 5168279.DGM R775-R2 OR-16-UL C988-P4 BK-16-UL
R775-GA37 OR-16-UL
RELRTN

CIRCUIT # COLOR DESCRIPTION

Y792-P2 YL-18 1532707
111-R1 RD-16-UL Y793-P3 GN-18 1532707
L797 OR GENERATOR FORWARD BEARING TEMPERATURE (+)
111-GA38 YL-16-UL
SHR
Y796-P5 CU-18 1532707
L798 BR GENERATOR AFT BEARING TEMPERATURE (+) Y796-P5 CU-18 1532707
Y796-GA64 CU-18 1532707 200-A1 GN YL-14-UL
CAN2SH
L778 GY GENERATOR STATOR WINDING TEMPERATURE 6 (-)
L777 GY GENERATOR STATOR WINDING TEMPERATURE 5 (-)
J842-GA36 GN-18 1532707
PWM1-
L776 GY GENERATOR STATOR WINDING TEMPERATURE 4 (-)
200-G6 GN-YL-16 PANEL GND
L775 GY GENERATOR STATOR WINDING TEMPERATURE 3 (-)
N998-GA66 YL-18 1532707
PWM3+
X842-EF7 RD-18 3791795
EF-T8

L774 GY GENERATOR STATOR WINDING TEMPERATURE 2 (-)

Y909-GA67 CU-18 1532707
PWM3SH
L773 GY GENERATOR STATOR WINDING TEMPERATURE 1 (-) F531-EF6 CU-18 3791795
EF-T6

AC700
M908-GA68 GN-18 1532707
PWM3-
AC800 X843-EF8 BK-18 3791795
EF-T7

M756-G14 YL-1532707 L854-C7 BK-18 4368597 105-GA52 BR-16-UL

AC806 P9-1
M756-GA39 YL-18 1532707 111-R1 RD-16-UL
AC707
M755-G15 GN-1532707 L855-C6 WH-18 4368597 111-GA38 YL-16-UL
WIRE5710 P9-2
M755-GA40 GN-18 1532707 111-GA57 YL-16-UL
WIRE5697
Y958-G61 SH-1532707 N874-C8 SH-18 4368597 200-G6 GN-YL-16
105 BR KEY SWITCH
P9-3
Y958-GA42 CU-18 1532707 A779-GA47 YL-16-UL
111 YL AUXILIARY CIRCUIT
C987-G10 RD-16-UL
171 BK AUXILIARY CIRCUIT
FILTALM
P875-GA69 BU-16-UL C987-R3 RD-16-UL
C988-G9 BK-16-UL C987-GA30 RD-16-UL
A114 YL PWR +24V SUPPLY P12-7
C988-GA41 BK-16-UL C987-GA61 RD-16-UL
200 BK MAIN CHASSIS
C988-P4 BK-16-UL A284-C2 BK-18-LSHF C988-G9 BK-16-UL

