K200

K200-Compact
 NOTE

- The information contained in this manual cannot be reproduced in its entirety or part, without
the prior consent of the company.

- The company is in continuous manufacturing, consequently, it reserves the right to modify

specifications and other product details, without obligation to notify the consumer. The user
is responsible for checking the updates.

- The materials in this document are provided with general information and are subject to
change without notice. The company does not assume any responsibility for failures that may
appear.

02
 CONTENT
S

Views K200 04
Views K200 Compact 05
Controller Views 06

Specs 07
Exploded K200 08

Exploded K200 Compact 09

Paper Roll 11

Nip Roller 12

Rewinder 13

Peel Blade 14

Roller 15

Controller with internal driver 16

External driver controller 17

Controller configuration 19
Keypad 19
Configuration Menu 21

Calib - Autosensing Procedure 27

Edit - Modify Program Paramaters 28

Factory Settings Menu 30

Electrical Circuit 33

03
 VIEWS K200
Updated: 30-07-2021

789
570
492

Versions

LEFT RIGHT

04
 VIEWS K200 COMPACT
Updated: 30-07-2021
380

656
492

Versions
LEFT RIGHT

05
 CONTROLLER VIEWS
Updated: 30-07-2021

208 mm 52.5 mm
238 mm

06
 SPECS
Updated: 30-07-2021

Labeling speed Up to 30 m/min

Label width Up to 170 mm

Paper roll outer diameter Up to 300 mm

Paper roll inner diameter 76 mm

350 W
Power supply 220V-240V, 50Hz*
110V-120V, 60Hz*

Weight (kg) 25

Dimensions (mm) 784 x 581 x 426

* To change the supply voltage contact your dealer

07
 EXPLODED K200
Updated: 30-07-2021

16
1

17
2

15

18
14
3

13
4

12

21
5

20
19

11
6

8
9
10

08
 EXPLODED K200 COMPACT
Updated: 30-07-2021

5
17
3

16
1
4

2
14

15
19

13
12
8

18
9

7
10

20
21

11

09
 EXPLODED LIST
Updated: 30-07-2021

Nº Code - Description
1 KTP-000214 - Paper guide
2 Roller (page 15)
3 KTP-000239 - Nip Roller Stopper
4 KTP-000271 - O'Ring Motor Pulley
5 KTA-000068-X - Peel Blade Assembly **
6 KTP-000242-X - Label Sensor*
7 KTP-000241-X - Label Sensor Holder*
8 KTP-000272 - Motor belt pulley
9 KTP-000273 - Traction Belt
KTP-000636-X - Stepper motor for controller with internal driver*
10 KTP-000639-X - Stepper motor for controller with external
driver*
11 KTP-000228 - Brake Spring
12 KTP-000224 - Brake Pivot
13 KTA-000176 - Brake Strap with Screw
14 KTP-000279 - O’Ring
15 KTA-000065-X - Rewinder** (page 13)
16 KTA-000063-X - Paper Roll** (page 11)
17 KTA-000069-X - Nip Roller** (page 12)
18 KTA-000194-X - Brake arm assembly**
19 KTA-000204-X - Rubber roller with pulley**
20 KTP-000223 - Brake Pivot Bushing
21 KTP-000274 - Roller Pulley

* The specific component may vary. Consult us before ordering this

component.
**The component depends on the maximum label width supported by
the labeling head.

10
 PAPER ROLL
Updated: 30-07-2021

5
4

Nº Code - Description
1 KTA-000063-X - Paper Roll
2 KTA-000173 - Front Plate with Bushing
3 KTA-000192-X - Paper roll base assembly
4 KTA-000182 - Fixed plate with collar
KTA-000193-X - Shaft with bearings and threaded
5
roller

11
 NIP ROLLER
Updated: 30-07-2021

1
2

Nº Code - Description
1 KTA-000069-X - Nip Roller
2 KTA-000201-X - Knurled roller with bearings

12
 REWINDER
Updated: 30-07-2021

Nº Code - Description
1 KTA-000065-X - Rewinder
2 KTP-000254-X - Paper holding clip
3 KTP-000252-X - Rewinder Roller

13
 PEEL BLADE
Updated: 30-07-2021

2 5

1
6

Nº Code - Description
1 KTA-000068-X - Peel Blade assembly
2 KTA-000200-X - Roller with caps
3 KTP-000662-X - Peel Blade
4 KTA-000202-X - Brush assemlbly
5 KTP-000214 - Paper Guide
6 KTP-000210 - Brush

14
 ROLLER
Updated: 30-07-2021

Nº Code - Description
1 KTA-000200-X - Roller with caps

15
 CONTROLLER WITH INTERNAL DRIVER
Updated: 30-07-2021
6
5

11
9
10

8
7

Nº Code - Description
1 KTA-000177 - Controller with internal driver
2 KTP-000329 - Controller membrane
3 KTP-000325 - Internal driver transformer
4 KTP-000643 - LCD
5 KTP-000637 - Motherboard for internal driver
6 KTP-00645 - MAX485 transceiver
7 KTP-000326 - Controller fan
8 KTP-000330 - Driver
9 KTP-000642 ULN2003A
10 KTP-000646 - Firmware Chip
11 KTP-000644 - EEPROM
16
 EXTERNAL DRIVER CONTROLLER
Updated: 30-07-2021

