Total Segment Cast /

423

408

Month
Concrete Ingress
0.24%

0.00%

into tendon ducts /

S
1

anchorage
(Structural)
Insufficient
0.00%

0.00%

Concrete cover N-S

0

(Non)
Stain / Mark /
0.00%

0.00%

Blemish on N-S
0

segment (non)
0.00%

0.00%

Grout loss (Non) N-S

0

Thickness in
segment
0.24%

0.00%

dimensions N-S
1

exceeds tolerance
(Type A) (Non)
0.00%

0.00%

Blow Holes (Non) N-S

0

0
DESIGN, CONSTRUCTION AND COMPLETION OF THE SECOND PENANG BRIDGE

Misalignment of
0.71%

0.74%

Tendon Duct (Type S

3

A) (Structural)
PACKAGE 2: SUPER-STRUCTURE WORKS OF APPROACH SPAN

Cracks on web of
0.00%

0.00%

segment S
0

(Structural)
0.00%

0.00%

Cracks on web of
N-S
0

segment (Non)

Page 1 of 13
Crack on Top of
0.71%

0.25%

Bottom Surface S
3

(Structural)
Crack on Top of
0.00%

0.00%

Bottom Surface N-S

0

(Non)
Cold joint in
1.18%

0.25%

segment S
5

(Structural)
0.00%

0.25%

Spalling at edge of
N-S
0

concrete (Non)
Spalling at edge of
0.00%

0.25%
concrete S
0

1
(Structural)
0.00%

0.00%
Shear key spalling
PERMANENT WORK - PRECAST SEGMENTAL BOX GIRDER

N-S

0
(Non)
DEFECT VS MONTH (MARCH 2012 - APRIL 2012)

0.24%

0.00%
Shear key spalling
S
CONSULTANT : RB PERUNDING SDN BHD

0
(Structure)
CLIENT : JAMBATAN KEDUA SDN BHD

CONTRACTOR : UEM BUILDERS BHD

2.60%

0.98%
Honeycombing
S

11

4
(Structure)

Defects Category

Percentage (%)

Percentage (%)
Severity

Defect (nos)

Defect (nos)
Mar-12

Apr-12
Month
 Ho %
ne
yc
om
Sh bin
ea g

0.00%
0.50%
1.00%
1.50%
2.00%
2.50%
rk (St 3.00%
ey ru 2.
sp ctu
60
re
%

al l
i )

0.
ng

98
Sp

%
al l Sh (St
ing ea ruc

0.
rk

24
at e tur

0
e)

.
ed ys
ge pa

%
of l li n
Sp co g(
a ll nc No

0 0
ing r et n)
at e(
ed S tru % %
0
Co ge ctu 00 .00 .00 .00
ld of ra
co l)
%0.2

joi nc
nt r
5%

Cr in ete
ac se
0.

ko g (N
00

Cr nT me on
%0

o n t )
.2

ac p
5

ko o ( S
%

nT fB t ru
1.

op ott ctu
o
18

of m ra
%

l)
0.

Bo Su
25

tto r fa
%

m ce
Cr Su
r (N
ac on
fac )
0 . 0.

ks
o
0 0 00

e(
C n S
% %

M r ac we tru
0.

isa ks b ctu
71

lig on of ra
%

nm l)
0.

we seg
e
25

Th n b m
%

ic k to of en
ne fT
en s e t(
ss gm No
in d o en n)
0. 0 .

se n t(
Du S
% %

gm ct tru
en

Defect Category
td ( Ty ctu
im pe ra
0 0

en A) l)
00 00 .00 .00

sio
% %

(St
ns ru
ex ctu
ce Bl o ra
w l)
0. 0.

ed
71 7

st H
% 4%

ole ole
ra s(
nc No
0

e( n)
0 . 0.
0 0

Sta Ty
in p eA
/M )(
% 0% 0.2

Co ar No
k G
4%

nc r n)
0.
0

re /B ou
0

te l em t los
Ing
re Ins i s h s(
No
ss u on n)
0 . 0.

