PK 1103 - DK60160B

DK60160B 2018/06/26
1103A-33T
The information given within this parts book was correct at the time of printing and is subject to
change without notice. Always refer to your local Perkins outlet for the latest information. Only
fully trained personnel should carry out servicing of engines. Before working on any engine
always refer to the correct user service and maintenance manual.
Always refer to your local Perkins outlet before purchasing any parts.
Subject to any existing rights of third parties, the information given in this document is the
property of Perkins Engines Limited and should not be copied, in whole or part, without the prior
written consent of the Company.
Contents
Perkins Platinum Protection ......................................................................................................... 4

Introduction ..................................................................................................................................... 5
How to use your Parts Book......................................................................................................... 5
Engine Breakdown ........................................................................................................................ 6
Symbols and Notes ..................................................................................................................... 11
3
Perkins Platinum Protection
Perkins Platinum Protection is the best value cover for Perkins engines. Available to purchase
in flexible packages.
What benefits will I receive?

• Unbeatable value for money, with absolutely no excess to pay
• Our global network of fully trained professional Perkins technicians will ensure that you
always receive a trustworthy and reliable service
• The same cover as your standard warranty - we won’t charge for parts, labour, or travel
when we repair your engine (subject to Terms and Conditions)
Upgrade to Perkins Platinum Protection before your standard warranty expires:

• Comprehensive cover for up to 100 percent of components*
• Flexible packages from two to five years
• Support from Perkins global network of fully trained technicians
• We will provide electrical updates at the same time as your engine repairs should you need
this, in the event of a claim
• No unexpected charges in getting your engine back up and running
• Talk to your local Perkins distributor today, or visit www.perkins.com/platinumprotection for
more information.
* Terms and Conditions apply
4
Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find the
parts you require
Front Page
This lists your build list number and the date of publication of this book.
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you locate
the page within the Parts Lists & Illustrations section where the part appears.
5
Engine Breakdown
Section Page
Service Kits
ACKS403585.................................................................................................................................. 12
Short Engine
ACED9167...................................................................................................................................... 20
Short Engine
ACE09174 ...................................................................................................................................... 26
Cylinder Block & Liners
ACHD0854 ..................................................................................................................................... 28
Cylinder Block & Liners
ACHD0854 ..................................................................................................................................... 30
Crankshaft, Main & Big End Bearings
ACHD0854 ..................................................................................................................................... 32
ACHD0854 ..................................................................................................................................... 34
ACHD0854 ..................................................................................................................................... 36
Pistons & Rings
ACHD0854 ..................................................................................................................................... 38
Connecting Rods
ACHD0854 ..................................................................................................................................... 40
Rear End Oil Seal
ACHD0854 ..................................................................................................................................... 42
Cylinder Head Assembly
ACHD0854 ..................................................................................................................................... 44
Cylinder Head Assembly
ACHD0854 ..................................................................................................................................... 48
Rocker Shaft Assembly
ACHD0854 ..................................................................................................................................... 50
Timing Gear & Camshaft
ACHD0854 ..................................................................................................................................... 52
Push Rods & Tappets
ACHD0854 ..................................................................................................................................... 54
Fuel Injection Pump
AFHD5013...................................................................................................................................... 56
High Pressure Fuel Pipes
AFHD5013...................................................................................................................................... 58
Atomisers
AFHD5013...................................................................................................................................... 60
Control Unit
6
AFHD5013...................................................................................................................................... 62
Fuel Leak-Off Pipe
AFHD5013...................................................................................................................................... 64
Sensors
AFHD5013...................................................................................................................................... 66
Flywheel Housing
CDHD1124 ..................................................................................................................................... 68
Flywheel & Starter Ring
DDHD2088 ..................................................................................................................................... 70
Flywheel & Starter Ring
DDHD2089 ..................................................................................................................................... 72
Starter Motor
EDHD0965 ..................................................................................................................................... 74
Fan Drive
FBHD0932...................................................................................................................................... 76
Pulleys
FBHD0932...................................................................................................................................... 78
Sump
GBHD2895 ..................................................................................................................................... 80
Dipstick & Filler Tube
GBHD2895 ..................................................................................................................................... 82
Oil Strainer
GBHD2895 ..................................................................................................................................... 84
Cylinder Head Cover
HBHD3463 ..................................................................................................................................... 86
Filler
HBHD3463 ..................................................................................................................................... 88
Breather
HBHD3463 ..................................................................................................................................... 90
Blanking Plates
HBHD3463 ..................................................................................................................................... 92
Heatshield
HBHD3463 ..................................................................................................................................... 94
Oil Filter
JBHD2606 ...................................................................................................................................... 96
Oil Cooler
JBHD2606 ...................................................................................................................................... 98
Oil Cooler Connections
JBHD2606 .................................................................................................................................... 100
Oil Cooler Connections
JBHD2606 .................................................................................................................................... 102
Blanking Plates
JBHD2606 .................................................................................................................................... 104
7
Oil Filter
JDHD0027 .................................................................................................................................... 106
Front End Drive Input
KBHD0107.................................................................................................................................... 108
Front End Drive Input
KBHD0796.....................................................................................................................................110
Water Pump
LBHD2286 .....................................................................................................................................112
Pipes
LBHD2286 .....................................................................................................................................114
Water Outlet Housing
LDHD0702.....................................................................................................................................116
Water Outlet Housing
LDHD0702.....................................................................................................................................118
Fan
MDHD1369................................................................................................................................... 120
Alternator
NDHD2750 ................................................................................................................................... 122
Alternator Bracket & Fixings
NDHD2750 ................................................................................................................................... 124
Pulleys
NDHD2750 ................................................................................................................................... 126
Timing Case
QCHD0113 ................................................................................................................................... 128
Timing Cover
QCHD0113 ................................................................................................................................... 130
Timing Cover
QCHD0113 ................................................................................................................................... 132
Blanking Plugs
QDHD1368 ................................................................................................................................... 134
Lubricating Oil Pump & Delivery Housing
RBHD0031 ................................................................................................................................... 136
Turbocharger
SBHD1609.................................................................................................................................... 138
Feed Pipes
SBHD1609.................................................................................................................................... 140
Leak-Off Pipes
SBHD1609.................................................................................................................................... 142
Exhaust Manifold
SBHD1609.................................................................................................................................... 144
Pipework & Connections
SBHD1609.................................................................................................................................... 146
8
SBHD1609.................................................................................................................................... 148
SBHD1609.................................................................................................................................... 150
Air Filters
SBHD1609.................................................................................................................................... 152
Air Filters
SBHD1609.................................................................................................................................... 156
Induction Manifold
TBHD1126 .................................................................................................................................... 158
Lift Pump
VBHD2534.................................................................................................................................... 160
Lift Pump
VBHD2534.................................................................................................................................... 162
Lift Pump
VBHD2534.................................................................................................................................... 164
Fuel Filter
VBHD2534.................................................................................................................................... 166
Filter to Injection Pump Pipe
VBHD2534.................................................................................................................................... 168
Injection Pump to Filter Pipe
VBHD2534.................................................................................................................................... 170
Cold Start System
WDHD0377 .................................................................................................................................. 172
Engine Lifting Eyes
XBHD0458.................................................................................................................................... 174
Engine Mounts
ZCHD1199.................................................................................................................................... 176
Lubricating Oil Pressure Switch/Gauge
ZJHD0532 .................................................................................................................................... 178
Lubricating Oil Pressure Switch/Gauge
ZJHD0532 .................................................................................................................................... 180
Temperature Gauge & Sender
ZLHD0360 .................................................................................................................................... 182
Radiator & Cowling
ZMHD1372 ................................................................................................................................... 184
Radiator Bracket & Fixings
ZMHD1372 ................................................................................................................................... 186
Radiator Bracket & Fixings
ZMHD1372 ................................................................................................................................... 188
Radiator & Hoses
ZMHD1372 ................................................................................................................................... 190
Guards
ZMHD1372 ................................................................................................................................... 192
9
Fuel Pre-Lift Pump
ZVHD1119 .................................................................................................................................... 194
Miscellaneous & Auxiliaries
ZZHD1012 .................................................................................................................................... 196
Top Service Kit
SACD0355.................................................................................................................................... 198
Bottom Service Kit
SGBD0379 ................................................................................................................................... 200
10
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
11
Service Kits Plate A
ACKS403585
12
ACKS403585
Item Part No. References Qty. Description Notes

