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Determining Parameters of Turbine's Model Using Heat Balance Data of


Steam Power Unit for Educational Purposes

Article  in  IEEE Transactions on Power Systems · December 2007


DOI: 10.1109/TPWRS.2007.907509 · Source: IEEE Xplore

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IEEE TRANSACTIONS ON POWER SYSTEMS, VOL. 22, NO. 4, NOVEMBER 2007 1547

Determining Parameters of Turbine’s Model


Using Heat Balance Data of Steam Power
Unit for Educational Purposes
Behrooz Vahidi, Senior Member, IEEE, Mohammad Reza Bank Tavakoli, and Wolfgang Gawlik

Abstract—In this paper, the procedure for deriving the param- tion than there are in the text books, and 2) usually not the entire
eters of an IEEE governor-turbine model (particularly turbine data which is required for determining the model’s parameters
model) based on a practical study case consisting of a 200-MW is available.
tandem compound, single reheat steam unit and its available
heat balance data is presented. The main focus of the work In this paper, our aim is to illustrate the process of deriving the
is on presenting a regular procedure and using only available IEEE turbine model’s parameters [1] for a real 200-MW, tandem
heat balance data of the steam unit, to be suitable for training compound, single reheat steam unit using available data of the
the principles and details of such an approach for educational unit’s heat balance map.
purposes. Unavailable parameters are approximated with simple This paper is organized as follows. In Section II, an overall
thermodynamic assumptions, resulting in good correspondence
to typical values. The model response to step changes for special description of the steam power unit cycle is presented. The ba-
scenarios is simulated and presented as well. sics of governor and turbine models for stability analysis are
briefly described in Section III. In Section IV, the 200-MW unit
Index Terms—Heat balance data, steam power plant, thermody-
namic process, turbine model. heat balance data and turbine’s model parameters calculation is
presented. Section V shows the simulation and step response of
the derived model, and Section VI concludes this paper.
I. INTRODUCTION
II. STEAM PLANT POWER GENERATION
Steam units in a power plant mainly consist of a boiler, re-
O CARRY out power system dynamic studies, a suitable
T mathematical representation of power units and their con-
trols are required. Finding these models is the subject of ongoing
heaters, turbine sections, condensers, pumps, and a heat regen-
erative cycle which includes feedwater preheaters and feedwater
pumps. In Fig. 1, a typical steam cycle is presented.
research and educational activities and of numerous books [1],
In this cycle, the steam which is produced in the steam
[2]. Standard models were created which were used in different
generator with high pressure enters the high-pressure (HP)
dynamic programs during years [3]. One big problem in this re-
turbine after passing main control valves. Then it passes in-
gard is the parameter identification for these models. The goal of
termediate-pressure (IP), and low-pressure (LP) turbines until
this paper is to create a clear path for power engineers and stu-
it finally reaches the condenser. In HP, IP, and LP turbines,
dents who need such models for dynamic studies, to describe
there may be drained steam which is fed into heat regenerative
how the parameters of the turbine model can be derived from
cycle of feedwater preheaters. During plant operation, steam
a heat balance map (which is almost always available) if there
expanding through the low-pressure turbine is directed into
was no model data provided by the turbine manufacturer.
the condenser and is condensed. Mechanically coupled HP,
From an educational point of view, there are three major ques-
IP, and LP turbines provide the mechanical power which is
tions for understanding the basis of a particular predefined dy-
converted into electrical energy in the generator. Then the
namic model: 1) what does each block of the model represent,
condensed water is pumped by the condensate pump (CP) to
2) how can the model’s parameters be derived, and 3) what is
the heat regenerative cycle. In this cycle, until the condensate
the response of the model to particular disturbances and how can
is directed to the steam generator, it may pass through gland
the results be verified. Based on the authors experience, students
steam condensers (GSCs), low pressure and high pressure
and engineers are often confused in deriving good estimation of
feedwater pre-heaters (LPH and HPH), and feedwater pump
the model’s parameters when they are faced with a real cycle in
(FWP) as depicted in Fig. 1. For stability analysis, especially
an existing power unit. This may be because of two reasons: 1)
short-term stability, valve control system, turbines, reheaters,
in a real steam unit, there are more components for plant opera-
and crossover response should be taken into account [1].
Other parts of Fig. 1 cycle, however, are more likely to be
Manuscript received March 21, 2007; revised May 13, 2007. Paper no. effective in a long-term stability analysis and the individual re-
TPWRS-00208-2007.
B. Vahidi and M. R. B. Tavakoli are with the Electrical Department, sponse inside power plant.
Amirkabir University of Technology, Tehran 1587-54413, Iran (e-mail:
vahidi@aut.ac.ir; banktavakoli@aut.ac.ir). III. GOVERNOR-TURBINE MODEL FOR STABILITY ANALYSIS
W. Gawlik is with Siemens AG, Erlangen 91058, Germany (e-mail:
wolfgang.gawlik@siemens.com). A typical overview of primary control in a steam unit is pre-
Digital Object Identifier 10.1109/TPWRS.2007.907509 sented in Fig. 2. The functional blocks include the governor
0885-8950/$25.00 © 2007 IEEE
1548 IEEE TRANSACTIONS ON POWER SYSTEMS, VOL. 22, NO. 4, NOVEMBER 2007

