Professional Documents
Culture Documents
Low-Voltage
AC Power Circuit
Breakers Used in Enclosures-
Test Procedures
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Secretariat
Approved 02/11/O0
American Approval of an American National Standard requires verification by ANSI that the
requirements for due process, consensus, and other criteria for approval have been
National met bythe
standards
developer.
Standard Consensus is established when, in the judgment of the ANSI Board of Standards
Review, substantial agreement has been reached by directly and materially affected
interests. Substantial agreement means much more than a simple majority, but not
necessarily unanimity. Consensus requires thatall views and objections be
considered, and thata concerted effort be made toward their resolution.
The American National Standards Institute does not develop standards and will in
no circumstances give an interpretation of any American National Standard.
Moreover, no person shall have the right or authority to issue an interpretation
of an
American National Standard in the name of the American National Standards
Institute. Requests for interpretations shall be addressed to the secretariat or
sponsor whose name appears on the title page of this standard.
Published by
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All rights reserved.
No patt of this publication maybe reproduced in any
form, in an electronic retrieval
system or otherwise,
without prior written permission of the publisher.
This standardwas first published in 1973 as a replacement for Section9 (Test Require-
ments) of American National Standard forLow-Voltage AC Power Circuit Breakers (600-
Volt Insulation Class), ANSI C37.13-1969. In 1975 a supplement, American National
Standard Test Procedures forLow-Voltage AC Integrally Fused Power Circuit Breakers,
ANSI C37.50a-1975, was published as a replacement for Section8 (Test Requirements)
of ANSI C37.28-1969 and Section8 of ANSI C37.13a-1975. The contentsof ANSI
C37.50-1973 and C37.50a-1975 were combined in ANSI C37.50-1981 in accordance
with the IEEE Low-Voltage Switchgear Devices Subcommittee revision and combination
of ANSI C37.13-1969 andANSI C37.13a-1975 into ANSIIIEEE C37.13-1981. This
(1 989)revision of the 1981 standardwas developed t o clarify miscellaneous areas of
interpretation within the document.
This standard was originally written as a description of design test requirements andthe
performance criteria outlinedestablished the basis for certification of low voltage ac-
power circuit breakersused in enclosures for use in nonutility installations subject to
regulation by public authorities and similar agencies concerned withlaws, ordinances,
regulations, administrative orders,and similar instruments. It was established as a sepa-
rate document to facilitate its use by test laboratories and itstimely revision based on
experience. This revision supports that original proposition.
Experience has also indicated that there have been misinterpretations regarding the
testing requirements for fielddesign-change modifications. This has resulted in circuit
breaker modifications by manufacturers other than the original manufacturer without
sufficient testingto properly recertify themodified products. Any change to a basic
design should be coordinated with theoriginal manufacturer. Otherwise, the original
certifcation responsibility cannotbe continued.
This revision was prepared by the NEMA Power Switchgear Assemblies, Low-and
Medium-Voltage Power Circuit Breaker, Medium-Voltage Load-Interrupter Switches
Technical Committee,NEMA/SG/V, which has assumed responsibility for its maintenance.
Suggestions for improvement ofthisstandard will be welcome. They shouldbe sent to:
NationalElectricalManufacturersAssociation, 2101 L Street, W ,Washington, IX 20037.
The standard wasprocessed and approved for submittal t o ANSI by Accredited Standards
Committee on Power Switchgear, C37. Committee approvalof the standard doesnot nec-
essarily imply that all Committee members voted for its approval. At the time it approved
t h i s standard, the C37 Committeehad the following members:
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The Power Switchgear Assemblies, Low- and Medium-Voltage Circuit Breaker, Medium-
Voltage Load-InterrupterSwitches Technical Committee(NEMA/SG/V) of the NEMA
Switchgear Section, which developed this standard, had the following members:
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1.General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Sc0pe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 References to American National Standards . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 . General Test Conditions and Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 . Design Test Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Specific TestRequirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 TestConditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Trip-Device Calibration Check Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5 AC Dielectric Withstand-Voltage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.6 ContinuousCurrent Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.7 Overload Switching Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.8 Endurance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.9 Short-circuitCurrent Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.10 Short-Time Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4 . Accessory Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2 Alarm and Auxiliary Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3 Undervoltage Trip Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.4 Mechanical Accessory Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 . Treatment of Failures within Test Sequences ............................. 19
6 . Production Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.3 Control, Secondary Wiring, and Devices Check Test . . . . . . . . . . . . . . . . . . . . . 19
6.4 AC Dielectric Withstand Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.5 No-Load Operation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.6 Open-Fuse Trip Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7 . Production Monitoring and Product Retest Requirements . . . . . . . . . . . . . . . . . . . . . 20
7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.2 Production Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.3 ProductRetestRequirements ................................... 20
Tables
Test Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Table 1 9
Table 2 Copper Conductors for Use in Continuous-Current Tests . . . . . . . . . . . . . . . . 11
Table 3 Short-circuit Current Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 4 Overload TestConditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 5 Endurance Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table 6 Retest Series (Unfused Breakers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Appendix Guide for Methods of Power-Factor Measurement
for Low-Voltage Test Circuits .................................. 23
This standard constitutes Section 9of American National Standard forLow-Voltage AC Power Circuit Breakers Used
in Enclosures, ANSI/IEEE C37.13-1981.