1 T403585 1 ENGINE OVERHAUL KIT
2 T426391 P 3 PISTON AND RING KIT
3 F T426391 1 PISTON
5 F T426391 1 GUDGEON PIN
6 UPRK0005 P 1 PISTON RING KIT
7 F UPRK0005 1 PISTON RING

10 2721332 1 CIRCLIP
11 2721332 1 CIRCLIP
12 T403258 1 GASKET KIT - TOP
13 3681E049 1 GASKET - CYLINDER HEAD
14 2418M519 3 SEAL - VALVE STEM
16 2415H003 2 SEAL - O RING
17 26460064 3 SEAL - INJECTOR
18 L311FF02 10 INJECTOR WASHER
19 2415A068 1 SEAL - O RING
20 2415H701 1 SEAL - O RING
21 T414301 1 GASKET - CYL. HEAD
COVER
22 3789A004 1 SEAL - O RING
23 2415H540 1 SEAL - O RING
24 2415633 1 SEALING RING
25 2415H651 1 SEAL - O RING
26 2418F002 1 SEAL - O RING
27 2418F001 1 SEAL - O RING
28 2415H219 1 SEAL - THERMOSTAT
HOUSING
29 29990016 1 SEAL - O RING
30 3681V513 1 GASKET - EXHAUST
MANIFOLD
31 3684N027 1 GASKET - EXHAUST
32 2131A506 4 WASHER
33 3688A053 1 GASKET
34 3688A054 1 GASKET
35 3688A029 1 GASKET - TURBOCHARGER
36 T424422 1 GASKET - IND MANIFOLD
OUTLET
38 3684N503 3 GASKET
39 3682A013 1 GASKET - IND MANIFOLD
40 T403302 1 GASKET KIT - BOTTOM
13
ACKS403585

41 2418F704 1 SEAL - REOS HOUSING
42 26420318 1 SEAL - O RING
43 33812116 1 OLIVE
44 36832137 1 GASKET
45 3681K038 1 GASKET - SUMP
46 2415715 10 SEAL - O RING
47 3688A039 2 GASKET - OIL FILTER HEAD
49 3687M037 1 GASKET
50 2415H651 1 SEAL - O RING
51 2415B121 1 SEAL - O RING
52 2415H009 2 SEAL - O RING
53 24880234 1 GASKET - WATER PUMP
54 3682A011 1 GASKET - WATER PUMP
55 2418F437 1 SEAL - FRONT END OIL
56 3681P053 1 GASKET - TIMING CASE

COVER
58 2415H516 1 SEAL - O RING
59 2415H515 1 SEAL - O RING
14
ACKS403585

60 2415H002 1 SEAL - O RING
61 2415H549 1 SEAL - O RING
62 3212V003 6 CON ROD BOLT
63 3112D075 1 CAMSHAFT BUSH
65 4115P026 J (+)0.50MM 3 PISTON AND RING KIT - O/S
66 1 PISTON AND RING KIT - O/S

67 F 4115P026 1 PISTON
68 F 4115P026 1 GUDGEON PIN
69 UPRK0002B J (+)0.50MM 1 PISTON RING KIT -
OVERSIZE
70 F UPRK0002B 1 PISTON RING
71 E 1 PISTON RING
F UPRK0002B
72 E 1 PISTON RING
F UPRK0002B
73 2721332 1 CIRCLIP
74 2721332 1 CIRCLIP

79 2415H003 2 SEAL - O RING
82 2415A068 1 SEAL - O RING
83 2415H701 1 SEAL - O RING
COVER
85 3789A004 1 SEAL - O RING
86 2415H540 1 SEAL - O RING
88 2415H651 1 SEAL - O RING
89 2418F002 1 SEAL - O RING
90 2418F001 1 SEAL - O RING
HOUSING
92 29990016 1 SEAL - O RING
MANIFOLD
95 2131A506 4 WASHER
96 3688A053 1 GASKET
97 3688A054 1 GASKET
15
ACKS403585

OUTLET
101 3684N503 3 GASKET
105 26420318 1 SEAL - O RING
106 33812116 1 OLIVE
107 36832137 1 GASKET
108 3681K038 1 GASKET - SUMP
109 2415715 10 SEAL - O RING
112 3687M037 1 GASKET
113 2415H651 1 SEAL - O RING
114 2415B121 1 SEAL - O RING
115 2415H009 2 SEAL - O RING
16
ACKS403585

COVER
121 2415H516 1 SEAL - O RING
122 2415H515 1 SEAL - O RING
123 2415H002 1 SEAL - O RING
124 2415H549 1 SEAL - O RING
128 4115P027 J (+)1.00MM 3 PISTON AND RING KIT - O/S
129 1 PISTON AND RING KIT - O/S

130 F 4115P027 1 PISTON
132 UPRK0002D J (+)1.00MM 1 PISTON RING KIT -
OVERSIZE
133 F UPRK0002D 1 PISTON RING
134 E 1 PISTON RING
F UPRK0002D
135 E 1 PISTON RING
F UPRK0002D
136 2721332 1 CIRCLIP
137 2721332 1 CIRCLIP
142 2415H003 2 SEAL - O RING
145 2415A068 1 SEAL - O RING
146 2415H701 1 SEAL - O RING
COVER
148 3789A004 1 SEAL - O RING
149 2415H540 1 SEAL - O RING
151 2415H651 1 SEAL - O RING
152 2418F002 1 SEAL - O RING
153 2418F001 1 SEAL - O RING
HOUSING
17
ACKS403585

155 29990016 1 SEAL - O RING
MANIFOLD
158 2131A506 4 WASHER
159 3688A053 1 GASKET
160 3688A054 1 GASKET
OUTLET
164 3684N503 3 GASKET
168 26420318 1 SEAL - O RING
169 33812116 1 OLIVE
170 36832137 1 GASKET
171 3681K038 1 GASKET - SUMP
172 2415715 10 SEAL - O RING
18
ACKS403585

175 3687M037 1 GASKET
176 2415H651 1 SEAL - O RING
177 2415B121 1 SEAL - O RING
178 2415H009 2 SEAL - O RING
COVER
184 2415H516 1 SEAL - O RING
185 2415H515 1 SEAL - O RING
186 2415H002 1 SEAL - O RING
187 2415H549 1 SEAL - O RING
Service Options
2 T426393 3 PISTON AND RING KIT - O/S +0.5MM

OVERSIZE
OVERSIZE
Footnotes
19
Short Engine Plate A
B B500250V ACED9167
20
B B500250V ACED9167

1 DK39167 E 1 SHORT ENGINE -
ASSEMBLY
2 4181V016 E 1 CYLINDER BLOCK
ASSEMBLY
3 1 CYLINDER BLOCK
ASSEMBLY
4 F 4181V016 1 CYLINDER BLOCK
5 F 4181V016 1 BEARING CAP

9 33142111 8 THIMBLE
10 32166329 8 SCREW
11 3112D075 R a. 1 CAMSHAFT BUSH
12 3241A012 1 PLUG
13 0650588 1 PLUG
14 0650710 1 PLUG
15 3241A011 2 PLUG
16 3212P008 1 PLUG
17 32141316 2 PLUG
18 3313A022 1 PIPE - COOLANT
19 2485A108 1 PLUG
20 3212V006 3 PLUG
21 2113A003 3 PISTON COOLING JET
22 2314F001 2 SCREW
23 3623A009 2 PLATE
25 2314H033 1 SCREW
26 0650594 1 PLUG
27 2314C049 1 SCREW
28 2415D053 1 WASHER
30 3211C002 10 BOLT
31 4181V017 E 1 CRANKSHAFT KIT
32 F 4181V017 1 CRANKSHAFT
33 U5MB0037 P 1 MAIN BEARING KIT
R a.
34 R a. 4 MAIN SHELL BEARING

F U5MB0037
35 R a. 4 MAIN SHELL BEARING
F U5MB0037
36 1 LEAFLET
37 U5ME0033 P 1 BIG END BEARING KIT
R a.
21
B B500250V ACED9167

38 F U5ME0033 6 BEARING
39 F U5ME0033 1 LEAFLET
40 31137551 P 2 THRUST WASHER
42 4115P025 P 3 PISTON AND RING KIT
43 F 4115P025 1 PISTON AND RING KIT

44 F 4115P025 1 PISTON
46 UPRK0002 E 1 PISTON RING KIT
50 2721332 1 CIRCLIP
51 2721332 1 CIRCLIP
52 P 3 CON ROD ASSEMBLY
53 F SERVICE OPTION 1 CON ROD