T5
C988-GA41 BK-16-UL

P-
A284 BK UNSWITCHED POWER RETURN
C988-GA65 BK-16-UL
BATT-

E486 GY SENSING VOLTAGE - PHASE A C988-GA65 BK-16-UL

E487 BU SENSING VOLTAGE - PHASE B F420-GA59 GN-16-UL
E488 WH SENSING VOLTAGE - PHASE C
F430-GA51 GN-16-UL
F531-EF6 CU-18 3791795
F420 GN INDICATOR - WARNING (GENERAL) F702-GA32 YL-18 1532707
F430 GN GROUND FAULT
111-R1 RD-16-UL F808-GA43 GY-16-UL
F454 BU CT X1 TO TRANSFORMER H1 PHASE DROOP
C987-G10 RD-16-UL F814-GA44 GN-16-UL
F455 WH CT X2 TO TRANSFORMER H2 PHASE DROOP
C987-P1 RD-16-UL J842-GA36 GN-18 1532707
F531 WH PWM OUT SHLD 2 C987-R3 RD-16-UL L756-GA50 OR-16-UL
A779 YL AVAILABLE C988-G9 BK-16-UL M755-G15 GN-1532707
C988-P4 BK-16-UL M755-GA40 GN-18 1532707
F702 GN THROTTLE
F531-EF6 CU-18 3791795 M756-G14 YL-1532707
L756 OR BREAKER TRIP SPEED (NO)
N718-G18 PU-18-UL M756-GA39 YL-18 1532707
M755 PU GEN STATOR WINDING TEMP 1 R
N719-G17 BR-18-UL M908-GA68 GN-18 1532707
M756 WH GEN STATOR WINDING TEMP 1 C
N720-G16 GN-18-UL N718-G18 PU-18-UL
N702 PU PMG PHASE A M755-G15 GN-1532707 N718-GA34 PU-16-UL
N703 BR PMG PHASE B M756-G14 YL-1532707 N718-GA48 PU-16-UL
N704 GN PMG PHASE C R775-R2 OR-16-UL N719-G17 BR-18-UL
V716-G60 BR-18-UL N719-GA31 BR-16-UL
N705 YL EXCITER (+)
V718-G19 GN-18-UL N719-GA33 BR-16-UL
N706 GY EXCITER (-)
X842-EF7 RD-18 3791795 N720-G16 GN-18-UL
N718 PU SWITCH CONTACT COMMON
X843-EF8 BK-18 3791795 N720-GA35 GN-16-UL
N719 BR VOLTAGE REFERENCE (+)
Y958-G61 SH-1532707 N720-GA49 GN-16-UL
N720 GN VOLTAGE REFERENCE (-) Y792-P2 YL-18 1532707 N785-GA60 BU-16-UL
N785 BU SHUTDOWN NOTIFY RELAY (NO)
N998-GA66 YL-18 1532707
R775 OR START / RUN / STOP 1 CDVR OPTION P853-GA56 WH-16-UL
P875-GA69 BU-16-UL
V716 PK TRAVEL HI PRESS A SNSR R775-GA37 OR-16-UL
V718 GN MED PRESS ACTIVATION SOL R775-R2 OR-16-UL
Y702 OR RS422 RECEIVE (+) R879-GA45 GY-16-UL
Y792 WH GEN STATOR WINDING TEMP 2 C V716-G60 BR-18-UL
Y793 PU GEN STATOR WINDING TEMP 3 R DVR
V716-GA46 PK-16-UL
Y796 WH MON J1939 DATALINK 2 SHLD 2954049
V718-G19 GN-18-UL
G-C2
X842-EF7 RD-18 3791795
F808 GY RESERVED RS485 (+)
P6 2341856 X843-EF8 BK-18 3791795
F814 GN RESERVED RS485 (-)
POWER INPUT A (T1) 1 N702-G1 PU-16-UL X993-GA54 WH-16-UL
J842 BK DIGITAL SWITCH / SENSOR RETURN
POWER INPUT B (T2) 2 N703-G2 BR-16-UL X997-GA55 BR-16-UL
L854 YL BLADE CONTROL CAN 0 (+) N704-G3 GN-16-UL Y702-GA53 CU-18 1532707
POWER INPUT C (T3) 3
L855 GN BLADE CONTROL CAN 0 (-) N706-G4 GY-16-UL Y909-GA67 CU-18 1532707
FIELD1 POS 4
N874 BK AUTO J1939 DATALINK 1 SHLD N705-G5 YL-16-UL Y958-G61 SH-1532707
FIELD2 NEG 5
200-G6 GN-YL-16 Y958-GA42 CU-18 1532707
P853 WH BREAKER SHUNT TRIP GROUND 6
Y792-GA62 YL-18 1532707
G-C3
P875 BU AIR FILTER RESTRICTION
P12 2341858 Y793-GA63 GN-18 1532707
R879 GY RS-485 SHIELD
PHASE B GEN (CT1) 1 F454-G7 OR-16-UL Y796-GA64 CU-18 1532707
X842 BU IMPLEMENT CONTROL PWM OUTPUT 2 (+)
PHASE B GEN (CT2) 2 F455-G8 PK-16-UL
X843 GN IMPLEMENT CONTROL PWM OUTPUT 2 (-) 3
C987 RD BATTERY (+) 4
C988 BK BATTERY (-) 5
M908 YL AUXILIARY CIRCUIT 3 (PWM INPUT) 6