6
5
4
3

7
8
9

10

1
11

Nº Código - Descripción
1 KTA-000178 External driver controller
2 KTP-000329 - Controller membrane
3 KTP-000647 - Transformer for external driver
4 KTP-000643 - LCD
5 KTP-000640 - Motherboard for external driver
6 KTP-00645 - MAX485 transceiver
7 KTP-000644 - EEPROM memory
8 KTP-000646 - Firmware Chip
9 KTP-000642 - ULN2003A
10 KTP-000648 - Pulse-direction board for external driver
11 KTP-000653-X - External driver for stepper motor*

* The specific component may vary. Consult us before ordering this

component.

17
 CONTROLLER
Updated: 30-07-2021

1 2

Nº Code - Description
1 KTC-0004 Motor cable
2 Cable set P1 P2 P3 P4 P5 P6
3 KTC-0006 Power cord

18
 KEYPAD
Updated: 30-07-2021

KEYPAD
Up Arrow
Increases Product Delay by 0.5 mm every time it is pressed during normal operation. In the F1 and
EDIT menus it increases by one parameter value or navigates forward between menu options.

Down Arrow
Decreases Product Delay by 0.5 mm every time it is pressed during normal operation. In the F1 and
EDIT menus it decreases by one parameter value or navigates backward between menu options.

Right Arrow
Increases Product Delay by 3.0 mm every time it is pressed during normal operation. In the F1 and
EDIT menus it changes sign for +/- values.

Left Arrow
Decreases Product Delay by 3.0 mm every time it is pressed during normal operation. In the F1 and
EDIT menus it deletes last digit of value being edited.

ESC
Exit parameter o menu.

ENT
Select option or save parameter.

0-9
Only available while editing a parameter field, to enter parameter value.

F1
Configuration Menu. General parameters setup.

TEST
Manual feed of one label. Same as triggering product sensor.

19
 KEYPAD
Updated: 30-07-2021

F2 F3 F4 F5 F6
Not Used.

F3+ F4
When pressing both keys at the same time USER COUNTER can be reset.

CALIB
Label Autosensig routine. Performs a label sensor calibration measuring the analogue
5 input for gap and label and determining label length and label stop position. The obtained
parameters are stores for the currently selected program.

PROG
Selects active program. Range 0-50.

EDIT
Modifies the parameters associated to the currently selected program.

SPECIAL FUNCTIONS DURING THE CONTROLLER BOOT

To clear the user counter, press “ESC” during the power on of the controller.

To access the F1 menu directly, press “4” and “5” or “F1” during controller power up.

To access the EDIT menu directly, press “EDIT” while the controller is powered on.

To access the factory settings menu, press “Left Arrow” and “ENTER” during controller power up. This is the only
way to access this menu.

20
 CONFIGURATION MENU
Updated: 30-07-2021

CONFIGURATION MENU
By simultaneously pressing “4” + “5” during power up, you can access the Configuration Menu.
Pressing F1 at any time will allow you to access this menu only if "EDIT. PROGRAM" is fully enabled.

Reads the analogue input corresponding to the label sensor in order to calibrate sensor gain. If
label sensor logic is set to “GAP”, label should yield a high value (100 to 255) and gap should
yield a low reading (0 to 50). If label sensor logic is set to “MARK” values are reversed.
"LBL SENSOR VALUE" This is a read only parameter.
Range: 0-255
Unit: -
Default Value: none

Distance between label sensor and peelbar edge.

" PEELBAR OFFSET " Range: 0-10000
Unit: millimeters
Default Value: 310

Absolute, non-erasable product counter. Count is updated when product detector is triggered.
This is a read only parameter.
"* PROD COUNTER *" Range: 0-99999999
Unit: labels
Default Value: 0

Setting Edit to 1 (TOTAL) grants access to ALL menus and options.

Setting Edit to 2 (Limited) disables access to “Calib” and “F1- Config” functions and limits
access to certain options of the Edit menu.
Setting Edit to 0 (No Access) disables access to “Edit”, “Calib” and “F1-Config” functions.
" EDIT PROGRAM " Access to “Prog” menu is ALWAYS enabled.
" 0=N/1=T/2=L" Pressing “EDIT” or “F1” during power up and entering the master password will temporarily
enable access to all menus until power off.
Range: 0-2
Unit: -
Default Value: 1

Slope value from initial speed to final speed acceleration. A higher value represents a
shorter acceleration time to reach the final speed (also reducing starting motor torque).
Reducing the value will make motor start smoother and increase initial torque.
" ACCELERATION "
Range: 0-255
Unit: -
Default Value: 50

