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UNIT 8: EQUIPMENT AND INVENTORY MANAGEMENT

XXI. QUANTIFICATION
XXII. FORMS AND LOGS
TRANS OUTLINE XXIII. RECEIPT OF SUPPLIES
XXIV. STORAGE OF SUPPLIES: GOOD PRACTICES
I. EQUIPMENT MANAGEMENT XXV. MONITORING INVENTORY
A. BENEFITS OF GOOD EQUIPMENT XXVI. INTERNAL QA: INSTRUMENTS AND
MANAGEMENT EQUIPMENT
B. EQUIPMENT MANAGEMENT: PROGRAM XXVII. TERMINOLOGIES
CONSIDERATIONS
II. SELECTING EQUIPMENT EQUIPMENT MANAGEMENT
A. CRITERIA TO CONSIDER ● Necessary to ensure accurate, reliable and
III. ACQUIRING EQUIPMENT timely testing.
A. THINGS TO CONSIDER
○ LEASE VS RENTALS
B. BEFORE PURCHASING ASK IF
IV. ACQUISITION OF NEW EQUIPMENT
JUSTIFICATIONS
A. PRIORITY OF NEEDS
V. INSTALLING EQUIPMENT
VI. GETTING EQUIPMENT READY FOR UE
VII. EQUIPMENT CALIBRATION
VIII. PERFORMANCE EVALUATION
A. VERIFICATION OF MANUFACTURER’S BENEFITS OF GOOD EQUIPMENT MANAGEMENT
PERFORMANCE CLAIMS
● Helps to maintain a high level of laboratory
IX. IMPLEMENTING AN EQUIPMENT MAINTENANCE
performance.
PROGRAM
A. MAINTENANCE PLAN ● Reduces variation in test results and improves
B. PREVENTIVE MAINTENANCE the technologist’s confidence in the accuracy
C. REPAIR of testing results.
D. CALIBRATION ● Lowers repair costs, as fewer repairs will be
X. PREVENTIVE MAINTENANCE needed for a well-maintained instrument
a. EQUIPMENT INVENTORY ○ Reduce downtime of the equipment ->>
XI. TROUBLESHOOTING THE EQUIPMENT reduce repair cost and you will be able to
XII. SERVICE AND REPAIR EQUIPMENT keep the instrument in their maximum
XIII. RETIRING AND DISPOSING EQUIPMENT capacity and will lengthen the lifespan of
XIV. EQUIPMENT MAINTENANCE the instrument.
DOCUMENTATION ○ Mean time before failure- how long will the
XV. PURCHASING AND SUPPLIES INVENTORY instrument work until it will show first
MANAGEMENT signs of disaster? If brand new it will last
XVI. PRODUCT RESEARCH AND PRODUCT for 6 to 7 months after this it will require
SPECIFICATION attention.
XVII. PURCHASING: SELECTING VENDORS ● Lengthens instrument life
XVIII. DOCUMENTS INVOLVED IN THE ● Reduces interruption of services due to
PURCHASING PROCESS breakdowns and failures.
XIX. CONSIDERATIONS IN SETTING UP
● Increases safety for workers
PURCHASING PROCEDURES
XX. IMPLEMENTING AN INVENTORY ● Produces greater customer satisfaction
MANAGEMENT PROGRAM
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EQUIPMENT MANAGEMENT: PROGRAM ● Specific:
CONSIDERATIONS ○ The chances that the result is zero
● (Good program for) Selection and purchasing ○ If the result is positive, a negative result is
○ Put it in actual test low
● Installation ○ false negative is low
○ Do they have the right number of ○ All test that are positive will mostly likely
engineers? be a true positive
● Calibration and performance evaluation ● Sensitive:
○ Calibration: set up the instrument and ○ Lahat ng tatawagan mo negative ay
calibrate and create a calibration curve, it totoong negative
is created in order for the instrument to ○ False positive result is low
calculate all of the succeeding patients ○ It can detect even the lowest level of
eventually. The calibration is setup to give concentration of a particular analyte
you the quantitative results in units ● For HIV testing you don’t want a false negative, thus
○ Performance evaluation: A repetitive test important ang sensitivity.
(one sample is ran up to 10 times) to check ● Ayaw mo ng false negative is pag negative walang
if results consistent, to check accuracy and confirmatory.
precision the test is done repeatedly
● Maintenance ACQUIRING EQUIPMENT
● Troubleshooting THINGS TO CONSIDER
● Service and repair ● Is it better to purchase or lease equipment?
● Retiring and disposing of equipment ● Factor in repair costs
● Manufacturers should provide all the
SELECTING EQUIPMENT necessary information to operate and maintain
CRITERIA TO CONSIDER equipment.
● One of the most important functions as a medical ● Consider savings that could be negotiated if
technology (selecting equipment) the laboratory needs more than one piece of
● Why and how will the equipment be used? The equipment.
instrument should be matched against the LEASE VS RENTAL PLANS
service the laboratory provides.
● What are the performance characteristics of LEASE RENTAL PLANS
the instrument? Is it sufficiently ● Periodic ● Periodic
accurate and reproducible to suit the needs of payments are payments are
the testing to be done? made made
● What are the facility requirements, including ● Usually, 3-5 years ● Without
the requirements for physical ● Purchased or purchase option
space? leased for longer ● The equipment is
● Will the cost of the equipment be within the periods at returned
laboratory’s budget? reduced rate. ● Another rental is
● Will reagents be readily available? agreed, or it is
● Will reagents be provided free of charge for a metered.
limited period? If so, for how long?
● How easy will it be for staff to operate?
● Will instructions be available in a language
that is understood?
● Is there a retailer for the equipment in the
country, with available services?
● Does the equipment have a warranty?
● Are there any safety issues to consider?

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BEFORE PURCHASING ASK IF: ● Checklist of the expected performance
● Wiring diagrams, computer software specifications should be developed,
information, a list of parts needed, and an ● so that performance can be quickly verified as
operator’s manual are provided. soon as the equipment is installed
● The manufacturer will install the equipment
and train staff (covering travel expenses as GETTING EQUIPMENT READY FOR USE
necessary) as part of the purchase price. ● Assign responsibility for performing the
● The warranty includes a trial period to verify maintenance and operation programs.
that the instrument performs as expected. ● Develop a system for recording the use of parts
● The manufacturer’s maintenance can be and supplies.
included in the contract and, if so, whether ● Implement a written plan for calibration,
maintenance is provided on a regular basis. performance verification, and proper operation
of the equipment.
ACQUISITION OF NEW EQUIPMENT JUSTIFICATIONS ● Establish a scheduled maintenance program
1. Replacement that includes daily, weekly and monthly
○ Equipment can not be repaired or maintenance tasks.
excessive cost of repair results in ○ Scheduled maintenance programs should
unacceptable delays be done after 3, 6, or 9 months from the
2. Increased workload time of use. Program is continuous.
○ Volume increase justifies either ● Provide training for all operators; only
automation or additional personnel personnel who have been trained specifically
3. Cost reduction to properly use the equipment should be
○ Reduction of operational expenses authorized as operators.
state primarily in terms of personnel ○ Others can use it but they should have
and supplies proper training to prevent accidents or
2. New and / or improved methodology mistakes.
○ better patient care
EQUIPMENT CALIBRATION
PRIORITY OF NEEDS ● Follow the manufacturer’s directions carefully
1. Essential when performing the initial calibration of the
● Needed immediately to maintain instrument.
quality patient care ● Calibrate the instrument with each test run,
2. Necessary when first putting it into service.
● As “essential” but greater leeway with ○ Newly installed equipment must be
regard to time of acquisition calibrated. Run a control to validate
3. Desirable calibration. Low, normal, and high
● Means of reducing cost pathological controls must pass. All three
4. Others levels must pass.
● Means of improving general working ● Determine how often the instrument will need
condition to be recalibrated, based on its stability and
the manufacturer’s recommendation.
INSTALLING EQUIPMENT ○ Recalibration will be done because the
● Verify that all physical requirements (electrical, calibration may change depending on time
space, doors, ventilation and water supply) (after 1 or 2 weeks it changes).
have been met. ● We calibrate because we want to convert the result
● Consider vendor’s responsibilities for of our running sample into a particular unit.
installation should be confirmed in writing
prior to beginning the installation process.