7
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Table 1
Test Sequences
Sequence I (Power-Operated Cicuit Breaker with Selective Trip Device)
(a) TripDevice Calibration Check Test (3.4)
(b) AC Dielectric Withstand-VoltageTest (3.5)
(c) ContinuousCurrent Test (3.6)
(d) Overload Switchmg Test (3.7)
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test sequencesas givenin Table 1to demonstrate the sta- setting is applied to the tripdevice. The test current
bility of the tripdevices. Tests shall be conducted on shall be initiated and maintained at the testvalue for
the tripdevices usinga 60-Hz current supply ofsinu- the time necessary to establish performance criteria.
soidal wave shape at any appropriate voltage. Tests on In addition, each short-time-delay tripelement is
trip devices may be conducted with the tripdevice(s) to be tested io determine that it will not trip the cir-
removed from the circuitbreaker. cuit breaker when a currentless than the pickup setting
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Solid-state trip devices may betested as described in (minus the allowable tolerance)is applied. This current
3.4.1.lY3.4.1.2,and 3.4.1.3,or, alternatively, by apply- should not be maintained for longer than 1 second.
ing directly t o the solid-state tripdevices current or 3.4.1.4 Alternate Test Method. If the calibrating
voltage values equal to the output of the overcurrent test currents specified in3.4.1.1 and 3.4.1.3 are not
sensing device for the specified value of primary test readily available, test currents as low as 150% of the
current. The trip device shall function to open the cir- pickup setting may beused.
cuit breaker within thespecified time limits. When the
alternate method is employed, the overcurrentsensing 3.5 AC Dielectric Withstand-Voltage Test
device(s) shall be checked separatelyto verify that its 3.5.1 General. Dielectric withstand tests shall be
output is within the manufacturer’s standards. conducted on completely assembled circuit breakers,
The tripping times shall be in accordance with the including secondary control wiring, at voltages and
requirements ofANSI C37.17-1979, and the appro- under the conditions given in 3.5.2 and 3.53.
priate table depending upon whether the device is of All voltages shall be measured in accordance with
electromechanical or solid-state design, as well aswith ANSI/IEEE 4-1982. The potential shall be increased
the manufacturer’s time-current characteristiccurve gradually from zero so as to reach the required test
for the particular device. value in 5 to 10 seconds, and shall be held at that value
3.4.1.1 Long-TheDelay Trip Elements. The for 1 minute,except 3.5.2(4), which is to be a momen-
long-time-delay trip element of the direct-acting trip tary voltage test t o verify the solid-state control
device’s
device shall be set at the 100%long-time pickup setting integral surge-protection features.
and at themarked minimum time setting (band). The The test voltages shall be essentially sinusoidal and
element shall be tested once to determine the time of applied with a minimum crest value equal t o 1.414
operation by applying a test current equalto 150% times the specified values. The frequency of the test
300% of the 100% setting for electromechanical voltage shall be within *20% of the rated frequency
devices, and 200% of the 100%setting for solid-state of the circuit breakerbeing tested. If atest transformer
devices. The test current shall be initiated at the test of less than 500 VA is used, a suitable voltmeter shall
value or shall be increased from a lower value to the be provided to measure the applied output potential
test value as quickly as possible, but notlonger than directly.
5 seconds, and shall be maintained at the testvalue. 3.5.2 Test Voltages. The dielectric withstand test
3.4.1.2 Instantaneous Trip Elements.The in- voltage shall be not less than the following:
stantaneous trip elementof the direct-acting trip (1) 2200 V for the primary circuit of a new, com-
device shall be set at any marked pickup setting and pletely assembled circuit breaker.
shall be tested once t o determine that the element (2) 1500 V for secondary control wiring and con-
operates within theallowable tolerance. Compliance trol devices including current sensors and magnetic
with this requirementmay be determined by initiat- latch, except (3),(4), and (5).
ing the test current at approximately 70% of the in- (3) 1000 V for new motors.
stantaneous trip settingand quickly raising the current (4) 500 V momentary for control devices and cir-
at a uniform rate and as rapidly as consistent with an cuitry operating at 80 V ac rms (110 V dc) or less that
accurate determination of the trip value or by using a are not connected directly to theprimary circuit or ex-
symmetrical currentpulse of such magnitude and dura- ternal secondarycontrol circuits.
tion at bothlimits of the allowable tolerance that oper- (5) Twice rated voltage plus 1000 V for undervol-
ation of the trip element only within theallowable tage trip devices operating at avoltage above 250 V ac.
tolerance can be determined. (6) 60%of the values given in (l), (2), (3), (4), and
3.4.1.3 Short-TheDelay Trip Elements. The (5) after completionof any of the testsequences in
short-time-delaytrip element of the direct-acting trip Table 1.
device shall be set at any marked short-time-delay pick- 3.5.3 Points of Application of Test Voltage
up setting andat the marked maximum time setting 3.5.3.1 With the circuit breaker in theopen
(band) and shall be tested once to determine the time position, apply the primary-circuit test potential be-
of operation when a test current equalto 250% of that tween:
10
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If continuous current ratings other than those listed The open-circuitvoltage of the supply circuit shall
in Table 2 are tested, determine the test bussize by be not less than 100% or more than 105% of the rated
interpolation using the nearest standard bus barsizes. maximum voltage of the circuit breaker, except that a
For example, thesize for a 2500-A breaker rating is higher voltage may be employed at theoption of the
found as follows: manufacturer. The maximum fault current available
at the circuit-breaker terminalsshall not exceed the
2000A: 2 X l / 4 X 4 = 2 i n 2
rated short-circuit currentof the circuit breaker.
3000 A: 3 X 1/4 X 5 = 3.75 in2 The closed-circuit voltage as measured at the test
terminals to which the supplyside of the circuit
2500 A: 2 + (3
= 2.875 in2 breaker is connected shall be not less than 65% of the
rated maximum voltage for which the circuit breaker
3.6.5 Method of Measuring Device Temperatures. is being tested.
Thermocouples shall be used to measure the tempera- The enclosure and the frame of the circuit breaker
tures on the circuit breaker. shall be insulated from grouna and shallbe connected
Thermocouples used for measuring the temperature through a 30-ampere fuse of adequate interrupting
of insulation shall be located on the current-carrying rating to the supply side of the phase judged least
member or other metal part at a pointas close as prac- likely to strike to the enclosure. As an alternate con-
tical to the accessible junction of the insulationand the figuration, at the manufacturer's option, the 30-ampere
current-carrying member or other metal part. fuse may be replaced by a minimum No. 10 AWG cop-
Thermocouples used for measuring the temperature per wire. The configuration may be changed at any
of the test enclosure terminal connectionsand other time during the test. Metallic contact between the cir-
conducting joints shall be located approximately 112 cuit-breaker frame and the enclosureshall be considered
inch (12.7 mm) from the terminal or otherconducting a connection.
