Doc No.

: IMSR/QA/89C
STATISTICAL PROCESS CONTROL STUDY Rev. No. / Date: 00 / 01.01.2020

PART NAME : ROUND INSTRUMENT : VERNIER CALIPER L.COUNT : 0.02 mm Date : 12-09-2021
PART NO. : 26833-SAE8620-Ø48 SPECIFIC : 48 ± 0.4 mm MACHINE : ROLLING
SAMPLE SIZE : 50 OPERATION : ROUND HOT ROLLING NO.OF DECIMALS: 2
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 48.40 SAMPLE D2 A2 D4
1 48.14 48.24 48.16 48.14 48.18 48.24 48.15 48.24 48.14 48.14 1 1.123 2.560 3.270
2 48.18 48.28 48.15 48.18 48.12 48.15 48.18 48.19 48.18 48.18 2 1.128 1.880 3.270
3 48.15 48.24 48.15 48.15 48.12 48.24 48.16 48.19 48.15 48.15 L.T.L. 47.60 3 1.693 1.020 2.570
4 48.14 48.28 48.18 48.14 48.14 48.15 48.15 48.15 48.14 48.14 4 2.059 0.730 2.230
5 48.16 48.24 48.15 48.16 48.15 48.24 48.15 48.15 48.16 48.16 5 2.326 0.590 2.110

XLARGE 48.18 48.28 48.18 48.18 48.18 48.24 48.18 48.24 48.18 48.18 Xmax. = 48.28 NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 48.14 48.24 48.15 48.14 48.12 48.15 48.15 48.15 48.14 48.14 Xmin. = 48.12
RANGE 0.04 0.04 0.03 0.04 0.06 0.09 0.03 0.09 0.04 0.04 R - BAR = 0.05000 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 48.15 48.26 48.16 48.15 48.14 48.20 48.16 48.18 48.15 48.15 X - BAR = 48.1718 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.1601 Specification Width(S) = 0.80 Index (K)={2 x (D-XBAR)/S} = 0.430 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 48.0000 Interval = 0.03 Selecting no. of classes = 5 48.0237 48.0558 0 0
Starting Point = 48.1200 No. of readings = 50.00 Shift Of 'X-BAR' from 'D' = 0.1718 48.0558 48.0879 0 0
48.0879 48.1200 2 2
48.1200 48.1521 24 26
48.1521 48.1842 13 39
48.1842 48.2163 2 41
48.2163 48.2484 7 48
48.2484 48.2805 2 50
48.2805 48.3126 0 50
48.3126 48.3447 0 50
48.3447 48.3768 0 50
48.3768 48.4089 0 50
U.C.L.XBAR = 48.20
L.C.L.XBAR = 48.14
U.C.L.RBAR = 0.1055

L.C.L.RBAR = 0

Std.Dev."s" = 0.04

Cp=(S/6s) = 3.31

Cpk={1-K}xPp) = 1.89
CONCLUSION : - PROCESS IS EXCELLENT