Mechanical Adjustment Part 1

No. Rev. Item Adjustment of Tension of NP Timing Belt (1/3)

Related
4-1-1 B
Problem
Special Tools Medium Work Time 15 minutes

Board Bracket
NP Cover

Note Guide F Note Guide R

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
1. Remove covers. (Refer to Disassembling procedure for Feed Unit.)

2. Remove 2 pcs. of screws 1 (D semusu M3X6) and remove NP cover.

3. Remove 2 pcs. of screws 2 (D semusu M3X8) and remove Note Guide F.

4. Remove 3 pcs. of screws 3 (D semusu M3X6) which fixing board bracket.

5. Remove 2 pcs. of screw 4 (D semusu M3X8) and remove Note Guide R.

Mechanical Adjustment Part 1

No. Rev. Item Adjustment of Tension of NP Timing Belt (2/3)

Related
4-1-2 B
Problem
Special Tools Medium Work Time 15 minutes

NP Bracket

Feed Guide

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
6. Remove 2 pcs. of screw 5 (D semusu M3X6) and NP Bracket.

7. Remove 6 pcs. of screw 6 (D semusu M3X6) and Feed Guide.

Mechanical Adjustment Part 1

No. Rev. Item Adjustment of Tension of NP Timing Belt (3/3)

Related
4-1-3 B
Problem
Special Tools Medium Work Time 15 minutes

1
Motor Assy

Timing Belt

Center of Belt

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance

8. Loosen 3 pcs. of Screw 1（Flat D Semusu M3X6）.

9. Adjust the position of Motor Ass’y so that the deflection (bend) is 8.5 to 9.5mm
with load of 300gf applied center of the belt.

10. Secure Motor Ass’y by 3 pcs. of screws.

Mechanical Adjustment Part 1

No. Rev. Item Adjustment of gap between Feed Roller and Feed Guide
Related
4-1-4 B
Problem
Special Tools Medium Work Time 15 minutes

5 points

Left Side View a

Feed Roller

Feed Roller

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
1. Reassemble the parts in reverse order to disassembling.
0.8≦a≦1.2
2. When mounting Feed Guide, be sure the gaps between Feed Guide and Feed
Rollers are 0.8mm to 1.2mm at 5 points as illustration above.

3. If the gap isn’t within the range, the guide may be bend.
Mechanical Adjustment Part 1

No. Rev. Item Adjustment of Tension of Timing Belt (220-2GT-9) of Feed UNIT 1
Related
4-1-5 B
Problem
Special Tools Medium Work Time 5 minutes

Timing Belt

1
Tension Bracket

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance

1. Loosen 2 pcs. of Screw 1（Cap Screw M4X8 black）.

2. Adjust the position of Tension Bracket so that one can feel a pertinent elasticity
and tighten the 2 pcs. of Screw 1.

3. Adjustment of Motor Speed is needed after adjustment of Tension for Belt.

Mechanical Adjustment Part 1

No. Rev. Item Adjustment of Tension of Timing Belt (550-2GT-9) of UNIT2

Related
4-1-6 B
Problem
Special Tools Medium Work Time 5 minutes

194mm 97 mm

Tension Bracket

Timing Belt

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
1. Loosen 2 pcs. of Screw 1 （Cap Screw M4X8 black）.

2. Adjust the position of Tension Bracket so that the deflection (bend) is 5.5 to
6.5mm with load of 2N (200gf) applied center of the belt as illustration above.

3. Tighten 2 pcs. of Screw 1.

4. Adjustment of Motor Speed is needed after adjustment of Tension for Belt.

Mechanical Adjustment Part 1

No. Rev. Item Adjustment of Feed Guide Lock

Related
4-1-7 A
Problem
Special Tools Medium Work Time 5 minutes

B surface
Guide

2 a

(Be sure to check other side of pin.)

1

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
1. Loosen the Nut 1（Nut with Flange M4）, turn eccentric shaft 2 and adjust
0≦a≦0.2 distance both side of eccentric shaft at Feed Unit.

2. Gently press the Guide to the direction of arrow mark and make sure that
distance is within the adjustment value.
Mechanical Adjustment Part 1

No. Rev. Item Adjustment of the Gap of Feed Clutch

Related
4-1-8 A
Problem
Special Tools Medium Work Time 5 minutes

Adjustment Washer

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
1. Loosen 2 pcs of Screw 1（set screw M4） and disassemble the clutch.
0.1 a 0.25
2. Add or remove Washer as illustration above to adjust the gap a.