ffic se
0 0

int
Defect Category for Month of March 2012 vs April 2012

ot i en gm
en tC en
do on t(
Mar-12

nd cr e no
t n)
0 . 0.

uc e
0 0

ts co
/a ve
nc r(
Apr-12

ho No
rag n)
0 . 0.
0 0

e(
Str
uc
% 0% 0% 0% 0% 0% 0% 0.2

tur
4%

al)
0.
00
%
 DESIGN, CONSTRUCTION AND COMPLETION OF THE SECOND PENANG BRIDGE
PACKAGE 2: SUPER-STRUCTURE WORKS OF APPROACH SPAN

CLIENT : JAMBATAN KEDUA SDN BHD

CONTRACTOR : UEM BUILDERS BHD

CONSULTANT : RB PERUNDING SDN BHD

PERMANENT WORK - PRECAST SEGMENTAL BOX GIRDER

DEFECT VS MOULD VS MONTH (MARCH 2012 - APRIL 2012)

OPEN CASTING YARD 1 (OCY 1) OPEN CASTING YARD 2 (OCY 2) COVERED CASTING YARD (CCY)

CUM.
ITEM NO. MONTH TOTAL
M1 M2 M3 M4 M5 M6 M7 M9 M10 M11 M12 M13 M14 M15 M16 M17 M18 M19 M20 M21 M22 M23
TOTAL

Mar-12 12 15 25 24 16 21 22 20 19 20 18 20 21 17 12 13 11 26 23 20 26 22 423 4523

No of Segment Casting
Apr-12 10 15 23 24 18 19 20 20 19 19 18 14 21 16 10 11 9 26 23 23 24 26 408 4931
OPEN CASTING YARD 1 (OCY 1) OPEN CASTING YARD 2 (OCY 2) COVERED CASTING YARD (CCY)

ITEM
TYPE OF DEFECT MONTH
NO. M1 M2 M3 M4 M5 M6 M7 M9 M10 M11 M12 M13 M14 M15 M16 M17 M18 M19 M20 M21 M22 M23

Mar-12 1 1 2 2 1 1 1 1 1 11
% 8.3% 6.7% 9.1% 10.5% 8.3% 9.1% 4.3% 5.0% 3.8% 2.6%
1 Honeycombing Structural
Apr-12 1 1 1 1 4
% 5.3% 11.1% 4.3% 4.2% 1.0%
Mar-12
Non %
Shear Key Spalling
Structural Apr-12
%
2
Mar-12 1 1
% 8.3% 0.2%
Shear Key Spalling Structural
Apr-12
%
Mar-12
Spalling at edge of Non %
concrete (Type A) Structural Apr-12 1 1
% 5.6% 0.2%
3
Mar-12
Spalling at edge of %
Structural
concrete (Type B) Apr-12 1 1
% 5.6% 0.2%
Mar-12 2 1 1 1 5
% 16.7% 4.5% 5.0% 4.3% 1.2%
4 Cold joint in segment Structural
Apr-12 1 1
% 11.1% 0.2%
Mar-12
Non %
Crack on top or Structural Apr-12
bottom slab surface %
5a i) Plastic cracks
ii) Drying Shrinkage Mar-12 1 2 3
iii) Thermal Cracks % 6.7% 10.5% 0.7%
Structural
Apr-12 1 1
% 4.3% 0.2%

Page 3 of 13
 DESIGN, CONSTRUCTION AND COMPLETION OF THE SECOND PENANG BRIDGE
PACKAGE 2: SUPER-STRUCTURE WORKS OF APPROACH SPAN
OPEN CASTING YARD 1 (OCY 1) OPEN CASTING YARD 2 (OCY 2) COVERED CASTING YARD (CCY)