Fig. 1. Typical steam unit cycle for power generation.

Fig. 2. Steam unit primary control blocks.

Fig. 4. Three common tandem compound configurations of steam turbines


(a) without reheat, (b) single reheat, and (c) double reheat.

Fig. 3. Simple mechanical-hydraulic speed-governing model.


Thus, for the governor model, only speed governor gain is
taken into account using the following:
speed changer, speed governor, speed relay, controlled valves,
and turbine systems.
All the equipments with some simplification can be mathe- (1)
matically represented by simple block-based models. The next
where is the percentage of steady-state speed regulation or
subsections provide a short description of these models. In the
unit droop. Other parameters are considered to be typical values
models, only one control valve (CV) between the steam gen-
[2], [3].
erator and HP turbine is assumed. Also, the models are built
without intercept valves, fast valving (early valve actuation). B. Turbine Model
Boiler pressure is assumed to be constant.
The steam chest and inlet piping to the first turbine cylinder
and reheaters and crossover piping introduce delays between
A. Governor Model
valve movement and change in steam flow. The main objec-
The block diagram of Fig. 3 shows an approximate model for tive in modeling the steam system for dynamic studies is to
a typical mechanical-hydraulic speed-governing system. In the represent these delays. Also, the configuration of turbines af-
figure, and are the speed governor and servomotor fects the model. There may be tandem compound or cross com-
time constants, respectively. Also, , , , and pound configuration. Also in each of these categories, single or
represent the valve’s rate limits and position limits, re- double reheat stages may exist. In Fig. 4, three common config-
spectively. Although it is possible to extract the parameters of urations for tandem compound units are presented. The general
the governor model using dimensions and physical parameters model for the turbine system provided in Fig. 5 [1] can repre-
[4], we just confine the study to the turbine model. sent all tandem compound configurations. In Fig. 5, , ,
VAHIDI et al.: DETERMINING PARAMETERS OF TURBINE’S MODEL USING HEAT BALANCE DATA 1549

Note that in tabulated thermodynamic data, the specific


volume is given at different pressures for various temperatures.
The exact temperature of our vessel may not be available in
the table. In such cases, a linear interpolation for gaining the
specific volume is common. Using (2) and (3), time constants
for steam chest, reheaters, and crossover can only be estimated.
Often, the above equation parameters cannot be stated exactly
Fig. 5. General model for tandem compound configuration of turbines. or temperature steadiness is not always provided.
Another important parameter set of the turbine model are the
power fractions. These fractions determine the way that each
turbine contributes to total turbine system power. Assuming the
rated output power as a per unit basis, we have

(5)

To determine each of these fractions, two useful parameters


and can be defined as follows:

(6)