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PERFORMANCE EVALUATION IMPLEMENTING AN EQUIPMENT MAINTENANCE
● Prior to testing patient specimens, it is PROGRAM
important to evaluate the performance of new MAINTENANCE PLAN
equipment to ensure it is working correctly Includes:
with respect to accuracy and precision. ● Preventive Maintenance
○ Precision- Get a sample and run it 20 ● Provision for Inventory
times. Check the repeatability of the ● Troubleshooting
results. Pag pasok yung coefficient ● Repair of Equipment
variation then you know your results are
reproducible and precise. PREVENTIVE MAINTENANCE
● Test methods using kits or laboratory ● Comes before a failure, while the equipment is
instruments need to be evaluated for the in operating condition.
ability to detect disease (sensitivity,
specificity, positive and negative predictive REPAIR
value) and to determine normal and ● Applies to unscheduled maintenance
reportable ranges. ● Comes after the instrument has failed
○ Make sure you are using the test methods
and kits required by the manufacturers on CALIBRATION
the instrument to prevent error. ● Assurance that the instrument measures
● NB: This is one of the pressing issues that DOH is certain parameters within specified tolerance.
regulating in relation to the COVID-19 crisis - ● Considered part of preventive maintenance
opening new molecular testing labs with new
equipment (or equipment not validated for INITIAL STEPS IN IMPLEMENTING EQUIPMENT
diagnostic use) and using unvalidated testing kits. MAINTENANCE PROGRAM

VERIFICATION OF MANUFACTURER'S PERFORMANCE 1. Assigning responsibility for providing


CLAIMS oversight
● Manufacturers provide performance 2. Developing written policies and procedures for
evaluations for testing methods using their maintaining equipment, including routine
kits or instruments, and include the maintenance plans for each piece of
information in the package inserts or equipment that specify the frequency with
operator’s manuals. which all maintenance tasks should be
● However, laboratories need to verify the performed
manufacturer's performance claims, and 3. Developing the format for records, creating
demonstrate they can get the same results logs and forms, and establishing the processes
using the kits or equipment in their laboratory, to maintain records
with their personnel. 4. Training staff on the use and maintenance of
Includes: the equipment, and ensuring that all staff
● Testing samples with known values and understand their specific responsibilities
comparing the results to the expected or
certified value PREVENTIVE MAINTENANCE
● If equipment is temperature controlled, ● Includes measures such as systematic and
establishing the stability and uniformity of the routine cleaning, adjustment and replacement
temperature of equipment parts at scheduled intervals.
● NB: Validation can be carried out by running ● Should be performed at regular intervals: daily,
samples in parallel using both old and new weekly, monthly or yearly.
equipment and methods for a period of time to ● Ensures that the equipment performs at
determine that the expected results can be maximum efficiency and will increase the
obtained. lifespan of the equipment and help to prevent:

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○ Inaccurate test results due to IF PROBLEMS CANNOT BE IDENTIFIED AND
equipment failure CORRECTED IN-HOUSE, ATTEMPT TO FIND A WAY TO
○ Delays in reporting results CONTINUE TESTING UNTIL THE EQUIPMENT CAN BE
○ Low productivity REPAIRED:
○ Large repair costs ● Arrange to have access to backup instruments.
● Ask the manufacturer to provide a replacement
EQUIPMENT INVENTORY instrument during repairs.
● Laboratory should keep an inventory log of all ● Send the samples to a nearby laboratory for
equipment in the laboratory. testing (must be in accordance to state
● Log should be updated with information on regulations such as DOH AO 2007-027 on the
new equipment and include documentation of referral of specimens).
when old equipment is retired.
NB: Do not use faulty equipment! Seek help from the
FOR EACH PIECE OF EQUIPMENT, THE EQUIPMENT manufacturer or other technical expert. Place a note on the
INVENTORY LOG SHOULD HAVE A RECORD OF equipment so all staff are aware that it is not in use.

1. Instrument type, make and model number, and SERVICE AND REPAIR EQUIPMENT
serial number so that any problems can be ● May be provided by manufacturers from where
discussed with the manufacturer the equipment is purchased.
2. Date the equipment was purchased, and ○ Set up a procedure for scheduling
whether it was purchased new, used or service that must be periodically
reconditioned performed by the manufacturer.
3. Manufacturer/vendor contact information ○ Some warranties require that repairs
4. Presence or absence of documentation, spare be handled only by the manufacturer.
parts and maintenance contract ● Large facilities sometimes have biomedical
5. Warranty’s expiration date service technicians inhouse who perform
6. Specific inventory number indicating the year equipment maintenance and repair.
of acquisition (this is especially useful for ● Routine service should be scheduled so as not
larger laboratories) to interrupt the flow of work.

TROUBLESHOOTING THE EQUIPMENT RETIRING AND DISPOSING EQUIPMENT


NEEDED WHEN THE OPERATOR NOTICES CHANGES ● Occur when the instrument is:
SUCH AS: ○ Not functioning and not repairable
● Drift in Quality Control or Calibrator Values ○ Outmoded and should be replaced with
● Obvious Flaws in Equipment Function new equipment
● Equipment Fails to Operate ● Fully retired equipment should be disposed of
in an appropriate manner so that it will not
SOME OF THE QUESTIONS TO CONSIDER: accumulate, take up valuable space and create
1. Is the problem related to a poor sample? Has hazard
the sample been collected and stored properly? ● When disposing of equipment:
Are factors such as turbidity or coagulation ○ Salvage any usable parts, particularly if
affecting instrument performance? the equipment is being replaced with
2. Is there a problem with the reagents? Have another similar one.
they been stored properly, and are they still in ○ Consider any potential biohazards and
date? Have new lot numbers been introduced follow all safety disposal procedures
without updating instrument calibration? ■ e.g. biosafety cabinets must be
3. Is there a problem with the water or electrical decontaminated first before
supply? disposal
4. Is there a problem with the equipment?

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EQUIPMENT MAINTENANCE DOCUMENTATION ● Must allow for tracking materials to individual
● Each major piece of equipment will have its patients
own equipment maintenance document. ○ The laboratory should be able to
● Smaller, commonly used equipment such as identify specific test materials used for
centrifuges and pipettes may be managed with performing tests on any given day, so
an equipment maintenance document or that if there is a problem with a patient
manual that deals with all such equipment in result, the laboratory will know what
the laboratory reagents were used
● Assessing and maintaining inventory
AN EQUIPMENT MAINTENANCE DOCUMENT SHOULD ● Controlling expiration periods
INCLUDE ● Dispatching supplies to satellite laboratories
● Step-by-step instructions for routine
maintenance, including frequency of PRODUCT RESEARCH AND PRODUCT
performance and how to keep records of SPECIFICATION
maintenance instructions for carrying out ● Product Research
function checks, frequency of performance, ○ Comparative Evaluation
and how to record the results ○ By consultation with other users
● Directions for calibrating the instrument ○ By reference to publications offering
● Guide for troubleshooting comparative studies of equipment and
● Any required manufacturer’s service and repair supplies
● List of any specific items needed for use and ● Product Specifications
maintenance, such as spare parts ○ Help assure adequate quality of
materials
PURCHASING AND SUPPLIES INVENTORY ○ Inventory control helps quality of
MANAGEMENT purchased after reagents and supplies
● “Uninterrupted availability of reagents, supplies and
services is needed for efficient and cost-effective PURCHASING: SELECTING VENDORS
laboratory operations.” The Laboratory Should:
I ● Define criteria for supplies or materials to be
BENEFITS purchased
● Supplies and reagents are always available ● Look for the best price, talking into account the
when needed qualifications and credibility of the supplier
● High-quality reagents are obtained at an ● Consider the advantages and disadvantages of
appropriate cost purchasing “brand name” compared to
● Reagents and supplies are not lost due to “generic” products
improper storage, or kept and used beyond ○ (e.g. is it better to purchase specific
expiration pipette tips for a specific pipette, or is
it just as effective to use generic
KEY COMPONENTS pipette tips that cost less?)
● Vendor/manufacturer qualifications NB: It may be useful to seek information from other
● Purchase agreements laboratories when considering quality, reliability of supply
● Receiving, inspecting, testing, storing, and and cost.
handling of materials
○ All purchased material should be EVALUATE VENDORS AFTER PURCHASE
inspected and appropriately tested to Factors:
ensure that specifications are met, and ● Whether the vendor delivered the specified
policies should be established for goods
storing and handling materials as they ● Whether the central procurement body assured
are delivered to the laboratory that user specifications were met.

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DOCUMENTS INVOLVED IN THE PURCHASING QUANTIFICATION
PROCESS ● Very important process that can help calculate
1. Purchase requisition or order how much is required of any particular item for
● States the desired goods or services a given period of time
with an estimate of the cost. ● Performed when making annual plans for the
2. Packing slip laboratory and this planning will take into
● Accompanies the shipped goods account the usual usage of supplies and
3. Invoice reagents
● Where payment is made ● Accurate quantification will:
○ Ensure essential supplies will be
CONSIDERATIONS IN SETTING UP PURCHASING available when needed
PROCEDURES ○ Prevent overstocking, which can lead
● Understand any local or national government to wastage of expensive materials.
requirements that need to be accommodated
in the contracts. QUANTIFICATION PROVIDES INFORMATION FOR:
○ e.g. local FDA approval ● Estimating annual budget requirements
● Negotiate for the best price without ● Allowing for better planning
undermining quality. ● Making decisions and monitoring performance
○ e.g. cheapest reagents but with the of the inventory management system
highest sensitivity and specificity
value FORMS AND LOGS
● Carefully review all contracts to make sure the Good tools for managing the stock include:
laboratory’s requirements are being met. ● Standardized forms
○ Contracts should clearly address ● Card systems
payment mechanisms and provisions ● Log books
to assure reliable availability and
delivery of reagents and supplies. For any system that is used, the following
● Ask if there are penalties for ending a contract. information should be recorded:
● Determine how payments will be made, and ● Date reagent or set of supplies are received
how the vendor will assure reliable availability ● Lot numbers for all supplies, reagents and kits
and delivery of supplies and reagents. ● Pass or fail acceptance criteria
● Date the lot number or box of supplies was put
IMPLEMENTING AN INVENTORY MANAGEMENT into service or, if not usable, the date and
PROGRAM method of disposition

Steps for implementation: Additional information to record:


● Assign responsibility-without this, nothing ● Name and signature of the person receiving
may get done. the materials
● Analyze the needs of the laboratory. ● Date of receipt
● Establish the minimum stock needed for an ● Expiration date
appropriate time period. ● Quantity of the material received
● Develop needed forms and logs. ● Minimum stock that should be on hand
● Establish a system for receiving, inspecting ● Current stock balance
and storing supplies. ● Shelf number or name
● Maintain an inventory system in all storage ● Destination
areas and for all reagents and supplies used in ○ (e.g. to -20 deg C freezer to media
the laboratory. room)

