Part: 2

SHOP PROCEDURE MANUAL (SPM)

Chapter: 2.4
Issue: 05
WHEEL SHOP (C14) Revision: 00
Date: 22-Nov-2021

2.4. WHEEL SHOP (C14).............................................................................................................................................. 2

2.4.1. PURPOSE..................................................................................................................................................................2
2.4.2. RESPONSIBILITY....................................................................................................................................................... 2
2.4.3. SCOPE:..................................................................................................................................................................... 2
2.4.4. GENERAL PROCEDURE FOR WHEEL SHOP................................................................................................................2
2.4.4.2. WORK FLOW DIAGRAM OF GENERAL PROCEDURE FOR WHEEL SHOP............................................................5
2.4.5. FORMS IN USE:........................................................................................................................................................ 6
2.4.6. RECORDS OF WORK ACCOMPLISHMENT.................................................................................................................6

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 Part: 2
SHOP PROCEDURE MANUAL (SPM)
Chapter: 2.4
Issue: 05
WHEEL SHOP (C14) Revision: 00
Date: 22-Nov-2021

2.4. WHEEL SHOP (C14)

Documents Referred: Forms: SES-SHOP-2403, SES-SHOP-2401, SES-SHOP-2402, SES-EBPO-005, SES-SHOP-
1211, SES-SSPC-1110

2.4.1. PURPOSE
The purpose of this chapter is to define procedure undertaken by wheel shop under C14
component maintenance ratings.

2.4.2. RESPONSIBILITY
1. Prime responsibility for control of these procedure lies with the DDE (Form-04 Holder)
whereas, CMA holders of wheel shop are equally responsible for managing and keeping
these procedures updated.
2. CMA holders of wheel shop is responsible to ensure no work shall be carried out outside
the capability unless approved.
3. Any unapproved procedure must not be adopted unless specified otherwise.
4. CMA holders of wheel shop is responsible to ensure no minor or major changes are
allowed unless brought in knowledge of the DDE and approved by CE &TQA.

2.4.3. SCOPE:
Wheel shop CMA holder shall be responsible for keeping updated the scope of approval of
the shop. Scope of the wheel shop as defined in MOE section 1.9.4 is under C14 component
maintenance rating i.a.w approved company capability list (CCL).

2.4.4. GENERAL PROCEDURE FOR WHEEL SHOP

Wheel shop CMA holder shall carryout following steps after arrival of components in shop as
defined in CCL under C14 component rating:
1. Ensure receiving of Work order (WO) from SSPC office or concerned shop/section after
checking the CCL scope.
2. Evaluate the task according to shop’s capability i.a.w maintenance data, personnel
authorization & CCL. If scope does not fall in shop scope, inform SSPC office for further
necessary action.
3. Ensure receipt of work order and un-serviceable tag with the wheel assembly.
4. Check the following incoming inspection of U/S wheel assembly before accepted for
shop maintenance work. If found anything found unsatisfactory, inform SSPC for further
action at customer end.
a) At the time of loading U/S wheel to the shop, customer make sure that no irrelevant
part fitted/installed on the wheel assembly.
b) Wheel & Bearing Protectors must be installed on the wheel assembly.
c) Wheel must be deflated to 40 psi before dispatch to shop.

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 Part: 2
SHOP PROCEDURE MANUAL (SPM)
Chapter: 2.4
Issue: 05
WHEEL SHOP (C14) Revision: 00
Date: 22-Nov-2021