N998 OR PWM - FREQUENCY IN 2 BATT NEG 7 C988-G9 BK-16-UL

X993 WH LOAD FEEDBACK SIGNAL
BATT POS 8 C987-G10 RD-16-UL
9
X997 BR LOAD FEEDBACK RETURN E488-G11 WH-16-UL 105-GA52 BR-16-UL
GEN VOLTAGE SENSING C (T3) 10
111-R1 RD-16-UL
Y909 OR RELAY 5 (NO) GEN VOLTAGE SENSING B (T2) 11 E487-G12 BU-16-UL 111-GA38 YL-16-UL
Y943 BK SHORE POWER ENABLE 1 GEN VOLTAGE SENSING A (T1) 12 E486-G13 GY-16-UL 111-GA57 YL-16-UL
G-C4
Y958 BU XFR CASE LOW RNG ENGAGED IND 200-G6 GN-YL-16
PM - MAIN CONNECTION DIAGRAM
P9 2341857
1 M756-G14 YL-1532707 A779-GA47 YL-16-UL
CAN DATALINK POS C987-G10 RD-16-UL
CAN DATALINK NEG 2 M755-G15 GN-1532707 C987-R3 RD-16-UL
CAN DATALINK SHIELD 3 Y958-G61 SH-1532707 C987-GA30 RD-16-UL
VOLTAGE LOWER INPUT 4 N720-G16 GN-18-UL C987-GA61 RD-16-UL
VOLTAGE RAISE INPUT 5 N719-G17 BR-18-UL C988-G9 BK-16-UL
RAISE/LOWER COMMON 6 N718-G18 PU-18-UL C988-GA41 BK-16-UL
EXCITATION DISABLE INPUT 7 V716-G60 BR-18-UL C988-GA65 BK-16-UL
8
9 V718-G19 GN-18-UL F420-GA59 GN-16-UL
VAR/PF CONTROL F430-GA51 GN-16-UL
F531-EF6 CU-18 3791795
F702-GA32 YL-18 1532707
F808-GA43 GY-16-UL
F814-GA44 GN-16-UL
J842-GA36 GN-18 1532707
L756-GA50 OR-16-UL
M755-G15 GN-1532707
M755-GA40 GN-18 1532707
UENR4709-08 VOL 3 of 4

M756-G14 YL-1532707
M756-GA39 YL-18 1532707
111-R1 RD-16-UL M908-GA68 GN-18 1532707
C987-R3 RD-16-UL N718-G18 PU-18-UL
R775-R2 OR-16-UL N718-GA34 PU-16-UL
Y943-C9 BK-18-LSHF N718-GA48 PU-16-UL
N719-G17 BR-18-UL
N719-GA31 BR-16-UL
N719-GA33 BR-16-UL
(Dimensions: 39 inches x 28 inches)