54 F SERVICE OPTION 1 CAP
55 3112A005 E 1 SMALL END BUSH
56 3212V003 2 CON ROD BOLT (1)
22
B B500250V ACED9167

57 3627P041 1 BRIDGE PIECE
58 2311D039 2 SCREW
59 3623A009 2 PLATE
61 2314H033 8 SCREW
62 2314C049 1 SCREW
63 2415D053 1 WASHER
64 0650594 1 PLUG
65 2485A108 1 PLUG
66 3212V006 1 PLUG
68 2314F001 3 SCREW
Service Options
33 U5MB0037A J (-)0.25MM 1 MAIN BEARING KIT - U/S
33 U5MB0037B J (-)0.50MM 1 MAIN BEARING KIT - U/S
33 U5MB0037C J (-)0.75MM 1 MAIN BEARING KIT - U/S
33 U5MB0019B J (-) 0.50MM 1 MAIN BEARING KIT - U/S
37 U5ME0033A J (-)0.25MM 1 BIG END BRG KIT - U/S (2)
37 U5ME0033B J (-)0.50MM 1 BIG END BRG KIT - U/S (2)
37 U5ME0033C J (-)0.75MM 1 BIG END BRG KIT - U/S (2)
40 31137312 J (+)0.007" 2 THRUST WASHER
41 31137322 J (+)0.007" 2 THRUST WASHER
42 4115P026 J (+)0.50MM 3 PISTON AND RING KIT - O/S (3)
46 UPRK0002D J (+)1.00MM 1 PISTON RING KIT - (4)

OVERSIZE
46 UPRK0002B J (+)0.50MM 1 PISTON RING KIT - (5)
OVERSIZE
52 4115C316 3 CON ROD ASSEMBLY GRADE L
BLUE
52 4115C315 3 CON ROD ASSEMBLY PURPLE
GRADE K
52 4115C314 3 CON ROD ASSEMBLY GREEN
GRADE J
52 4115C313 3 CON ROD ASSEMBLY WHITE
GRADE H
52 4115C312 3 CON ROD ASSEMBLY GRADE G
ORANGE
52 3 CON ROD ASSEMBLY RED
GRADE F
23
B B500250V ACED9167
History
a.
34 4 MAIN SHELL BEARING

35 4 MAIN SHELL BEARING
37 U5ME0027 1 BIG END BEARING KIT
Footnotes
(1) DO NOT RE-USE ONCE REMOVED
(2) BEARING FITTING TOOL 27610233 IS NOT INCLUDED
(3) USE IN ENGINE SETS ONLY
(4) USED ONLY WITH 4115P017 OR 4115P027
(5) USED ONLY WITH 4115P016 OR 4115P026
24
25
A B500251V ACE09174
26
A B500251V ACE09174

1 DK39174 E 1 SHORT ENGINE -
ASSEMBLY
ASSEMBLY
4 3211C002 10 BOLT
6 4115P025 P 3 PISTON AND RING KIT
7 ZZ90236 1 CRANKSHAFT ASSEMBLY

9 2311D039 2 SCREW
10 3623A009 2 PLATE
12 2314H033 8 SCREW
13 2314C049 1 SCREW
14 2415D053 1 WASHER
15 0650594 1 PLUG
Service Options

BLUE
GRADE K
GRADE J
GRADE H
ORANGE
GRADE F
27
Cylinder Block & Liners Plate A
B B505106Y ACHD0854
28
Cylinder Block & Liners Plate A
B B505106Y ACHD0854

ASSEMBLY
2 F 4181V016 1 CYLINDER BLOCK
7 33142111 8 THIMBLE
8 32166329 8 SCREW
10 3241A012 1 PLUG
11 0650588 1 PLUG
12 0650710 1 PLUG
13 3241A011 2 PLUG
14 3212P008 1 PLUG
15 32141316 2 PLUG
17 2485A108 1 PLUG
18 3212V006 3 PLUG
20 2314F001 2 SCREW
21 3623A009 2 PLATE
23 2314H033 1 SCREW
24 0650594 1 PLUG
25 2314C049 1 SCREW
26 2415D053 1 WASHER
29
Cylinder Block & Liners Plate B
A B505107Y ACHD0854
30
Cylinder Block & Liners Plate B
A B505107Y ACHD0854

1 T401645 1 CYLINDER BLOCK
ASSEMBLY
2 R a. 1 CYLINDER BLOCK
F T401645 ASSEMBLY
3 F T401645 1 BEARING CAP


7 33142111 8 THIMBLE
8 32166329 8 SCREW
10 3241A012 1 PLUG
11 0650588 1 PLUG
12 0650710 1 PLUG
13 3241A011 2 PLUG
14 3212P008 1 PLUG
15 32141316 R a. 1 PLUG

17 2485A108 1 PLUG
18 3212V006 1 PLUG
20 2314F001 3 SCREW
21 3623A009 2 PLATE
23 2314H003 8 SCREW
24 3244A009 2 DOWEL
25 0650594 1 PLUG
26 2314C049 1 SCREW
27 2415D053 1 WASHER
History
a.
2 F 1 CYLINDER BLOCK
15 32141316 2 PLUG
31
Crankshaft, Main & Big End Bearings Plate A
B B500250V ACHD0854
32
Crankshaft, Main & Big End Bearings Plate A
B B500250V ACHD0854

1 4181V017 E 1 CRANKSHAFT KIT
2 F 4181V017 1 CRANKSHAFT
Service Options
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER
Footnotes
33
Crankshaft, Main & Big End Bearings Plate B
A B500251V ACHD0854
34
A B500251V ACHD0854

1 ZZ90236 1 CRANKSHAFT ASSEMBLY
2 F ZZ90236 1 CRANKSHAFT
Service Options
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER
Footnotes
35
ACHD0854
36
ACHD0854

1 3117C221 1 CRANKSHAFT GEAR
2 0500012 1 WOODRUFF KEY
37
Pistons & Rings Plate A
ACHD0854
38
Pistons & Rings Plate A
ACHD0854

1 T426391 P 3 PISTON AND RING KIT
2 F T426391 1 PISTON
3 F T426391 1 GUDGEON PIN
4 UPRK0005 P 1 PISTON RING KIT
5 2721332 1 CIRCLIP
6 2721332 1 CIRCLIP
Service Options
4 UPRK0002D J (+)1.00MM 1 PISTON RING KIT - (2)

OVERSIZE
4 UPRK0002B J (+)0.50MM 1 PISTON RING KIT - (3)
OVERSIZE
OVERSIZE
OVERSIZE
39
Connecting Rods Plate A
ACHD0854
40
Connecting Rods Plate A
ACHD0854

2 F SERVICE OPTION 1 CON ROD

3 F SERVICE OPTION 1 CAP
4 3112A005 E 1 SMALL END BUSH
5 3212V003 2 CON ROD BOLT (1)
Service Options

BLUE
GRADE K
GRADE J
GRADE H
ORANGE
GRADE F
Footnotes
(1) DO NOT RE-USE ONCE REMOVED
41
Rear End Oil Seal Plate A
ACHD0854
42
Rear End Oil Seal Plate A
ACHD0854

2 3211C002 10 BOLT
43
Cylinder Head Assembly Plate A
ACHD0854
44
ACHD0854

1 4181V041. 1 CYLINDER HEAD ASSEMBLY
2 R a. 1 CYLINDER HEAD
F 4181V041
3 3314A241 3 VALVE SEAT INSERT
4 3313A012 3 VALVE GUIDE
5 3314A231 3 VALVE SEAT INSERT
7 0650588 3 PLUG
8 32416117 3 PLUG
9 3244A009 2 DOWEL
10 3218A011 5 CYLINDER HEAD BOLT
11 3218A012 3 CYLINDER HEAD BOLT
12 3142H071 3 INTAKE VALVE
14 T417883 R b. 3 VALVE SPRING
15 3342A011 3 CAP
16 3142W004 6 VALVE COLLET
17 3142A151 3 EXHAUST VALVE
19 T417883 R b. 3 VALVE SPRING
20 3342A011 3 CAP
22 3278A006 1 PLUG
23 2415H003 1 SEAL - O RING
24 2431154 2 PLUG
25 2431131 1 PLUG
26 U5VK0114 1 VALVETRAIN KIT
27 3142H071 3 INTAKE VALVE
29 T417883 3 VALVE SPRING
30 U5MK1027 1 SEAL KIT
33 F U5MK1027 1 LEAFLET
35 3142A151 3 EXHAUST VALVE
37 T417883 3 VALVE SPRING
45
ACHD0854
History
a.
2 1 CYLINDER HEAD
b.
14 3174A016 3 VALVE SPRING
19 3174A016 3 VALVE SPRING
Footnotes
46
47
Cylinder Head Assembly Plate B
ACHD0854
48
Cylinder Head Assembly Plate B
ACHD0854

