Bucket Elevator1. Introduction | bucket elovator for vertical cesent conveying consists of a serles of buckets mounted on an endless chain or belt, operating over head and foot pulleys or sprockets. Take-ups are provided as a neans of coupensating for variations in length of chain or bolt due to Venverature changes, ateossher ic conditions, or wear. A steel cas dusting, venting of the elevator Is done by comecting the hoad section with a dust collector ing usually encloses the bucket line, and the head and foot machinery. To prevent. Buckets, mounted at spaced Intervals, are loaded by scooping up saterial fros the elevator's hoot. Material is discharged vken the bucket passes over the head vbee!.2. General inforsation on bucket elevator 2-1. Type of bucket elevator (1) Chain type A Continuous type Low speed type + 10 - 33 n/see [Daido NE type } for courso nater iol High speed type + 80 - 70 n/see [Daido NSE tyre 7 for povdery saterial B. Contrifural discharee type C. Internal discharge type for sticky material (eypsim, rav coal) ‘ack Senter octet Bovter (2) Belt type Seoed is high as 220e/nin, and conveying heleht Is high as 100n In aaximua. Accordingly construction is compact and price is low compared with chain type bucket elevator. Thore {is limitation for tenperature, such as 60°C for standard belt and 120°C for heat resistant bolt.) Chain strand Double chain strand type : standard Single chain strand type + for seller type Chain is equipped at the back of bucket. Chain speed is less than 250/sin. eT) ies ee2-2. Comparison of chain type and belt type Conparison of chain type and belt type is as follows. Advantage Disadvantage 1 Tiara is — cae eee fae ee 4, lo restriction for transport neterial | 4. Lover for transportation height = lusp saterial / povdery aaterial - TE Comact and lish wee T Dificae Tor wfateanca Belt tyne |2. attr for auxin temerortation = cantering of belt teieht |2. tosricton for transport material | 2. Holetass operation + tours steril only 2-3 Bucket type SD type Is used for lov speod bucket elevator, NE type. S type, vhich Is the largest for transportation capacity, Is used for high speed bucket elevator HSE type and low speed bucket elevator. © trpe is special one vhich is edoptad for sincle chain type bucket elevator having a fix bolts for conveyor chain at back side, 4 bucket Is attached to at evory 4 pitch for hich speed bucket olevator instead of 2 pitch ee : om e.~ L we2-4. Drive There are two kinds of drive for bucket elevator, roller chain drive and reducer direct drive, Comparison of these two kinds is as follovs. Advantage: Disadvantage Roller chain & spocket, 1, Easy to erection and saintenance = Yueh vibration Direct érive with sear reducer 1. Loss vibration 2. Simple structure Larger reduction ratio is requested for gear reducer . Hore precise in erection 2-5. Backstop dovico ‘A cam clutch type backstop device is eavipred on drive shaft. 3. Design infornation for planning (1) Norsel ond asxinun capacity (2) Lifting height ) Material propert + feparent spect ic aravity + Granularity, size of material + Angle of repose + Torperature snd noisture + Adhesion, sbrasion, fludity + Corrosion 4, Bosic celeulation for planning (1) Selection of bucket elevator type (2) Selection of transportation speed ) Selection of buckot size (4) Caleulation and solection of + Drive power and drive unit + Shaft dianotor and bearing size * Chain tension and chain size for conveyor chain + Chain tension and chain size for poxor transaisston + Backstop dovicoLUCKEL BLBULOR Master bearing Conveyor sprocket Wheel Takeups Secowadjusted “Tokeups Gravity Takeups Backstops Roller type Band typeDesign criteria 1, Selection of bucket elevator type ‘Type of bucket elevator Lump aaterial + Raw saterial Continous type, Lav speed type = 25 on + Clinker Fine material + Raw eaterial + Conont: Continuous type, High speed type + Cireulation mater for raw ail and conent 2. Dedusting air a'ty 20 w/ain/s? for casing sectional area 50 wein/n® for opening areaCalculation Hethod and Calculation ExamploCalculation of bucket elevator (1/5) Calculation equation Exaaple 1. Transportation speed Saki mPa BL whore, $+ Transportation speed arin Ya + Actual motor speed roe (lip 3, generally) 1+ Reduction ratio of gear | n+ Efficiency of trensission | 0.955 for fluid coupling | 1.0 for other type | P+ Conveyor chein pitch ® | Nz = No. of tooth of spocket for conveyor 1m, # No, of teeth of driver spockst for transwission ne No, of tooth of driven spockot for transeission 2. Power required Taf ay RMB sco) es ee [\ lege aalvoge * 8" CF Go) ee | \ 2B Cix to) | i : | shore, KW + Power required Ww Q + Maxisun cépacity wh $+ Transportation speed Wain 1H Center distance height a Co + Equivalent height of power of scoop a and Lifting at discharge end 2n for Lov speed bucket elevator ‘3m for high speed bucket elevator Y Driving efficiency of gear and chain 0.8 as standard + Safty factor for wotor 1.15 ag standard KK-4 + 06-88-51 Daido series no + NSEAOOS (High speed tyne) | Casing dimension 1820 