joints on the current-carrying member. 3.7.3 Rate of Operation. Rate of operation shall be
Thermocouples may be used to determine the air not less than one operation every minute for a group of
temperature of the areas within the circuit breaker five operations. Groupsof operations maybe separated
where accessory devices are mounted as a means of by intervals of up to 15 minutesmaximum.
establishing the required ambient temperature for 3.7.4 Opening of Circuit Breaker. The circuit
separate accessory device testing. breaker shall be opened by a separatelyenergized shunt
Thermocouples shall be held in intimate contact trip device.
with the conductor surface bysuch methods as weld- 3.7.5 Duration of Current. The circuit breaker shall
ing, drilling andpeening, or cementing. carry the current for not less than one cycle before
3.6.6 Performance. Circuit breakers shall be con- opening for each operation.
sidered to have passed this test if the limits of observ- 3.7.6 Number of Operations. Circuit breakers in
able temperature rise specified in Table 2 of ANSIIIEEE each frame size shall make and break the circuit not
C37.13-1981 are not exceeded. less than the numberof times given in Table 3 of ANSI
C37.16-1988. For frame sizes not listed in Table 3, the
tests shall be conducted based on the values specified
3.7 Overload Switching Test for the next-lower preferredframe-size rating.
3.7.1 General. The overload switching test shall be
3.7.7 Performance. At the conclusion of this test,
performed at notless than the rated maximum voltage,
any rated control voltage, and at a current level no less the circuit breaker shall be in a condition to continue
than 600% of rated continuous current of the circuit- the applicable test sequence without repair or replace-
breaker frame size. ment of parts, and thegrounding means (eitherwire or
3.7.2 Test Circuit. The three-phase test circuitshall fuse) mentioned in 3.7.2 shall not have opened.
have a maximum power factor of 50% lagging with X 3.8 Endurance Tests
and R in series connection. The frequencyof the test 3.8.1 General. All endurance tests shall be per-
circuit shall be 60 Hz k 20%.The power factor shall be formed on the same circuit breaker to determine com-
determined in accordance withANSI/IEEE C37.26- pliance with specified mechanical and electrical require-
1972.' ments as givenin Table 4 of ANSI C37.16-1988. Ser-
vicing shall be permitted at the intervalsgiven in the
table.
'ANSIlEEE C37.26-1972has been withdrawn as an Ameri- For frame sizes not listed h Table 4, the testsshall
can National Standard (pending review or reaffirmation), but
is reproduced in the Appendix to aid in the completion of the be conducted based on thevalues specified for the next-
requirements of ANSI C3750-1989. lower preferred frame-size rating.
12
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3.8.1.3 Manually operated circuit breakers,not 3.8.5 Performance. At the conclusion of these tests,
essentially the same as power-operated circuit breakers the circuit breakers shall be in a condition to continue
or not having any power-operated equivalent,shall be the applicable test sequence without repair or replace-
subjected to all endurance tests except that thenum- ment of parts that affect short-circuit performance,
ber of mechanical endurance operations performed charging of the mechanism, opening of the breaker,
shall be 50% of the number specified in Table 4 of or closing of the breaker, and the groundingmeans
ANSI C37.16-1988. (either wire or fuse) mentioned in 3.8.3.1 shall not
3.8.2 Rate of Operation. The rate of operation shall have opened.
be one operation every 2 minutes. At the option of the 3.9 Short-circuit Current Tests
manufacturer, the ratemay be increased. During each 3.9.1 General. Short-circuit current tests as de-
operation, the circuit breakershall remain closed for scribed in 3.9.2 and given in Table 3, shall be performed
no less than 116 second. on circuit breakers to determine their abilityto close,
Due to the large total numberof operations required, carry, and interrupt currents within theirratings, and
both electrical and mechanical endurance tests may be to demonstrate that fused breakers withmaximum-
conducted in groups at the optionof the manufacturer. rated fuses will provide short-circuit interruption at
However, at least one group shall consist of not leSS current values at and above ratings given for the600-V
than 120 electrical endurance operations. system nominal voltages given in Table 1 of ANSI
3.8.3 Electrical Endurance Test. The electrical en- C37.16-1988. Short-circuit current ratingsare given in
durance test shall be performed with not less than ANSI C37.16-1988, Tables1and 2 forunfused breakers
rated continuous current,at not less than rated maxi- and Table 17 for fused breakers. For frame sizes not
mum voltage, and at any rated controlvoltage. listed in these tables, theratings shall be based on the
3.8.3.1 Test Circuit. The test circuit shall have a n e x t - m e r preferred frame-size rating or the maxi-
maximum power factor of 85% lagging with the X and mum-preferred frame-size rating, whichever is less.
R in series connection. The frequencyof the test cir-
cuit shall be 60 Hz 2 20%.The power factor shall be de- 3.9.2 Types of Tests. Typesof short-circuit current
t e h e d in accordance withANSI/IEEE C37.26-1972.' tests are described in 3.9.2.1 through 3.9.2.4.