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RECEIPT OF SUPPLIES ● Assign the responsibility for this task to an
● All supplies and reagents should be inspected appropriate person or person-someone must
as they arrive in the laboratory to be sure that be in charge
they are in good condition and to verify that ● Be sure that all supplies and reagents in the
what is received is what was ordered. laboratory are covered by the system and
● Additional task for receiving personnel: maintain inventory management in all of the
○ Sign their name verifying receipt of storage areas
goods ● Conduct weekly physical counts of reagents
○ Date each item received and supplies in order to check the system, and
○ Note expiration date as a part of the monitoring process
○ Store new shipment behind existing ● Make sure that all records relevant to inventory
shipment management are updated and maintained
○ Create or update logbook records
INTERNAL QA: INSTRUMENTS AND EQUIPMENT
STORAGE OF SUPPLIES: GOOD PRACTICES
● Keep the storeroom clean, organized and
EQUIPMENT INDICATOR FOR FREQUENCY OF
locked to protect the inventory.
MONITORING QC TESTING
● Make sure storage areas are well ventilated
and protected from direct sunlight. INCUBATOR Temperature, Daily
● Ensure storage conditions are in accordance CO2
with the manufacturer’s instructions, paying
particular attention to any temperature ANAEROBE Anaerobiosis, Daily
requirements or other specifications, such as CHAMBER humidity and
safety requirements. temperature
● Use good shelving strong enough to support
items, and organize items carefully on the GASPAK JAR Anaerobiosis, Every use
shelves to prevent movement shifts or falls. catalyst-heated
○ Shelves should be attached firmly to
support walls to prevent tipping. AUTOCLAVE Temperature Each load
● Ensure items are accessible to staff. Spore testing Weekly
○ Sturdy step stools should be available
for reaching higher shelves and heavier MICROSCOPE Cleaned and Quarterly
items should be stored on lower adjusted
shelves; laboratory staff should not be
required to lift heavy items. CENTRIFUGE Check of *rpm Biannual
● When storing, put the new shipment behind
BIOHAZARD Air flow At least once a
existing materials that are already in the
HOOD year or
laboratory
everytime
○ Organize the reagents and materials so
hood/*BSC is
that the older materials get used first
transferred to
(i.e. items with the first expiry dates are
another
the first used).
location
MONITORING INVENTORY
ANALYTICAL Accuracy of At least once a
BALANCE weights year
“Procedures should be developed and put in place
for continuous monitoring of the inventory.” *BSC - Biological Safety Cabinet
Rpm - Revolution per minute
To ensure this done effectively:

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TERMINOLOGIES Positive predictive value is the proportion of cases
giving positive test results who are already patients. It
Patient: positive for disease is the ratio of patients truly diagnosed as positive to all
those who had positive test results (including healthy
Healthy: negative for disease subjects who were incorrectly diagnosed as patient).
This characteristic can predict how likely it is for
True positive (TP) = the number of cases correctly someone to truly be patient, in case of a positive test
identified as patient result.

False positive (FP) = the number of cases incorrectly Positive predictive value =
𝑇𝑃
𝑇𝑃+𝐹𝑃
identified as patient
Negative predictive value is the proportion of the
True negative (TN) = the number of cases correctly
cases giving negative test results who are already
identified as healthy
healthy. It is the ratio of subjects truly diagnosed as
negative to all those who had negative test results
False negative (FN) = the number of cases incorrectly
(including patients who were incorrectly diagnosed as
identified as healthy
healthy). This characteristic can predict how likely it is
for someone to truly be healthy, in case of a negative
Accuracy: The accuracy of a test is its ability to
test result.
differentiate the patient and healthy cases correctly. To
estimate the accuracy of a test, we should calculate 𝑇𝑁
the proportion of true positive and true negative in all Negative predictive value = 𝑇𝑁+𝐹𝑁
evaluated cases.
For examples and further explanation:
Mathematically, this can be stated as: https://www.ncbi.nlm.nih.gov/pmc/articles/PMC460
8333/
𝑇𝑃+𝑇𝑁
Accuracy = 𝑇𝑃+𝑇𝑁+𝐹𝑃+𝐹𝑁

Sensitivity: The sensitivity of a test is its ability to


determine the patient cases correctly. To estimate it,
we should calculate the proportion of true positive in
patient cases.

Mathematically, this can be stated as:

𝑇𝑃
Sensitivity = 𝑇𝑃+𝐹𝑁

Specificity: The specificity of a test is its ability to


determine the healthy cases correctly. To estimate it,
we should calculate the proportion of true negative in
healthy cases.

Mathematically, this can be stated as:

𝑇𝑁
Specificity = 𝑇𝑁+𝐹𝑃

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UNIT 9: QUALITY MANAGEMENT

XIII. NATIONAL REFERENCE LABORATORIES


XIV. PROFICIENCY TESTING
TRANS OUTLINE XV. OTHER EXTERNAL QUALITY ASSESSMENT
METHODS
I. LABORATORY QUALITY XVI. NON-ANALYTICAL CONTROL FUNCTIONS
A. NEGATIVE CONSEQUENCES OF A. LABORATORY PROTOCOLS
LABORATORY ERROR o Physician request
II. QUALITY MANAGEMENT SYSTEM o Request specification
III. INTERNAL QUALITY CONTROL o Worksheets
A. QUANTITATIVE EXAMINATION o Patient Distribution
B. QUALITATIVE EXAMINATION o Distribution of test results
C. SEMIQUANTITATIVE EXAMINATION o Specimen reassignments
IV. ELEMENTS OF A QUALITY CONTROL (send-out/outscourcing)
PROGRAM B. FACTORS TO BE CONSIDERED IN THE
V. STEPS IN IMPLEMENTING A QUALITY SELECTION OF REFERNECE OR
CONTROL PROGRAM OUTSOURCES LABORATORIES
VI. ELEMENTS OF A QUALITY CONTROL
PROGRAM LABORATORY QUALITY
VII. STEPS IN IMPLEMENTING A QUALITY ● Defined as accuracy, reliability, and timeliness
CONTROL PROGRAM of reported test results.
VIII. LABORATORY PRACTICES ON ASSURING ● Final output or the result in the lab.
QUALITY ● If the reagent has a high absorbance reading
compared to what you should be getting, it may
A. CONTROL MATERIALS
mean na:
IX.CONTROL MATERIALS VS.CALIBRATORS
○ Nasira na yung reagent
A. CALIBRATORS
○ Contaminated yung reagent
B. TYPES OF CONTROL MATERIALS ○ Marumi yung lab, machine, or yung
C. SOURCES OF CONTROL MATERIALS pinaglagyan ng machine, etc.
D. CHOOSING THE CONTROL MATERIALS
X. ESTABLISHING THE VALUE RANGE FOR THE NEGATIVE CONSEQUENCES OF LABORATORY ERROR
CONTROL MATERIAL ● Unnecessary treatment
A. OUTLIERS ● Treatment complications
B. QUALITY CONTROL CHART ● Failure to provide the proper treatment
XI. INTERPRETING QAULITY CONTROL DATA ● Delay in correct diagnosis
A. SHIFTS ● Additional and unnecessary diagnostic testing
B. TRENDS
* These consequences result in increased cost in time and
C. CONTROL OF TESTS
personnel effort and often in poor patient outcomes.
D. CONTROL OF SPECIMEN
E. CONTROL OF REAGENTS AND SUPPLIES
F. CONTROL OF EQUIPMENT AND
INSTRUMENTS
G. CONTROL OF STAFF
XII. EXTERNAL QUALITY ASSESSMENT
PROGRAM (EQAP)
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QUALITY MANAGEMENT SYSTEM
● Coordinated activities to direct and control an
organization with regard to quality (ISO and
CLSI definition).

* A method of detecting errors at each phase of testing is INTERNAL QUALITY CONTROL