x 1140 nm | Capacity + max 420 t/h Center distance height + 27.00 Material + raw noal 9 2 0T 8Bu pass 90% ov 0.5% moisture Notor + SSK x SP x 50lz x 970rpm Reducer 1/20,25 reduction ratio Conveyor chain + DI3SZI25NAPC4 strongth 40,000 ke Unit veleht 20.7 ke/n Chain pitch 125 na Conveyor sprocket 24T / 2¢T 957.7 an6/057.7 meg Driving systen + Fluid coupling Driving chain + DID240-1 Tenet Tonsile streneth 51,100 ke Driving sprocket : 16T / 30T 300.50 mn /728.20 me 6 + NSE 5055 (t = 4.5 am) Voight 40.3. ke/sot 08537 n° + 500 aa Bucket, Bucket pitch <& Cheek >> 1 DB = 73,39 w/in > 73 a/nin 8 = 970 * * 0,085 x 0.125 « 24 « I ~10-Calculation of bucket elevator (2/5) [ Calculation ecuation Brasple 3. Capacity efficiency axe, Ko gusia ay * 100 K + Capacity offietency + Maxtaun capacity Bucket pitch” Transportation speed + Specific eravity + Volune of bucket in 100% filling, 4, Tension of conveyor chain Po = (1MO*D + vos Ye) (H+ Co) there, Pe + Tension of conveyor chain + Maximum capacity S_ + Transportation speod Conter distance height at discharge end 2n for lov speed bucket: elevator 3a for high speed bucket. elevator Desigh criteria : Safety factor for conveyor chain Se Pe unit veight of conveyor chain x no. of strand (unit veight of bucket) / (pitch of bucket) Equivalent height of pover of scoop and lifting = average tensile strength * no. of strand 420 x 0. _ We TT x 0.7 xf0.casm] * 10? 3 yaczre +(20.72) + 45.3 year+) + no. of chain strand 40.3 + unit weight of bucket kg + pitch of bucket . OKCaleutation of bucket elevator (3/5) Calculation equation vinere, N+ Revolution spced of shaft or spocket ron + Transportation speed wain P : Conveyor chain pitch 8 Ne # No, of teeth of conveyor spockot T+ Hotor torque keren We # Hotor power w Po = Po + Po = (BLO 4 yo + ve) + Co) 2 x Ho + Ho) CH + 3) = Pet xe 7 Mos pend Fie |e! + Total conveyor ctain tens vet | Be + Conveyor chain tension (ratertal side) tat Po + Conveyor chain tension (no uaterial side) kei Ho = Bonding eonent keen 4 + Distant between bearing and spockot ca Case A + Result of torsion and bonding i | Total torge = T? + H* i | Earle | 5. Drive shaft dianoter (at besrins point) al s TB x ob | ets HOt eecrie \ T= 97,300 x T= 97,300 x 85, = 220,226.4 ke-en 6543 + 2 10203 ke 2 10203 « 31,2. = 189,776 ke-ca + 40.3.) « (2769 29.7 + 49:3.) x (2709) | -12-Caloulation of bucket elevator (4/5) [ Calculation equation ase = 3 flexi ae ae fants ssfusltew where, 1 + Shearing stress In fatigue losd for carbon steel = 240 ~ 450 ke/cu® t = 2D? 2 + Wosent Inertia of shaft = 20 | by + Shaft dianeter cn | at bearing point | Case B Bending nonent only ost t x De? 500 « @ # Allovable tensile stress in fatigue load = 300 ~ 00 ke/ea?® 500 ke/ex? as standard Wo + Bonding sonent keen De + Shaft dionoter at bearing point co -1g- = 14.87 en 2s [2x 7 ¥ 500 = 15.606 ce < NDISO OK.Calculation of bucket elevator (5/5) Calculation ewation Ezanole ©. Tail shaft diasoter (ot hearing point) Depend on capacity (not depend on heisht) Selection of standard is es follows. [Daido bucket elevator standard J Type (S8Gf85 ) Tell shaft diaveter we 15 BT SU > ( 50 am dianeter at NE 30 BT SOV bearing point ) HE 50 ot By XE 100 BT 8 HE 150 er 75 ME 200 Bt 73 HE 300 BT 75 NE 400 BT 90 NE 500 BT 90 NE 600 81 1004 NE 700 BT 1004 1. Roller chain tension for power transaission +, 100 pon = AEB AD x + Go) P= (100) at + Co) x PRD where, F + Roller chain tension Q + Maxima capacity S + Transportation speed PCD(C) : Pitch circle dlazeter of conveyor sprocket PCD(R) + Pitch cirele diameter of driving sprocket Desisn criteri Safety fnetor for roller chain SFco = inalle-strent} of roller chain. > yg | |. Backstoo | tee (Age 2) x BRO | shee, | Th = Toreue for backstop ke Selection of size of backstop yet = 18.1. X0 x POD) Design criteria + Safety factor for backstop SFr = -tacaue (feom mpker inforeation) 2 ETSY CS aad at boarine) pen = 1000. $20 39 = 782.5 be P= oma. SET sea te sug. « sro * SBQ = 1247 > 12 on. te «2809 « 20D = 1209 ken Backstop device + CHCI60 rated torque 2800 ken = 2800. = She = 3800 = 2.03 > 2.0 O.K. -u-High speed type bucket elevator (NSE type) iting fevet : fst, 998 the dlagtem and follow the of transpextation capacity 500High spoed type bucket elevator (NSE type) 12) JD NSE Type Bucket Elevater [Diagram of Standard 1 sions i EE We [NSE me | NSE We [NEE wr [NSE wo] NSE Go [NOE TO [NSE wo [wa Bio | [hain Patch io | 100 Fr 5 12s 150 10 15, i Buckst No. | NS E40 | NSBaaso | NS E5005 | NS E5060 | NS Eos | NSEser | NS Bem | NS E700 i Yad baat 2" 2% m u % % x “ 1 Pek ASpeaet | 765.2 oT 7.7 oa | ma? | mee | 07 1 ‘Section Type 1 fot 1 T 7 7 z | fect 780 a0 | eo 30 30 180 100, ! 5 1525 1525 1525 1525 1525, 1525, 1525 1 : 7 a —z 2350 2700 7700 ‘ae00 | 00 2900 “3200 _—| t F 1200 { iso [1800 1750 | 1150 2000 c | 50 450 550 350 650 650, 750, 7 1600 1708 1700 1850 1950 2090 | 280 2280 | x [ee | ante ase | a0 |e i L | __800 a0 | 1100 we | Mss 1s 1 My 450 500 700 100 #00 My eo 750 30 | i EEE 250 350, Ex) 3350 | : i os See ; ; = = [fe ® 3050 "3050 S00 3300 3500 | i s = 3050 won| soo | 3080 Fer {es Toe | os Fat 1200, 1350, 1850 1600 1650 45643 55574 e075, 20/6 20/6. 