49
Rocker Shaft Assembly Plate A
ACHD0854
50
Rocker Shaft Assembly Plate A
ACHD0854

1 4115R611 1 ROCKER SHAFT ASSEMBLY
2 4115R702 1 ROCKER SHAFT ASSY -
MINOR
3 F 4115R702 1 ROCKER SHAFT
4 2485A104 2 PLUG
5 4115R314 3 ROCKER ARM ASSEMBLY
6 F 4115R314 1 ROCKER ARM
7 F 4115R314 1 PAD
8 0576052 1 NUT
9 32114145 1 SCREW
10 3174A015 2 ROCKER SHAFT SPRING
11 4115R315 3 ROCKER ARM ASSEMBLY
12 F 4115R315 1 ROCKER ARM
13 F 4115R315 1 PAD
14 0576052 1 NUT
15 32114145 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 2 SCREW
51
Timing Gear & Camshaft Plate A
ACHD0854
52
Timing Gear & Camshaft Plate A
ACHD0854

1 T415293 R a. 1 CAMSHAFT
A B505107Y
2 R a. 1 CAMSHAFT
F T415293
3 0500012 R a. 1 WOODRUFF KEY
History
a.
2 B B505106Y 1 CAMSHAFT
F
1 4112K046 B B505106Y 1 CAMSHAFT
3 0500012 B B505106Y 1 WOODRUFF KEY
53
Push Rods & Tappets Plate A
ACHD0854
54
Push Rods & Tappets Plate A
ACHD0854

1 31434307 6 PUSHROD
2 T420076 R a. 6 TAPPET
History
a.
2 3142U991 6 TAPPET
55
Fuel Injection Pump Plate A
AFHD5013
56
Fuel Injection Pump Plate A
AFHD5013

1 2643B319 P 1 FUEL INJECTION PUMP
2 F 2643B319 1 FUEL INJECTION PUMP

3 26420472 1 SOLENOID
4 26420478 E 1 SEAL - O RING
5 T420897 R a. 1 FUEL INJECTION PUMP
GEAR
6 2314H004 3 SCREW
7 2411D008 3 WASHER
Service Options
1 2643B319P H 1 FUEL INJ PUMP - EXCH
History
a.
5 3117L261 1 FUEL INJECTION PUMP
GEAR
Footnotes
57
High Pressure Fuel Pipes Plate A
AFHD5013
58
High Pressure Fuel Pipes Plate A
AFHD5013

1 3525A134 1 PIPE - FUEL INJ NO 1 CYL
4 2646E018 2 CLIP
59
Atomisers Plate A
AFHD5013
60
Atomisers Plate A
AFHD5013

1 2645K023 P 3 INJECTOR
2 F 2645K023 1 INJECTOR NOZZLE HOLDER

4 2645K612 P 1 INJECTOR NOZZLE
6 3751A241 3 INJECTOR CLAMP

7 2314W009 3 SCREW
Service Options
1 2645K023P H 3 INJECTOR - EXCHANGE
4 2645K612P H 1 INJECTOR NOZZLE
61
Control Unit Plate A
AFHD5013
62
Control Unit Plate A
AFHD5013

1 U5MK0669 1 ELECTRONIC GOVERNOR
KIT
2 F U5MK0669 1 ELECTRONIC GOVERNOR
3 2311E027 4 SCREW
4 2415H507 1 SEAL - O RING
63
Fuel Leak-Off Pipe Plate A
AFHD5013
64
Fuel Leak-Off Pipe Plate A
AFHD5013

1 2646F501 2 HOSE
2 2646E501 1 CAP
3 3821A028 1 BRACKET
4 2314H002 1 SCREW
5 2481D558 R a. 1 PIPE CLIP
History
a.
5 2481D456 1 CLIP
65
Sensors Plate A
AFHD5013
66
Sensors Plate A
AFHD5013

1 0650586 1 PLUG
2 2431131 1 PLUG
67
Flywheel Housing Plate A
CDHD1124
68
Flywheel Housing Plate A
CDHD1124

1 3713A081 1 FLYWHEEL HOUSING
2 2314J204 6 SCREW
3 3245A011 2 DOWEL
4 2314J603 2 SCREW
5 T410815 R b. 2 PLUG
6 T413928 R a. 1 SEAL
History
a.
6 36843154 1 SEAL
b.
5 2487Y005 2 PLUG
69
Flywheel & Starter Ring Plate A
B B502251X DDHD2088
70
B B502251X DDHD2088

1 4111D292 1 FLYWHEEL ASSEMBLY
2 F 4111D292 1 FLYWHEEL
3 31162121 1 STARTER RING
4 0096803 6 SCREW
5 33117127 6 WASHER
6 2116A672 1 DOWEL
71
A B502252X DDHD2089
72
A B502252X DDHD2089

1 4111D293 E 1 FLYWHEEL
2 F 4111D293 1 FLYWHEEL
3 31162121 1 STARTER RING
4 0096803 6 SCREW
5 33117127 6 WASHER
6 2116A672 1 DOWEL
73
Starter Motor Plate A
EDHD0965
74
Starter Motor Plate A
EDHD0965

1 T400268 R a. b. 1 STARTER MOTOR
2 2313C077 3 STUD
3 2318A604 3 NUT
History
a.
1 2873K632 1 STARTER MOTOR
b.
1 2873K621 1 STARTER MOTOR
75
Fan Drive Plate A
FBHD0932
76
Fan Drive Plate A
FBHD0932

1 4113K005 1 FAN DRIVE HOUSING
2 2314J005 4 SCREW
77
Pulleys Plate A
FBHD0932
78
Pulleys Plate A
FBHD0932

1 3115C113 1 FAN DRIVE PULLEY
2 2614B652 1 BELT
Footnotes
79
Sump Plate A
GBHD2895
80
Sump Plate A
GBHD2895

1 T421883 R a. b. 1 SUMP
2 32186405 1 PLUG
3 2415715 1 SEAL - O RING
5 2314H003 12 SCREW
6 2314H012 4 SCREW
7 2314H033 2 SCREW
9 2311D039 2 SCREW
History
a.
1 3717C162 1 SUMP
b.
F 1 SUMP
2137435 1 INSERT
1 4145H109 1 SUMP
81
Dipstick & Filler Tube Plate A
GBHD2895
82
Dipstick & Filler Tube Plate A
GBHD2895

1 T422238 R b. c. 1 DIPSTICK ASSEMBLY
2 F T422238 1 DIPSTICK
3 2413681 1 SEAL - O RING
4 2413681 1 SEAL - O RING
History
a.
3278A026 1 NUT
b.
1 3178C221 1 DIPSTICK
c.
3353D005 1 NUT
F 1 TUBE
3577A125 1 TUBE ASSEMBLY
33812116 1 OLIVE
1 3178C182 1 DIPSTICK
83
Oil Strainer Plate A
GBHD2895
84
Oil Strainer Plate A
GBHD2895

1 3575A059 1 PIPE - OIL SUCTION
2 36832137 1 GASKET
3 2314H004 2 SCREW
85
Cylinder Head Cover Plate A
HBHD3463
86
Cylinder Head Cover Plate A
HBHD3463

1 T421602 1 CYL HEAD COVER ASSY
2 F T421602 1 CYLINDER HEAD COVER
COVER
4 2161A013 8 SCREW
5 T414958 1 PLATE
6 3789A004 1 SEAL - O RING
7 2151A001 4 SCREW
87
Filler Plate A
HBHD3463
88
Filler Plate A
HBHD3463

1 4134C072 1 OIL FILLER
2 F 4134C072 1 OIL FILLER
3 2415H540 1 SEAL - O RING
4 4142X098 1 OIL FILLER CAP
5 E 1 OIL FILLER CAP
F 4142X098
7 2314K161 1 SCREW
8 2314H005 1 SCREW
89
Breather Plate A
HBHD3463
90
Breather Plate A
HBHD3463

1 4134K022 1 PIPE - BREATHER
2 F 4134K022 1 PIPE - BREATHER
3 2415A068 1 SEAL - O RING
4 2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
6 33872632 1 HOSE
7 3175P003 1 SPRING
8 2481863 1 HOSE CLIP

9 36241123 1 BRACKET
10 2314H002 1 SCREW
11 2481D156 1 CLIP
12 2817152 1 CABLE TIE
13 2811A851 1 CLIP
91
Blanking Plates Plate A
HBHD3463
92
HBHD3463