needed if quality is to be assured. ● Control being done inside the clinical laboratory.
● A set of procedures for continuously assessing
● Wrong sample collection will make everything laboratory work and the emergent results
wrong, up to treatment. (WHO).
● Everything in the pre-analytics will be linked to you, ● May also refer to quality control
the medical technologist. ○ Focused on procedures
● Everything in the analytics will be linked to the ● Examining “control” materials of known
machine. substances along with patient samples to
● The capacity or method used in the clinical monitor the accuracy and precision of the
laboratory to detect errors in each phase. complete analytic process.
● A system; from the very beginning or the patient ● Monitors activities related to the examination
themself down to the result which is released and (analytic) phase of testing.
then interpreted by the clinician. ○ Run a control on the robot/machine in
● Complexity of the laboratory system requires order to make sure it is giving you the
that many factors must be addressed to correct values.
assure quality in the laboratory: ● Goal: To detect, evaluate, and correct errors
○ The laboratory environment due to test system failure, environmental
○ Quality control procedures conditions or operator performance, before
○ Communications patient results are reported.
■ Coordinating with others Applied to monitor:
○ Record keeping QUANTITATIVE EXAMINATIONS
■ You will have to compare the ● Measure the quantity of an analyte present in
results you get now to past the sample.
records to see if there is a change ● Measurements need to be accurate and
in the trend of the numbers you precise.
are getting. ● Measurement produces a numeric value as an
○ Competent and knowledgeable staff end-point, expressed in a particular unit of
■ Confidence (Knowledge, Ability, measurement.
Skill, Habit) Example: Blood glucose = 5 mg/dL
○ Good-quality reagents and equipment
2H-MT | A.Y. 2022-2023 Page 2 of 9
QUALITATIVE EXAMINATIONS ● Establish a system for monitoring control
● Measure the presence or absence of a values
substance or evaluate cellular characteristics ● Take immediate action if needed
such as morphology. ● Maintain records of QC results and any
Examples: corrective actions taken
○ Microscopic examinations (positive or
negative, normal or abnormal) LABORATORY PRACTICES ON ASSURING QUALITY
○ Serologic procedures for presence or 1. Preventive
absence of antigens and antibodies ● Activities done prior to the
(reactive or nonreactive) examination of specimen or sample
○ Microbiological procedures (growth or and are intended to establish systems
no growth) conducive to accuracy in analytic
systems such as preventive
SEMIQUANTITATIVE EXAMINATIONS maintenance and calibration of
● Results are expressed as an estimate of how instruments, testing of media,
much of the measured substance is present. orientation and training of personnel.
● Expressed in terms such as “trace amount”, 2. Assessment
“moderate amount”, or “1+, 2+, or 3+”. ● Activities done during the testing to
Examples: determine whether the test systems
○ Urine dipsticks, tablet tests for ketones are performing correctly such as the
○ Serologic agglutination procedure use of standards and control
○ Serologic testing result expressed as a materials and maintenance of
titer (involves a number but provides control charts
an estimate, rather than an exact 3. Corrective
amount of the quantity present) ● Activities done when error or possible
error is detected to correct the system
ELEMENTS OF A QUALITY CONTROL PROGRAM such as equipment rouble shooting,
● Establishing written policies and procedures, recalibration of instruments, etc.
including corrective actions.
● Training all laboratory staff CONTROL MATERIALS
● Ensuring complete documentation ● Substances that contain an established
● Reviewing quality control data. amount of the substance being tested - the
● You can see that quality control is not just lip analyte
service since you have evidence and data through ● Tested at the same time and in the same way
complete documentation. as patient samples
● Purpose:
STEPS IN IMPLEMENTING A QUALITY CONTROL ○ to validate the reliability of the test
PROGRAM system
● Establish policies and procedures ○ to evaluate the operator’s performance
● Assign responsibility for monitoring and and environmental conditions that
reviewing might impact results
● Train all staff on how to properly follow policies
and procedures
● Select good QC material
● Establish control ranges for the selected
material
● Develop graphs to plot control values
(Level-Jennings charts)

2H-MT | A.Y. 2022-2023 Page 3 of 9


CONTROL MATERIALS VS.CALIBRATORS

CALIBRATORS
● Also called standards
● Are solutions with a specified defined
concentration that are used to set or calibrate
an instrument, kit, or system before testing is
begun
● Should not be used as controls since they are
used to set the instrument
● Usually do no have the same consistency as
patients’ samples
ESTABLISHING THE VALUE RANGE FOR THE CONTROL
MATERIAL
TYPES OF CONTROL MATERIALS
● Determine the range of acceptable values for
1. Frozen
the control material to know if the test run is
2. Freeze-dried (lyophilized) - must be
“in control” or “out of control”
reconstituted, requiring great care in pipetting
● Done by assaying the control material
in order to ensure the correct concentration of
repeatedly over time
the analyte
● At least 20 data points must be collected over
3. Chemically preserved
a 20-30 day period
● Calculate the mean and standard deviation of
SOURCES OF CONTROL MATERIALS
the results
1. Purchased
● Assayed controls
○ Have a predetermined target
value, established by the
manufacturer
○ Laboratory must verify the
value using its own methods
○ More expensive to purchase
than unassayed controls
2. Obtained from a central or reference laboratory
3. Made in-house by pooling sera from different
patients

* when using either unassayed or “in-house” controls, the


laboratory must establish the target value of the analyte.

CHOOSING THE CONTROL MATERIALS


● Select values that cover medical decision
points - one with a normal value and one that
is either high or low, but in the medically
* purpose of obtaining 20 data points by running the QC
significant range
sample is to quantify normal variation and establish ranges
for QC samples

2H-MT | A.Y. 2022-2023 Page 4 of 9


OUTLIERS
● One or two data points that appear to be too
high or too low for the set of data
● presence among the 20 data points indicate a
problem with the data
○ Data should not be included when
calculating QC ranges
○ Identify and resolve the problem and
repeat the data collection

QUALITY CONTROL CHART


The values on the chart are those run on days 1, 2, and 3 after
Level-Jennings Chart
the chart was made. In this case, the second value is “out of
● Commonly used to represent the control range
control” because it falls outside of 2 SD.
graphically for the purpose of daily monitoring
● Shows the mean value as well as +/- 1, 2, and 3
SHIFTS
SD
● Occur when an abrupt change is followed by
● Mean - shown by drawing a line horizontally in
six or more consecutive QC results that fall on
the middle of the graph
one side of the mean, but typically within 95%
● SD - marked off at appropriate intervals and
range as if clustered around a new mean
lines drawn horizontally on the graph
● Results are rejected

TRENDS
● Occur when values gradually, but continually,
move in one direction overs six or more
analytical runs
● May display values across the mean, or they
may occur only on one side of the mean
● Results are rejected

CONTROL OF TESTS
Selection of tests should be based on four factors:
1. The Result
INTERPRETING QUALITY CONTROL DATA ● The result produced should be useful
● Run the control and plot it on the in a time-reference frame
Levey-Jennings chart 2. The Procedure
● If the value is within +2 SD, the run can be ● The procedure should be feasible for
accepted as “in control” the particular laboratory
● Employ Westgard Rules for a more 3. The Value
comprehensive decision making ● The value produced should be accepted
to clinicians
4. The Reports
● The reports forwarded to clinicians
should be uniform
● A good report should be compact and
consistent in terminology and format

2H-MT | A.Y. 2022-2023 Page 5 of 9


The assessment factors for method evaluation and ○ Containers and labels
selection: ○ Preservative or anticoagulant
1. Precision ○ Handling or storage of specimen before
● Maybe defined as the extent to which delivery to lab
measurements are repeated ○ Special instructions and other special
● Assessment is made by replicate specimen requirements
analysis of a biological control ● A good way to assure proper specimen is the
containing stable and measurable distribution of specimen collection manual to
amounts of the appropriate those involved in collection.
constituent(s) and expressed as the
magnitude of error in the method CONTROL OF REAGENTS AND SUPPLIES
2. Accuracy ● Guidelines in the use of reagent kits:
● Maybe defined as the extent to which ○ It should give consistent results form
measurement approach the “true: day to day and in patient samples with
quantity of the constituent being low, normal and elevated values
analyzed ○ Manufacturer’s data must be
● Measurement must be conducted on a complete: statement of principle,
reference material having a known description or test performance and
composition and concentration calculation, data on precision,
3. Sensitivity accuracy and stability of reagents
● Maybe defined as either: ○ Cheaper than manual methods
○ The extent to which the ○ Every employee should be competent
minimum amount of to use the kit.
constituent can be measured ● Reliability of reagents
of ○ Check for contamination or
○ The reliability of a test to be deterioration
positive in the presence of the ○ Frequent assessment of reagents’
disease it was designed to quality
detect ○ May employ a one-step method
4. Specificity involving running of QC materials (e.g.
● Maybe defined as either: Clinical Chemistry and Hematology)
○ The extent to which
measurements are those of CONTROL OF EQUIPMENT AND INSTRUMENTS
single constituent ● Suggestion in the control of equipment
○ The reliability of a test to be ○ Use National Bureau of Standards
negative in the absence of a guidelines for monitoring water baths,
disease it was designed to heating blocks etc.
detect ○ Verify reliability of analytical balances
and weights
CONTROL OF SPECIMEN ○ Check speed of centrifuge using a
● Collection of proper specimen is extremely tachometer
important ○ Check all water used in testing for its
● Those involved in specimen collection must pH, purity and any foreign substance
know the following: ○ Perform method validation for new
○ Proper way to collect a specimen analyzers/equipment or as deemed
○ Correct details concerning name of necessary for the old ones
tests
○ Preparation of patients

2H-MT | A.Y. 2022-2023 Page 6 of 9


CONTROL OF STAFF EAST AVENUE MEDICAL CENTER (EAMC)
● Maintain an atmosphere of professional ● NRL for Environmental, Occupational Health,
challenge Toxicology and Micronutrient Assay
● Offer fair wages
● Provide a means for obtaining continuing TRANSFUSION TRANSMISSIBLE INFECTIONS -NRL
professional education and career (TTI-NRL)
advancement ● NRL for Hepatitis B Virus, Hepatitis C Virus,
Human Immunodeficiency Virus 1&2, Syphilis
NOTE: To be sure the staff is working at maximum efficiency, and Malaria among blood banks and blood
do not underutilize or overwork. A system of workload service facilities.
reporting is necessary.
Quality of performance of the participating labs
EXTERNAL QUALITY ASSESSMENT PROGRAM (EQAP) is assessed through:
● Program where participating laboratories are 1. Closeness of results to the predetermined
given unknown samples for analysis value/results.
● Samples are to be treated as ordinary human a. Example: Results for bacterial
specimens for the usual processing and identification of NRL-RITM NEQAS
examination sample
● Administered by the different National
Reference Laboratories (NRL) - almost all NRLs
send one set of samples per year
● Certificate of participation is required for
renewal of the laboratory’s license from the
DOH-HFSRB