90/7 1020/8High speed type bucket elevator (NSE type) _ Wid NSE ype Bucket ElevatorHigh speed type bucket elevator (NSE type) Bi NSE Type Bucket Elevator Chain Gan na Pc wa S| =e Pe | SE ao ae | DRRONNOT| We [Haaser wal wert = [we [ara woe [aos |e | | 808 DewON=G.| wo [Sef sos lee [eal ser] 3 |] w3[ iw [oo [ep as | eto DE soNTOaEG, | 10 To [ 05 De sonemes. LWT rg [se [osu | oe.2| s7a] 9 | os | 3 OET ae | os | soto DR NTE, [es mL] —] (Cpe renters, [ae] ora fea.s|aurs| se |r | ae | ae fis» Pasepae] as | a | 1500 [ncemrars, Fis 15 [ie DRG, [es is ie ie | pevponisan, [50] 7 | 70 [as | sol ssa] as | oo fua.s [oF] Ta] 0.000 DR WONTTENS, [HE ie ia | DEI, [1 T [we |e [ (Cpaneowarewc, [ae] 5 | 75 [28s | sss] oe | os | tm [ist Cire Pa] | BRIONTSOEE, [0 i ee ' BRON LL To larrs| oo] oa] ae [us fins TAT Toe i (Coienrses, [are fons [a fens [iio fiona] aoe [esas Die |e | te | EBucket i Dimensions td / | j scam fafeafelxl) ye chain Uses oS oe ic [wsEeare om a oe Te eate us |s.3 $2) seo | sos | ae | ateou sero, sonoest oem. Neeene=i6 [as [583] aso | 15 | woo | ae [HT Tomo 0.0685 ! NS Es0e0—16 oe woo [ae [atin soon ase oT 6.0682 Nsesnis=ie_| ats |21s.3| 759] 125 SOHTZSM.7sH12591 100H125M.120H TN | 0.1119 i NSEs050=16 8 STEER TEE YEN TE oer 036 NSE60o—16 5 Las [tsiisoe SERRE seo sor | son | aso | 1 WSECOsO— % [ae frookrisent, 1am oH oe [CNsers=ie 1s | sHsM. | [Fis eroesman | ors |ase.2} ase | 1s | 100 [722 | soonrren oe e281 (ws rss2 [as frente separa -19-Low speed type bucket (NE type) elevator Sele 0 ‘retaperaton sped ‘ne oraant Ghats mde vp oh cow: ibe ee respec onelgeneagnc ot pe & mh clase at 604 van Serecie neue ee eee Stat Sheets ovenware vale Hise sree oe ec ‘eat eats et at tho ef he ia Weta ace HLow speed type bucket elevator (NE type) BUCKET ELEVATOR, Diagram of Standard Dimensions Tk conse scare Spout ane set ote Pred oaLow (WE speod typo) type bucket elevator 58 UN POR i ante] WETS | GH | WEED | Heieo | ENG | ene | WH | WA | ei [ea ee ion on [Tyas yer Tyrer | aves rvres| wrens | vPes|TVFEs| ares FMS [ WS # ie [ew [as [ae [es | er 200| “a6 | 309 [aw [so | aw [me | be | I | [ia [ ram aa ef i Es } sof { a5 | ae [an | om | er [| i | aan ar maf ale ele | He af ER a Te | ho | na [ee ee => epee |e 676 | a7 | 78 78 Ce Es wa [ as | a oe zen| 300 | ass is || st | oa | | a |p| a | |e [oe F rn sen [3e0_| aa] i a [0 | eae [a | iss | | j ore || vas | [a0] : wae ||| we [ae [a = 700, a ‘i790_| 7080 | 3310. aoe [a | a se] |e ; ao [se | | a ze | yor | we 30 | x0 [ae [0 | am | 8 2 sso | 00 [x0 | 2080 ‘3300 | 3a0 | 70 i sis [asia [aw | Br [ore | axe | ris | ois | rors | wore se [sn [sn [aos | oni | wert [won [nr [ine [posto : a 5 wa || an} or] fat Tata i u0_| gua | a0 | aes0 | ons0 | soo | 00 | aso | ss00 | ano ate a | Le gp te me [ 0 || ae [a | ae | ES [Trine ate [nee [ae ae Tae [ee [tw [te | 08 | “es [ase |_| toe [wre [ a | ae Te Ze | wo [o> | e2 [oem | ie [ me [a [ae [ane | 2 [ wa [ | ea] ae | es [ie | sw | | | | a ze [ eo [te | tm mm [ ee | oe | [ofaLow (NE speed type) type bucket elevator BUCKET ELEVATOR Table of Standard Sizes of NE Type Bucket Elevators Sins om) Elevator Luinsannt a — aster ‘Stave be — feetmsfecima ening | BANOO | trey weowat | ren | ooae | om [SRS el ‘ee we 1s | wrse,| rors | sco | cas | oso | 1, | WE, | 7% | S75] or sow 100 excrio * wei | sorus,| rsa | seme | coo | oxo | le | By 885 | aw wes | erm. rsa | sea | sao | corse Bo as Be 7509 wm Jom | gus | ogee wero’ | Se | am | HBB | soe | ono | iy |, | HE | SE | or oow serous, 300 oie | SS8 | e150 | me | BBE | samo | cour | hy | is BIS | or 250 iXaore, B38 a exo a | 22 | sao | oom | BE | io SES | ar a50 esto ve | BR | sim | ome | hy | Bo ‘Siege | ‘e400 p00 | BER | seovo | anvze | Wen | Tan | 32088 | SBE | ar sow reso am | ise | som | oxs | Blas | las | Sue | Sta | ar vow age Sis | Ses weso0 oe | Bae | srerm] cous | Hoa | haa | Seat | SES | ereow 23 Sie | hess a wef um | Pues | SEB veawo | 1eeecs: | seo | G88 | crow | osm | Hiss | Blas | Base | S88 | ercow Houssts, 3:38 Hm | Siete = 23-Low speed type bucket elevator (NE type) BUGKEL BhEYCO8 x] «| wane ft fale] elo] Zz] |e | wenn] % | oF] om c-as | 22) 22] 2| ae] aes] ns Blows cm | aa) 22] soo] ae] as] vs + neaxore3es Toa. 7| ror] 820m | a2] 2a] aofie.s| 0] 0) oe no firs] ve | a | “hacen cs sk : 0 bw hs $s ool wy Bwa [wale [a | Mansons 7] “ 7 awe |= [w|o |- Mevessnes ve we | 42| co] am) ats] 20) 0 aww | |e | as | anaes rao| wa] 8% suo | as] 4s] ao] ats] as) ms] m0 pou | [ow | |. rassassaaes vo1e} too] gts | 45] 4.5] seo] a1s| aes] 275| aofonr] ame | m | w | as | - aeiocstems veo | 9 awe | [w | 6 | - mene 4s| smo] v7] seo] 25] ms] 01 vero 9 7 Bim [zs| |» | Menranus wal elas al sal asl walowsl wal ow] an[ on Pm [= Le [o | weresres ne [wor] 857 : pwn [as| a | = |- Monsicus 27 | 7 Bw [ms a | ss [- Mewes $e] 1s] 45] olans| os] sv} an fone [an] sb awa [ms| a | [> sams wor] we awe [na[ a | # | > Mewrsxus soe | a5] 45] ueo}eo.s| 70 | 100 25 /ex2 va] ae] $2 awa [as] a | | sanonns