The open-circuitvoltage of the supply circuit shall 3.9.2.1 Single-phase tests with a line-to-line volt-
be not less than 10W0 or more than 105%of the rated age not less than each rated maximum voltzge applied
maximum voltage of the circuit breaker, exceptthat a across any pole and with theavailable rms symmetrical
higher voltagemay be employed at the option of the current not less than 87%of the applicable rated three-
manufacturer. The maximum fault current available at phase short-circuit current.See Table 3, tests 4,5,and,
the circuit-breaker terminalsshall not exceed the rated 6 for unfused breakers and test 9 for fused breakers.
short-circuit currentof the circuit breaker. 3.9.2.2 Three-phase tests with a line-to-line volt-
The closed-circuit voltage as measured at the test age not less than each ratedmaximum voltage and the
terminals to which the supplyside of the circuit breaker average of the available rms symmetrical components
is connected shall be not less than 80% of therated maxi- of the available three-phase currents notless than the
mum voltagefor which the circuit breaker is being tested. applicable rated short-circuit current.See Table 3, tests
The enclosure and the frame of circuit breakers for 1, 2 , 3 , 7 , and 8 for unfused breakers and test 10 for
which the overload switching test is not required shall fused breakers.
be insulated from ground and connectedthrough a 30- 3.9.2.3 For fused breakers, a three-phase test
ampere fuse of adequate interrupting ratingto the sup- with a line-to-line voltage not less than rated maximum
ply side of the phase judged least likely t o strike to voltage and the average of the available rrns symmetrical
the enclosure. As an alternate configuration, at the components of the available three-phase currents be-
manufacturer's option, the 30-ampere fuse may be re- tween 90% and 100% of the rated short-circuit current
placed by a minimum No. 10 AWG copper .wire. The values given for the 600-V system nominal voltages of
configuration may be changed at any time during the the circuit-breaker elementas listed in Table 1 of ANSI
test. Metallic contact between the circuit-breaker frame C37.16-1988. See test 11 of Table 3 of this standard.
13
to or less than the minimum total clearing time of the circuit- for three-phase tests.
breaker element, at the short-circuit test current value. If the 3.9.3.3.4 For the first opening operation
circuit breaker's timecurrent characteristic data are for the
maximum clearing time, subtract 0.016 second to obtain a (fused circuit breakers) on eachduty cycle, the current
value for the minimum total clearing time of the circuit- shall be initiated in the test circuit in such a manneras
breaker element. to ensure that the peak current available would be not
less than 2.16 times the single-phase rms symmetrical
3.9.2.4 For fused breakers, a three-phase test value for the single-phase test and 2.16 times the three-
with a liw-to-linevoltage not less than rated maximum phase r m s symmetrical value in one phase for three-
voltage and the average of the available rms symmetrical phase tests.
components of the available three-phase currents equal 3.9.3.4 The test-circuit voltage prior to the in-
to approximately twice (*lo%) the rated short-circuit ception of current flow shall be not less than the rated
current values given for the 600-Vsystem nominal volt- maximum voltage for the short-circuit current rating
ages of the circuit-breaker elementas listed in Table 1 being verified.
of ANSI C37.16-1988. See test 12 of Table 3 of this 3.9.3.5 The frequency of the test circuit shall be
standard. 60 HZ-+ 20%.
3.9.3 Test Circuit Conditions 3.9.3.6 On three-phase tests, either the power
3.9.3.1 The rms symmetricalcurrent that verifies source or fault connectionsshall be grounded, but not
the short-time or the short-circuit rating shall be deter- both.
mined by calibrating the test circuit with the circuit 3.9.3.7 The power-frequency recovery voltage
breaker short-circuited or omittedand shall be mea- shall be not less than 95% of the rated maximumvolt-
14
age of the circuit breaker when testing with instanta- the opening test of a duty cycle the maximum current
neous trip elements. When testing circuit breakers with- offset shall not exist in the phase to which the fuse is
out instantaneous trip elements, therecovery voltage connected.
shall be not less than 80% of the rated maximum volt- 3.9.3.9 For single-phase testing, the test enclo-
age of the circuit breaker. sure and circuit-breaker frame shall be insulated from
The peak value of the power-frequency recovery ground and shall be connected through a 30-ampere
voltage within the first full half-cycle after clearing and fuse of adequate interrupting rating to the unused
for the next five successive p e a k s shall be not less than phase of the three-phase source. As an alternate con-
1.343 (fi X 0.95) times the rated maximum voltage of figuration, at the manufacturer’s option, the30-ampere
the circuit breaker for tests conducted with instanta- fuse may be replaced by a minimum No. 10 AWG c o p
neous tripelements; and not less than 1.131 (fi X per wire. The configuration may be changed at any
0.800) times the rated maximum voltage of the circuit time during the test.
breaker for tests conducted withoutinstantaneous trip 3.9.4 Circuit-BreakerDirect-Acting TripDevice
elements. Each of the peaks shall be displaced not Settings
more than ? 10 electrical degrees from the peaks of 3.9.4.1 Ratings and settings of unfused circuit-
the open-circuit voltage wave prior to current flow. breaker direct-acting trip devices that shall be used for
When making this comparison, it will be necessary all test sequences except sequence II(c), test 2, are spec-
to compensate for any frequencychange that may oc- ified in 3.9.4.1.1 and 3.9.4.1.2.
cur during the test.This may be done bycomparing 3.9.4.1.1 For test sequences II and III, circuit
the positions of the zero crossing points of thevoltage breakers shall be equipped with direct-acting trip de-
wave when referred t o a timing wave, before and after vices with long-time-delay and instantaneous elements.
the test. For tests performed at 60 Hz, the average of The continuous-current rating of the trip device shall
the instantaneous value of the recovery voltage of each be equal to the circuit-breaker frame size being tested.
of the first six half-cycles measured at the 45-degree The long-time-delay element’s pickup and time setting
and 135-degree points on thewave shall be not less may be set as desired by the manufacturer, but the
than 85% of ther m s value of the recovery voltage. The instantaneous settingshall be set at themarked maxi-
instantaneous value of therecovery voltage measured mum setting.
at the45-degree and 135degree points of each of the 3.9.4.1.2 For test sequence 1, circuit breakers
first six half-cycles shall be not less than 75% of the shall be equipped with direct-acting trip devices with
rms value of the recovery voltage. long-time-delay and short-time-delay trip elements. The
For tests performed at SO Hz (which are intended continuous-current rating of the tripdevices shall be
to establish a 60-Hzrating) the instantaneous value of equal to the circuit-breaker frame size being tested.
recovery voltage measured at the 45degree and 135- The long-timedelay element’s pickup and time setting
--`,`,````,,`,,,,,,`,,,,,```,`,-`-`,,`,,`,`,,`---
degree points of each of the first six half-cycles may be set as desired by the manufacturer, but the
shall be not less than 90% of the rms value of the short-timedelay elementshall be set at the marked
recovery voltage. maximum pickup setting andmaximum time setting.