Fig. 6. Assumed vessel of (2). (7)

where , , and are HP turbine power, IP turbine


, and are steam chest, first reheater, second reheater, power, and LP turbine power, respectively. For calculating the
and crossover time constants, respectively. Also, , , turbine power, we need the steam enthalpy on each stage and
, and are very-high-pressure (VHP), HP, IP, and LP mass flow which is available from the heat balance map. The
turbines’ power fractions, respectively. power of each turbine is simply estimated via the following:
Assuming a steam vessel as in Fig. 6, using the continuity
equation, the time constant of steam crossing the vessel can be (8)
written as [3]
where is the power of turbine (kJ/s), indicates the tur-
(2) bine stage between draining points, is the mass flow in stage
(kg/s), is inlet steam enthalpy of stage in kJ/kg, and
(3) is the outlet steam enthalpy of stage in kJ/kg.
Solving (5)–(7), we have

where is the time constant of the vessel steam flow in sec- (9)
onds, is the steady-state vessel pressure in Pa ( ),
and is the steady-state mass flow out of the vessel in kg/s. (10)
is the volume of the vessel in , and is the
density change due to pressure changes in constant temperature (11)
.
Vessel pressure, temperature, and mass flow data can be ex- Thus, the turbine model parameters can all be estimated. Note
tracted from the heat balance map of the unit as described in that for calculating the turbine power as a weighted sum of
Section IV. is the specific volume of steam ( ) at the turbine sections, the turbine thermodynamic process was
assumed constant temperature of the vessel, and is the vessel assumed to be pure isentropic and mechanical losses are ne-
temperature which is assumed to be constant. glected. Nevertheless, these assumptions are common for tur-
Often, the volume of the vessel for reheater, crossover, and bine thermodynamic studies [5].
chest cannot be determined exactly and has to be derived using
available data. For calculating , the tabulated thermody- IV. STUDY CASE: 200-MW STEAM UNIT
namic data of steam can be used [5]. Assume and to be the AND ITS HEAT BALANCE DATA
boundaries of the smallest pressure interval which include the The study case is a 200-MW, tandem compound, single reheat
vessel pressure in steam thermodynamic specific volume table. unit. Fig. 7 represents the unit’s heat balance map of most parts
Also, and are the specific volumes corresponding to of the unit cycle. In this map, thermodynamic data including
and . Then, can be approximately written as follows: pressure ( ), enthalpy (kcal/kg), mass flow (T/h), and
temperature ( ) of nearly all sections of the cycle are given.
(4) Typically, this map is provided in different operating regimes
of the unit. The presented figure represents the nominal load
1550 IEEE TRANSACTIONS ON POWER SYSTEMS, VOL. 22, NO. 4, NOVEMBER 2007

Fig. 7. The 200-MW unit heat balance map.

From tabulated data for steam at , the following


specific volumes are extracted:

Fig. 8. IEEE model for turbine configuration of Fig. 7. Specific volumes were interpolated between available data.
Thus, from (4), can be calculated as follows:
regime. Temperature control forces the input steam of HP and
IP turbines to have constant temperature. Also, there is one stage
draining in the HP turbine, four stages in the IP turbine, and one
For the volume results
stage in the LP turbine. There are also gland steams fed into
some sections.
The heat regenerative cycle consists of two GSCs (GSC1
and GSC2), four low-pressure feedwater preheaters (LPH1 to Finally, the steam chest time constant will be
LPH4), and three high-pressure feedwater preheaters (HPH1 to
HPH3). In this relatively complex cycle, we are interested in
the thermodynamic data of the reheater, HP, IP, LP turbines, and
draining pipes for calculating the turbine model parameters. The
B. Reheater
suitable model for this configuration is presented in Fig. 8.
The following physical unit conversion factors are to be ob- The reheater between HP and IP turbines consists of a double
served: ; ; and pipe set which is mounted on the heating wall of the furnace.
. Fig. 9 represents the simplified configuration. Table II tabulates
the reheater required dimensions.
A. Steam Chest From the heat balance data
For the steam chest between control valve and HP turbine, a
simple cylinder with average radius and average height
is assumed. Table I lists the average steam chest dimensions.
From the heat balance data of Fig. 7, we extract
As it can be seen, the lower pressure was assumed for the
reheater; however, one might also think about using the average
pressure, too. In the reheater, temperature increases from 333
to 540 , and therefore, the constant temperature constrain is
VAHIDI et al.: DETERMINING PARAMETERS OF TURBINE’S MODEL USING HEAT BALANCE DATA 1551

TABLE I
AVERAGE STEAM CHEST DIMENSIONS

Fig. 10. Crossover pipe.

TABLE III
CROSSOVER DIMENSIONS

From heat balance data of Fig. 7, we get

Fig. 9. Reheater pipes representation for estimating the volume.