Taprely i ese irene ~~Low (NE speed type) type bucket ale vator VER Tap SAV GAA yD SUGIEV Glee URS Diagram showing Relation between Chain and Buckets eee wg oe ae Tes omar oae aching uaa uae evferyerienmne ier Seater ericecset Sa cieas wae aan ee peeled nema er ea alone ie ae lel hee eee a apart] | *le = i “orAOzaNeKs wt || as] aa] oa] os |e “Tel”* ad veo |e Po tt |e] x] uo | os] us =| = BEEEECE| | EERE oa rg we300 | —— 20 oe ee a0 | ao yo} 1s faa | 7s] 4s Somme] [eal oepeeL mele De See apts T ale eae ‘peremaconc. |” [Foo] 70] esa] ooa[ieo | os [uo] v0 | 22 fae | as] 7s wo | EE SERRE ee | ERR | SH EESEREE seeps vem | 2 = : Smee] [asleep ale [hs eter weno mT melee [el Po + Frese arnt Hoty ‘Sturdy chain is employed =e bat Ome ans ees nat 4 For ante sande Gat =a het aay corre Ove sco eens wth spec bes apthat aban igor sl teeta, resating lo long hae Tein Fete nove. chin i agai ode fer Hype oa concted ‘ested Fora ng Hore i xed Kr stachmat efor Gola sandeBelt Type Bucket Elevator ( Rexnord ) = 26 -Cea bucket elevators selection guidelines chain or belt The selection of a belt or chain type bucket elevator for a particular application is both a science and an arl, combining measurable factors with the experi- ence of a material handling expert. Except for a few specific materials (as shown in the chart at the right) there is no direct method of determining which type of bucket elevator is best. Some general guidelines a5 {0 which type of elevator will Dest fil your needs are listed below. Materials Certain bulk materials, because of their inherent characteristics, are handled best in a particular typo of elevator. A general guide to typical materials handled by bucket elevators is shown at the right. The type of elevator, chain or belt, best sulted to the handing of a specific material is also shown. Centers Maximum elevator centers are limited by allowable chain pull or belt construction. Usually, where other factors are not a consideration, belt iype elevators ate capable of greater height. ‘Temperature Modern steel chains are capable of operation in significantly higher temperatures than an equivalent belt type unit. Belts are limited by carcass and cover constuction. For operating temperature in excess of 150°F, selection should be relerred to Rexnord engineers. Speed ‘The siandard models of both chain and belt type elevators listed in this bulletin are designed for optimum operation at speeds as listed for a specific model. Speed variations of + 10% are permitted without affecting operation. Design modifications can be incorporated to permit a wider range of speeds. in which case the belt type unit can outpace the chain elevator. Any such modification should be referted to Rexnord engineers. -27- Typical materials handled in Rex 1200 and 1600 series mill duty bucket elevators: . Density! Recommended LosiPer "elevator Material Curt: series ‘Aluminum oxide (Alumina). 1200 ‘Ashes, coal - wel. 1600 ‘Ashes, coal diy... 1600 Baw : 1600 Bentonite, fine - ary +800 Borax, powdered 1600 Calcium chloride 1600 Cement, cinker 1600 Cement, Portland. +600 Gement rock, crushed +1600 Clay, ground - dry. 1600 Coal antivacite, fines 1600 Coal, bituminous ~ sack. 1600 Coat, ignite 1600 Coke breeze. 2. 1200 Goke; petroleum... 1600 Coke, loose....... + 1200 Dolomite, crushed 1600 Feldspar, round 1600 Flue dust” 1600 Fluorspar. 1600 Gravel, screened 1600 Gypsum, calcined” 1600 Gypsum, crushed 1600 Gypeum, powdered? 1600 non pyrites, fines... 1600 Lime, grouns 1600 Lime, pebble < 1600 Limestone, crushed. 22... 1600 Limestone, pulverized +1600 Limestone, 1600 Limestone, agricultural. 1600 Magnesia, fines. 1600 1600 +1600 7 1600 Phosphate, tsp. 1600 Phosphate sands. 1200 Potash 1600 Raw meal 1609 Satt, 1600 Salt, rock - course. 1600 Sand, damp 310-130 1200 Sand, dey. 90-100 1200 Shale, ervshed. 85-90 1600 Seg, fumace « 6065 1600 ‘Slag, crushed Ho 85.80 1600 Slate, crushed .. 2) 80-90 1600 Soda ash, heavy” 55-65 1600 Urea... sees. 4050 1609 Wood chips. 15-25 1200 “Buckets musi be cies onthe bottom fr ae wens Yo conte ‘enkapped ain order cbtan ried capactles, ‘Densities shown aro “as hancles” valuesRex 1200 series mill duty belt elevator features Commercially available elevator belting selected {or individual application. @ Rex Style “AC” fabricated steel elevator buckets in single or staggered double rows, secured to bell with flat head Huck type or common elevator. bucket fasteners, @ Welded stee! head pulley with lagging and taper lock hubs. © Heavy-duty spherical roller bearing pillow blocks. @ Twelve-gauge stee! split upper head section. a © Sub cischarge spout with adjustable rubber peeler lip and two inspection doors. Headshaft bearing supports integral with lower head section. @ Lower head section of 14" steel plate. @ Intermediate casing of heavy gauge steel with deep beaded crimps for stiffness." #10 ga. for single leg construction; #7 ga. for double eg construction. (Attach to adjoining structures at approximately 20 foot centers for lateral suppor). Generous clearance between casing and belt edges. @ Sett-supporting comer angle constiuction.