21
 CONFIGURATION MENU
Updated: 30-07-2021

Motor speed for calibration procedure and starting speed for acceleration ramp. Reduce
initial speed when starting torque required is high. If labels are small (starting torque is
low), increasing initial speed will shorten acceleration ramp.
" INITIAL SPEED " Range: 0-25.5
Unit: meters/minute
Default Value: 11.0

Product sensor output. Product sensor can be NPN or PNP please see wiring diagram.
0=Normally Close 1=Normally Open
" SENSOR TYPE " Range: 0-1
" 0=NC 1=NO"
Unit: -
Default Value: 0

This is a read only parameter used to check if product sensor is working ok.
Value = 1 if sensor is activated, otherwise Value = 0
" SENSOR TEST "
" PRODUCT SENSOR "
"VALUE = 1 "

Label application mode: 1=Synchronous, 2=Tamp or Blow, 3=Intelligent Tamp

Intelligent Tamp Mode uses a Tamp End signal connected to PIN 8 of P5 connector to detect
tamp has reached END position thus activation is not controlled by a timer and is independent
"MODE 1=SYN 2=T/B" of air pressure.
" 3=INT.TAMP"
Range: 1-3
Unit: -
Default Value: 1

Option available if MODE is set to 3=Intelligent Tamp.

Intelligent Tamp Mode uses a Tamp End signal connected to PIN 8 of P5 connector to detect
tamp has reached END position thus activation is not controlled by a timer and is independent
of air pressure.
"END TAMP TEST " This is a read only parameter used to check if product sensor is working ok.
Value = 1 if sensor is activated, otherwise Value = 0
"END TAMP SENSOR "
"VALUE = 1 "

Option available if Mode is set to Tamp/Blow

Normal cycle is: Product is detected, after product delay, label is dispensed. If Tamp or
blow, after label is dispensed and “Delay between cycles” time is elapsed tamp or blow is
actuated during dwell time. Once “Cycle End Delay” is elapsed the application cycle ends.
Reverse cycle is: Label is dispensed and waits until product is detected and product delay is
"CICL 0=NOR 1=REV"
over. If Tamp or blow, after “Delay between cycles” time is elapsed tamp or blow is actuated
during dwell time. Once “Cycle End Delay” is elapsed the application cycle ends.
Range: 0-1
Unit: -
Default Value: 0

22
 CONFIGURATION MENU
Updated: 30-07-2021

Option available if Mode is set to Tamp/Blow

Delay after label is dispensed before starting application cycle.
"DELAY BTW CYCLES" Range: 0-255
Unit: 10 milliseconds per unit (0 to 2550 milliseconds)
Default Value: 0

Option available if Mode is set to Tamp/Blow

Delay prior to starting next label cycle. This delay allows tamp to return to home position.
If intelligent Tamp option is enabled this parameter serves as timeout limit for the end of tamp
sensor activation.
If the timeout limit is reached a label missing error will display.
"CYCLE END DELAY "
Range: 0-255
Unit: 10 milliseconds per unit (0 to 2550 milliseconds)
Unit: 30 milliseconds per unit (0 to 7650 milliseconds) for intelligent
Tamp
Default Value: 0

Option available if Mode is set to Tamp/Blow

Length of dispensed label before Assist valve is activated. Activation ends when the label is
"ASSIST ON DELAY "
completely fed if “Assist Off Delay” is 0. See “Assist Off Delay” parameter.
Range: 0-255
Unit: millimeters
Default Value: 0

Option visible if Mode is set to Tamp/Blow, this option is applicable for all labeling modes.
Time elapsed since label stops feeding and assist valve is turned off.
This parameter allows to extend the activation of the assist valve after label feed ends.Length
"ASSIST OFF DELAY" of dispensed label before Assist valve is activated. Activation start after “Assist ON Delay”.
Range: 0-255
Unit: millimeters
Default Value: 0

Option available if Mode is set to Synchronous Shaft encoder option requires an external
encoder input proportional to product speed. 0=Encoder disabled, 1=encoder Enabled
" SHAFT ENCODER " Range: 0-1
" 0=D 1=H " Unit: -
Default Value: 0

Option available if Encoder is enabled.

Encoder divisor factor.
"ENCODER (0-255)" Range: 0-255
Unit: -
Default Value: 0

23
 CONFIGURATION MENU
Updated: 30-07-2021

Optional coder trigger can have the following values: 0=Disabled, 1=Hot
Stamping (Trigger after label stops feeding), 2=Ink-Jet (trigger after label starts feeding).
"CODER OUTPUT 0=D" Range: 0-2
" 1=H 2=I" Unit: -
Default Value: 0

Option available if Coder is enabled

Time (Hot Stamping) or distance (ink-jet), the trigger signal is delayed.
" CODER DELAY " Range: 0-255
Unit: millimeters (ink-jet) or milliseconds (hot stamping)
Default Value: 0

Option available if Coder is enabled

Trigger pulse width.
"CODER PULSE WDTH" Range: 0-255
Unit: millimeters (ink-jet) or milliseconds (hot stamping)
Default Value: 10

Type of labels being used. 0=Gap between labels, 1= Black Mark between labels.
Range: 0-1
"LBL SENSOR LOGIC"
" 0=GAP 1=MRK"
Unit: -
Default Value: 0