If, in a test circuit that employs secondary closing, 3.9.4.2 Ratings and setting of unfused circuit-
there is no attenuation of phase displacement of the breaker direct-acting trip devices that shall be used for
first full cycle of the recovery-voltage wave when com- test sequence II(c), test 2, to demonstrate withstand-
pared with the open-circuit secondary-voltage wave ability of the minimum-rated tripdevices are specifEd
before current flows, the detailed measurement of the in 3.9.4.2.1 and 3.9.4.2.2.
recovery-voltage characteristics indicated in the preced- 3.9.4.2.1 The circuit breakers shall be
ing paragraphs is not required. equipped with direct-acting trip devices with long-time-
3.9.3.8 For three-phase testing, the enclosure delay and instantaneous tripelements. The continuous
and the frame of the circuit breaker shall be insulated rating of the trip device shall be the minimum continu-
from ground andshall be connected through a 30-am- ous-current rating at 480 V for the circuit-breaker
pere fuse of adequate interrupting rating to the line frame size being tested. The long-time-delay element’s
side of the phase judged least likely to strike to the pickup and time setting may be set as desired by the
enclosure. As an alternate configuration, at the manu- manufacturer, but the instantaneous element shall be
facturer’s option, the 30-ampere fuse may be replaced set at the marked maximum pickup setting.
by a minimum No. 10 AWG copper wire. The configu- 3.9.4.2.2 Where no change of the integral
ration may be changed at any time during the test. series conductor is involved, only the maximum rating
Metallic contact between the circuit breaker frame and of the frame size need be checked as stated in 3.9.4.1 .l.
the enclosure shall be considered a connection. During However, for solid-state trip devices, t h e lowest-ratio
15
current-transformer (sensor) shall be used. front of the circuit-breaker enclosure andshall be lo-
3.9.43 For solid-statetrip devices an additional cated 1 inch (25.4 mm) from, and parallel to, the front
interrupting test (not requiredto be part of Sequence I) door of the circuit-breakerenclosure. The cheesecloth
shall be conducted as indicated in Table 3, Test 8, with may be displaced as necessary to accommodate projec-
the lowest-ratio current-transformer (sensor), short time- tions such as handles.
delay element setat maximum pickup and maximum 3.9.8 Performance
time-delay, to demonstrate the thermal capabilityof the 3.9.8.1 The unfused circuit breaker at the con-
solid-state trip-device system with themaximum energy clusion of each test shall be in a condition to continue
input during Test Duty Cycle 8. If the actual energy the applicable test sequence without repair or replace-
input to thetrip device at another voltage rating is ment of parts, except as permitted in Note 3 of Table 1,
greater than 635 volts,the test shall be conducted at and the emission indicators shall not have ignited.
that rating. This test is requiredfor solid-state trip de- Scorching of the cheesecloth shall not be considered as
vice qualification and is in addition to Table l . After ignition. The groundingmeans (either wire or fuse)
this test the tripdevice shall be in a conditionto con- mentionedin 3.9.3.8 and 3.9.3.9 shallnot have opened.
tinue any test without repair or replacementparts. of 3.9.8.2 The fused circuit breaker at the conclu-
3.9.4.4 Fused circuit breakers shall be equipped sion of each test shall be in a conditionto complete the
with direct-acting tripdevices with long-time-delay and test sequence (tests (e) and ( f ) of sequence V, Table 1)
instantaneous elements. Thelong-time-delay element’s without repairs or replacement of parts other than
pickup and time settingmay be set as desired by the the primary fuses and open-fuse trip-device trigger fuses
manufacturer, but the instantaneous settingshall be set if applicable, exceptas stated in Note5 of Table l . The
at the marked maximum setting. The continuous- emission indicator shall not have ignited. Scorchingof
current rating of the trip device shall be equal to the the cheesecloth shall not be considered as ignition. The
fused circuit-breaker framesize being tested. The fuses grounding means (either wire or fuse) mentioned in
shall be the maximum current rating supplied by the 3.9.3.8 and 3.9.3.9 shall not have opened.
manufacturer for the circuit-breakerframe size. The open-fuse trip device shall have functioned t o
3.9.4.5 When a solid-statetrip device of new de-
open the fused circuit breaker. The fusesshall show no
sign is added to existing qualified circuit breakers, the evidence of arcing on their exterior orthat molten
following testsshall be conducted : metal wasexpelled. They shall not be cracked or charred
(1) Sequence I(e) with 1600- and 3000/3200-ampere
--`,`,````,,`,,,,,,`,,,,,```,`,-`-`,,`,,`,`,,`---
16
and tested in accordance with test (b) of sequence IV, (1) The maximum number ofswitches that can be
Table1. installed.
3.10.4 Short-Time Current Duty Cycle. The duty ( 2 ) Those switches that controlexternal circuits
cycle shall consist of two periods of 112 second each, and are normally closed when the circuit breaker is
with a 15-second interval of zero current between the closed carrying 50% of their rated continuous current.
112-second periods. (3) Those switches used in the internal control of a
3.10.5 Performance. After a short-time current circuit breaker energized and carrying normal continu-
duty cycle, the circuit breaker shall be in a condition to ous control currents.
continue the test sequence without repairs or replace- Rated continuous currentof a switch rated only in
ment of parts. inductive amperes is the highest rated inductive current
listed.