~ @ Intermediate hinged type inspection door (optional). @® Boo! section of ‘A" steel plate. @ Front and rear cleanout access panels with quick acting latches. a @ Iwo bolted access doors for removal of takeup foot pulley @® Flanged bottom with flat base for complete beating on foundation. @ Welded steel wing type foot pulley with taper lock hubs, @ feex counterweighted extemal gravity takeup with adjustable channel frame for single point belt training adjustment. @ Flanged inlet opening for easy connection to leading chute. @ Externally mounted Rex flanged block bearings with closed end shield, @ First intermediate above boo! has three large access doors for installation of splice and buckets." “Construction varies for double leg casing. 15CEI) bucket elevators mill duty belt elevator selection select the Rex mill duty bucket elevators you need from these simple tables Using information ftom the chart pn the following pages you can quickly select and develop Specifications for a mill duty belt type elevator to fit your requirements. While the charts cover a broad fange of capacity and center capabilities, other combinations of belting, buckels, speed, service factors, etc. permit higher centers or models nol listed - consult Rexnord Inc. How to read belt elevator - model numbers ‘The example below exptains the technical makeup of a specific belt elevator model no. 1242 - 1810 A Se ae an BELT TYPE fe Peete i Ae ee Sanu see mgm) [agar bee mere) (Seam | ee - Fieve] [SEron| [2 {A NUMBER 1 EXCESS OF 20 INDICATES DOUBLE ROW OF BUCKETS, AXP w= ALLOWABLE BELT TENSION IN LBSINCH OF WIDTH selection example Required: A belt type bucket elevator to handle finished cement in a marine transfer terminal. Capacity = 500 TPH Centers = 175'-0" «Density = 65 PCF (as handled) Maximum Lump = 100% Fines Temperature = Ambient Step 1: Convert given capacity into cu, fL/hr, 500% 2000 15.385 CFH 16 NOTE: All elevators are volumetric machines with Constant capacity ratings of any unit in cubic ithe, The capacity of any unit in tons/ he, varies with density, Step 2: Refer to Table 4 - Elevator selection on page 17, Read down the left hand column of rated capacities until a value is reached that matches or exceeds the cubic ft requirement {n this case the 17000 cu. ftJhr. bar meets the criteria. Enter the horizontal bar at the figure representing the material density, in this case the 65 PCF level. Proceed fo the horizontally until an imaginary vertical representing the required center distance is intersected. Center distance requirements are indicated in a scale across the top of Table 4. Read the model number in the special area in which the above intersection occurs. For this case the model number is 1280-32106 Step 3: Proceed to page 18 to develop specifications, Step 4: Calculate required drive horsepower from lables on page 19. Step 5: For drive selection use tables shown on Page 23. The headshaft RPM from Table 5 ‘and motor horsepower froni Table 6 will suggest a combination of chain reduction and teducer output. Step 6: For elevator dimensions refer to pages 20 & {or optional platform and access ladder \ensions refer to page 24. For optional t frame.dimension reer to page 25, = 29 -table 4 - belt elevator selection “CAPACITY - CUBIC FEET PER HOUR ELEVATOR CENTERS IN FEET 4700] 500] 7900 aT e009 1 1009 +2000) S009 DENSITY = LOS/CU-T. sas] Saas] Beas] Eeas 7000 as) (8 3009 {22000 28009 3% 2 00 WEREEE Consult Rexnord inc. “Based on buckets filed to water level = 30 - 7[Rex/|// bucket elevators mill duty belt elevator specifications table 5 - specifications BEER arcs pon ERAT | PoaTSAT eae ope 7, cn] “areca [Power] ——Jfuiaey] smart ‘ai RE | cue | mows | seem Pine | frm {S| now [om | “On i W010 [ABS] 1 [xa | | ae [a | a7 | 90] ame | tent = [zsos08 [ABC] 1p raxe [10] ais] 90 | 7 | 00 | ome | 20x00 3 [rzsorsos—[asc {1 | exe | 10] sie] 90] 7 | 0] ome | 20xtor [Tiesorao[ ac [1p aaxi_[i2 | ais _|_a0 | ay 00 | ae] axa 2 [rescreo [ac [1 [texto [ie | ss] a0] a7] 90 | ove] sexe aad 1230-1810 BC 1 1x10 | 12 315 30 a7 30. The EE 1250-2010 | BC | 1 aoxiof 12] 38] 30] a7 [a0 | ame] ane om | SE epee] ae ea ee |e = [lesozeo [8c | 2 | axio || as] 20) 37 | a0 | ame | woxee 2 [eicseo ace prexto [2 | a8] 30] or 00 | ave | sone # [Trasossio[-ac[ 2] vexio | ie | os] 30} 7] 90 | mm | 50x64 3 [esoaoo [3c {2 | goxi0 | 12 | ais] 30] a7 | a0] ame | eoxen . 