Optional low level sensor for labels. 0=Normally Open sensor, 1= Normally closed
sensor.
"LOW LABEL LOGIC" Range: 0-1
" 0=NO 1=NC "
Unit: -
Default Value: 0

Disabling Continue on Error will halt the conveyor every time labels are missing in the web or
the labeler is out of labels.
If “Continue on Error” is enabled, label missing error WILL NOT halt system. This is useful
"CONTINUE ON ERR." when there are labels missing in the web and the user doesn’t want to stop production every
" 0=NO 1=YES" time it happens.
Range: 0-1
Unit: -
Default Value: 0

24
 CONFIGURATION MENU
Updated: 30-07-2021

Length of the largest label being used. This parameter is used during calibration procedure to
feed media and sense label and gap. Adjusting this value to the size of the label will allow
minimum label scrap during calibration.
"MAX LABEL LENGTH" Range: 0-1000
Unit: millimeters
Default Value: 500

Enabling the after label filter activates an additional parameter in the EDIT menu “Delay
After Feed”. This option allows to filter false triggers during the filtering window.
"AFTER LABEL FILT" Range: 0-1
" 0=NO 1=YES"
Unit: -
Default Value: 0

Option only available for versions with liner rewind motor (K50S & K200S)
Sensor output type for the rewinder's inductive sensor. 0=Normally Closed and
"REWIND IND SENSR" 1=Normally Open.
" 0=NC 1=NO" Range: 0-1
Unit: -
Default Value: 0

Option only available for versions with liner rewind motor (K50S & K200S)
This is a read only parameter used to check if product sensor is working ok.
"RWND SENSOR TEST" Value = 1 if sensor is activated, otherwise Value = 0
"REWIND SENSOR "
"VALUE = 1 "

Option only available for versions with liner rewind motor (K50S & K200S)
Timeout to stop rewind motor if no labels are being fed despite inductive sensor is not triggered.
This parameter allows to stop the rewind motor when there is a web break or label missing
error or there is no label. If set to 0 the timeout is disabled and the rewind motor will be
" REWIND TIMEOUT " activated as long as the rewind inductive sensor is not triggered.
Range: 0-255
Unit: millimeters
Default Value: 0

Option only available for versions with liner rewind motor (K50S & K200S)
Allows manual activation and deactivation of the rewind motor. Press ENTER to access
this option. To exit press ENTER or ESC. ON is active, OFF is inactive. Use UP & DOWN
"REWIND MOTOR TST"
arrows to toggle the output state.
" RWND MOTOR ON "
" TOGGLE W/UP&DWN "

25
 CONFIGURATION MENU
Updated: 30-07-2021

Option available if the number of Modbus devices is set to a value higher than 0 in the factory
settings menu.
This parameter establishes the ratio between linear speed and inverter’s frequency. This value
is used to synchronize label speed with conveyor speed. The ratio is the speed in meters/minute
"FREQ/SPEED RATIO" for the maximum inverter’s speed (80 Hz). Set the value to 0.0 to disable speed synchronization.
Range: 0.0-100.00
Unit: -
Default Value: 30.0

Option available if the number of Modbus devices is set to a value higher than 1 in the factory
settings menu.
This parameter establishes the ratio between linear speed and inverter’s frequency for the
Modbus devices with address 2 or higher. This value is used to adjust relative speed between
"FRQ/SPD RATIO #2" main conveyor and additional motors. The ratio is the speed in meters/minute for the
maximum inverter’s speed (80 Hz). Set the value to 0.0 to disable speed synchronization.
Range: 0.0-100.00
Unit: -
Default Value: 30.0

This is a read only parameter used to check if optional hardware to

monitor if the conveyor is running is working ok.
"SYSTM READY TEST" Value = 1 if conveyor is running, otherwise Value = 0
"SYSTEM RUNNING "
"VALUE = 1 "

Software Version. This is a read only parameter.

"* FIRMWARE VER *" " **KLC** 4620! "
" V5.7.3 MAR/09/15"

26
 CALIB - AUTOSENSING
Updated: 30-07-2021 PROCEDURE

CALIB - AUTOSENSING PROCEDURE

First feeds “Max Label Length” of media to measure label sensor analogue input for gap and label. Then feeds a label to
measure label length and calculate label stop position. Finally feeds another label positioning the label at the peelbar
edge (according to peelbar offset value). If calibration is successful it will display:

"GAP=15 LBL=192"
"AVG=74 L=106.5"

GAP: Is the is the analogue sensor input for the liner (media without label)
LBL: Is the analogue sensor input for the label
AVG: Is the calculated threshold value used to discriminate label from gap.
L: Is the measured label length in millimeters.