1 2485A118 1 PLUG
93
Heatshield Plate A
HBHD3463
94
Heatshield Plate A
HBHD3463

1 T405659 1 LABEL
2 T406494 1 LABEL
95
Oil Filter Plate A
JBHD2606
96
Oil Filter Plate A
JBHD2606

1 3773A061 1 OIL FILTER HEAD
2 1 CONNECTION
4 3278A007 1 PLUG
5 2415H009 1 SEAL - O RING
6 2314H034 4 SCREW
97
Oil Cooler Plate A
JBHD2606
98
Oil Cooler Plate A
JBHD2606

1 2486A221 E 1 OIL COOLER
2 F 2486A221 1 OIL COOLER
3 2486A224 1 ADAPTOR
4 2411A524 E 1 GASKET
5 2486A223 1 SEAL - O RING
6 3311A042 R a. 1 SEAL
History
a.
6 33813131 1 SEAL
99
Oil Cooler Connections Plate A
JBHD2606
100
Oil Cooler Connections Plate A
JBHD2606

1 T424675 R a. 1 ADAPTOR
2 3687M037 1 GASKET
3 2314H010 2 SCREW
4 2314H004 4 SCREW
History
a.
101
Oil Cooler Connections Plate B
JBHD2606
102
Oil Cooler Connections Plate B
JBHD2606

1 3482V101 1 HOSE - COOLANT
2 2481877 1 HOSE CLIP
3 2481877 1 HOSE CLIP
4 3482V102 1 HOSE - COOLANT
5 2481877 1 HOSE CLIP
6 2481877 1 HOSE CLIP

7 2481D156 1 CLIP
8 2314H002 1 SCREW
History
a.
2481D315 1 HOSE CLIP
2481D316 1 HOSE CLIP
103
JBHD2606
104
JBHD2606

1 3623A009 1 PLATE
3 2314H033 4 SCREW
105
Oil Filter Plate A
JDHD0027
106
Oil Filter Plate A
JDHD0027

1 2654403 1 OIL FILTER
107
Front End Drive Input Plate A
B B500250V KBHD0107
108
B B500250V KBHD0107

1 3114P071 1 CRANKSHAFT PULLEY
2 3241N001 1 BLOCK
3 32186137 3 BOLT
109
A B500251V KBHD0796
110
A B500251V KBHD0796

1 T413518 R a. 1 CRANKSHAFT PULLEY
2 32186146 3 BOLT
History
a.
1 3114C081 1 CRANKSHAFT PULLEY
111
Water Pump Plate A
LBHD2286
112
Water Pump Plate A
LBHD2286

1 U5MW0208 R a. 1 WATER PUMP KIT
2 R a. 1 WATER PUMP
F U5MW0208
3 R a. 1 COVER
F U5MW0208
4 24880239 R a. 1 GASKET
5 2314H743 R a. 3 SCREW

7 2314K164 2 SCREW
8 2314H005 2 SCREW
9 2314H012 5 SCREW
History
a.
1 U5MW0201 1 WATER PUMP KIT
2 F 1 WATER PUMP
3 F 1 COVER
5 2314H743 2 SCREW
113
Pipes Plate A
LBHD2286
114
Pipes Plate A
LBHD2286

1 4133L049 1 CONNECTION
2 F 4133L049 1 CONNECTION
3 2418F001 1 SEAL - O RING
4 2418F002 1 SEAL - O RING
5 2314H003 2 SCREW
115
Water Outlet Housing Plate A
LDHD0702
116
LDHD0702

1 4133L501 E 1 CONNECTION
3 2485C041 E 1 THERMOSTAT
4 2415H008 E 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW
117
LDHD0702
118
LDHD0702

1 4133L507 1 THERMOSTAT ASSEMBLY
3 F 4133L507 1 THERMOSTAT
HOUSING
5 2314H004 2 SCREW
119
Fan Plate A
MDHD1369
120
Fan Plate A
MDHD1369

1 2485C546 1 FAN
2 T418649 R a. 1 EXTENSION
3 2313H238 4 STUD
4 2318D208 4 NUT
History
a.
2 3748W243 1 EXTENSION
121
Alternator Plate A
NDHD2750
122
Alternator Plate A
NDHD2750

1 2871A306 R a. 1 ALTERNATOR (1)
History
a.
1 2871A301 1 ALTERNATOR (1)
Footnotes
(1) BREAKDOWN OF 2871A301 NOT AVAILABLE.
123
Alternator Bracket & Fixings Plate A
NDHD2750
124
Alternator Bracket & Fixings Plate A
NDHD2750

1 T418352 R b. 1 ALTERNATOR BRACKET
2 0920433 R a. 1 WASHER
3 2314J007 2 SCREW
4 2314H022 1 SCREW
5 2318D208 1 NUT
6 36155429 1 LEVER
7 2314H004 1 SCREW
8 0920497 1 WASHER
9 2314J012 1 SCREW
10 2318A604 1 NUT
11 0920465 1 SPACER
History
a.
2 0920497 1 WASHER
b.
1 3824A071 1 ALTERNATOR BRACKET
c.
2131A008 1 WASHER
125
Pulleys Plate A
NDHD2750
126
Pulleys Plate A
NDHD2750

1 3113E031 1 ALTERNATOR PULLEY
127
Timing Case Plate A
QCHD0113
128
Timing Case Plate A
QCHD0113

1 3716C561 1 TIMING CASE
3 2314H003 8 SCREW
4 2314H034 4 SCREW
129
Timing Cover Plate A
QCHD0113
130
Timing Cover Plate A
QCHD0113

1 3117N061 1 IDLER GEAR
2 3311A054 1 HUB
3 3272A033 1 PLATE
4 2314J011 3 SCREW
5 T418682 R a. 1 CAMSHAFT GEAR
6 0500012 1 WOODRUFF KEY

7 3321A003 1 WASHER
8 2116053 1 DOWEL
9 3112X011 1 THRUST WASHER
10 2314J606 1 SCREW
History
a.
5 3117N001 1 CAMSHAFT GEAR
131
Timing Cover Plate B
QCHD0113
132
Timing Cover Plate B
QCHD0113

1 4142A503 1 FRONT COVER KIT
2 E 1 TIMING COVER
F 4142A503
COVER
4 2314H002 10 SCREW
5 2314H012 5 SCREW
133
Blanking Plugs Plate A
QDHD1368
134
Blanking Plugs Plate A
QDHD1368

1 2314C049 R a. 1 SCREW
2 2415D053 1 WASHER
History
a.
1 3212V005 1 PLUG
135
Lubricating Oil Pump & Delivery Housing Plate A
RBHD0031
136
Lubricating Oil Pump & Delivery Housing Plate A
RBHD0031

1 T418992 R a. b. c. 1 OIL PUMP
2 2314J008 5 SCREW
History
a.
1 T418991 1 OIL PUMP
b.
1 4132F072 1 OIL PUMP
c.
1 4132F071 1 OIL PUMP
137
Turbocharger Plate A
C SBHD1604 SBHD1609
138
Turbocharger Plate A
C SBHD1604 SBHD1609

1 2674A423 P 1 TURBOCHARGER
R b.

3 T409161 R a. 4 STUD
4 2318A634 4 NUT
OUTLET
6 T409161 R a. 3 STUD
7 2318A634 3 NUT
Service Options
1 2674A423P 1 TURBOCHARGER -
EXCHANGE
History
a.
3 2313M377 4 STUD
6 2313M377 3 STUD
b.
1 2674A422 1 TURBOCHARGER
139
Feed Pipes Plate A
C SBHD1604 SBHD1609
140
Feed Pipes Plate A
C SBHD1604 SBHD1609

1 4128A033 1 PIPE - TURBO OIL FEED
2 F 4128A033 1 PIPE - TURBO OIL FEED
3 3218R036 1 BANJO BOLT
4 2131A506 1 WASHER
5 2131A506 1 WASHER

7 2131A506 1 WASHER
8 2131A506 1 WASHER
141
Leak-Off Pipes Plate A
C SBHD1604 SBHD1609
142
Leak-Off Pipes Plate A
C SBHD1604 SBHD1609

1 3584A011 1 PIPE - TURBO OIL DRAIN
2 3688A053 R a. 1 GASKET
3 3688A054 R b. 1 GASKET
4 2314F004 2 SCREW
5 2314H003 2 SCREW
History
a.
2 3688A035 1 GASKET
b.
3 3688A036 1 GASKET
143
Exhaust Manifold Plate A
C SBHD1604 SBHD1609
144
Exhaust Manifold Plate A
C SBHD1604 SBHD1609