1230-4810" B.C 2 24xt0 | 12 315) 30 | 37 30. The 60x 64 yzsoso0 | 8c [2p wx | 2 | as | ao [ar | a0 | ome Txt > Lee eee es eS Le ae xa 3 [ees [0] 1 taxi [ie | cos | ae] eof ae ie | ae [Crane | 0 +] ext [v2 | es] ae fe fae [ome | 80 2 [rezieo| 0 [1] vexio[ 2 | ses] ae] nef a2 ae 32x80 a 1242-2010 oD 1 20x10 | 12 385 aT 3 42 Ea 34x80 wan | 0 [? [eee] me [ele |e] am] «xe = [ie@zeio [oe raat [aes ae eae 10x90 3 [mesa [0-2 [rex [2 | aes | ae | me] ae |e 3x0 % [Lieaasio |p [2 [texto | ve [oes | ae | oo [a] ae 30x80 3 [eso [0-2 [eax | | aes ae oe ae a Bx 80 3 [razseio | 0] 2 [eax | a2 | aes | ae | oe [ae | ae «0x80 jeazeoro [0] 2 | soxto | | oes | a2 | 03 | @ | am | 70x00 OTE: Al cimentions shown ininchet “BELT DESIGNATION: = 600RIW, B= 7SDPLW. C= 1000RIM D= 1200PI¥ ‘A Guckets ar tla "AC" abricatedot #1092, tee. Cer hicknesses are avaleble upon request, See page 22 for bucket etal 1 Bet speeds ae nomial forthe spocitic putoy same ‘Sa putoys.A 10% Gavaionn speed (nigher of ener) fefeed to Roxrord engineots cing "usec" Thus te bat wil operate Gi S15 FPW on 30" dla pulleys and 386 FP on At rrited. Wider speed ranges ae ease wih cevian cesign alevaons and shou be specification example Consider the elevator model selected in the sample One-Rex 1230-3210C bucket elevator with double problem on page 16. This is the model number row of 16x 10 AC bucket spaced 12” apart on 1000 1230 3210€ elevator. Locate the selected model P.LW. belting operating at a speed of 318 FPM, Unit number in Table 5. Proceeding to the right horizontally, _will have 30” pulleys and machinery will be develop specifications as follows: ‘contained in 50" x 64" casing. -31- 18mill duty belt elevator motor horsepower determination Table 6 contains data which will permit you to quickly calculate the required horsepower at the horsepower). Motor HP is then determined by the application of a factor representing drive losses. elevator headshait. (Sometimes called BHP = brake Reter to example below for detailed procedure. table 6 - horsepower wr. wPCF WREF TORGE Terme | AA Tea | APIA Tore] RBar RT wow | “ne” | centre | RM | eles | Tra | ee. | ype | Se v2o0-t208_| 286 | 128 | ave | x08 | as? | —202-| sea a 1290-1408 [849 [152 | 448] —108| ~sai| 200] ee} ot a iee0-1608_|[~403-| 176 | 814] ear | —25-| Bre] te | 3a ai 290-1410 | _445_[ 197} 570 | 258] 698 [ ao] ast | ae Buckets | s2ao-1610_ | sor | 22 | sa | 208 | Tae see} 30} vea0-ier0 | —568_| 251 | 727 | m8 | aay [Sa | hoo} as w2a0-2010_| “e2a-[ 277] 799 | 368] 875 —aae| 208 | sa ieooe0_| 7a? [3S 3s] ae a] as ves0-2610 | a80_| 360] 1129[ 06 | tare | a} | art pe 200-2210 [S92 aes izva} sit] as 5] 603 [ “tae ow ¥9003610_| thes | 503 | taae | eae | tree] res | prae}—ae Buckets [7230-2010] 12.36 553_[ 1688 713 | i9.40_|__873_[ 28.08 | 1.086 1250-4810 _|15.02_| 672 1930 | eer easo | “Toe | aa56 | T3ee 1230-6010 | 1858 | s02 | e389 | 10m | ais | Fae] sear ta eee [ee | | T_T ea Taaziaio_| 7.39 | 209 gat_| aio tes] aro] tee] a now waez-i6i0_| 628 [a7] ios | aie] toa | aa} tor} ah Buckets | auzeieig_[636_| — sor | yaad | — see tas] aes tf 2i22o10 | 1027 | 338 i52—} aa | ete | Ss | aor | set Tae | es [aor |] S| ae res wzezze0 | 1481 [as] veer] a1 | eee [Ta | gas} Et eae weaes@io_ [16.35 [si 2104] —e08 | 25.75 abe] sree] Te ew ie@3510_| 1055 [615 | 2588] 790] 2020-| — aro | sear | Tar Buckets 1242-4010 20.38 ‘676 26.25 B72 32.41 1.067 39.93, 1.327 v2ie-a510_|24.76 | 22 | “915¢| 1060 | “sa0e| ideo] au se-] TSG ie@soio | s0ee [1018 | sosi | 1313] aeas~| Teer} eas] Sone horsepower calculation example Consider the elevator model selected in the sample problem on page 16. This is a model no. 1230-32100 elevator. The elevator centers are given as 175"-0" 1 Locate the selected model number in Table 6. In this case itis found on the third line down in the first “double row" bucket category. 2 Proceed to the right horizontally until the 65 PCF column values are reached, 9 Terminal HP under the 65 P.C.F. column is read as. : eee 12.73 4 HPIM x centers = 0.571 x 175 99.93 5 Total BHP = (3)+(4) = 2112.66 6 Assuming drive losses at 10% motor HP, 112.66 x 1.10 = : + 123.86 7 Use next largest standard motor size = .. 125 HP 19| Rex_| |] mill duty belt bucket elevators € (—nIVE can BE MounTED eeR SIDE 3-6 On ¢-6 verENowe LEFT HAND SHOWN ‘on neOUGER Size yk “ we a 4 insPEcTON oooRs m Nsnes Ht dy |--+ sme srour m 2» optMuM muer conta euccer | cenrens [NTERMEDATE SECTIONS AS AEQURED pean a i OTK j——— «<3 014, ancnon aours ‘min 3 proscenon REMOVABLE CLEANOUT D00RS adhe fs th (or ommeAs) on ox | fon NSers FOOT SHAFT ASSEMBLY CLEARANCE FOR REMOVAL single leg SES ‘CASNG OMENSONS — mCHES EADSHAFT OMENSIONS — axe lefole|rele]» [«lelu[n|*|ale]+[u]v[w| [Maman [oa [om] melo [eexson | zolee [oon |sa]erlea] vom [ae [am|seles fam fadsen| w [am|ecn [am] | scanne na, SET couAR ‘sexee_ [reo] 54] eve [sa] [oa] vere | zon | ae [oe] m1 [esm|sr| mn [arn] son] ave[ ae] [TEEARNGOA | @vu | Dre [ove [oe 40x64 | 120/54 | 41% {58 [ae] 49] 21% | 28% | a2 |6a| 20 | 25% | 57] 36m | 37% | a0 | 3018 | 20 x ort sf $s v=geusa | io | 2 | 2 | soxee_ | 20] 54a fsa] oe] a] zoe | ann | ae [oe] os [20m |sr| son [7 | | co [ou ages Te Lo Te |e IC eae | a0] s4| ee fsa] se] a] avo | ape | we [oe] sv0| sm [or] ex ar | se |e [on roxee_[roo|se rm sa] [ea] som [ame | we [ee|ras| am] 7] seu [arn |oon eon [ar] ALAPPROXMATE WAXMUR DIMENSIONS NOTE: Dimensions subject o change. Cetiied dimensions o! order 20 : -3- | natal urisned on requestelevator dimensions ORWVE CaN BE MOUNTED EITHER SIDE ‘LEFT HAND DRIVE SHOWN ‘gery mer onchange ty aucKeT 3°6° 08 4-6 DEPENDING ‘ouneoUcen size INSPECTION BOORS sowereR FoR ‘STWUe 2 SPOUT ITE SECTIONS centers