NOTE: EQAP is stipulated in DOH AO 2007-0027 (Revised 2. Reference value generated by the participating
Rules and Regulations Governing the Licensure and laboratories through peer group analysis.
Regulation of Clinical Laboratories in the Philippines) a. Total cholesterol result of a NEQAS
sample form NRL-LCP
NATIONAL REFERENCE LABORATORIES
● Routinely send samples, evaluate results, and
issue certificate of participation to
participating labs:

LUNG CENTER OF THE PHILIPPINES (LCP)


● NRL for Clinical Chemistry

NATIONAL KIDNEY AND TRANSPLANT INSTITUTE


● NRL for Hematology

SAN LAZARO HOSPITAL/ STD AIDS COOPERATIVE


CENTRAL LABORATORY (SLH/SACCL)
● NRL for HIV/AIDS and other Sexually
Transmitted Infections

RESEARCH INSTITUTE FOR TROPICAL MEDICINE


(RITM) NOTE: Peer group - laboratories with the same principle of
● NRL for Parasitology, Bacteriology, and testing and same brand of analyzer and reagents used in
Mycobacteriology testing.
2H-MT | A.Y. 2022-2023 Page 7 of 9
PROFICIENCY TESTING ● Provides individual sets of instructions that
● The same as the National External Quality allow scientists to recreate laboratory
Assessment Scheme (NEQAS) in the procedures that include requisitioning,
Philippines, however, the term NEQAS is more reporting, assays, statistical methods,
widely used. reporting and troubleshooting standards.
● A program in which multiple samples are
periodically sent to members of a group of PHYSICIAN REQUEST
laboratories for analysis and/or identification; ● All requests made by the attending physician
whereby each laboratory’s results are should be stated clearly.
compared with those of other laboratories in
the group and/or with an assigned value, and REQUEST SPECIFICATION
reported to the participating laboratories and ● Time Specification
others (CLSI definition). ○ Routine - response for test requests
● Optimal frequency will be 3-4 times yearly within 24 hours or as specified in the
● Widely used in countries that strictly follow lab protocol, but many take longer for
CLIA regulations some procedures as culture
● May be administered by third party providers. ○ Today - response and test results
within 8 hours
○ Stat - response within 10 mins or as
specified in the lab protocol, no delay
in test performance
○ Specific time - specimen collection
within +/-5 min time designated, no
delay in test performance
● Condition Specifications
○ Pre-op, post-op, pre-HD,
pre-admissions, etc.
OTHER EXTERNAL QUALITY ASSESSMENT METHODS
● Patient Category Specifications
● Rechecking or retesting
○ In-patient, out-patient, etc.
○ Slides that have been read are
rechecked by a reference laboratory.
WORKSHEETS
○ Samples that have been analyzed are
● Are used most commonly for recording test
retested, allowing for interlaboratory
results and other informative data not usually
comparison.
reported.
● On-site evaluation
● Are particularly well suited to most hospital
○ External evaluation of quality on-site Microbiology, Chemistry and Hematology
and can be conducted in conjunction laboratories.
with PT or rechecking/retesting.
○ Usually done when it is difficult to PATIENT IDENTIFICATION
conduct traditional proficiency testing ● The customary practice is to attach
or to use the rechecking/retesting identification band to all patients.
method.
● The exact matching of all patient information
appearing on the request with that on the
NON-ANALYTICAL QUALITY CONTROL FUNCTIONS
bracelet should be done.
LABORATORY PROTOCOL
● Ask for at least two unique identifiers before
● A predefined written procedural method in the
doing specimen collection such as in
design and implementation of laboratory
phlebotomy.
procedures.

2H-MT | A.Y. 2022-2023 Page 8 of 9


DISTRIBUTION OF TEST RESULTS
● Nursing station personnel (patient chart
attachment).
● Hospital business office (patient bills)
● Attending physician.
● Laboratory clerical section (department
records).

SPECIMEN REASSIGNMENTS (SEND-OUT/OUTSOURCING)


● Reassigning specimens to a reference or
outsourced laboratory is considered only after
the capabilities and cost of in-house
performance are determined.
● Usually done for special tests and in cases of
equipment downtime.

FACTORS TO BE CONSIDERED IN THE SELECTION OF


REFERENCE OR OUTSOURCED LABORATORIES
a. Range of available services
b. Quality (staff, facilities, etc.)
c. Location
d. Turn-around-time
e. Fee schedule (comparison with laboratories of
comparable structure)

NOTE: Sending-out of samples is regulated by DOH under


DOH AO 2007-0027 (Revised Rules and Regulations
Governing the Licensure and Regulations of Clinical
Laboratories in the Philippines)

2H-MT | A.Y. 2022-2023 Page 9 of 9


UNIT 10: SAFETY MANAGEMENT
LABORATORY SAFETY PROGRAM
1. Plans for preventing sickness and injury to
TRANS OUTLINE personnel
2. Plans to prevent damage or destruction of
physical assets
I. SAFETY PROGRAM
II. LABORATORY SAFETY PROGRAM
OBJECTIVES
III. EMPLOYEE HEALTH PROGRAM 1. Safety skills and attitude of all personnel
IV. GENERAL SAFETY PROGRAM 2. Surveillance program for promptly identifying
V. SAFETY CODES hazards
VI. HAZARDS IN THE LABORATORY ○ Helps us monitor through NRLs
VII. CHEMICAL HAZARDS 3. Plans for promptly correcting all hazards
a. Program for Handling Chemicals 4. Laboratory safety efforts with overall hospital
VIII. BIOLOGICAL HAZARDS safety program
a. Personal Protective Equipment
EMPLOYEE HEALTH PROGRAM
b. Personal Protective Equipment
1. Pre-employment physical examination
and Materials
2. Periodic inspection of the above in most
c. Program for Handling Biological instances reassessments are made yearly
Materials 3. Written reports of all work-related illnesses
IX. MECHANICAL OR PHYSICAL HAZARDS and accidents
a. Safety Equipment in the 4. Employee health records for the total period of
Laboratory employment
b. Instructions for Proper Disposal of
Sharps GENERAL SAFETY PROGRAM
1. Orientation of New Employees
X. FIRE AND ELECTRICAL
2. Periodic supervisory staff meetings for the
a. Fire Prevention Program
purpose of discussing safety
XI. RADIATION HAZARDS
3. Orderly housekeeping standards for both
XII. LABORATORY LIABILITIES laboratory and housekeeping personnel
XIII. INJURY LIABILITIES OF THE 4. Sign indicating need for special precaution in
LABORATORY area
XIV. PROBLEM SOLVING 5. Orderly storage and arrangement of supplies
a. The Problem and working materials
b. Categories of a Problem 6. Policies governing eating, drinking, smoking,
XV. HOW TO APPROACH THE PROBLEM and safe attire within the department
a. Participative Problem Solving 7. Periodic inspections by the director or
designee for purposes of indicating interest
b. Unilateral Problem Solving
and concern
c. Seven Steps of Problem Solving
8. Consideration of periodic programs by outside
persons with expertise in special areas of
SAFETY PROGRAM
laboratory safety
● Secondary effects of a laboratory accident are:
9. Consideration of hiring a full or part-time
○ loss of reputation (no more trust) safety officer
○ loss of customers 10. Coordinated efforts with hospital for assuring
○ loss of income isolation of communicable diseases, control of
● Have a Written Procedure and Policy

2H-MT | A.Y. 2022-2023 Page 1 of 7


nosocomial infections, and plans for dealing THREE MAIN ROUTES BY WHICH CHEMICALS ENTER
with fire and disaster THE BODY