1 3778C111 1 EXHAUST MANIFOLD
MANIFOLD
3 3218J013 6 SCREW
4 3767A051 1 ELBOW
6 T409161 R a. 4 STUD
7 2318A634 4 NUT
History
a.
6 2313M377 4 STUD
145
Pipework & Connections Plate A
C SBHD1604 SBHD1609
146
Pipework & Connections Plate A
C SBHD1604 SBHD1609

1 T418899 R b. 1 PIPE - AIR
2 3383A042 1 HOSE
3 2481D062 1 HOSE CLIP
5 T424422 R a. 1 GASKET - IND MANIFOLD
6 2314H034 4 SCREW
History
a.
b.
1 3571C083 1 PIPE - AIR
147
Pipework & Connections Plate B
C SBHD1604 SBHD1609
148
Pipework & Connections Plate B
C SBHD1604 SBHD1609

1 3783R022 1 HOSE
2 0180072 R d. e. 1 CLIP
3 21825199 R a. b. c. 1 HOSE CLIP
History
a.
3 0180072 1 CLIP
b.
c.
d.
e.
149
Pipework & Connections Plate C
C SBHD1604 SBHD1609
150
Pipework & Connections Plate C
C SBHD1604 SBHD1609

1 3766A191 R a. 1 EXHAUST ELBOW
2 3823A071 R c. 1 BRACKET
4 2314J003 3 SCREW
5 3653A046 R b. 1 HEATSHIELD
6 2313C078 2 STUD
7 2318A604 2 NUT
8 3623A012 1 EXHAUST FLANGE
OUTLET
10 2313C077 3 STUD
11 2318A634 3 NUT
History
a.
1 T412793 1 EXHAUST ELBOW
b.
5 2314J003 2 SCREW
c.
151
Air Filters Plate A
C SBHD1604 SBHD1609
152
Air Filters Plate A
C SBHD1604 SBHD1609

1 E 1 AIR FILTER ASSEMBLY
R a.
2 2652C120 R a. 1 AIR FILTER ASSEMBLY
3 F 2652C120 1 HOUSING
4 26510337 1 MAIN AIR FILTER
5 26510339 R a. 1 COVER
6 26510335 1 VALVE
7 2652C826 R a. 1 BRACKET
8 2652C808 R a. 1 CAP
9 F 2652C808 1 CAP
10 0180073 E 1 CLIP
11 2652C806 1 INDICATOR
12 2652C828 1 CLIP
13 26510338 1 SAFETY AIR FILTER (1)
History
a.
2652C826 1 BRACKET
F 1 CAP
2652C828 1 CLIP
0180073 1 CLIP
2652C808 1 CAP
2652C814 1 INDICATOR
1 2652C120 1 AIR FILTER ASSEMBLY
2 F 1 HOUSING
5 26510335 1 VALVE
7 26510337 1 MAIN AIR FILTER
8 26510339 1 COVER
b.
26510337 1 MAIN AIR FILTER
F 1 HOUSING
26510339 1 COVER
2652C826 1 BRACKET
26510340 1 VALVE
2652C805 1 INDICATOR
F 1 CAP
2652C206 1 AIR FILTER ASSEMBLY

26510338 1 SAFETY AIR FILTER
0180073 1 CLIP
2652C112 1 AIR FILTER ASSEMBLY
2652C808 1 CAP
153
Air Filters Plate A
C SBHD1604 SBHD1609
Footnotes
(1) SERVICE PART ONLY
154
155
Air Filters Plate B
C SBHD1604 SBHD1609
156
Air Filters Plate B
C SBHD1604 SBHD1609

2 2314J002 R a. 2 SCREW
3 2318A603 2 NUT
4 2314H004 2 SCREW
History
a.
2 2314J011 2 SCREW
157
Induction Manifold Plate A
TBHD1126
158
Induction Manifold Plate A
TBHD1126

1 3611M009 R a. 1 PLATE
2 3684N503 1 GASKET
3 2314H032 R a. 4 SCREW (1)
History
a.
1 3611M006 1 PLATE
3 2314H033 4 SCREW
Footnotes
(1) USED ONLY WITH 3611M009
159
Lift Pump Plate A
VBHD2534
160
Lift Pump Plate A
VBHD2534

1 3583A053 E 1 LIFT PUMP
2 2641A203 1 LIFT PUMP
3 2481C006 9 PIPE CLIP
4 3583A055 1 PIPE - LOW PRESSURE
FUEL
5 2442A128 1 CONNECTION

FUEL
FUEL
FUEL
9 T408360 R a. 1 RELIEF VALVE

FUEL
12 3161C102 1 ELECTRICAL CONNECTOR
13 2318A205 1 NUT
14 2318A206 1 NUT
History
a.
9 2872A006 1 REGULATOR
161
Lift Pump Plate B
VBHD2534
162
Lift Pump Plate B
VBHD2534

2 2314H003 3 SCREW
163
Lift Pump Plate C
VBHD2534
164
Lift Pump Plate C
VBHD2534

1 2481D162 1 PIPE CLIP
2 2481D162 1 PIPE CLIP
165
Fuel Filter Plate A
VBHD2534
166
Fuel Filter Plate A
VBHD2534

1 4132A022 1 FUEL FILTER ASSEMBLY
2 F 4132A022 1 FUEL FILTER HEAD
3 4816635 R a. 1 FUEL FILTER
4 R a. 1 FUEL FILTER
F 4816635
5 R a. 1 SEAL - O RING
F 4816635
6 2656F835 1 BOWL
7 2656F836 1 DRAIN PLUG
8 3 SPACER (1)
9 6 MOUNTING (1)
10 U5MK1021 1 MOUNTING
11 F U5MK1021 6 MOUNTING
12 F U5MK1021 3 SPACER
13 2314F008 3 SCREW
14 2131A507 3 WASHER
History
a.
3 26560163 1 FUEL FILTER
4 F 1 FUEL FILTER
5 1 O RING
Footnotes
(1) ORDER LIFT PUMP MOUNTING KIT
167
Filter to Injection Pump Pipe Plate A
VBHD2534
168
Filter to Injection Pump Pipe Plate A
VBHD2534

FUEL
2 F 4127A098 1 PIPE - FILTER TO PUMP
3 33532129 1 NUT
4 33811114 1 OLIVE
5 3656P005 1 CLIP
6 2314H004 1 SCREW
7 33134427 1 SPACER
169
Injection Pump to Filter Pipe Plate A
VBHD2534
170
Injection Pump to Filter Pipe Plate A
VBHD2534

1 4127A101 1 FUEL INJ PUMP RETURN
PIPE
2 4127A102 1 FUEL INJ PUMP RETURN
PIPE
3 F 4127A102 1 FUEL INJ PUMP RETURN
PIPE
4 33532129 1 NUT
5 33811114 1 OLIVE
8 2411D007 1 WASHER
9 2411D007 1 WASHER
171
Cold Start System Plate A
WDHD0377
172
Cold Start System Plate A
WDHD0377

1 3278A101 R a. b. 3 PLUG
History
a.
1 3278A016 3 PLUG
b.
1 3278A014 3 PLUG
173
Engine Lifting Eyes Plate A
XBHD0458
174
Engine Lifting Eyes Plate A
XBHD0458

1 3617A015 1 LIFTING BRACKET
2 2314J002 2 SCREW
3 T413872 R a. 1 LIFTING BRACKET
4 2314J002 2 SCREW
History
a.
3 3624A016 1 LIFTING BRACKET
175
Engine Mounts Plate A
ZCHD1199
176
Engine Mounts Plate A
ZCHD1199

1 T414700 R a. 1 BRACKET
2 T414732 R a. 1 BRACKET
3 2314K202 2 SCREW
4 2314K208 2 SCREW
5 2318A222 2 NUT
6 2131A016 2 WASHER
History
a.
b.
2318A607 2 NUT
177
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHD0532
178
Lubricating Oil Pressure Switch/Gauge Plate A
ZJHD0532

1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING
179
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHD0532
180
Lubricating Oil Pressure Switch/Gauge Plate B
ZJHD0532

1 0650594 1 PLUG
181
Temperature Gauge & Sender Plate A
ZLHD0360
182
Temperature Gauge & Sender Plate A
ZLHD0360

1 T423993 1 PLUG
History
a.
3278A006 1 PLUG
2415H003 1 SEAL - O RING
183
Radiator & Cowling Plate A
ZMHD1372
184
Radiator & Cowling Plate A
ZMHD1372