RELAY N720-G16 GN-18-UL

2236470 CR N720-GA35 GN-16-UL
BASE 2521732 N720-GA49 GN-16-UL
31
C987-R3 RD-16-UL N785-GA60 BU-16-UL
21 N998-GA66 YL-18 1532707
11
AC700-V2 BK-16-UL SPACE HEATER 120V
P853-GA56 WH-16-UL
A1
AC800-V3 BK-16-UL P875-GA69 BU-16-UL
A2
111-R1 RD-16-UL R775-GA37 OR-16-UL
12
R775-R2 OR-16-UL H1
R775-R2 OR-16-UL
14 AC806-V4 BK-16-UL H2 R879-GA45 GY-16-UL
SPACE HEATER 120V
22 H3 V716-G60 BR-18-UL
24 AC707-V5 BK-16-UL V716-GA46 PK-16-UL
V718-G19 GN-18-UL
H4
32
34
Y943-V8 WH-18-UL X842-EF7 RD-18 3791795
X843-EF8 BK-18 3791795
X993-GA54 WH-16-UL
X997-GA55 BR-16-UL
Y702-GA53 CU-18 1532707
Y909-GA67 CU-18 1532707
Y958-G61 SH-1532707
Y958-GA42 CU-18 1532707
Y792-GA62 YL-18 1532707
Y793-GA63 GN-18 1532707
Y796-GA64 CU-18 1532707
AC806-V4 BK-16-UL
AC3
AC806-V10 BK-16-UL
AC707-V11 BK-16-UL
AC4

AC800-V6 BK-16-UL AC707-V5 BK-16-UL

AC800-V3 BK-16-UL
AC1

AC700-V7 BK-16-UL AC700-V2 BK-16-UL

Y943-V8 WH-18-UL
AC2
10A
JW HTR EN

SPACE HTR
Y943-C9 BK-18-LSHF
1288065

AC700-V2 BK-16-UL
AC800-V3 BK-16-UL

Y943-C9 BK-18-LSHF
50A AC700-V2 BK-16-UL
AC800-V3 BK-16-UL
WIRE GROUP COLOR DESCRIPTIONS
JW HTR
Y943-V8 WH-18-UL
30 Page,

1944449

(-) BATTERY / SENSOR RETURN

OTHER COLOR DESCRIPTIONS

240VAC
CUSTOMER HIGHWAYS
SUPPLIED

HEATER OPTIONS
HARNESS ASSEMBLIES
IDENT PART NUMBER CHANGE DESCRIPTION CALLOUT FORMAT IF APPLICABLE
A 519-6849 00 RTD GND JUMPER
ABB GENERATOR Callout Number Component
TERMINAL BLOCKS
C 524-9078 03 HEATER CONTROL INTERFACE (Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table)
EM-10
398-7247 CB-1A 1/2A
EF 516-6241 00 IVR 138-1234 Part Number

EM-15 398-7248 487-0757 CB-1B 1/2A G 516-6243 01 CDVR

EF-C1 CB-1C 1/2A
* EM-10
4161367
END 2CT2 END
J 528-1519 00 VOLTAGE SENSE JUMPER SYMBOL DESCRIPTION ABBREV COLOR
INTERNAL FUSES F5+ 1 N705-EF1 WH-16-XLPE 2CT1 GA 524-9077 00 EMCP CONNECTIONS
SE - MAIN CONNECTION DIAGRAM
END END
10A, 250V (X1)
10A, 250V (Z2) F6- 2 N706-EF2 WH-16-XLPE N705-EF1 WH-16-XLPE
EF-T1

END 1F1+ END

CIRCUIT CONNECTED RD RED
N706-EF2 WH-16-XLPE
EF-T2

END 1F2- END P 516-6245 00 RTD WITH MODULE

N702-EF3 WH-16-XLPE CB-PMG A 16A WH WHITE
EF-T3

EF-C2
N703-EF4 WH-16-XLPE
EF-T4

CB-PMG B 16A
R 518-7863 01 HEATER RELAY CIRCUIT NOT CONNECTED
3519187
N704-EF5 WH-16-XLPE CB-PMG C 16A V 516-6249 02 HEATER CONTROL OR ORANGE
EF-T5