SAFETY CODES 1. Inhalation - this is the major route of entry


1. Use proper techniques when working with solvent
2. Use safety devices and protective clothing 2. Absorption through skin - this may produce
wherever necessary systemic poisoning
3. Do not smoke, eat, drink, bite nails, or pencils, a. (Ex: organic lead, solvents such as
or apply cosmetics in the laboratory xylene and methylene chloride,
4. Assume that every chemical and biological organophosphate, pesticides, and
material is dangerous unless there is definite cyanides)
information to the contrary 3. Ingestion - accidental ingestion due to poor
5. Do not pipet with mouth hygiene practices
6. Fooling around should never be permitted in
the laboratory PROGRAM FOR HANDLING CHEMICALS
7. Hands should be washed as often as needed 1. Prescribed containers and adequate storage
8. Be tidy, clean up spillage immediately space
9. keep hands dry to avoid shocks from contact 2. Permanent container labels with clear
with faculty electrical switches, plugs, and identification of contents
writing 3. Policies for transporting containers
10. Turn off burners when not in immediate use 4. Instruction for dispensing, transferring, and
11. Do not work alone in the laboratory, a second disposing of all chemicals
person should be within call
BIOLOGICAL HAZARDS
HAZARDS IN THE LABORATORY “Treat all body fluids infectious”
1. Chemical Hazards - reagents
2. Biological Hazards - body fluids PERSONAL PROTECTIVE EQUIPMENT
3. Physical or Mechanical Hazards - ergonomic, ● The major routes by which laboratory staff
slippery floor, noise acquire work-related infections are:
4. Fire Hazards - flammable reagents 1. Percutaneous inoculation
5. Radiation Hazards - radioactive chemicals 2. Contact between mucous membranes
(thyroid hormones) and contaminated material
6. Electrical Hazards 3. Accidental Ingestion
7. Thermal Hazards - produces negative temp or ● When surfaces are contaminated by
heat biological spills, the appropriate actions to
8. Explosions and Implosions Hazards take care:
9. Noise Hazards ● Define/ isolate the contaminated area
10. Cryogenic Hazards - related to negative temp ● Alert coworkers
● Put on appropriate PPE
CHEMICAL HAZARDS ● Remove glass/lumps with forceps or
scoop
TWO TYPES OF CHEMICAL HAZARDS ● Apply absorbent towel(s) to the spill;
● External: remove bulk and reapply if needed
○ result of caustic or corrosive ● Apply a disinfectant to towel surface
substance ● Allow adequate contact time (20
● Internal: minutes)
○ results of the toxicity of substance ● Remove towel, mop up, and clean the
surface with alcohol or soap and water
● Properly dispose of materials
2H-MT | A.Y. 2022-2023 Page 2 of 7
● Notify the supervisor, safety officer, ○ Be aware of the composition
and other appropriate authorities. of fabrics, as some might be
highly flammable.
● If laboratory personnel becomes
contaminated with biological hazards due to PERSONAL PROTECTIVE EQUIPMENT
splashes or spills, immediate steps take AND MATERIALS
include: 1. Clothing
● Clean exposed skin or body surface 2. Gloves
with soap and water, eyewash (for eye a. Rubber Gloves (Hazardous Liquids)
exposure) or saline (for mouth b. Lead Gloves (Radioactive Materials)
exposures). c. Surgical Gloves (Pathogens)
● Apply supervisor, safety officer, or d. Insulated Gloves (Hot and Cold
security desk. Objects)
● Follow appropriate reporting e. Heavy Leather Gloves (Certain Animals)
procedures. 3. Safety Shoes
● Report to physician for treatment or 4. Hard Helmet
counselling. 5. Safety Eye Glasses
➢ Gloves 6. Respirators
Effective use of gloves relies on two a. Boron, Dry Flouride, Dimethyl Amino,
simple practices. Ethylene Oxide, Hydrogen Bromide
1. Remove gloves when leaving 7. Face Masks
the working area to prevent
contamination of other areas PROGRAM FOR HANDLING BIOLOGICAL
2. Never reuse gloves. MATERIALS
After use, gloves must be 1. Instruction for collecting, transferring, storing
disposed of in the and disposing of all specimens.
contaminated waste. 2. Policies for isolating test procedures
➢ Goggles 3. Instructions for washing and the care and
○ Protect eyes and other mucous cleaning of work surfaces.
membranes from projection by 4. Instructions for cleaning and / or disposing
using face shield of specimen
○ Contact lenses do not offer
protection from splashes. MECHANICAL OR PHYSICAL HAZARDS
Additional eye protection must ● Laboratory equipment is a significant source of
be worn with contact lenses. potential injury to laboratory staff, thus
➢ Masks making training in specific safety procedures
○ Reduce laboratory workers’ imperative.
respiratory exposure to ○ Ex. autoclaves, centrifuges,
airborne highly dangerous compressed gas cylinders and fume
pathogens hoods.
○ Use fit-tested particulate ○ Safety training and precautions are
respirators with adequate important
filtering during specimen
collection or handling SAFETY EQUIPMENT IN THE LABORATORY
■ e.g. EU FFP2, US 1. Fire Extinguisher - These are of three general
NIOSH-Certified N95 types
➢ Laboratory Coats a. Water Type
○ Compulsory in all instances b. Dry Chemical Type
c. Carbon Dioxide Type
2H-MT | A.Y. 2022-2023 Page 3 of 7
2. Safety Showers 4. Well-conceived and rehearsal plans in event of
3. Eye Washes fire that are closely coordinated with hospital
4. Safety Shields efforts.

INSTRUCTIONS FOR PROPER DISPOSAL RADIATION HAZARDS


OF SHARPS ARE ● Source of radiation in the laboratory:
● Avoid needle recapping. a. Radioactive isotopes
● Put sharps in a puncture-resistant, leak-proof b. X-Rays
sharps container. c. Ultraviolet Sources
● Label the container “Sharps” ● Radiochemicals require special precautions,
● NEVER USE BOXES for disposal of: and dedicated benches with specific bench
○ Sharps covers for manipulation of readilabeled
○ Biohazardous materials that have not elements are needed.
been autoclaved ○ Appropriate protection (PlexiglasTM,
○ Liquid wastes Lead)
○ Chemically contaminated laboratory ○ Specific waste containers, depending
glassware or plasticware on the chemical nature of waste and
○ Chemical containers that cannot be radioactive elements.
disposed of as regular solid waste.
LABORATORY LIABILITIES
FIRE & ELECTRICAL ● Ensuring quality and safety during laboratory
● Keep in mind that liquids with low flash points processes is a major concern for laboratory
may ignite if there are near heat sources such managers.
as hotplates, steam lines or equipment that
● As a laboratory director, it is important to:
might produce a spark or heat. ○ Design and plan laboratory facilities
○ A small laboratory fire is considered to ○ Assess all potential risks and apply
be one that is extinguishable within 1-2 basic concepts of organization
minutes. ○ Consider the organization of the
○ Take it to cover the fire with an inverted laboratory when developing new
beaker or wet paper towels. If this fails, activities or new diagnostic techniques
in the laboratory.
use a fire extinguisher.
○ For large fires, call the appropriate local ● As a Quality Manager (or designated safety
authorities. officer), it is necessary to:
● Fire Hazards - Fires can be divided into four ○ Develop basic safety rules and
important classes designated as classes A, B, organization, and ensure that
C, and D personnel are trained in their specific
duties.
a. Class A Fire
○ Know the basics of safety and
b. Class B Fire biosafety management issues
c. Class C Fire ○ Know how to perform an extensive risk
d. Class D Fire assessment when developing new
activities in the laboratory;
FIRE PREVENTION PROGRAM ○ Conduct laboratory safety audits.
1. Physical facilities and operational practices
● As a laboratorian, it is important to:
that satisfy fire code.
○ Be aware of basic safety rules and
2. Instructions for handling and storing processes;
combustibles; container labels with “flash ○ Understand the basics of safety and
points”. biosafety management issue:
3. Instructions for operating all heat-generating ■ with toxic chemicals
equipment. ■ biological samples
2H-MT | A.Y. 2022-2023 Page 4 of 7
■ physical hazards ● Boundaries are well-defined
■ interacting with patients ● These elements are linked by cause
and effect.
INJURY LIABILITIES OF THE LABORATORY
● Laboratory equipment
2. MEANING-BASED PROBLEMS
● Storage of compressed gasses
● Needles and sharps ● Boundaries are poorly defined.
● Exposure to toxic chemicals and radioactive ● Rarely are linked directly by cause and
materials pose a real threat to the health and effect
safety of laboratory staff.
● The nature of their connections
● Laboratory acquired infections depends on the meaning attached to
● Aerosols contamination each elements.
● The major routes by which laboratory staff ● Not easy to answer or solve because it
acquire work-related infections are: requires one to launch out research ex.
○ percutaneous inoculation survey or focus group discussion.
○ contact between mucous membranes For example:
and contaminated material ● The financial proceeds of the
○ accidental ingestion. laboratory is declining
● Biological and chemical spills ● Which elements are in and which are
● Laboratory fires not?
● The facilities, the personnel, the scope
PROBLEM SOLVING of activity, the trend
● The elements to include are not given,
THE PROBLEM they must be chosen.
● Defined as a deviation or an imbalance
between what “should be” and what “actually HOW TO APPROACH THE PROBLEM
is” happening.
○ Safety issues could come in if there is no PARTICIPATIVE PROBLEM SOLVING
balance in what should be and what is ● Employers allow or encourage employees to
actually happening share or participate in organizational
● Change of one kind or another. decision-making.
● Answered by the question, “what is wrong that ● Make a decision as a group by involving everyone.
needs correction”.
UNILATERAL PROBLEM SOLVING:
CATEGORIES OF A PROBLEM ● A manager may choose to make the decision
alone or request input from an individual with
1. CAUSALITY OF A PROBLEM specific expertise or experience in the subject
matter
● Well defined boundaries
● Elements are connected primarily SEVEN STEPS OF PROBLEM SOLVING
through cause and effect.
● Linear relationship 1. FIND THE PROBLEM
● Has a cause and effect
● There is an independent variable and ● Source for finding problem ;
dependent variable ○ Failure to meet objectives
For example: ○ Decreased production or
● The laboratory intercom’s failure to quality of service
work properly (Effect: Thus there is a ○ Lowered employee morale
breakdown in communication)
2H-MT | A.Y. 2022-2023 Page 5 of 7
○ Diminishing income
○ Rise in incident reports 4. EVALUATE ALTERNATIVE SOLUTIONS
○ Employees, peers and
supervisors ● Direct look at the pros and cons
○ Problem must be clear ● Cost-benefit analysis may be appropriate
○ Identify the problem ○ Financial aspect should be quantified
○ Make use of facts and not ○ The patient benefits verified
opinions
5. SELECT THE BEST SOLUTION
● A manager need only be alert to the existence
of problems and prepared to investigate their ● Select the best solution — the decision point
causes. ● Careful consideration must be given as to how
● Based on fact, and not the result of opinion, the decision is to be made.
misinterpretation, or bias
FOUR MAJOR TYPES OF DECISIONS
2. DIAGNOSE THE PROBLEM
1. Considered decision ● Have a major effect
● To assure a good diagnosis you should: on the total
a. Define the problem in writing operation
as briefly and accurately as ● Complicated and
possible require
b. Gather as much data as considerable
possible to determine the reflection
cause/s ● Require much
c. Identify the specific cause to interaction with
reduce work latter on others
d. Identify known constraints and
barriers that would preclude 2. Operational ● The routine kinds
some solutions decisions of things we do on
e. Bakit nangyari yung problema day to day basis
f. Hindi lang isa ang pag solve ng ● An excellent
problema, one should be open to opportunity to
many options to find a solution develop as
*When gathering information, it is important to work with decision makers
facts, not opinions.
3. Swallow hard ● The kind that are
3. DEVELOP ALTERNATIVE SOLUTIONS decisions often personally
uncomfortable
● Brainstorming approach ● Usually deal with
○ To develop a list of possible interpersonal
solutions relationships
○ As many solutions as possible ● Employees may not
should be identified like the decision
○ But none of them should be but they can
evaluated understand why it
○ Criticizing the suggestions was made.
○ To inhibit contributions, one of
which could possibly be the
basis of the best solution.
2H-MT | A.Y. 2022-2023 Page 6 of 7
4. Ten-second ● Dictated by
decisions external pressure
● An employee
requesting an hour
off that day
● Primarily unilateral
decisions
● Managers must
remember that he
will be held
accountable for the
decision.