1 2485B280 1 RADIATOR
2 F 2485B280 1 RADIATOR
3 24850073 R a. 1 RADIATOR CAP
4 24850079 E 1 DRAIN PLUG

5 24850081 1 WASHER
6 T402942 1 HEADER TANK
7 T402943 1 COWL
History
a.
3 24850078 1 RADIATOR CAP
185
Radiator Bracket & Fixings Plate A
ZMHD1372
186
Radiator Bracket & Fixings Plate A
ZMHD1372

1 3823A065 E 1 BRACKET
2 2635A052 2 MOUNTING (1)
3 3353A022 R a. 2 ADAPTOR (1)
4 2311F055 4 SCREW
5 2314J004 6 SCREW
History
a.
3 2634C208 2 VIBRATION MOUNT
Footnotes
(1) SERVICED IN PAIRS
187
Radiator Bracket & Fixings Plate B
ZMHD1372
188
Radiator Bracket & Fixings Plate B
ZMHD1372

1 3641A013 R b. 1 BRACKET
2 2314J002 2 SCREW
3 3641A012 R b. 1 STAY
4 2314H002 1 SCREW
5 2634A115 1 MOUNTING
6 2318A604 2 NUT
History
a.
2134A010 2 WASHER
b.
3 3641A011 1 STAY
189
Radiator & Hoses Plate A
ZMHD1372
190
Radiator & Hoses Plate A
ZMHD1372

1 3482T046 1 HOSE - COOLANT
2 21825194 1 HOSE CLIP
3 21825194 1 HOSE CLIP
4 3482T045 1 HOSE - COOLANT
5 21825194 1 HOSE CLIP
6 21825194 1 HOSE CLIP
191
Guards Plate A
ZMHD1372
192
Guards Plate A
ZMHD1372

1 T425974 R a. d. 1 FAN GUARD
2 T425955 R a. d. 1 FAN GUARD
3 R a. 1 FAN GUARD
F T425955
4 2314H005 R a. 3 SCREW
5 2318A401 R a. 3 NUT
6 T425972 R a. c. d. 1 FAN GUARD
7 2314H002 3 SCREW
8 2314H102 4 SCREW
History
a.
1 3756V115 1 FAN GUARD
2 4113A202 1 FAN GUARD
3 F 1 FAN GUARD
4 2314H005 4 SCREW
5 2318A401 4 NUT
6 T411471 1 FAN GUARD
b.
2314H001 4 SCREW
2314H001 4 SCREW
c.
d.
2314H001 3 SCREW
e.
2314H002 1 SCREW
2314H002 1 SCREW
2314H002 1 SCREW
193
Fuel Pre-Lift Pump Plate A
ZVHD1119
194
Fuel Pre-Lift Pump Plate A
ZVHD1119

1 130306380 1 PRE-FUEL FILTER ASSY
2 F 130306380 1 FUEL FILTER HEAD
3 26560182 1 FUEL FILTER BOWL
4 130306360 1 PRE-FUEL FILTER
5 26560183 3 DRAIN PLUG
6 26560184 1 SEAL - O RING
7 0920497 2 WASHER
195
Miscellaneous & Auxiliaries Plate A
ZZHD1012
196
Miscellaneous & Auxiliaries Plate A
ZZHD1012

1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG
197
Top Service Kit Plate A
SACD0355
198
Top Service Kit Plate A
SACD0355

1 U5LT0355 1 GASKET KIT - TOP
3 T414301 R a. 1 GASKET - CYL. HEAD
COVER
4 2415H219 R b. 1 SEAL - THERMOSTAT
HOUSING
MANIFOLD
6 3684N503 3 GASKET
9 3688A035 E 1 GASKET
10 3688A036 E 1 GASKET
11 3688A037 E 1 GASKET - IND MANIFOLD

12 U5MK1027 1 SEAL KIT
History
a.
3 3681A057 1 GASKET - CYL. HEAD
COVER
b.
4 2415H008 1 SEAL - WATER OUTLET
Footnotes
199
Bottom Service Kit Plate A
SGBD0379
200
Bottom Service Kit Plate A
SGBD0379

1 U5LB0379 1 GASKET KIT - BOTTOM
3 2415715 1 SEAL - O RING
4 36832137 1 GASKET
5 3617V015 E 1 GASKET - TIMING CASE
6 3617V016 E 1 GASKET - TIMING CASE
COVER
8 26420318 1 SEAL - O RING
12 3688A035 E 1 GASKET
13 3688A036 E 1 GASKET
201
202
Parts Index
ADAPTOR 3627P041 ............................................. 23, 27, 81

2486A224 ......................................................... 99
3347A051 ....................................................... 151
CABLE TIE
3353A022 ....................................................... 187
2817152 ........................................................... 91
3766A171 ....................................................... 101
CAMSHAFT
T424675 ......................................................... 101
4112K046 ......................................................... 53
AIR FILTER ASSEMBLY
T415293 ........................................................... 53
2652C112 ....................................................... 153
CAMSHAFT BUSH
2652C120....................................................... 153
3112D071 ......................................................... 24
2652C206....................................................... 153
3112D075 ........................... 15, 17, 19, 21, 29, 31
ALTERNATOR
CAMSHAFT GEAR
2871A301 ....................................................... 123
3117N001 ....................................................... 131
2871A306 ....................................................... 123
T418682 ......................................................... 131
ALTERNATOR BRACKET
CAP
3824A071 ....................................................... 125
2646E501 ......................................................... 65
T418352 ......................................................... 125
2652C808....................................................... 153
ALTERNATOR PULLEY
3342A011 ......................................................... 45
3113E031 ....................................................... 127
CIRCLIP
2721332 ................................... 13, 15, 17, 22, 39
BANJO BOLT 2722A022 ......................................................... 51
3218R036....................................................... 141 CLIP
3218R042....................................................... 171 0180072 ......................................................... 149
BELT 0180073 ......................................................... 153
2614B652 ......................................................... 79 2481D156................................................. 91, 103
BIG END BEARING KIT 2481D456......................................................... 65
U5ME0027 ....................................................... 24 2646E018 ......................................................... 59
U5ME0033 ........................................... 21, 33, 35 2652C828....................................................... 153
BIG END BRG KIT - U/S 2811A851 ......................................................... 91
U5ME0033A......................................... 23, 33, 35 3656P005 ....................................................... 169
U5ME0033B......................................... 23, 33, 35 CON ROD ASSEMBLY
U5ME0033C......................................... 23, 33, 35 4115C311 ............................................. 23, 27, 41
BLOCK 4115C312 ............................................. 23, 27, 41
3241N001....................................................... 109 4115C313 ............................................. 23, 27, 41
BOLT 4115C314 ............................................. 23, 27, 41
3211C002 ............................................. 21, 27, 43 4115C315 ............................................. 23, 27, 41
32186137 ....................................................... 109 4115C316 ............................................. 23, 27, 41
32186146 ........................................................ 111 CON ROD BOLT
BOWL 3212V003 ................................. 15, 17, 19, 22, 41
2656F835 ....................................................... 167 CONNECTION
BRACKET 2442A128 ....................................................... 161
2652C826....................................................... 153 3763A045 ....................................................... 171
36241123.......................................................... 91 3763A046 ....................................................... 161
3641A013 ....................................................... 189 4133L049 ........................................................115
3644A022 ....................................................... 163 4133L501 ........................................................117
3653A021 ....................................................... 189 COVER
3812A141 ....................................................... 163 26510339 ....................................................... 153
3821A028 ......................................................... 65 COWL
3823A057 ....................................................... 177 T402943 ......................................................... 185
3823A058 ....................................................... 177 CRANKSHAFT ASSEMBLY
3823A064 ....................................................... 151 ZZ90236 ..................................................... 27, 35
3823A065 ....................................................... 187 CRANKSHAFT GEAR
3823A071 ....................................................... 151 3117C221 ......................................................... 37
3831A018 ....................................................... 157 CRANKSHAFT KIT
T414700 ......................................................... 177 4181V017 ................................................... 21, 33
T414732 ......................................................... 177 CRANKSHAFT PULLEY
BRIDGE PIECE 3114C081 ........................................................ 111
203
Parts Index
3114P071 ....................................................... 109 FAN DRIVE PULLEY

