Doc No.

: IMSR/QA/89C
STATISTICAL PROCESS CONTROL STUDY Rev. No. / Date: 00 / 01.01.2020

PART NAME : ROUND CORNERED SQUARE(RCS) INSTRUMENT : VERNIER CALIPER L.COUNT : 0.02 mm Date : 05-09-2021
PART NO. : 26108-20MnCr5-75 RCS SPECIFIC : 75 +1.2/-0 MACHINE : ROLLING
SAMPLE SIZE : 50 OPERATION : ROUND HOT ROLLING NO.OF DECIMALS: 2
DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 76.20 SAMPLE D2 A2 D4
1 75.62 75.72 75.64 75.62 75.66 75.60 75.63 75.72 75.62 75.62 1 1.123 2.560 3.270
2 75.66 75.69 75.63 75.66 75.60 75.63 75.66 75.67 75.66 75.66 2 1.128 1.880 3.270
3 75.63 75.63 75.63 75.63 75.60 75.60 75.64 75.67 75.63 75.63 L.T.L. 75.00 3 1.693 1.020 2.570
4 75.62 75.84 75.66 75.62 75.62 75.63 75.63 75.63 75.62 75.62 4 2.059 0.730 2.230
5 75.64 75.60 75.63 75.64 75.63 75.72 75.63 75.63 75.64 75.64 5 2.326 0.590 2.110

XLARGE 75.66 75.84 75.66 75.66 75.66 75.72 75.66 75.72 75.66 75.66 Xmax. = 75.84 NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 75.62 75.60 75.63 75.62 75.60 75.60 75.63 75.63 75.62 75.62 Xmin. = 75.60
RANGE 0.04 0.24 0.03 0.04 0.06 0.12 0.03 0.09 0.04 0.04 R - BAR = 0.07300 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 75.63 75.70 75.64 75.63 75.62 75.64 75.64 75.66 75.63 75.63 X - BAR = 75.6430 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.2401 Specification Width(S) = 1.20 Index (K)={2 x (D-XBAR)/S} = 0.072 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 75.6000 Interval = 0.05 Selecting no. of classes = 5 75.4557 75.5038 0 0
Starting Point = 75.6000 No. of readings = 50.00 Shift Of 'X-BAR' from 'D' = 0.0430 75.5038 75.5519 0 0
75.5519 75.6000 5 5
75.6000 75.6481 31 36
75.6481 75.6962 10 46
75.6962 75.7443 3 49
75.7443 75.7924 0 49
75.7924 75.8405 1 50
75.8405 75.8886 0 50
75.8886 75.9367 0 50
75.9367 75.9848 0 50
75.9848 76.0329 0 50
U.C.L.XBAR = 75.69
L.C.L.XBAR = 75.60
U.C.L.RBAR = 0.15403

L.C.L.RBAR = 0

Std.Dev."s" = 0.04

Cp=(S/6s) = 4.98

Cpk={1-K}xPp) = 4.62
CONCLUSION : - PROCESS IS EXCELLENT