27
 EDIT - MODIFY PROGRAM PARAMETERS
Updated: 30-07-2021

EDIT - MODIFY PROGRAM PARAMETERS

Option available if Encoder is and Edit level set to 1.
Label feed speed. Label starts feeding at “Initial Speed” and accelerates until it reaches the
speed defined here.
" SPEED 1-30 "
Range: 1-30.0
Unit: meters/minute
Default Value: 25.0

Option available if speed synchronization is enabled. Increases or reduces label speed referenced
to conveyor speed.
"SPEED OFFSET " Range: -10.0 a +10.0
" +/-10.0"
Unit: meters/minute
Default Value: 0.0

Option available if Mode set to Tamp/Blow and Edit level set to 1.

Time during which the electro valve remains activated.
For Intelligent Tamp option is the time the tamp remains activated once the Tamp End sensor
"T/B DWELL TIME"
is triggered.
Range: 0-255
Unit: 10 milliseconds per unit (0 to 2550 milliseconds)
Default Value: 0

Time between product being detected and label being fed. Time is expressed as a
distance at the currently selected speed since in most cases product speed matches
label speed. In that case the value entered corresponds to the distance from the leading
" PRODUCT DELAY " edge of the product to the point where the label will be placed.
Range: 0-10000
Unit: millimeters
Default Value: 0

Offset used to position the leading edge of the label aligned with the peelbar tip. This
value is automatically set during calibration and can be manually adjusted with this option.
"LBL STP POSITION" Range: 0-1000.0
Unit: millimeters
Default Value: 0

Option available if login with Master password and “Enable 1 label Missing” option is enabled
in the factory settings menu. Allows manual editing of label length calculated during calibration
procedure.
"LABEL LENGTH(mm)"
Range: 0-6500.0
Unit: millimeters
Default Value: 0

28
 EDIT - MODIFY PROGRAM PARAMETERS
Updated: 30-07-2021

Option available if post filter is enabled and Edit level set to 1.

This option is used to inhibit product sensor after feeding a label in order to ignore false
product triggers during this delay.
"DLY AFTER FEED "
Range: 0-2000.0
Unit: millimeters
Default Value: 0

Option available if Multiple labels per product option is enabled and

Edit level set to 1.
"NUMBER OF LABELS" Number of labels to feed per product.
" (1 or 2-10)" Range: 1-10
Unit: -
Default Value: 1

Option available if number of labels greater than 1 and Edit level set to 1.
Distance between labels.
"DLY BTWN LABELS " Range: 0-2000.0
Unit: millimeters
Default Value: 0

Option available if Coder is enabled and Edit level set to 1.

Enable/Disable coder for the currently selected program.
" CODER OUTPUT "
" 0=D 1=E" Range: 0-1
Unit: -
Default Value: 0

29
 FACTORY SETTINGS MENU
Updated: 30-07-2021

FACTORY SETTINGS MENU

The only way to access this menu is during power-up pressing and holding LEFT ARROW + ENTER
In order to access the menu you will be required a password, default password is “1111”, this password can be changed
using this same menu.

Motor turn direction. 0=clockwise, 1=counterclockwise

Range: 0-1
"HAND 0=LFT 1=RGT"
Unit: -
Default Value: 1

The stepper motor driver is capable of operating in 4 microstepping modes. 0 = Full Step (200
steps per turn), 1= Half Step (400 steps per turn), 2 = 5 uSteps (1000 steps per turn) and 3 =
10 uSteps (2000 steps per turn). Full step mode provides higher torque. Microstepping modes
"DRIVER STEP MODE" provide better label stop precision sacrificing torque.
" (0 – 3) " Range: 0-3
Unit: -
Default Value: 0

Depending on the driver model the driver’s voltage reference can be low or high. Use this
option to select the correct voltage reference for the installed driver.
"DRIVER VREFERENC" Range: 0-1
" 0=LO 1=HI"
Unit: -
Default Value: 0

This parameter is related to number of stepper pulses per millimeter of label feed.
Set it to 20 for K50.
" GEAR RATIO "
Set it to 32 for K200 with 1:2.5 gearing.
Range: 1-100
Unit: -
Default Value: 20

Maximum allowable speed in the EDIT menu.

Set it to 30 for K50.
Set it to 30 for K200
" MAXIMUM SPEED " Range: 10.0-50.0
Unit: meters/minute
Default Value: 30.0

30
 FACTORY SETTINGS MENU
Updated: 30-07-2021

Enables multiple labels per product option in the EDIT Menu.

"ALLOW MULTI LBL?" Range: 0-1
" 0=N/1=Y" Unit: -
Default Value: 0

Enables independent liner rewind motor. This option is only for K50S & K200S labelers.
"REWIND MOTOR AVL" Range: 0-1
" 0=N/1=Y" Unit: -
Default Value: 0

The system is capable of synchronizing label Speed with the Speed of up to 3 different
frequency inverters. 0 disables Speedy synchronization.
The value corresponds to the Modbus address of the last device in the system. The number of
" MODBUS DEVC QTY" devices and their addresses depend on the system configuration. This setting is hardware
" (0 - 3)" dependent and shouldn’t be changed unless instructed by the factory.
Range: 0-3
Unit: -
Default Value: 0

This option is to configure the inverter model used in the control box.
This setting is hardware dependent and shouldn’t be changed unless instructed by the
factory.
" INVERTER MODEL "
Range: 1-2
Unit: -
Default Value: 1