TOTAL CUM.
ITEM NO. MONTH TOTAL
M1 M2 M3 M4 M5 M6 M7 M9 M10 M11 M12 M13 M14 M15 M16 M17 M18 M19 M20 M21 M22 M23

Mar-12 12 15 25 24 16 21 22 20 19 20 18 20 21 17 12 13 11 26 23 20 26 22 423 4523

No of Segment Casting
Apr-12 10 15 23 24 18 19 20 20 19 19 18 14 21 16 10 11 9 26 23 23 24 26 408 4931
OPEN CASTING YARD 1 (OCY 1) OPEN CASTING YARD 2 (OCY 2) COVERED CASTING YARD (CCY)

ITEM
TYPE OF DEFECT MONTH
NO. M1 M2 M3 M4 M5 M6 M7 M9 M10 M11 M12 M13 M14 M15 M16 M17 M18 M19 M20 M21 M22 M23

Mar-12
Non %
Structural Apr-12
Cracks on web of %
5b
segment Mar-12
%
Structural
Apr-12
%
Mar-12 3 3
Misalignment of % 17.6% 0.7%
6 Structural
Tendon Duct Apr-12 2 1 3
% 8.7% 3.8% 0.7%
Mar-12
Non %
7 Blow holes
Structural Apr-12
%
Mar-12 1 1
Thickness in segment % 5.0% 0.2%
Non
8 dimensions exceeds
Structural Apr-12
tolerance
%
Mar-12
Non %
9 Grout loss
Structural Apr-12
%
Mar-12
Stain / Mark / Blemish Non %
10
on segment Structural Apr-12
%
Mar-12
Insufficient Concrete Non %
11
cover Structural Apr-12
%
Mar-12 1 1
Concrete Ingress into % 5.9% 0.2%
12 tendon ducts / Structural
anchorage Apr-12
%

Page 4 of 13
 Honeycombing (Structural)
12.0%

10.0%

8.0%
%

6.0%

4.0%

2.0%

0.0%
1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
M M M M M M M M M M M M M M M M M M M M M M
 Shear Key Spalling (Structural)
9.0%

8.0%

7.0%

6.0%

5.0%
%

4.0%

3.0%

2.0%

1.0%

0.0%
1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
M M M M M M M M M M M M M M M M M M M M M M
 Spalling at Edge of Concrete (Non Structural)
6.0%

5.0%

4.0%
%

3.0%

2.0%

1.0%

0.0%
1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
M M M M M M M M M M M M M M M M M M M M M M
 Spalling at Edge of Concrete (Structural)
6.0%

5.0%

4.0%
%

3.0%

2.0%

1.0%

0.0%
1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
M M M M M M M M M M M M M M M M M M M M M M
 Cold Joint (Structural)
18.0%

16.0%

14.0%

12.0%

10.0%
%

8.0%

6.0%

4.0%

2.0%

0.0%
1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
M M M M M M M M M M M M M M M M M M M M M M
 Crack on Top of Bottom Surface (Structural)
50.0%

45.0%

40.0%

35.0%

30.0%
%

25.0%

20.0%

15.0%

10.0%

5.0%

0.0%
1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
M M M M M M M M M M M M M M M M M M M M M M
 Misalignment of Tendon Duct (Structural)
20.0%

18.0%

16.0%

14.0%

12.0%
%

10.0%

8.0%

6.0%

4.0%

2.0%

0.0%
1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
M M M M M M M M M M M M M M M M M M M M M M
 Thickness in Segment Dimensions Exceeds Tolerance (Non Structural)
6.0%

5.0%

4.0%
%

3.0%

2.0%

1.0%

0.0%
1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
M M M M M M M M M M M M M M M M M M M M M M
 Concrete Ingress into Tendon Duct / Anchorage (Structural)
7.0%

6.0%

5.0%

4.0%
%

3.0%

2.0%

1.0%

0.0%
1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
M M M M M M M M M M M M M M M M M M M M M M