TABLE II
AVERAGE REHEATER DIMENSIONS
From Fig. 7, , and for specific volumes

violated. Despite this fact, an approximate time constant can be


derived using the average temperature
Thus, from (4), can be calculated as

With and steam tabulated thermodynamic


data, we have
According to Fig. 10, the pipe volume is

Crossover time constant will finally be


and from (4)

Using Fig. 9, the volume of two rows of pipes can be approx- D. Power Fractions
imated by multiplying the number of pipes by the volume of
each pipe Power fractions determination according to Section III-B re-
quires calculating each turbine’s thermodynamic work. Thus,
from heat balance data and (8), the thermodynamic works can
be estimated as follows.
where is the total heat area. Note that we have neglected HP turbine:
the space between pipes on the wall.
The reheater time constant then is estimated using (2)

C. Crossover
As depicted in Fig. 10, unit crossover between IP and LP
turbines is a simple pipe with the dimensions of Table III.
1552 IEEE TRANSACTIONS ON POWER SYSTEMS, VOL. 22, NO. 4, NOVEMBER 2007

TABLE IV
GOVERNOR MODEL PARAMETERS (SEE FIG. 3)

TABLE V
TURBINE MODEL PARAMETERS (SEE FIG. 8)

Fig. 11. Governor model step response to speed changes.

Also, applying the same procedure for IP and LP turbines, we


have

The power fractions then can be simply calculated


Fig. 12. Turbine model step response to valve position changes.

Note that in these calculations, the gland steams have been


neglected. The above parameters are close to other typical data
which is usually assumed for steam power units [1]–[3]. As a
result, using heat balance data of the steam unit can create a
good estimation for the IEEE turbine model.

V. SIMULATION AND MODEL STEP RESPONSES Fig. 13. Governor-turbine model step response to speed changes.
Tables IV and V represent the summary of assumed and de-
rived parameters for the governor and turbine model (see Figs. 3
and 8), respectively. The step response of the governor model from this figure, the turbine’s output power follows the valve po-
assuming 4% and 5% droop ( and 20) are presented in sition signal and reaches its steady-state value in , which
Fig. 11. With 4% droop, 4% speed change will result in 100% is roughly four times the largest time constant that corresponds
power output change (i.e., 1-p.u. valve position). Accordingly, to the reheater.
we would expect a change in valve position of Given the time constants and power fractions, 31% of the step
for a droop 4% and 0.02 p.u. for a droop 5%. In should be followed rather fast, i.e., with a time constant of 0.4 s
Fig. 11, implementing a small speed step, the limits of valve po- ( ), whereas the rest should follow with a further lag of
sitioning are not reached, and therefore, the time characteristic (some 7 s).
would be a combination of two first-order lags of speed relay Fig. 13 shows the overall response of the entire governor-
and servomotor model (see Fig. 3). The governor response time turbine model to speed steps of 0.032 and 0.1 p.u.
to the steps of Fig. 11 is under 2 s. The 0.032-p.u. speed step changes the valve position signal
Fig. 12 represents the step response of the turbine to valve within the interval of position limits, and output power reaches
position changes for position steps 0.8 and 1. As it can be seen 0.8 p.u. accordingly. A speed step 0.1 p.u. causes the position
VAHIDI et al.: DETERMINING PARAMETERS OF TURBINE’S MODEL USING HEAT BALANCE DATA 1553

