Doc No.

: IMSR/QA/89C
STATISTICAL PROCESS CONTROL STUDY Rev. No. / Date: 00 / 01.01.2020

PART NAME : ROUND INSTRUMENT : VERNIER CALIPER L.COUNT : 0.02 mm Date : 19-10-2021
PART NO. : 26965-EN8DCR-Ø65 SPECIFIC : 65 +1.2/-0 mm MACHINE : ROLLING
SAMPLE SIZE : 50 OPERATION : ROUND HOT ROLLING NO.OF DECIMALS: 2
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 66.20 SAMPLE D2 A2 D4
1 65.46 65.56 65.48 65.46 65.50 65.44 65.47 65.56 65.46 65.46 1 1.123 2.560 3.270
2 65.50 65.53 65.47 65.50 65.44 65.47 65.50 65.51 65.50 65.50 2 1.128 1.880 3.270
3 65.47 65.47 65.47 65.47 65.44 65.44 65.48 65.51 65.47 65.47 L.T.L. 65.00 3 1.693 1.020 2.570
4 65.41 65.75 65.45 65.41 65.41 65.42 65.42 65.42 65.41 65.41 4 2.059 0.730 2.230
5 65.43 65.39 65.42 65.43 65.42 65.51 65.42 65.42 65.43 65.43 5 2.326 0.590 2.110

XLARGE 65.50 65.75 65.48 65.50 65.50 65.51 65.50 65.56 65.50 65.50 Xmax. = 65.75 NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 65.41 65.39 65.42 65.41 65.41 65.42 65.42 65.42 65.41 65.41 Xmin. = 65.39
RANGE 0.09 0.36 0.06 0.09 0.09 0.09 0.08 0.14 0.09 0.09 R - BAR = 0.11800 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 65.45 65.54 65.46 65.45 65.44 65.46 65.46 65.48 65.45 65.45 X - BAR = 65.4654 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.3600 Specification Width(S) = 1.20 Index (K)={2 x (D-XBAR)/S} = 0.224 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 65.6000 Interval = 0.07 Selecting no. of classes = 5 65.1740 65.2460 0 0
Starting Point = 65.3900 No. of readings = 50.00 Shift Of 'X-BAR' from 'D' = 0.1346 65.2460 65.3180 0 0
65.3180 65.3900 1 1
65.3900 65.4620 25 26
65.4620 65.5340 21 47
65.5340 65.6060 2 49
65.6060 65.6780 0 49
65.6780 65.7500 1 50
65.7500 65.8220 0 50
65.8220 65.8940 0 50
65.8940 65.9660 0 50
65.9660 66.0380 0 50
U.C.L.XBAR = 65.54
L.C.L.XBAR = 65.40
U.C.L.RBAR = 0.24898

L.C.L.RBAR = 0

Std.Dev."s" = 0.06

Cp=(S/6s) = 3.50

Cpk={1-K}xPp) = 2.71
CONCLUSION : - PROCESS IS EXCELLENT