4.2.2 Overload Test. Alarm and auxiliary swiiches
4. Accessory Devices shall be subjected to an overload test of 50 operations.
4.1 General. Accessory devices, as contrasted with The rate of operation shall be in accordance with 3.7.3.
functional components, are those devices that are not For an alarm switch, this test shall also be proof of the
basically required for proper operation of a circuit endurance capability of the switch.The appropriate
breaker but perform a secondary or minor function as test(s) shall be selected from Table4.
an adjunct or refinement to theprimary function of 4.2.2.1 Performance. At the conclusion of the
the circuit breaker. overload test, an alarm switch shall be capable of mak-
--`,`,````,,`,,,,,,`,,,,,```,`,-`-`,,`,,`,`,,`---
Functional components are parts of the circuit ing and breaking the test circuit without repairs or re-
breaker required during sequential testing, as outlined placement of parts and shall withstand the dielectric
in 3.3.2, and successful operation of those components test.
throughout all the test sequences shall constitute suffi- An auxiliary switch shall be in a condition to con-
cient proof of theirdesign and that no further testing tinue with the endurance test.
of them is necessary. 4.2.3 Endurance Test - Auxiliary Switch. An auxil-
Available electrical accessory devices, including iary switch that has completed the overload test shall
alarm and auxiliary switches and undervoltage trip be subjectedto thenumber of electrical and mechanical
devices, shall be operationally tested. An accessory de- operations specified in 3.8.1 and at the rate of opera-
vice shall be mounted in its normal place on the circuit tion given in 3.8.2. The endurance test on theauxiliary
breaker during the applicable testing sequence when its’ witch may be performed in conjunction with the en-
installation or operation may affect the performance durance test performed on the circuit breaker. When
of the circuit breaker or if the circuit breaker may af- the design of an auxiliary switch is common to more
fect the operation of the accessory. Servicing of func- than one frame size of circuit breaker; the test may be
tional componentsand accessory devices by cleaning, made only in conjunction with the endurance test of
adjusting, or repositioning the contacts shall be per- the smallest frame size, at the option of the rnanufac-
mitted at theintervals specified in Table 4 of ANSI turer. The appropriate test(s) shall be selected from
C37.16-1988 and in accordance with themanufac- Table 5 .
4.2.3.1 Performance. At the conclusion of the
turer’s established maintenance procedures.
electrical and mechanical endurance test,the switch
4.2 Alarm and Auxiliary Switches shall be capable of making and breaking the test circuit
4.2.1 Temperature Test. An alarm or auxiliary without repairs or replacement of parts and shall with-
switch shall be subjected to a temperature test. With stand the dielectric test.
the circuit breaker and one alarm or auxiliary switch 4.3 Undervoltage Trip Devices
carrying not less than rated continuous current, the 4.3.1 General. An undervoltage trip device shall
switch shall not attain temperatures higher than those operate to open the circuit breaker at 30% or less of
permitted for the materials involved, in accordance the voltage ratings of its trip coil. It shall not operate
with Table2 of ANSI/IEEE C37.13-1981. As an alter- to open the circuit breaker at values above 60% of the
native test procedure at the manufacturer’s option, voltage ratings of its trip coil. However, an undervolt-
temperature tests may be conducted on alarmand age trip device may operate to open the circuit breaker
auxiliary switches separately mounted in an equivalent when the voltage across the trip coil is greater than
ambient temperature determined as described in 3.6.5. 30% but is 60% o r less of the voltage rating of its trip
When more than one alarm or auxiliary switch can be coil.
installed on a circuit breaker, the temperature test shall An electrically reset undervoltage trip device shall
be performed with: pick up, and a mechanically reset undervoltage trip
17
Table 4
Overload Test Conditions
Test Conditions
Type of Assigned
Contact-Interrupting Power Factor 'ILpe of Load
Rating Voltage Current (ad @c)
assigned
None
Maximum 150%continuous 75%-80%
Resistance
of applicable rating w4wt
range*
Noninductive Maximum 100%75%-80%
assigned
Resistance
of applicable rating laggingt
range*
Inductive Maximum 100%assigned 30%-35% Electromagnet
of applicable rating laggingt
range*
Table 5
--`,`,````,,`,,,,,,`,,,,,```,`,-`-`,,`,,`,`,,`---
device shallseal in, at 85%of rated voltage. They may (1) Energize the undervoltage trip device to 85%of
also pick up and seal in at any lower voltage greater the rated voltage of the coil.
than 30% of the voltage rating of-its tripcoil. (2) Close the circuit breaker.
4.3.2 Temperature Test. With the undervoltage trip- (3) Reduce the voltage to 60% of the rated voltage
device coil energized at the maximum voltage of the of the coil. The circuit breakershall not open above
applicable range given inTable 23 of ANSI C37.16- this voltage.
1988, the maximum temperature rise of an undervolt- (4) Reduce voltage to 30% of the rated voltage of
age trip coil shall not be higher than that permitted in the coil, The circuit breaker shall open.
Table 2 of ANSI/IEEE C37.13-1981 for the materials 4.3.4 Endurance Test. An undervoltage trip device
involved, As an alternate test procedureat themanu- shall cause the circuit breakerto trip for 10%of the
facturer's option, temperature tests may be conducted electrical endurance operations andat the frequency of
on undervoltage trip devices separately mounted inan operation given in 3.8.2. The tests maybe performed
equivalent ambient temperature determined as de- as part of the endurance test on the circuit breaker.
scribed in 3.6.5. When so tested, the numberof tripping operationsto
4.3.3 Operation Test. To determine compliance be performed by the shunt trip device shall be reduced
with the requirements statedin 4.3.1 tests shall be con- t o 90%.