PWR I/P (X2) N702-EF3 WH-16-XLPE ELECTRICAL CONNECTION TO

PWR I/P (Z1)
*PWR I/P (X1) N703-EF4 WH-16-XLPE
W 516-6247 00 RTD WITH TERMINAL BLOCKS (NO MODULE) MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
YL YELLOW THIS SCHEMATIC IS FOR THE 3500 GENERATOR SET WITH DYNAMIC GAS BLENDING
*PWR I/P (Z2) N704-EF5 WH-16-XLPE TO SURFACE OF COMPONENT PK PINK
ELECTRICAL SYSTEM
EF-C3
3669370
CBL-EF001
CONNECTOR BK BLACK
VOLUME 3 of 4: SR500 GENERATOR WIRING
H# GY GRAY
F531-EF6 CU-18 3791795 F531-EF6 CU-18 3791795
MEDIA NUMBER: UENR4709-08
SHIELD 1 CIRCUIT GROUPING DESIGNATION
Do not operate or work on this product unless you have
CS+ 2 X842-EF7 RD-18 3791795 X842-EF7 RD-18 3791795
CS- 3 X843-EF8 BK-18 3791795 X843-EF8 BK-18 3791795
PU PURPLE read and understood the instruction and warnings in the
ATCH WIRE, CABLE, COMPONENT
BR BROWN relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 516-8279, CHANGE: 03, VERSION: -
/ SPLICE relevant service literature. Failure to follow the instruc-
GN GREEN
tions or heed the warnings could result in injury or Components are shown installed on a fully operable generator set in a non powered state.
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
 RV-C5
416-1367

N705-RV32 GY-16 1 F+ VOLTAGE REGULATOR

N706-RV23 GY-16 2 F- (EM-15)
398-7248
RV-C3
351-9187
N702-RV22 GY-14 3 X2
4 Z1
N703-RV31 GY-14 1 X1
N704-RV43 GY-14 2 Z2

229-RV25 GY-16 RV-C4

229-RV7 GY-16 366-9370

229-RV8 GY-16 229-RV24 GY-16 1 SHIELD

2 CS+
3 CS-
229-RV44 GY-16
229-RV6 GY-16 229-RV9 GY-16
229-RV10 GY-16

BS-C1
155-2272 RV-C2 P856-RV29 GY-16 11
196-5330
A1 J723-RV11 GY-16
P855-RV30 GY-16 12
G410-BS1 GY-16 1 G410-RV4 GY-16 CB STATUS 229-RV10 GY-16
229-RV6 GY-16 14 A2
F416-BS2 GY-16 2 F416-RV3 GY-16 Y994-RV26 GY-16
N759-RV12 GY-16 11 A1
F415-BS3 GY-16 3 F415-RV2 GY-16 SHT DN RLY
N759-RV13 GY-16 14 A2 229-RV9 GY-16
F414-BS4 GY-16 4 F414-RV1 GY-16
Y998-RV14 GY-16 12 A1 Y998-RV27 GY-16
CB TRIP RLY
Y998-RV15 GY-16 14 A2 229-RV7 GY-16
RV-C1 229-RV16 GY-16 11 A1 Y997-RV28 GY-16
VR-C1 3E7990 CB CLOSE RLY
155-2252
229-RV17 GY-16 14 A2 229-RV44 GY-16
AC CUSTOMER WIRING
200-VR1 GY-16 1 229-RV36 GY-16 1 1 229-RV24 GY-16
G410-BS1 GY-16 END
MID
BUSV-N
END
MID
G410-EM113 GY-16-EXANE BATT -
F416-BS2 GY-16 END
BUSV-L3
END
F416-EM110 GY-16-EXANE Y994-VR-2 GY-16 2 Y994-RV37 GY-16 1 1 Y994-RV26 GY-16
MID MID
SHT DN
F415-BS3 GY-16 F415-EM99 GY-16-EXANE
Y998-VR3 GY-16
END END

3 Y998-RV38 GY-16 1 1 Y998-RV27 GY-16

MID
BUSV-L2
MID

F414-BS4 GY-16 END

BUSV-L1
END
F414-EM98 GY-16-EXANE CB TRIP
Y997-VR4 GY-16
MID MID

4 Y997-RV39 GY-16 1 CB CLOSE

1 Y997-RV28 GY-16
EMCP 4.4 PANEL WIRING 382-1796 CBL-VR1:F530-VR5 SH-18 5 CBL-RV2:F531-RV3 CU-18 1 1 CBL-RV1:F531-RV3 CU-18
CS SH
CBL-VR1:X840-VR6 BK-18 6 CBL-RV2:X842-RV2 BK-18 1 1 CBL-RV1:X842-RV2 BK-18
IVR SMART ENGINE MANAGEMENT CS -
UENR4709-08 VOL 4 of 4