AS REDURES usr FOOT SHAFT ASSEMBLY CLEARANCE 4:3 DIA, ANCHOR BOLTS ‘REMOVABLE CLEANOUT DOORS. MS&FS. mcnes om [elon [7 Lae SET COLLAR 2s | 6 | ao | wlelele ole [Fle i v co] an | |oo| s n [sn [arm [aon ea | a | 05 on |e |e eo] eo |e [0 [5 ealonl an EIICIEIE Pes eo] san | [so] | 181 | om | eeBelt Type Bucket eleator (AUMUND )/A\ OLMIS) Technische Unterlagen Technical Data Documentation Technique TU11 Gurtbecherwerk Belt Bucket Elevator Elévateur 4 Godets sur Courroie Cat ER juwnoco ssi. . AuMNesTmUTONAL TD, SSiigeagas USS saelvesen Or Conte Noueece TG MELE aca R5Esre Timer tnoa Sea ee aaah ‘ALMLND-CORPORATION, {abrrracety sates News ca S00 ios BW-Gf | Becher theoretische Férderleistung Z| bucket theoretical capacity m/h Hie [sett debit theorique CEL [iene foray Tinie foramaig] tec ttng 8h | wiatn yrotrusion | volume eit bucket spacing = BEgE [lerceur Fattiie” |votume Freed pas des godets fap |e i Messe 2 Lm = a 2 0 4 a at Z wis z00_| a see | mf a 450 _| 20. 69. He 315. 220 Se] 1928 i 3 83 | ae ‘400 14,5 200] 780, soo} 260 [yay 1538 243| 224 | 630. 29. ~402_| 365 [335 goo | 320 [37 154 e 513 | 466 | 427 7000 | 3@) (58 oe 906831 |_767 1250) 73 payee eee ee Ti4i_[ 1046 [965 1400. 99 Ee ae saz) 1418 [1309 | i216] 1600] 400 ate [4780 [1633 [1507 | 1400 (ED) vorzussgrisen / preferred sizes / chotsir de preference Die angagebenen Furderleistungen entsprachen 100 % SecherfUl lung (KesserfUTTung). ‘The indicated conveying capacities correspond to a 100 £ bucket Filling (water FiT1ing). Le debits indiqués correspondent & un renplissage des godets de 100 £ (remplissage en eau) {a'hud pace ete) aos fo srosesaton ond vai the tabi por domeges ‘ering. Netcoprat reproduction veniee Copyright Enpfohlener FUNungsgrad: recomended fi11ing degree: 4 tux de remplissage recomanda: Urieberrecht an dieser Zeichnesng verstelet wis, net vom Unesor grochmite Barn Seana toe mach rebaenaranchin jersetationg.Uneraasug an rie OX Férderleistungen zum AUMUND-Gurtbecherwerk Capacities for AUMUND-Belt Bucket Elevator Debits d' Elevateur AUMUND 4 Godets sur Courroie AUMUND “2 Mi be 3 H i ‘Suit change mou notce CN [ekecrthton et maere wetave teroeuevon Antrieb links Commande d geucne Left-hand drive Aight-hond drive onto ec) et vanmsestotonentc So cootaecinette ropes protigee Einlayt, Entrée tet coor Geet comes an Soe hae acre as Phare iteataly Firderhane, Noutour de levase; if Q HI u BB h as fi Bw h v 750 208 Ea 315 i 7e a] 600) 36 730] 500 om) 50] 630) 0] hao} 800 fi 700] [210] F000 [rose a0 rr) 1250 1200 | ool i150) vo 1400 1450 300 eso 1600 1050 ) ao Anserungen vorohaten Subject to change witout note ‘Sous reserve de nodteaons Doppelschlot zum AUMUND-Gurtbecherwerk Double Casing for AUMUND-Belt Bucket Elevator Gaines Jumelées pour Elévateur AUMUND 3 Godets sur Courroie AUMUND “a ane me ei Nat Ku tum, 3.03.86INormatausfihfung Istandard bucket lexécution stapda (copyright reproduction. vansey ‘Sind paras ‘te lane Yo roseevion and ‘main be hay 1 por damenee \Verschleinfeste Ausfihrung lwear resistant desion lexécution anti-usure tere Gurt-Klemmverbindung Belt clamping method i Joint de courroie Avstbrwneen Mermalausfrung, aus Staibech geschve Te il ih i i Versetateste AusfCiung, aut Sfaiblec ge- h sche, ib Schéptantenersicking. ae af Bet Des: Aintgerutnes States? it Lehi Seats sholnigr! od Sond bucha,wlded tat plate ey ptaagaph of sta rated bet ear eetant buch, wed tel ivonigsaen of Sore ae plate sin rentered wear ees Street eg tergtogal sod insane ac : Poloraie 8 rayne X Cone emersie S'se"asblgee ave canigration xition anid tile cr suet de persage zeees hale abiatges en eecton tngosate coon tarred sutte Sieve Svc ranere es horde de ooze Bs 3 eae 8] 8] 8] Aasorangon vrbenaten Subject to change wihout notice Sout résere de modiaions Becherstrang zum AUMUND-Gurtbecherwerk ai Bucket Strand for AUMUND-Belt Bucket Elevator Trongon de Godets d'Elévateur AUMUND 8 Godets sur Courroie ~ 3° ~ ee AUMUND == aai i i A i 5 B 2 t 3 ¢ } i é teopyig ered racer (ened Batis teh Isto protection Sd tea the oy py damages Cond erlang. Unsbarechta closer Zihrang versions ve “aoc vom Ueneber generis Banutsang onieigeng. Uoetornng an item) EP"aratar ahd mach schadeneresapnen. Name Datum * Antriebseinheit mit Kriechantrieb Orive unit with creep drive Groupe de commande avec groupe de virage Die Kraft wird von einer Trommel durch Reib- Schluf ibertragen. Ein 3-, 4~-bzw. 5-teiliger, rautierter Reibbelag ist absolut sicher rund um| die Trommel verschraubt. Power transmission from pulley is effected by| means of friction. A 3-, 4~ and/or S-partite shombic friction lining is bolted all around the pulley in an absolutely safe manner. Transmission de force d'un tambour par frictio Une garniture de friction rhombique en trois, quatre et/ou 5 parties est boulonnée tout autour du tambour d'une maniére sire. Andetungen vorbohatien. ‘Subject to change without notice. ‘Sous réserve de modifications. Antrieb zum AUMUND-Gurtbecherwerk Drive for AUMUND-Belt Bucket Elevator Commande-Elévateur AUMUND a Godets sur Courroie AUMUND Fordererbau GmbH