BREAKDOWN ANALYSIS

FROM BYPASS MV DRIVE

Z1P23
BACKGROUND

Bypass MV Drive Z1P23

Panel Bypass used as main incoming power to MV
Drive Z1P23 exhaust fan process. The function also as
bypass incoming to LSP while MV Drive failure.
Breakdown occured on May 5th while start up CM1

Vacuum Contactor (VC)spesification

3VC

2VC
1VC
 BACKGROUND

*) When trip coil 1VC is failure, VC

incoming cannot be operate
(closed position)

MAIN PART VC
1
1) Main Incoming Fuse
2) Line terminal
2 3) Vacuum interrupter

3
4) Insutaion Rood &
Spring
4
5) Control trip coil card
5
Trip Coil Monitoring contact
Device for monitoring the functions of the trip coils.
 To monitor the trip coils connect its terminals with the trip coil monitoring relay as shown on the circuit diagram.
- If the trip coil is normal : closed – circuit consisting.
- If the trip coil is damaged : open circuit.
1) monitor the trip coils in closed position of the breaker. 3
2) monitor the trip coils in trip position of the breaker.
OBSERVATION & ANALYSIS Control Unit failure?

 Over voltage ? No
MV Motor Exhaust MV Bypass incoming panel
 Condensate ? Humadity is high because stop long time, heater
Fan Z1P23 cannot be failure? Vacuum Contactor failure?
- Control System ? Good is not working.
run ? - Mechanical part? Good
- MV Motor? Good - Vacuum Contactor ? Not  Product defect? Need factory check, need special tools.
- Fuse cut off? No
- MV Drive ? Good  Life time? No (run 2 years)
Good-cannot closed. - Control unit ? Not Good
- MV Bypass  Fuse protection failure ? Yes
Incoming panel ?
Not Good

WHY WHY
WHY WHY WHY
WHY WHY WHY WHY

MV Incoming MV Bypass Panel Failure Voltage control OK Hummadity max. 75 %

Switchgear We did test postion,
• Power output from Temperature min. 22
1VC = Main input from SWG Deg
SWG OK 2VC = Contactor for VSD mode (on/off
• Wiring Control OK automatic)
• Position Test OK 3VC = Contactor for LSP mode
>>1VC, 2VC couldn’t closed
 2A 2A 2A

10 A

5
ACTION AND CHECK

Countermeasure ACTION
1. Drying VCS controller and try to test
position again. FAILED
2. Temporary we switch and move control
unit (CU) from Z2 (control stock) until
part arrived.
3. Find sparepart from CPT and local
vendor. We get 1 from CPT and 2 from
local vendor (2 pcs controller arrived on
May 13th and it has been installed)
4. Set Heater on when ambient
temperature of panel under 35°C.
STANDARDIZATION & FUTURE

1. Set procedure, If stop machine no need to turn off incoming power

switchgear to bypass (standby mode)
2. Control hummadity and temperature room by set up heater on
inside panel, and turn off AC when stop ong time.
3. Modify protection wiring for Control Unit by separate fuse to
protect each CU.
4. Open material Controller card. (done)

Review work instruction & improve working standard