CBL-VR1:X841-VR7 WH-18 7 CBL-RV2:X843-RV1 RD-18 1 1 CBL-RV1:X843-RV1 RD-18

(BS HARNESS - 523-5817) P855-VR8 GY-16
CS +
P855-RV30 GY-16
8 P855-RV18 GY-16 1 CB OPENED 1
P856-VR9 GY-16 9 P856-RV19 GY-16 1 1 P856-RV29 GY-16
CB CLOSED
TO POWER HOUSE A774-VR10 GY-16 A774-RV20 GY-16 A774-RV33 GY-16
1 BUS A
1 10 1 1
24 Page, (Dimensions: 34 inches x 28 inches)

E-STOP
TO POWER HOUSE
1 BUS B 1 C987-VR11 GY-16 11 106-RV21 GY-16 1 1 106-RV34 GY-16
BATT +
TO POWER HOUSE SPARE-VR5 GY-16 229C-RV5 GY-16
1 BUS C 1 12 1 SPARE 1 229C-RV35 GY-16
TO POWER HOUSE
1 BUS N 1
1 SPARE 1 229C-RV35 GY-16
TO SYSTEM E-STOP
1 E STOP 1 A774-RV33 GY-16
EMCP 4.4
TO POWER HOUSE
1 BATT- 1 229-RV25 GY-16 351-2430
TO POWER HOUSE EM-C1
GLAND PLATE

1 CB STAT 1 J723-RV11 GY-16 264-5732

TO POWER HOUSE CBL-VR1:F530-VR5 SH-18 PWM OUTPUT #2 SHIELD
1 CB STAT COMM 1 106-RV34 GY-16 19
CBL-VR1:X840-VR6 BK-18 8 PWM OUTPUT #2 NEGATIVE
TO DOG HOUSE
1 F+ 1 N705-RV32 GY-16 CBL-VR1:X841-VR7 WH-18 28
PWM OUTPUT #2 POSITIVE
TO DOG HOUSE N706-RV23 GY-16
1 F- 1
FROM POWER HOUSE
1 FUSE 15A 1 N702-RV22 GY-14
FROM POWER HOUSE DC CUSTOMER WIRING
1 FUSE 15A 1 N704-RV43 GY-14
FROM POWER HOUSE A774-VR10 GY-16 A774-EM226 PU-18
1 1 N703-RV31 GY-14
END END
FUSE 15A E-STOP
MID MID

200-VR1 GY-16 END 200-EM227

END GY-14-UL
TO POWER HOUSE N759-RV12 GY-16
BTRY-
OTHER COLOR DESCRIPTIONS
1 1
MID MID
SD NOTIFY C987-VR11 GY-16 END
BTRY+
MID
C987-EM317
END
MID
PU-18
TO POWER HOUSE Y994-VR2 GY-16 Y994-EM52 GY-16-UL HIGHWAYS
1 SD COMMON 1 N759-RV13 GY-16 END
DO-16
MID
END
MID

TO POWER HOUSE
1 CB TRIP 1 Y998-RV14 GY-16
CALLOUT FORMAT IF APPLICABLE
TO POWER HOUSE
1 CB TRIP COMM 1 Y998-RV15 GY-16 AC CUSTOMER WIRING
Callout Number
Y997-VR4 GY-16 Y997-EM89 GY-16-EXANE
Component
(52) VALVE GP - CONTROL
TO POWER HOUSE
END END (Machine Location from Name