“Disable Trigger on Stop” set to 1 to avoid feeding labels by accidentally triggering the product
sensor while the system is halted.
If set to 0 the labeler will feed a label every time the product sensor is triggered even if the
"DIS. TRIGG STOP " conveyors are not running.
" 0=NO 1=YES"
Range: 0-1
Unit: -
Default Value: 0

“Enable One Label Missing” set to 1 to trigger alarm of label missing in the roll based
on the length of the label measured during the calibration procedure. Length is
dependent on the selected program.
"ENA 1 LBL MISSNG" If set to 0, label missing error will be triggered when label feed distance exceeds
" 0=NO 1=YES" “MAXIMUM LABEL LENGTH” set on the configuration menu F1.
Length is not dependent on the selected program.
Range: 0-1
Unit: -
Default Value: 0

31
 FACTORY SETTINGS MENU
Updated: 30-07-2021

Password to access this menu.

"MASTER PASSWORD " Range: 0-65000
Unit: -
Default Value: 1111

Recalls copy of configuration and programs settings from external memory back to internal
EEPROM, replacing actual contents.
"RCL FCTRY CONFIG" This option requires optional hardware (serial memory chip). If memory chip is not present
" 0=N/1=Y" “MEM NOT FOUND” error will be displayed.
Range: 0-1
Unit: -
Default Value: 0

Sets Low Voltage Detect Threshold. 0 disables Low Voltage Detect feature.
"LVL THRSHLD 0-14"
Range: 0-14
Unit: -
Default Value: 6

Copies internal EEPROM content into external memory, saving a copy of the
configuration and programs settings.
This option requires optional hardware (serial memory chip). If memory
"SAVE FCTRY CONFG"
" 0=N/1=Y" chip is not present “MEM NOT FOUND” error will be displayed.
Range: 0-1
Unit: -
Default Value: 0

32
 ELECTRICAL CIRCUIT
Updated: 30-07-2021

MOTOR CABLE

WHITE

GREEN
5

5
5 WAYS MALE 5 WAYS FEMALE

3
SHIELD 3
1

1
RED

BLACK

33
 PRESENCE 2
5 VCC JUMPER J14
NPN/PNP
JUMPER J6 P4
PRESENCE 1 1 2 R28
P1 U3 1k
R22 1 2 5
5 1k NPN/PNP 1 8 9
A0 Vcc R11
9 2 A1 WP 7 4
R1
4 3 A2 SCL 6 8
8 4 Vss SDA 5 100 3
3 100 7
7 R2 4k7 5 VCC 5 VCC 2
5VCC 5VCC 24LC256
2 5VCC C25 R3 R4 4k7 R24 6
4K7 24 vcc
6 24 vcc .1 uf 4K7 12 VCC 1
1 R6
12 VCC 10K C21 C14 C15
Updated: 30-07-2021

DB9 H (product sensor 2)

.1 uf .1 uf .1 uF
DB9H (product sensor 1)
5 VCC
LABEL 5VCC
C24 REFERENCES
SENSOR R38 .1 uf
10K C11
P2 R12
12 VCC . NOT SOLDERED COMPONENT
1 500
82
6 R13
2
7 R40 2k2 C1
3 2K2
R14 1000uF x16V U1 PIC 18f452 TECLADO
8
4 1 40 R10 1K
24 VCC 5 vcc /MCLR RB7 8
9 2 39 R36 1K
BC337 RA0 RB6 R15 1K 7
5 3 RA1 RB5 38 6
R23 4 37 R26 1K
DB9M (label sensor) U4 RA2 RB4 R32 1K 5
2K2 5 RA3 RB3 36 4
560 R25 R27 1K
6 RA4 RB2 35 3
P3 C22 R31 1K
7 RA5 RB1 34 2
1 5VCC .1 uf 8 33 R33 1K
RS 485 A (+) RE0 RB0 1
6 9 RE1 VDD 32
2 RS232 RX 10 31 C17 C20 C18 C19 12VDC
RS 485 B (-) RE2 VSS 0.1uF J2
7 5 VCC 11 VDD RD7 30
3 RS232 TX 12 VSS RD6 29
8 13 OSC1 RD5 28 1
4 R17 2 1 14 27 2 FAN
24 VCC OSC2 RD4
9 22k R16 20 Mhz 15 26
12 VCC 22k XTAL1 RC0 RC7
5 16 RC1 RC6 25
17 24 R41 R43
C12 C4 C3 RC2 RC5 . RE1 U2A 22K
DB9M (Aux) 18 RC3 RC4 23
C10 10 pf 10 pf 19 22 1 16
.1uF 10uF RD0 RD3 IN OUT
20 RD1 RD2 21 9 COM P5
1 2 R42 24 VCC 8 GND 22K ENCODER / END TAMP
J17 R21 8
ULN2003A
JUMPER R8 1K 15
R37 U2B
560 R9 22K RE2 7
.
2 15 14