6. IMPLEMENT THE SOLUTION AFTER


DEVELOPING A PLAN

● ​Plan must be developed


● Designation of required personnel
● List of available financial
● Material resources
● Assignment of authority, responsibility and
accountability
● Gaining employee acceptance

7. EVALUATE FEEDBACK AND TAKE CORRECTIVE


ACTION WHERE NEEDED TO ENSURE THE
PROBLEM IS SOLVED

● Take corrective action


● Priorities are adjusted
● Situations require new action plans
● The manager’s responsibility to stay on the top
of the situation
● Either through periodic progress reports or
personal follow- up.

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UNIT 11: FINANCIAL MANAGEMENT
FINANCIAL MANAGEMENT
● Planning the procurement
TRANS OUTLINE ○ Do not under purchase / over purchase.
● Utilization of funds
○ “Live within your means.”
I. FINANCIAL MANAGEMENT
● Controlling the financial operation to assure
A. FINANCIAL PLANNING
effective utilization of funds.
II. BUDGET
○ As students, allowance ang minamanage
III. LABORATORY BUDGETING natin na funds.
IV. HOW TO PREPARE BUDGETS? ○ If you have enough funds, ibabalik mo pa
A. BUDGET yan into the operation or ii-invest mo.
B. INCOME / REVENUE ● Effective management of a laboratory includes
C. EXPENSES / COSTS financial management. How and how much do you
○ Overhead Costs get paid for your services? Do you really know how
○ Personnel Costs much it costs to perform your testing? A clear
understanding of both sides of the balance sheet is
○ Supplies
necessary to effectively budget and manage the
V. CHART OF ACCOUNTS
finances of the laboratory.
VI. FINANCIAL ACCOUNTING STATEMENTS
● “Funds” is often used to denote money or cash.
A. BALANCE SHEET
B. INCOME STATEMENT FINANCIAL PLANNING
C. STATEMENT OF CASH FLOW ● Under financial management.
VII. TOOLS FOR FISCAL DECISION MAKING ● Setting of financial goals.
VIII. LABORATORY WORKLOAD REPORTING
IX.COMPONENTS OF WORKLOAD Example:
A. BASIC CALCULATION FOR DIRECT Goal: Save 10k in one-month
EFFORT CHOLESTEROL TEST
○ Productivity Units
Charge (Revenue) Php 200
X. DEPRECIATION
XI.PAYBACK PERIOD Cost Php 160
XII. COST FINDING
A. DIRECT COSTS Gross Income (Charge - Cost) Php 40
B. INDIRECT COSTS Tax of Gross Income (30%) Php 12
○ Fixed Costs
○ Variable Costs Net Income (Gross Income - Tax) Php 28
XIII. COST-REVENUE ANALYSIS
A. COST PER TEST
B. REVENUE PER TEST TOTAL TESTS NEEDED TO ACHIEVE 357 tests
C. PROFIT PER TEST THE GOAL
D. BREAKEVEN ANALYSIS (TEST VOLUME) ● The determination of future financial
E. BREAKEVEN ANALYSIS (REVENUE) requirements.
● Possible sources of funds.
● It is concerned with the setting of financial goals,
the determination of future financial requirements,
and the possible sources of funds which should be

2H-MT | A.Y. 2022-2023 Page 1 of 7


available at the least cost when needed. The tool of ○ Financial engineering), which looks at all
management in financial planning is the budget. parameters or economic factors and then
they will project what would be the
BUDGET potential growth for next year.
● Systematic programming of organizational ○ GDP
activities. ○ Balance between revenue generation and
○ Sa bawat pagkilos, may cost. expense generation.

Example: ZERO-BASED BUDGETING


● Starting the budget process from zero figure
SETTING UP A CLINICAL LABORATORY
and justifying and researching every cost that
Building Expenses 1.5 M will be incurred before arriving at a final
budget.
Machine/Equipment Expenses 4M ○ For instance, when you are still starting up
your clinical lab.
Salaries 45, 000/worker

Utilities 50, 000/month BUDGET


● Divided into anticipated income and expenses.
Tax (30%) 1M
INCOME / REVENUE
● Based on their costs and on the amount of ● Patient days, services rendered per patient day
resources available. ● Collection / Income - Expenses = Gross Profit
● The charges that may be made for these
LABORATORY BUDGETING services.
● Ongoing process that culminates annually ● Can either be:
with the expense projections for the coming ○ Products - anything you can see, feel, etc. /
year. tangible.
● Forecasts are made in accordance with the ○ Services - anything you can experience.
chart of accounts.
● Divided into quarters. These three-month Example:
intervals represent the best times for NET INCOME
expenditure modification.
Total Revenue 100 M
HOW TO PREPARE BUDGETS?
Total Expenses 80 M
HISTORICAL
Gross Income (Revenue - Expenses) 20 M
● Use data from previous year’s revenue and
expenses. Other Expenses 10 M
○ You’re going to look at the forecast of what
transpired this year and last year, and then Net Income (Gross Income - Other 10 M
Expenses)
you will be able to project what next year
would look like.
EXPENSES / COSTS
GROWTH FACTOR PROJECTION ● Involve personnel costs which amounts to
● Forecasting future revenues and expenses by about 70% of total expenses.
factoring the desired growth projection. ● Materials, leases and contracts and overhead
○ If economists are saying that we will be costs.
able to grow 10% next year based on their
statistics or mathematical projection.

2H-MT | A.Y. 2022-2023 Page 2 of 7


OVERHEAD COSTS 6. Subscription and dues - refers to international
● Usually include interest on debts, utilities, organizations
phone, building maintenance and various 7. Hospital administrative assistance
other costs that can not be allocated to a 8. Telephone
specific area. 9. Housekeeping
● Related to the operations but are not specifically 10. General maintenance
identified to one particular service; it is shared by 11. Electricity
many other services. 12. Building depreciation
13. Taxes
PERSONNEL COSTS a. Payroll
● Salaries of permanent employees who are b. Sales
already working at the start of the fiscal year. 14. Insurance
● Additional personnel may be anticipated (or a. General liability
reductions may be planned). b. Woman’s compensation
c. Group health
SUPPLIES d. Others
● Can be estimated on the basis of previous 15. Miscellaneous
experience.
● New equipment is anticipated, and changes FINANCIAL ACCOUNTING STATEMENTS
made in supplies, etc. BALANCE SHEET
● Statement of financial position, it shows the
CHART OF ACCOUNTS lab’s financial situation at a given point in
1. Salaries time. It contains the assets (cash, receivables,
a. Exempt - No overtime pay IS GIVEN, property, equipment, inventory)
USUALLY TO managers and admin ○ Magkano ang cash na available? Magkano
personnel. ang pautang? Magkano ang value ng
b. Non-exempt - Entitled on overtime pay clinical lab? Magkano ang inventory?
like the regular/ordinary employees that
are not managers nor admin personnel. INCOME STATEMENT
2. Supplies - Things that you need to buy ● Shows revenue generated and expenses
3. Equipment incurred over a period of time.
a. Purchase ○ Includes total revenue, total expenses,
b. Rental gross profit, other expenses, and net
c. Lease income (na irereport sa BIR and dun sila
d. Maintenance - refers to the maintenance magtatax)
of the machines
e. Depreciation - pagbaba ng value ng isang STATEMENT OF CASH FLOW
bagay (ex. iPhone - it depreciates) ● Shows the inflow and outflow of cash
● Kapag bumili ng machine worth 5 (operations, investments, and financing).
million, after a year, bumababa ○ Describes paano ginastos yung pera
yung value. ○ Inflow - magkano nakolektang pera
● Usually after several years, or ○ Outflow - magkano yung nilabas na pera
when PMS is not given to an
equipment. TOOLS FOR FISCAL DECISION MAKING
● Depreciation is fast. 1. Laboratory workload reporting
4. Reference laboratory fees - budget when 2. Depreciation/Payback period
magpapadala ng samples sa NRL 3. Cost-finding/Cost-revenue analysis
5. Continuing education travel