1 CB CLOSE 1 229-RV16 GY-16 Y998-VR3 GY-16

DDO-02
MID
END
MID

Y998-EM90 GY-16-EXANE
END
Component Locations Table)
138-1234 Part Number

TO POWER HOUSE
DDO-03
MID MID

1 CB CLOSE COM 1 229-RV17 GY-16 P855-VR8 GY-16 END

DIDI-03
MID
P855-EM92 GY-16-EXANE
END
MID
SYMBOL DESCRIPTION ABBREV COLOR
P856-VR9 GY-16 END
DIDI-04
MID
G489-EC24 GY-16-EXANE
END
MID
CIRCUIT CONNECTED RD RED

WH WHITE
CIRCUIT NOT CONNECTED
OR ORANGE
ELECTRICAL CONNECTION TO

EMCP 4.4 PANEL WIRING 382-1796 MACHINE STRUCTURE

INTERNAL ELECTRICAL CONNECTION
YL YELLOW

TO SURFACE OF COMPONENT PK PINK

CONNECTOR BK BLACK

GY GRAY

IVR SMART ENGINE MANAGEMENT

H# CIRCUIT GROUPING DESIGNATION
PU PURPLE
ATCH WIRE, CABLE, COMPONENT

(VR HARNESS - 523-5818)

BR BROWN
/ SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE

Do not operate or work on this product unless you have

read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.

THIS SCHEMATIC IS FOR THE 3500 GENERATOR SET WITH DYNAMIC GAS BLENDING
ELECTRICAL SYSTEM
VOLUME 4 of 4: IVR PANEL WIRING AND SEMS OPTION
MEDIA NUMBER: UENR4709-08
SCHEMATIC PART NUMBER: 540-6461, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
CONTROL PANEL WIRING

EM-C13 VIEW ALL CALLOUTS

CUSTOMER CONN 3 ETHERNET JACK 2 RELAY R1

ETHERNET AC
EM-C6
JACK CUSTOMER
CUSTOMER CONN 2
WIRING

CAN A
TERM
RESISTOR

CAN B
TERM
RESISTOR

EM-C11

EM-C14

DC CUSTOMER EM-C1 EC-C1

WIRING

DC FACTORY CONTROL MODULE AC

WIRING FACTORY
WIRING
 EMCP4.4 CONTROL PANEL
OIL TEMP ENGINE PERCENT OIL PRESS EMCP 4.4 VIEW ALL CALLOUTS
INDICATOR LOAD INDICATOR 1 INDICATOR

EM-C12

ENGINE
COOLANT
TEMP
INDICATOR

INLET MANIFOLD EM-C4 EM-C5 EM-C3 VOLTAGE EM-C7 E-STOP

AIR TEMP INDICATOR
INDICATOR
GENERATOR PANEL
OPTIONAL CURRENT AC TERMINAL STRIP EMCP INTERFACE VIEW ALL CALLOUTS
CONVERTER (GENERATOR) TERMINAL STRIP

HARNESS “AC”
DVR

EMCP
INTERFACE
CONNECTOR
GA-C1

RTD TERMINAL
STRIP

SPACE HEATER
BREAKER

RELAY
(HEATER)

HARNESS “P”
HARNESS “W” RTD MODULE
REAR VIEW OF GENERATOR PANEL
HARNESS “AC” CONNECTOR CONNECTOR HARNESS “X” VIEW ALL CALLOUTS
G-C6 X-C1

DVR

CONNECTOR
AC-C1
HARNESS “G”

HARNESS “R” CONNECTOR CONNECTOR STEP DOWN

G-C5 G-C7 TRANSFORMERS
OPTIONAL PANEL WIRING
“R” HARNESS “V” HARNESS RELAY CB1 VIEW ALL CALLOUTS

(HEATER RELAY) (HEATER CONTROL) (VOLTAGE SENSING)

VOLTAGE
REGULATOR
(EM-10)

W-C1

RTD CB2
TERMINAL (PMG POWER)
STRIP
IVR PANEL WIRING
VIEW ALL CALLOUTS

INTEGRATED
VOLTAGE
REGULATOR

RV-C2 RV-C1