2
IN OUT
1 2 9 COM AUX 5VDC 6
J11 J16 5 VCC 5 VCC 13
5 VCC 5
ULN2003A
U4 12

1
8
5 VCC RC0 U2C
PRINT 4
4 6 R34 2k2 3 1 3 1 3 14 11
DI A J9 J10 IN OUT
7 R7 9 TAMP/ BLOW 3

VCC
B COM
3 DE 10
500 2 2
2 1 ULN2003A ASSIST 2

GND
RE RO IDC3
9
RE0 U2D
1

5
MAX485 JUMPER JUMPER 1 2 RB3 24 VCC
3 4 4 IN OUT 13
J5 J4 RB2 9
5 6 COM DB15 M (TAMP/BLOW/ENCODER)
3 3 7 8
MAIN CIRCUIT

2 2 10 ULN2003A ALARM
1 1 RD0 9 RD1
RD2 11 12 RD3 RA5 U2E K4
13 14
15 16 5 IN OUT 12 4
10 x 1 W 9 3
5VDC R5 COM
DISPLAY 5 GREEN LIGHT DB15 H (ALARMS)
D2 ULN2003A
8 12 VCC 1
BR610 RA3 U2F
6 24 VCC 9
R29 330K 6 11 24 VCC 7 2
IN OUT
F1 1 J8 2 J1 9 1 10
- + 12K 2W (METAL) GREEN LED COM
1 J7 2 1 2 RY2S 24VCC 3
R18 11
220V 6 A 2 ULN2003A
R30 100K 4
C5 STEPP 3 RA2 U2G K2
4 YELLOW LIGHT 12
C6 D4 DIR 7 10 4 5
DISABLE 5 IN OUT
6 9 COM 3 13
2200 UF * 100 V 5 6
J5 JUMPER 5 VCC 7 ULN2003A
8 14
2200UF *100 V 2 1 8 7
J12 JUMPER 9
1 10 6 15
2 2 1 11 7 8
J13 M1
2
1

3 1 J15 2 12 1
4 R20 MALE 2 P6
RY2S 24VCC

22K 1 W
5 10uF *25V DRIVER
C7 3
K5 RED LIGHT R35
4
5

CON5 D1 4 4K7
3
W10M
5 enable
F3 24 VCC 12 VCC 5 VCC
U14 LM7824 U12 LM7812 U13 LM7805 8
- +
1 VIN VOUT 2 1 VIN VOUT 2 1 VIN VOUT 2 6
7
C8 1
220V 1.5A
.1uF D3 2 R39
RY2S 24VCC