ducted as follows, starting withthe circuit breakerin At the conclusion of the endurance test, the under-
the tripped position. voltage trip device shall be capable of meeting the re-
18
19
--`,`,````,,`,,,,,,`,,,,,```,`,-`-`,,`,,`,`,,`---
6.5.2 Manually Operated Circuit Breakers. Manu- 7.2 Production Monitoring. Monitoring of production
ally operated circuit breakersshall be given the follow- units shall be done quarterly or atshorter intervals at
ing no-load operation tests: the discretionof the certifyingagency to verify that
(1) Five closing and five opening operations. production tests are in accordance with the require-
(2) When shunt trip is used, a minimum of five ments given in Section 6 and that the product con-
openings using the shunt trip at the minimum control forms to the design that was certified.
voltage specified for the coil. 7.3 Product Retest Requirements, Retesting shall be
(3) Five trip-free operations. initiated at the end of specified periods measured from
If otherdevices, electrical or mechanical, are appli- time of certification. The periods are defined by elapsed
cable, they shall be checked for proper functioning. time intervals or by the number of units certified,
Such devices shall include key interlocks, padlocking, whichever comes first. However, not more than one
racking mechanisms, etc. test sequence shall be required to be started on the
same frame size in the same 12-month period.Not all
6.6 Open-Fuse Trip Device. The trip device shall be possible tests are required at the endof a period.The
tested mechanically or by application of proper volt- test sequences to be performed at the end of each
age to the device to establish positive tripping of the period are specified by numberin Table 6 and are de-
fused circuit breaker. scribed in Table l and the subsectionsto which it refers.
7.3.1 Product Retest Requirements (Fused Circuit
Breakers). When fused circuit breakerscovered in this
standard are composed of a circuit-breaker element
that is periodically retested in accordance with this
7. Production Monitoring and Product Retest standard and fusesthat are periodically retested and
Requirements are separately listedin, and comply with,ANSI/UL
198C-1986,no periodic retestingis required for the
7.1 General. Subsequent to certification of a circuit combination.
breaker in accordance with this standard, retest inter- Where the fuses are not separately listed in, and
vals shall be determined either by the total numberof may comply with,ANSI/UL 198C-1986,the test de-
circuit breakers produced to this standard orby the scribed in 3.2.2 of this standard shall be repeated at
elapsed time since completion of the immediately pre- 5-year intervals.
vious test schedule, whichever occurs sooner. When major design changes(such as contact struc-
7.1.1 General (Fused Cicuit Breakers). Subse- ture) are made,a complete sequence retest shall be per-
quent to certification of a fusedcircuit breaker in ac- formed. Minor designchanges that do not affect the
cordance with this standard, production unitsshall be performance ofthe combination and are proved by
monitored and retestingshall be carried out when de- separate testsof the circuit-breaker elementor fuse
sign changes are made. shall not require retestof the combination.
20
--`,`,````,,`,,,,,,`,,,,,```,`,-`-`,,`,,`,`,,`---
Table 6
Retest Series (Unfused Breakers)
Total Total Total
(A) Units or Test (A) orUnits Test (A) Unitsor Test
Frame Size (B) Years Sequence (B) Years Sequence (B) Sequence
Years
600&800 (A) 8 800 I (A) 17 600 II* (A) 26 400 III& Ivf
Cs) 5 (B) 10 (B) 15
1600 & (A) 8500 I (A) 17 O00 II* (A) 25 500 III & Ivt
2 O00 (B) 5 (B) 10 (B) 15
3 000/3 200 (A) 2 100 I (A) 3 600 II* (A) 5 100 III&IVt
(B) 7 (B1 12 (B) 17
4 O00 (A) 830 I (A) 1350 SI* (A) 1870 III&Ivt
(B) 8 (B) 13 (B) 18
NOTES:
(1) After completion of test sequence III and N,the series shall be repeated.
(2) When major design changes (such as contact structure) are made, a complete sequence retest shall be
made. Minor design changesthat affect only a specific area shall be retested within the applicable sequence
(for example, electrical operator change needs only an endurance test, or arc chute change needsonly an
interrupting test).
(3) For frame sizes not listed in Table 6, the tests shall be conducted based on the values specifiedfor the
next-lower preferred frame size rating.
*Under sequence II(c), Table 1, conduct test 2 only.
tFor retest sequence III the shortcircuit opening test (d) is to be omitted if the condition of the circuit
breaker prior to the test is considered to be equivalent to that of the circuit breaker that successfuly met the
original certification requirements. It is important that adequate documentation be made origmdy of the
condition of the contactsand arc chutes by description, photographs, and measurements or by retention of
representative parts so that meaningful comparisons can be made.
--`,`,````,,`,,,,,,`,,,,,```,`,-`-`,,`,,`,`,,`---
21
Guide for Methods of Power-Factor Measurement for Low-Voltage Inductive Test Circuits
ANSI/IEEE C37.26-1972 has been withdrawnas an American National Standard (pendingreview or reaffirmation),
but is reproduced in thisAppendix to aid in the completion of the requirements of ANSI C37.50-1989.
1. scope 3. Definitions
This standarddescribes three methodsused The definitions and terms contained in this
tomeasurethe power factor in 60 Hz in- document orin otherAmericanNational
ductive low-voltage (1000 volts and below) test Standards referred to in this document. are
circuits. Similar methods may apply at other not intended to embrace all legitimate mean-
frequencies. These methodsare: ings of the terms. They areapplicable only to
(1) Ratio method the subject treated in this standard.
(2) dc decrement method For additional definitions of terms used in
(3) Phase relationship method thisstandard, refer to AmericanNational
These preferred methodsareshown in Standard Definitions for Power Switchgear.