Maschinenfabrik RhelnbergBecherbefestigung, bucket attachment. Anderungen vorbenatin Die hohe Ausreinfestigkeit des Gurtes in Verbindung mit der Becherform erméglicht eine sictere The high tensile strength of belt in connection with the shape of buckets allows for a safe La résistance élevée 3 la rupture de [a courroie en combinaison avec la forme des godets permet une fixation sire des godets, Subject to enange winout notice, ‘Sous résonve de modifications. Cir a und Becherstrang zum AUMUND-Gurtbecherwerk Irive pulley and Bucket Strand for AUMUND-Belt Bucket Elevator fambour de Commande et Trongon de Godets d'Elévateur AUMUND & Godets sur Courroie| Der mehrteilige Reibbetag kann schnell und problem los auf der Trommel montiert werden. Dadurch kommt es nur zu sehr kurzem Stillstand des Becherwerkes. The multipart friction lining can be mounted fast on the pulley and without any problems. Consequently stillstand of bucket elevator is very short, La garniture de friction & plusieurs parties peut étre| montée vite sur le tambour et sans problémes. Par conséquent Uarrét d'élévateur est seulement dune durée tres courte, Die Betriebssicherheit des Gurtes wird weitgehend von der Gite der Klemmverbindung bestimmt, The operating reliability of belt is mainly determined by the quality of clamp connection. La fiabilité de ta courroie est principalement deter- minge par la qualité du raccord de serrage, -4- AUMUND Fordererbau GmbH Maschinentabrik RheinbergBecherverksfull / bucket elevator boot / pied d'élévateur 3 gode Parallelspanneinrichtung paraltel tensioning device ispositif de tension paraltéle Spanngewicht counterweight contre-poids Spanntrommet take-up pulley tambour de tension Hate side grew PW-G-02 Sous reserve de mositeations Anderungen vorbehaton Subject o change without notice Spanneinrichtung zum AUMUND~Gurtbecherwerk Tensioning device for AUMUND-Belt Bucket Elevator Dispositif de Tension pour UElévateur AUMUND & Godets sur Courroie FSrdererbau GmbH AUMUND === ane& u Becherwerkskopf_/ bucket elevater head / fe Hy : Ci Z i a us AO ia ‘Aer trent ol copy pecoducten ante. tebe prise ely ene fo proven and ‘ht he aby 6 pay enmape Copyright pa. Becherwerksfufi / but wator boot / pled délévateur 3 godets : T A arabe hd ach sthadenersasotcnas {iterbtatigung. Uoeaeang an Brest) \ ae ment rom Urneber gonenmisie Beng (C surhederrecht an cioser Zeichmunguorblaitt ves. Induktiver Néherungsschalter 11 inductive proxinity switch - | détecteur de proximité inductit Febritat / make / febriqut par : Peppert & Fuchs Zugfeder 2. tension spring ressort de traction Gunmi-Platte Ps 3. rubber plate plaque en caoutchouc earbeitet gepratt Anderungen vorbetaton. Schieflaufwachter zum AUMUND-Gurtbecherwerk Drift limit device for AUMUND-Belt Buckef Elevator Contréteur de Déport pour {'Elévateur AUMUND & Godefs sur Courroie AUMUND == ‘Subject to change without otic. GC== i 3 fe-Up/Fension| spainweg7 i Spanntager 1 ‘take-up bearing palier de tension Schmiernippel 2 Whricating nipple graisseur Induktiver Naherungsschalter 3 inductive pre détecteur de proximeté inductit bat /aaka/fabive par: Peppet & Fuchs Andeningen voroenaten ‘Sunject to change witout novce ‘Sous réserge de modiicatvons Drehzahliiberwachung zum AUMUND-Gurtbecherwerk Speed Control for AUMUND-Belt Bucket Elevator Contréle de Vitesse pour l'Elévateur AUMUND 8 Godets sur Courroie ~ “4 ~ AUMUND ="Becherwerksfufl / bucket elevator boot / pied délévateur 3 godets aww & Fabrikat / make / fabrigué par : Endress & Hauser Tye / type / type : Nvoconpact FTHZ3® Gace Sehvngatel Ja feltroainats satay fori fear eelote Versus 5 ww ie fouverele fernebure casiog Ta electronic insert a ncertatctreique Ansehuptaneeh eng ve 6 crc Rage eae bride de raceré 3] |x Einschenubetek 3). : Kabelschalthasten mit Kefrudte 3/3 3 mete 17 able switch box sith control lap : Bolte de transpesiin are lamoe de catele 8] 8] Ansrnoen reranaten. ‘Subject to change without noice Sous eben ce modtiatons. ~~ Fillstandsgrenzschalter zum AUMUND-BW-Z, BW-G, BW-L 7 Level Indicator for AUMUND-BW-Z, BW-G, BW-L Indicateur de Niveau pour Elévateurs AUMUND-BW-Z, BW-G, BW-L ~- 4 - ee UMUND “SS eeBecherwerksfull / bucket elevator boot / pied d° étévateur & godets BW-Z: Cr arrecan eh mate mere eprom Prose protege puiable de doomsger mist, a Forties setoleconih weredsction rant (Sd farce ste fate to prosecution te ‘ote abi 0 pey cranes oor, Fabriat / make / fabriqué Sip 7 type 7 type SFA TS 3 }—2 ia THE 1 Bb 4 4 Le 1 carton serra 2 StiDel 2 cow 1 Rbaatreder contd age €¢ Miroschalter verschiebbarer Flansch 1 eam 3 vost ange vc See sate & ‘eaélusting sing Membrane 4 inane sonar Kabelschaltkasten wit Kotrollewdte cable sich Bex it control iano bofte de transposition avec lange de contrtle i i | 3 i t i Name Datum | ‘Aacierangen vorsenaten = Subject change without novee Sous rtserve de mostheavont 9 Filllstandsgrenzschalter zum AUMUND-BW-Z, BW-G, BW-L Level Indicator for AUMUND-BW-Z, BW-G, BW-L ete Indicateur de Niveau pour Elévateurs AUMUND-BW-Z, BW-G, BW-L eae AUMUND = : Rheinberg O/ G/F