3. Push the Clutch in the direction A and tighten 2 pcs of Screw 1.

Mechanical Adjustment Part 1

No. Rev. Item Adjustment of the Gap of Feed Brake

Related
4-1-9 A
Problem
Special Tools Medium Work Time 5 minutes

1 a

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
1. Loosen 2 pcs. of Screw 1（set screw M3）of flange.
0.1 a 0.2
2. Using Thickness Gauge, adjust the Gap a so that the value be within
adjusting value.

3. Tighten 2 pcs. of Screw 1.

Mechanical Adjustment Part 1

No. Rev. Item Adjustment of the Gap of Feed Roller (1/3)

Related
4-1-10 B
Problem
Special Tools Medium Work Time 15 minutes

Cut the center of adjustment paper. Check the gap right rollers as well.

L R

Reinforce seal should be face up.

Catch the paper by left or right Feed

Rollers till edge of paper comes to
the edge of Hopper Guide.

Pull of the paper along with

Separate Roller
Hopper Guide. Widen the gap
Adjustment Dial

Tighten the gap

Feed Roller Hopper

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
1. Adjust the Dial to the widen gap of Roller.

2. Insert adjustment paper to L side of Feed Roller and Separate Roller as the
picture above. With holding the knob A, pull off the paper.

3. Adjust gap until finger feel slightly friction.

4. Check gap R side as same method as above 1. If pull the paper feeling from
gap different L side and R, adjust parallelism of gap first and adjust gap again.
(Refer to 4-1-12)

Factory standard adjustment:

Factory measure the gap by tension gauge. Adjust gap to show 150 to 160g
on the tension gauge when pull the paper.
Mechanical Adjustment Part 1

No. Rev. Item Adjustment of the Gap of Feed Roller (2/3)

Related
4-1-11 B
Problem
Special Tools Medium Work Time 15 minutes

Widen the gap

Adjustment Dial

Tighten the gap

Standard Value
Adjustment Procedures
(Unit: mm)

4. Check feeding condition by count more than 100 pcs. of notes and make sure
the feeding is smoothly.

In case near feed reject occurs, turn the adjustment dial to anti-clockwise.
In case of intermittence feeding, turn the dial to clockwise.
Maintenance
5. Check Skew feeding condition by Maintenance Mode.

※ Depending on the note condition, there is possibility of skew feeding or

intermittence feeding.
※ If the gap is too tight, it may increase the rate of note jam at feeding section.
Mechanical Adjustment Part 1

No. Rev. Item Adjustment of the Gap of Feed Roller (3/3)

Related
4-1-12 B
Problem
Special Tools Medium Work Time 15 minutes

Good!! Skew is within the 9

NG!!: More than 9

Plate
Hole A

Screw1

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance 6. Enter Maintenance Mode [6.Ajustment] → [2.Feed Read].

7. Count 100 pcs of notes or test notes.

8. Press “ “key to show Skew display. Make sure that the peak is 0 and the
skew is less than 9.

9. If skew is more than 9 or peak is not 0, adjust parallelism of gap.

10. Loosen 2 pcs. of screw 1 and put Minus Driver in hole “A” to change the plate
of position indicated by arrow mark.
(Plate up: L side of gap is wide. Plate down: L side of gap is narrow.)

11. Adjust parallelism until display shows skew less than 9° and peak 0.
Mechanical Adjustment Part 1

No. Rev. Item Adjustment of the Position (Left and Right) of Feed Roller
Related
4-1-13 B
Problem
Special Tools Medium Work Time 5 minutes

Separate Roller

Timing Pulley
Knob

2
1
a b

Feed Roller

Standard Value
Adjustment Procedures
(Unit: mm)
Maintenance
1. Loosen 2 pcs each Screw 1（set screw M4X4）and screw 2（set screw M4X4）.
a=b
2. Adjust so that the left and right gaps between rubber part of Feed Roller and
Separate Roller and tighten 2 pcs of Screw 2, while pushing Timing Pulley to
the direction of arrow mark.

3. Push the Knob to the direction of arrow mark and tighten 2 pcs of Screw 1.

※Be sure Feed Roller and Separate Roller have no play to left and right.