signal to violate the upper limit, resulting in full opening of the [3] IEEE Committee Report, “Dynamic models for steam and hydro tur-
valve and total output power. bines in power system studies,” IEEE Trans. Power App. Syst., vol.
PAS-92, no. 6, pp. 1904–1915, Nov./Dec. 1973.
[4] M. A. Eggenberger, “A simplified analysis of the no-load stability
of mechanical-hydraulic speed control systems for steam turbines,”
VI. CONCLUSIONS AND FUTURE DIRECTIONS ASME Paper 60-WA-34, Dec. 1960.
[5] G. J. Van Wylen, R. E. Sonntag, and C. Borgnakke, Fundamentals of
In this paper, based on a real study case for a 200-MW steam Classical Thermodynamics, 4th ed. New York: Wiley, 1998.
unit, the turbine model’s parameters were derived using the heat [6] F. P. DeMello, “Boiler models for system dynamic performance
studies,” IEEE Trans. Power Syst., vol. 6, no. 1, pp. 66–74, Feb. 1991.
balance map of the unit. The usual simplifying assumptions [7] IEEE Working Group Report, “Hydraulic turbine and turbine control
were stated for each parameter calculation. The obtained pa- models for power system dynamic studies,” IEEE Trans. Power Syst.,
rameters for the turbine model were within the ranges of al- vol. 7, no. 1, pp. 167–179, Feb. 1992.
[8] W. I. Rowen, “Simplified mathematical representations of heavy-duty
ready-known typical values of those parameters [1]–[3]. gas turbines,” Trans. ASME, J. Eng. Power, vol. 105, no. 1, pp.
From the educational point of view, the following hints can 865–869, 1983.
be given.
Behrooz Vahidi (M’00–SM’04) was born in
1) The described procedure is a good approach for a power en- Abadan, Iran, in 1953. He received the B.S. degree
gineering student who is interested in using an appropriate in electrical engineering from Sharif University of
turbine model in dynamic studies. The procedure provides Technology, Tehran, Iran, in 1980, the M.S. degree
in electrical engineering from Amirkabir University
background knowledge for better understanding the influ- of Technology, Tehran, in 1989, and the Ph.D.
ence of actual data on the model parameters. degree in electrical engineering from the University
2) Moreover, the procedure helps an electrical engineer of Manchester Institute of Science and Technology,
Manchester, U.K., in 1997.
to estimate missing data by assumptions based on the From 1980 to 1986, he worked in the field of high
experience. voltage in industry as a Chief Engineer. From 1989
3) The procedure of deriving turbine parameters and the prac- to the present, he has been with the Department of Electrical Engineering of
Amirkabir University of Technology, where he is now an Associate Professor.
tical study case can be used as an educational tool for His main fields of research are high voltage, electrical insulation, power system
trainers who want to make their students more familiar with transient, lightning protection, and pulse power technology. He has authored and
the details of deriving the parameters of the IEEE model for coauthored 120 papers and four books on high-voltage engineering and power
system.
turbines.
Deriving boiler parameters based on the work of [6] and iden-
tifying the regenerative cycle parameters can be a good future
study case. Hydro plant turbine and its controls [7] are also an Mohammad Reza Bank Tavakoli was born in
Kerman, Iran, in 1981. He received the B.S. in elec-
attractive work. trical engineering from Tehran University, Tehran,
Another interesting case would be the approximate derivation Iran, in 2003 and the M.S. degree in electrical
of heavy duty gas turbines fuel, temperature, and performance engineering from Amirkabir University of Tech-
nology, Tehran, in 2005. Currently, he is pursuing
control model’s parameters based on the work of Rowen [8], the Ph.D. degree with the Department of Electrical
which is under study to be presented in future works. Engineering of Amirkabir University of Technology.
His main fields of research are power system
dynamics and power system component modeling
ACKNOWLEDGMENT and simulation. He is also with the IGMC Company,
working on extensive analysis of the Iranian power system.
The authors would like to thank Dr. H. Gharagozloo and Mr.
A. Mirzaee of Iran Grid Management Company for their coop-
eration on gathering the heat balance data of steam unit. Also, Wolfgang Gawlik was born in 1971 in Landshut,
the authors would like to thank the anonymous reviewer who Germany. He received the Dipl.-Ing and Dr.-Ing.
helped to make the work better presented with their interesting degrees in electrical engineering and power systems
from the University of Erlangen, Erlangen, Germany,
comments. in 1997 and 2004, respectively.
From 1997 to 1999, he was with the Power
Generation Group and the Generator Calculation and
REFERENCES Construction Department at Siemens AG, Erfurt,
Germany. In 1999, he joined the institute for Power
[1] IEEE Working Group Report, “Dynamic models for fossil fueled steam Systems at the University of Erlangen as an Assistant
units in power system studies,” IEEE Trans. Power Syst., vol. 6, no. 2, Professor. Since 2004, he has been with the Power
pp. 753–761, May 1991. Transmission and Distribution Group and the Power Technology International
[2] P. Kundur, Power System Stability and Control. New York: McGraw- Department at Siemens AG, Erlangen. Among his fields of interest are system
Hill, 1994. dynamics and generator control.

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