Doc No.

: IMSR/QA/89C
STATISTICAL PROCESS CONTROL STUDY Rev. No. / Date: 00 / 01.01.2020

PART NAME : ROUND INSTRUMENT : VERNIER CALIPER L.COUNT : 0.02 mm Date : 03-06-2021
PART NO. : 24809-EN19-Ø58 SPECIFIC : 58 +0.8/-0 mm MACHINE : ROLLING
SAMPLE SIZE : 50 OPERATION : ROUND HOT ROLLING NO.OF DECIMALS: 2
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 58.80 SAMPLE D2 A2 D4
1 58.26 58.36 58.28 58.26 58.30 58.24 58.27 58.36 58.26 58.26 1 1.123 2.560 3.270
2 58.30 58.33 58.27 58.30 58.24 58.27 58.30 58.31 58.30 58.30 2 1.128 1.880 3.270
3 58.27 58.27 58.27 58.27 58.24 58.24 58.28 58.31 58.27 58.27 L.T.L. 58.00 3 1.693 1.020 2.570
4 58.21 58.45 58.25 58.21 58.21 58.22 58.22 58.22 58.21 58.21 4 2.059 0.730 2.230
5 58.23 58.19 58.22 58.23 58.22 58.31 58.22 58.22 58.23 58.23 5 2.326 0.590 2.110

XLARGE 58.30 58.45 58.28 58.30 58.30 58.31 58.30 58.36 58.30 58.30 Xmax. = 58.45 NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 58.21 58.19 58.22 58.21 58.21 58.22 58.22 58.22 58.21 58.21 Xmin. = 58.19
RANGE 0.09 0.26 0.06 0.09 0.09 0.09 0.08 0.14 0.09 0.09 R - BAR = 0.10800 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 58.25 58.32 58.26 58.25 58.24 58.26 58.26 58.28 58.25 58.25 X - BAR = 58.2634 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.2601 Specification Width(S) = 0.80 Index (K)={2 x (D-XBAR)/S} = 0.342 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 58.4000 Interval = 0.05 Selecting no. of classes = 5 58.0337 58.0858 0 0
Starting Point = 58.1900 No. of readings = 50.00 Shift Of 'X-BAR' from 'D' = 0.1366 58.0858 58.1379 0 0
58.1379 58.1900 1 1
58.1900 58.2421 20 21
58.2421 58.2942 16 37
58.2942 58.3463 10 47
58.3463 58.3984 2 49
58.3984 58.4505 1 50
58.4505 58.5026 0 50
58.5026 58.5547 0 50
58.5547 58.6068 0 50
58.6068 58.6589 0 50
U.C.L.XBAR = 58.33
L.C.L.XBAR = 58.20
U.C.L.RBAR = 0.22788

L.C.L.RBAR = 0

Std.Dev."s" = 0.05

Cp=(S/6s) = 2.78

Cpk={1-K}xPp) = 1.83
CONCLUSION : - PROCESS IS EXCELLENT