5. If the task found within shop capability scope and incoming inspection found
satisfactory, then enter the task in shop incoming/outgoing register on latest.
6. Check availability of material, spares in store or customer and tools/equipment in shop
for the task received. If found anything unavailable inform SSPC for further action.
7. Check the wheel history cards (Form No: SES-SHOP-2402) if no history is available set up
the wheel for overhaul as per applicable CMMs or OEM instruction.
8. CMA holder shall record the details of work order on latest incoming & outgoing register
& record of history card on form no. SES-SHOP-2402.
9. Carry out inspection of wheel assembly for damaged, missing or defective parts as per
applicable CMMs or OEM instruction.
10. Deflate tire immediately prior to disassembly as per applicable CMMs or OEM
instruction.
11. Carry out dismantling and cleaning of wheel assembly and parts as per applicable
components maintenance manual (CMM) or OEM recommended procedures.
12. After dismantling & cleaning wheel assembly, if wheel is under overhaul process
dispatch wheel halves to paint facility for paint stripping.
13. Carry out thorough inspection of wheel halves, bearings, tie bolts, nuts, heat shields,
rotor drive keys and other spares, as per CMM or OEM recommended procedure. If found
beyond repair limit, reject the component as per procedure defined SPM 1.7 & MEP 19 and
handed over the component to customer.
14. If found within repair or acceptable limit as per CMM or OEM recommended procedure
but not in the shop capability scope defined in CCL, return the component to customer and
inform SSPC.
15. If wheel is under tire change process, then dispatch wheel halves to NDT shop for NDT
task as per CMM or OEM recommended procedure, by initiating fractional work order on
latest form SES-EBPO-005.
16. It is mandatory to have a reference of WO no. on fractional work order (FWO).
17. If wheel assembly found unsatisfactory in NDT task, then reject the component as per
procedure defined SPM 1.7 & MEP 19 and handed over the component to customer.
18. If non-destructive testing (NDT) task found satisfactory or within allowable limit as per
CMM or OEM recommended procedure, then proceed to assembly buildup of wheel halves.
19. After NDT wheel halves assembles together with tire & attachment hardware’s as per
CMM or OEM recommended procedure.
20. Carry out assembly of wheel halves in accordance with latest CMM or OEM
recommended procedure.
21. Carry out inflation of wheel assembly with dry nitrogen gas using recommended wheel
inflation procedure in CMM or OEM recommended procedure.
22. Hold wheel assembly in inflated condition for at least sixteen (16) hours and check for
drop of pressure limit.
23. Wheel assembly leak test shall be carried out for possible causes of leakage as per CMM
or OEM recommended procedure.

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 Part: 2
SHOP PROCEDURE MANUAL (SPM)
Chapter: 2.4
Issue: 05
WHEEL SHOP (C14) Revision: 00
Date: 22-Nov-2021

Note: Hardness check shall only be required on wheel assemblies removed due to fuse plug
blown or tire burst.
Caution: Make sure that the wheel assembly is inflated to testing pressure in safety cage as
per components maintenance manual (CMM) by using calibrated pressure regulator.
24. Complete following documents on completion of work package.
a) Incoming & Outgoing register as per Form No.: SES-SHOP-2401
b) Wheel history cards as per Form No.: SES-SHOP-2402
c) Authorized release certificate (ARC) as per Form No.: PCAA Form 01
d) Component rejection certificate as per Form No.: SES-SHOP-1211 (if applicable)
25. Wheel Shop CMA holder shall ensure wheel protectors for safe transportation.
26. Dispatch the wheel assembly with relevant documents such as PCAA Form 01 to SES
store or customer.
27. Keep the record of the work package along with supporting documents in soft or hard
copy for 3 years.
28. Send complete work package along with respective documents to SSPC for further action
at their end.

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 Part: 2
SHOP PROCEDURE MANUAL (SPM)
Chapter: 2.4
Issue: 05
WHEEL SHOP (C14) Revision: 00
Date: 22-Nov-2021

2.4.4.2. WORK FLOW DIAGRAM OF GENERAL PROCEDURE FOR WHEEL SHOP

WORK ORDER
(From SSPC)

ASCERTAINING OF WORK

EVALUATE AS PER CMM

CHECK HISTORY RECORDS OF
INCOMING. RECORD IN INCOMING
& OUTGOING HISTORY CARD

YES
DEFLATE THE WHEEL & DISMANTLE
CARRY OUT WORK AS PER APPLICABLE CMM & FILL WORKSHEET
NDT

CARRIED OUT WORK AS PER APPLICABLE CMM AND DOCUMENTATION

UNSATISFACTORY
JOB FINDINGS REJECT VIA (SES
SHOP 1208)

SATISFACTORY
ASSEMBLY AS PER CMM

UPDATE INCOMING & OUTGOING REGISTER AND HISTORY CARD

COMPLETE WORK PACKAGE TO SENT TO SSPC OFFICE & COMPONENT
SEND TO RELAVENT STORE WITH RELAVENT DOCUMENTS

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 Part: 2
SHOP PROCEDURE MANUAL (SPM)
Chapter: 2.4
Issue: 05
WHEEL SHOP (C14) Revision: 00
Date: 22-Nov-2021

2.4.5. FORMS IN USE:

All list of controlled forms used in wheel shop shall be maintained by SSPC office on SES-
SSPC-1110.

2.4.6. RECORDS OF WORK ACCOMPLISHMENT

ALL procedure defined on SPM part 01 regarding filling of work sheet, WO, ARO, UWO and
FWO shall be applicable to complete the work package and keep in records for 3 years.

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