GND
GND
GND

RED LED 4K7

2200 UF *50V

3
3
3

C2
R19
1K 1/4W
ELECTRICAL CIRCUIT

34
 BLACK MOTOR 85BYGH450A - 8A PARALLEL RED MOTOR K31/K32 PARALLEL
YELLOW WHITE/RED

YELLOW BLUE YELLOW

RED RED RED

M1 WHITE/YELLOW
M1 GREEN FEMALE
Updated: 30-07-2021

5
4
5
4
8
7
WHITE/BLACK
FEMALE 1 6

8
7
BROWN GREEN/YELLOW
3 1 6 3 M
2 5

1
2
1
2
3
2
M
5 4 MOTOR

3
4
ORANGE ORANGE MOTOR ORANGE

BLACK BLACK BLACK

WHITE WHITE/ORANGE

BLACK MOTOR BS86HB118-06 BLACK MOTOR SD6741 SERIAL

GREEN YELLOW

ORANGE RED
LIGHT BLUE
BROWN M1 MOTOR
FEMALE
8
7

GRAY
1 6

5
4
M1 WHITE
M

5
4
BROWN
FEMALE 3 2 5
3
4

8
7
BLACK

1
2
3 1 6 WHITE

1
2
M
2 5 ORANGE

3
4
YELLOW MOTOR BLACK
MOTOR WIRING

BLUE

RED BLACK MOTOR 34H2126-68-4A

BLACK LONG MOTOR STM0855l140064

1 MOTOR
2

GREEN BLACK A

ORANGE 3 GREEN /A
5
4

BROWN
FEMALE
M1
M1 WHITE RED B

5
4
FEMALE BLUE /B

8
7
YELLOW
3 1 6

1
2
BLUE M
2 5

3
4

BLACK MOTOR

RED
ELECTRICAL CIRCUIT

35
 24V

P1
P1
12V FEMALE PNP
JUMPER J6 1
1 2 6
2
R2 4K7 7 1
3 6 BROWN
24V
Updated: 30-07-2021

R1 100 8 2
RB0 BLACK
4 7 SIGNAL
R22 1K 9 1 CONTROLLER 3
C25 5 8
.1 uf 4
9 BLUE
GND
5

DB9 MALE
P1

PNP
1 1N4148
6 24V
2
7 SIGNAL
3
8 1N4148
4
9 GND
5

DB9 MALE
2 CONTROLLERS P1

1 1N4148
6
SENSOR WIRING

2
7
3
8 1N4148
4
9
5

NPN DB9 MALE

P1

1
6 BROWN
24V
2
7 1N4148
3
8 BLACK
SIGNAL
4
9
5 BLUE
GND

DB9 MALE
P1
ELECTRICAL CIRCUIT

36
 P2
Updated: 30-07-2021

ANALOG SENSOR
BLACK
P2 RED

+ E
5
9
4 TCST 2103
8 GREEN
3
7 D +
2
6 WHITE
1

DB8 FEMALE

NPN SENSOR PNP SENSOR

P2 P2

1 24V 1 24V
6 6
2 2
7 7
3 1N4148 3
SIGNAL SIGNAL
8 8
4 4
9 9
5 GND 5 GND

DB8 FEMALE DB8 FEMALE

ELECTRICAL CIRCUIT

37
 Updated: 30-07-2021

560 P3
1
PIN 4 RJ45 GREEN 6
2
PIN 5 RJ45 GREEN/WHITE 7
3
8
4
9
5

DB9 FEMALE
560

P3
1
6
2
7
3
PNP SIGNAL 8
BROWN 24VDC 4
DROPPED PRODUCT SENSOR BLACK 9
PNP BLUE 0VDC 5

DB9 FEMALE
ELECTRICAL CIRCUIT

38
 24V

P4
12V FEMALE

JUMPER J14 1
1 2 6
2
R24 4K2 7 P4
3
Updated: 30-07-2021

R11 100 8
RB1
4
R28 1K 9
C24 5
.1 uf

NPN PNP
1
1 6 BROWN
BROWN 24V
6 24V 2
2 7 BLACK INDUCTIVE SENSOR: CUT WHITE CABLE
SIGNAL ZR350 WITH MIRROR: JOIN WHITE CABLE WITH BLUE CABLE
7 1N4148 3
3 8 ZR350 WITHOUT MIRROR: JOIN WHITE CABLE WITH BROWN CABLE
8 BLACK 4
SIGNAL BLUE
4 9 GND
9 5
5 BLUE
GND
DB9 MALE
DB9 MALE P4
P4
LOW SUPPLY
LOW SUPPLY 1
6
1 2 PNP
6 7
2 NPN 3
7 8 DRY CONTACT
3 4
8 9
4 5
9
5
DB9 MALE
DRY CONTACT P4
DB9 MALE
P4
ELECTRICAL CIRCUIT

39
 RA 2 BUFFER 7

RA 3 BUFFER 6
24V
P5
5V P5
RA 5 BUFFER 5
DB15 MALE
Updated: 30-07-2021

RE 0 BUFFER 4 1
ASSIST 9
YELLOW RELAY 2
TAMP/BLOW 10
3
PRINT 11
RC 0 BUFER 3
4
YELLOW RELAY 12
RE 2 BUFFER 2 5
AUX 13
GREEN RELAY 6
GREEN RELAY 14
7
RED RELAY 15
RE 1 BUFFER 1 ENCODER/END TAMP 8
RED RELAY

R21 22K
RC0

INPUT 3 ULN
R43
22K

RED

GREEN

P5
RED 24V
DB15 FEMALE

2
1
1
2
1 GREEN PHASE A
9
2 4 WAYS MALE
10 4 WAYS FEMALE ENCODER
3
11 WHITE PHASE B
4

3
4
4
3
12
5 BLACK GND
13
6
14
7 BLACK
15
8
ELECTRICAL CIRCUIT

40
 24V

12V P6 P6
DB15 FEMALE

1
9
RA4 2
10
JUMPER J5 3
1 2 ENABLE R35 4K7 11
RC1
4
JUMPER J5 12
1 2 R39 5
Updated: 30-07-2021

4K7 NO GREEN 13
COM GREEN 6
NO YELLOW 14
COM YELLOW 7
NO RED 15
COM RED 8

DB15 MALE

1 ENABLE
9
2
10
3
11
4 BLACK
COMMON
12
5
13 GREEN
NO CONTROLLER OK
6
14 WHITE
NO LOW SUPPLY
7
15 RED
NO ERROR
8

P6

DB15 MALE LIGHT CONNECTION WITH EXTERNAL POWER SOURCE

CONEXIONADO ALARMAS

1
9
2
10
3 RED
11
4
K04/07
12 YELLOW 5 5 2 8
5
13 GREEN 3 3 GREEN F4 1 A
6 GREEN 5
14 WHITE 2 2 YELLOW 7
7 BLACK
15 RED 1 1 RED
8 BLACK 4 4 RED 11 6

P6 110V:110V / 24V

6 7 8

6 7 8

INPUT 220V
LIGHT CONNECTION TO THE INTERNAL SOURCE OF THE CONTROLLER
T L N
P6
8
15
7
14 RED RED
6 LIGHTS:
13
5 YELLOW YELLOW EURO-C
12 TOWER LIGHT
4
11 GREEN GREEN LTA-3 24VAC/DC
3 LED - BUZZER
10
2 (FREE) BROWN BUZZER
9
1 BLACK

DB15 MALE

MAX 50mA BY EXIT

ELECTRICAL CIRCUIT

41