Table 1. C37.100-1972.
inductive test circuits by such means as os- clearing devices may have total interrupting
cillographic records. so thatthe preferred times of 0.5 cycle or lem. T h e ratio method
method, giving the greatest accuracy, is rec- permits measurement to be made within the
ommended for any particular circuit. operating time of these devices and generally
Table 1
Preferred Methoda of Power Factor Measurement
lot Low-Voltage Inductive Test Circuitr (See Note 1)
23
is not suitable on circuits with power factors current flow by determining the asymmetrical
above 30 percent. and symmetrical currents at this point. (See
Since this method requires closing the cir- Figs. 1 and 2, and Table 2.) Both total rms
cuit to produce maximum current asymmetry. asymmetrical current and rrns symmetrical
the resulting high mechanical forces on bus current are tobe measured and the ratio MA
supports and circuitcomponentsmay jeop- or M" calculated as follows: Construct the
ardize the test equipmentor instrumentation. envelope of the wave as shown in Fig. 1. The
When there is aquestion of jeopardy, the rms symmetrical and rms asymmetrical cur-
phase relationship method maybe used. rents shall be determined as indicated in the
equations of Fig. 1. Having determined these
4.2 Procedure for Determining Power Factor.
values, the M A for three-phase circuits and
The power factor is determined at an instant M M for single-phase circuits are determined
one-half cycle (based on the fundamenta1fre-
from the following:
quency timing wave) after the initiation of
Fig. 1
Ratio Method
A' = major ordinate I = r m s symmetrical = A' + B' = A
B' = minor ordinate current 2.828 2.828
A = peak-to-peak value of alternating component 1' = 1m aaymmetricd =
= A' + B' current
D = dc component = -
A' - A
--`,`,````,,`,,,,,,`,,,,,```,`,-`-`,,`,,`,`,,`---
2
~ I N l T l A f l O NOF FAULT
I/2 CYCLE POINT
CURRENTWAVE
T I M I N G WAVE
24
Refer to Fig. 2 or Table 2 t o determine the 5.2 Procedure for Determining Power Factor.
power factor of the teat circuit. T h e power factor may be determined from the
curve of the dc component of theasym-
metrical current wave. See Fig. 3.
5.2.1 The equationfor the dc component is:
5. DC Decrement Method
id= ldO e - ( R t / L 1
5.1 General. This methodis recommended for where
circuits of 30 percent power factoror less
where the device to be tested interrupts a t a id = value of the dc component a t time
point in time more than one-half cycle from t
theinitiation of thecurrent. This method Id0 = initial value of the dc component
relates power factor to the rateof decay of the L/R = timeconstant of the circuit in
dc component. The current measuring meth- seconds
od used should not introduce distortion into t = timeinterval. in seconds, between
the dc component. Use noninductive shunts id and Ido
since current transformers may introduce Sig e = base of Napierian logarithms
nificant error. (2.7183)
--`,`,````,,`,,,,,,`,,,,,```,`,-`-`,,`,,`,`,,`---
Fig. 2
Multiplying Factor v8 Power Factor
SHORT-CIRCUITPOWERFACTOR,PERCENT
25
--`,`,````,,`,,,,,,`,,,,,```,`,-`-`,,`,,`,`,,`---
Maximum Average Maxlmum Average
Stngle Phase Three Phase Smgle Phase Three Phase
Power rms Current rms
Current Power rms Current rms Current
Factor at ‘h Cycle at H Cycle
Factor at H Cycle at ‘h Cycle
(Curve M M ) (Curve MA) (Curve M M ) (Curve MA )
Percent XIR Ratio Percent X I R Ratio
The time constant L / R can be ascertained 5.2.2 Determine the angle 9 from:
from the above formula as follows: = arctan ( w L / R )
(1) Measure the value of Id, at the time of where
current initiation and the value of id at any W = 2 r times the actualfrequency
other time t 5.23 Power Factor = cos 4
(2) Determine the value of e “Rr‘L by di-
viding id by fd,
(3) From a table of values of e“ determine 6. Phase Relationship Method
the value of - x corresponding to the ratio
i d/ r , o 6.1 General. Methods dependent upon asym-
(4) The value x then represents R t / L . from metricalvalues of current or the decay of
which L / R is determined the dc component generally are not suitable
26
I I
Fig. 3
DC Decrement Method
for the measurement of power factor circuits teristics. The average of thephase power
above 30 percent where the dc component is factors is considered as the circuit power fac-
severely reduced. Therefore, the phase rela- tor. If the voltage wave is subject to measur-
tionship method, using current and voltage able phaseshift upon closure of the test circuit
waves, is the recommended method on circuits (as shown in Fig. 4). it is necessary ta deter-
having power factors over 30 percent. mine anduse the voltage zero (O) point which
would have existed (indicated dash line)if the
8.2 Procedure for Determining Power Factor.
phase shift in the voltage wave had not oc-
This method involves controlled closing and
curred.
determines the power factor of the test circuit
under essentially symmetrical closing condi-
tions.Constructsuitablestraight.parallel
wave envelope lines and a line midway be- 7 . Referencea
tween them to determine the "zero point" of
(11 NEMA Standard for Molded Case Circuit
the "true" axis of the currentwave at theend Breakers, Publication AB 1-1969.
of the first major half cycle. B y relating this
point to ihe open circuit voltage wave "zero [ 2 ) IEC Specification for Alternating-Cut-
point," the power factor can be determined rent Circuit Breakers. IEC Publication 56-
from the difference in electrical degrees be- 1-1971.
tween the "zero point" of the current at the
[3] Underwriters' Laboratories. Inc. High-Zn-
end of thefirstmajor half cycle andthe
terrupting-Capacity Fuses; Curren t-Limiting
corresponding "zero point"position of the
circuit voltage wave. For three-phasecircuits,
Turns, UL198.2-1970.
each phase current mustbe related to its own [a) Harder, J.E. A method of power factor
phase-to-neutralvoltage.Greateraccuracy measurement for circuit interrupter testing.
will result if each power factor is determined IEEE Transactions on Power Apparatus and
when the circuit is closed so that the phase Systems, vol PAS-87. no 10. Oct 1968. TP21
under consideration has symmetrical charac- PWR.
27
--`,`,````,,`,,,,,,`,,,,,```,`,-`-`,,`,,`,`,,`---
Fig. 4
Phase Relationship Method
--`,`,````,,`,,,,,,`,,,,,```,`,-`-`,,`,,`,`,,`---
28