2H-MT | A.Y. 2022-2023 Page 3 of 7


LABORATORY WORKLOAD REPORTING results into the laboratory information system
● Defined as one minute of technical, clerical, (LIS) and validating the result. If the MedTech
and aide time. does this for 100 patients per day:
○ There are 60 minutes in an hour, kung sa ○ This is an example of direct effort because
60 minutes na yun busy ka mag CBC, then ikaw mismo ang gumagawa sa patients.
your total workload for that period is 60
minutes/hr. So, 100% productivity. However,
5 minutes per patient x 100 occurrences/day =
kung 30 minutes dun ay nagtitiktok ka, 500 minutes/day
only 30 minutes were spent. Therefore, only 500 minutes/day ÷ 60 minutes/hour = 8.3
50% productivity. hours/day of direct effort
● In actual practice, the average workload 8.3 hours/day ÷ 8 hours/FTE = 1.04 FTE
productivity in most laboratories is in the
range of 30-55 workload units per hour. Note: FTE, or full-time equivalent, is based on a
40-hour workweek. However, the 40 hours can
be accomplished with one staff member
INCLUDED FOR FISCAL DECISION-MAKING ARE: working 40 hours or two working 20 hours each,
In an ideal situation: etc.
● There should be productivity of 60 workload units
(that is 60 min of productive work) for each hour of
● CAP workload unit = 1 minute of technical,
worked time.
clerical, and/or aide time
● The closer the workload units per hour IS TO 60, the
● Productivity (units/hr) = total workload
nearer (It would seem that) the laboratory is to
units/hour
operate at 100% efficiency.
● The more highly automated disciplines, such
as chemistry and hematology, report the
COMPONENTS OF WORKLOAD
highest ratios.
1. Direct Effort - refers to the personnel labor
effort involved in direct patient specimen
PRODUCTIVITY UNITS
handling as it processes from specimen to
● Comparing current with previous productivity
result.
in (sections within the laboratory) (with other
*ikaw talaga yung gumawa
comparable laboratories).
2. Indirect Effort - list of tasks that staff
● If a laboratory’s productivity consistently runs
members perform that isn’t directly related to
over 60, then the laboratory may be
the patient, specimen, or test results. (Ex.
understaffed and need additional personnel
Calibration, control, maintenance, stocking of
support.
supplies, answering phone calls, inquiries, etc.)
● Laboratories are encouraged to use this tool
*yung task is hindi simply related sa specimen.
since it provides useful information for budget
Halimabawa, calibrate of machine (indirect).
forecasting and determining future staffing
3. Operational Needs - non-procedural-based
levels.
responsibilities that consume staffing
resources. The difference between these and
DEPRECIATION
indirect-effort tasks is that operational needs
● The value of the equipment/capital expense
are further removed from the testing process
diminishes over an extended period of time
and are more operational in nature. (Ex.
and usage.
Trainings, break/lunch, meetings, etc.)
*includes break time and training time or known as ● Depreciation is an accounting process by which a
“our time” company allocates an asset’s cost throughout its
useful life. In other words, it records how the value
BASIC CALCULATION FOR DIRECT EFFORT of an asset declines over time.
● In this example, it takes five minutes for a ● The purpose of recording depreciation as an
MedTech to interpret 1 patient Clinical expense is to spread the initial price of the asset
Chemistry Panel tests, including keying the over its useful life.
2H-MT | A.Y. 2022-2023 Page 4 of 7
● Pagbaba ng value ng machine DIRECT COSTS
● Are costs of material supplies and personnel
PAYBACK PERIOD time directly attributed to specific
● Determines how long it will take to recover measurements or examinations
cash outlays, or to recover their investment. ● Such costs include the allocated portion of
utilities, laboratory and institutional
administrative expenses, building depreciation
and janitorial services.

INDIRECT COSTS
● Are costs that are not directly accountable to a
cost object.
● Includes administration personnel and
security costs
● These are the costs which are not directly
Example: In hematology, the income is 10M per related to production.
year and you bought the machine for 5M ● Some indirect costs may be overhead costs.
○ payback = 5M/10M But some overhead costs can be directly
○ payback = 0.5 year/6 months attributed to a project and are direct costs.
○ in 6 months, narecover mo na yung ● May either be fixed or variable
investment ○ The concept of fixed and variable costs
● A urinalysis instrument costs Php180,000, has is useful in analyzing the effects of
a life expectancy of 5 years, Salvage Value of changing volumes of determination or
50,000 and will produce Php 95,000 of annual expense and revenue.
income. What is its annual depreciation value?
Its payback period is? FIXED COSTS
● Are constant overtime regardless of volume of
COST FINDING determinations
● A means by which a laboratory documents its ● Depreciations, supervisor salaries and rental
cost for performing a particular procedure. charges are examples of fixed costs.
● Establishes its charges on the involved direct ● The laboratory will incur these charges at a
and indirect cost. fixed rate that should vary with reasonable
● Cost finding should be done by a laboratory charges in work volumes.
personnel in consultation with the fiscal staff ● Fixed costs are much larger than variable costs
of the hospital. since personnel costs usually account for 60%
● This combination is necessary since the to 70% of the total budget of most hospitals.
laboratory staff can analyze steps involved in
performing procedures while the fiscal VARIABLE COSTS
personnel are needed to provide the indirect (or ● Costs (for items such as supplies and
overhead) expense. reagents) which will vary in a relationship to
● To assist in preparing the data for submission the volume of determinations.
to the hospital administration, board of
trustees and third party payer, for approval. In general, therefore, the greater the workload performed by
● Two general types of costs involved in the the laboratory, the less per unit cost. Decreases in per unit
operation of a laboratory in costing any single cost, however, are eventually limited regardless of further
procedures: increase in volume because of the necessity for incremental
○ Direct costs additions of personnel and/or equipment.
○ Indirect costs

2H-MT | A.Y. 2022-2023 Page 5 of 7


charges that appropriately cover the costs as
CAPITAL COSTS Associated with physical
assets, equipment, well as plan policy for future laboratory
instruments that have a life services.
span of more than 1 year and ● If the lab can expect to perform services that
often depreciated over a 5 year exceed this point, it can EXPECT A PROFIT. If
period. Or may cost more than the revenues cannot cover the associated
a set amount. (ex: >Php costs, the lab will EXPERIENCE A LOSS.
250,000)

OPERATING COSTS Costs used for day-to-day INCLUDED FOR FISCAL DECISION-MAKING ARE:
operations. General costs of In Laboratory workload reporting:
doing business. May also refer ● A workload unit is defined as one minute of
to costs to produce test results. technical, clerical, and aide time.
Includes Direct and Indirect In an ideal situation:
costs. ● There should be productivity of 60 workload units
(that is 60 min of productive work) for each hour of
DIRECT COSTS Related to all components
associated with performing the worked time.
test. (supplies, equipment cost, ● The closer the workload units per hour IS TO 60, the
QC, salaries) nearer (It would seem that) the laboratory is to
operate at 100% efficiency.
INDIRECT COSTS Not directly contributing to In actual practice:
producing the test. Overhead,
● The average workload productivity in most
administrative, and other
expenses shared by many laboratories is in the range of 30 to 55 workload
components in the lab. units per hour.

FIXED COSTS Expenses that do not fluctuate EXAMPLE:


when the volume of work
changes on a daily basis. (rent, Cost of all supplies to run 200 tests of
depreciation, taxes) HBa1c = PhP 50,000
Price of Test = Php 500
VARIABLE COSTS Respond directly to any change Total Revenue is Php 107,000
in workload, will vary in
relationship with the volume of
tests. (reagents, supplies labor COST PER TEST
costs in cases of overtime, = Cost of all supplies used (reagents, instrument
some overheads) cost, labor etc.) / # of reportable tests
= Php 50,000 / 2200 tests of HBa1c
COST-REVENUE ANALYSIS = Php 250

REVENUE PER TEST


= Total Revenue / Total Number of tests reported
= Php 107,000 / 200 tests of HBa1c
= Php 535 per test

PROFIT PER TEST


= Revenue per test - Cost per test
= Php 535 - Php 250
= Php 285 per test
● A tool to determine the efficiency of
Cost per test = 50,000 by 200 tests to get Php250.00,
management and to calculate the break-even
Established Average Price of Test: Php 500
point so the laboratory manager can set the

2H-MT | A.Y. 2022-2023 Page 6 of 7


Total Revenue is Php 107,000 - total revenue from hba1c BE TEST VOL= 2,222 TESTS
regardfless of where it was done. It means some department BE REVENUE = 1,188,889
may have different prices of hba1c (mark-up) depending on
location. Example, Emergency Room and Presidential Suite
may be priced higher than out-patient department.

This means the laboratory profits/ may earn 285 pesos per
HBa1c done in the lab.

BREAKEVEN ANALYSIS (TEST VOLUME)


How many tests are done to breakeven?

Total Fixed Cost (Annually) = Pho 800,000


Revenue per test = Php 535
Variable cost per test = Php 175

= Total Fixed Cost of lab / Revenue per test - Variable


cost per test
= Php 800,000 / Php 535 - Php 175
= Php 800,000 / Php 360
= 2,222 test to breakeven

Cost per test = 50,000 by 200 tests to get Php250.00


Total Fixed Cost (Annually) = P 800,000
Revenue per test = P535,
Variable cost per test = P175
BE TEST VOL= 2,222 TESTS
BE REVENUE = 1,188,889

BREAKEVEN ANALYSIS (REVENUE)


How much to breakeven?

Total Fixed Cost (Annually) = Php 800,000


Revenue per test = Php 535
Variable cost per test = Php 175

= Php 800,000 / (Php 535 - Php 175)/Php 535


= Php 800,000 / 0.67
= Php 1,194,030 to breakeven

Cost per test = 50,000 by 200 tests to get Php250.00


Total Fixed Cost (Annually) = P 800,000
Revenue per test = P535,
Variable cost per test = P175
2H-MT | A.Y. 2022-2023 Page 7 of 7

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