T413518 .......................................................... 111 3115C113 ......................................................... 79
CYL HEAD COVER ASSY FAN GUARD
T421602 ........................................................... 87 3756V093 ....................................................... 193
CYLINDER BLOCK ASSEMBLY 3756V094 ....................................................... 193
4181V016 ............................................. 21, 27, 29 3756V095 ....................................................... 193
T401645 ........................................................... 31 3756V115 ....................................................... 193
CYLINDER HEAD ASSEMBLY 3756V155 ....................................................... 193
4181V041. ........................................................ 45 4113A202 ....................................................... 193
CYLINDER HEAD BOLT T411471 ......................................................... 193
3218A011 ......................................................... 45 T425955 ......................................................... 193
3218A012 ......................................................... 45 T425972 ......................................................... 193
T425974 ......................................................... 193
FLYWHEEL
DIPSTICK
4111D293 ......................................................... 73
3178C182......................................................... 83
FLYWHEEL ASSEMBLY
3178C221......................................................... 83
4111D292 ......................................................... 71
DIPSTICK ASSEMBLY
FLYWHEEL HOUSING
T422238 ........................................................... 83
3713A081 ......................................................... 69
DOWEL
FRONT COVER KIT
2116053.......................................................... 131
4142A503 ....................................................... 133
2116A672 ................................................... 71, 73
FUEL FILTER
3244A009 ................................................... 31, 45
26560163 ....................................................... 167
3245A011 ......................................................... 69
4816635 ......................................................... 167
DRAIN PLUG
FUEL FILTER ASSEMBLY
24850079 ....................................................... 185
4132A022 ....................................................... 167
26560183 ....................................................... 195
FUEL FILTER BOWL
2656F836 ....................................................... 167
26560182 ....................................................... 195
FUEL INJ PUMP - EXCH
ELBOW 2643B319P ...................................................... 57
3767A051 ....................................................... 145 FUEL INJ PUMP RETURN PIPE
ELECTRICAL CONNECTOR 4127A101 ....................................................... 171
3161C102....................................................... 161 4127A102 ....................................................... 171
ELECTRONIC GOVERNOR KIT FUEL INJECTION PUMP
U5MK0669 ....................................................... 63 2643B319 ......................................................... 57
ENGINE OVERHAUL KIT FUEL INJECTION PUMP GEAR
T403585 ........................................................... 13 3117L261.......................................................... 57
T403586 ........................................................... 15 T420897 ........................................................... 57
T403587 ........................................................... 17
EXHAUST ELBOW
GASKET
3766A191 ....................................................... 151
2411A524 ......................................................... 99
T412793 ......................................................... 151
24880239 ........................................................113
EXHAUST FLANGE
36832137 ............................... 14, 16, 18, 85, 201
3623A012 ....................................................... 151
3684N503............................. 13, 16, 18, 159, 199
EXHAUST MANIFOLD
3687M037 .................................... 14, 16, 19, 101
3778C111 ....................................................... 145
3688A035 ....................................... 143, 199, 201
EXHAUST VALVE
3688A036 ....................................... 143, 199, 201
3142A151 ......................................................... 45
3688A053 ..................................... 13, 15, 18, 143
EXTENSION
3688A054 ..................................... 13, 15, 18, 143
3748W243 ...................................................... 121
GASKET - CYL. HEAD COVER
T418649 ......................................................... 121
3681A057 ....................................................... 199
T414301 ................................. 13, 15, 17, 87, 199
FAN GASKET - CYLINDER HEAD
2485C546....................................................... 121 3681E049 ............................... 13, 15, 17, 49, 199
FAN DRIVE HOUSING GASKET - EXHAUST
4113K005 ......................................................... 77 3684N027..................................... 13, 15, 18, 145
204
Parts Index
GASKET - EXHAUST MANIFOLD 2481D315....................................................... 103

3681V513 ............................. 13, 15, 18, 145, 199 2481D316....................................................... 103
GASKET - EXHAUST OUTLET HUB
3681V514 ............................. 13, 16, 18, 139, 151 3311A054 ....................................................... 131
GASKET - IND MANIFOLD
3682A013 ............................................. 13, 16, 18
IDLER GEAR
3688A037 ............................................... 147, 199
3117N061 ....................................................... 131
T424422 ....................................... 13, 16, 18, 147
INDICATOR
GASKET - OIL FILTER HEAD
2652C805....................................................... 153
3688A039 ........ 14, 16, 19, 21, 23, 27, 29, 31, 97,
2652C806....................................................... 153
105, 201
2652C814....................................................... 153
3688A041 ..................................... 14, 16, 19, 201
INJECTOR
GASKET - SUMP
2645K023 ......................................................... 61
3681K038 ............................... 14, 16, 18, 81, 201
INJECTOR - EXCHANGE
GASKET - TIMING CASE
2645K023P ...................................................... 61
3617V015 ....................................................... 201
INJECTOR CLAMP
3617V016 ....................................................... 201
3751A241 ......................................................... 61
3681P053 ..................................... 14, 17, 19, 129
INJECTOR NOZZLE
GASKET - TIMING CASE COVER
2645K612 ......................................................... 61
3681P046 ............................. 14, 17, 19, 133, 201
2645K612P ...................................................... 61
GASKET - TURBOCHARGER
INJECTOR WASHER
3688A029 ............................. 13, 16, 18, 139, 199
L311FF02 ............................... 13, 15, 17, 61, 199
GASKET - WATER PUMP
INSERT
24880234 ......................................14, 16, 19, 113
2137435 ........................................................... 81
3682A011 ..............................14, 17, 19, 113, 201
INTAKE VALVE
GASKET KIT - BOTTOM
3142H071......................................................... 45
T403302 ............................................... 13, 16, 18
U5LB0379 ...................................................... 201
GASKET KIT - TOP LABEL
T403258 ............................................... 13, 15, 17 T405659 ........................................................... 95
U5LT0355....................................................... 199 T406494 ........................................................... 95
LEVER
36155429 ....................................................... 125
HEADER TANK
LIFT PUMP
T402942 ......................................................... 185
2641A203 ....................................................... 161
HEATSHIELD
3583A053 ....................................................... 161
3653A046 ....................................................... 151
LIFTING BRACKET
HOSE
3617A015 ....................................................... 175
2646F501 ......................................................... 65
3624A016 ....................................................... 175
3383A042 ....................................................... 147
T413872 ......................................................... 175
33872632 ......................................................... 91
3783R022....................................................... 149
HOSE - COOLANT MAIN AIR FILTER
3482T045 ....................................................... 191 26510337 ....................................................... 153
3482T046 ....................................................... 191 MAIN BEARING KIT
3482V101 ....................................................... 103 U5MB0019 ....................................................... 24
3482V102 ....................................................... 103 U5MB0037 ........................................... 21, 33, 35
HOSE CLIP MAIN BEARING KIT - U/S
21825194 ....................................................... 191 U5MB0019A..................................................... 23
21825199 ....................................................... 149 U5MB0019B..................................................... 23
2481863 ........................................................... 91 U5MB0019C..................................................... 23
2481877 ......................................................... 103 U5MB0037A......................................... 23, 33, 35
2481D062....................................................... 147 U5MB0037B......................................... 23, 33, 35
2481D073....................................................... 149 U5MB0037C......................................... 23, 33, 35
2481D075....................................................... 149 MOUNTING
2481D076....................................................... 149 2634A115 ....................................................... 189
2481D088....................................................... 149 2635A052 ....................................................... 187
205
Parts Index
U5MK1021 ..................................................... 167 PIPE - OIL SUCTION

3575A059 ......................................................... 85
PIPE - TURBO OIL DRAIN
NUT
3584A011 ....................................................... 143
0576052 ........................................................... 51
PIPE - TURBO OIL FEED
2318A205 ....................................................... 161
4128A033 ....................................................... 141
2318A206 ....................................................... 161
PIPE CLIP
2318A222 ....................................................... 177
2481C006....................................................... 161
2318A401 ....................................................... 193
2481D162....................................................... 165
2318A603 ....................................................... 157
2481D558......................................................... 65
2318A604 ................................. 75, 125, 151, 189
PISTON AND RING KIT
2318A607 ....................................................... 177
4115P025 ................................................... 22, 27
2318A634 ....................................... 139, 145, 151
T426391 ..................................................... 13, 39
2318D208............................................... 121, 125
PISTON AND RING KIT - O/S
3278A026 ......................................................... 83
4115P026 ....................................... 15, 23, 27, 39
33532129 ............................................... 169, 171
4115P027 ....................................... 17, 23, 27, 39
3353D005......................................................... 83
T426392 ..................................................... 19, 39
T426393 ..................................................... 19, 39
OIL COOLER PISTON COOLING JET
2486A221 ......................................................... 99 2113A003 ....................................... 21, 23, 29, 31
OIL FILLER PISTON RING KIT
4134C072......................................................... 89 UPRK0002 ....................................................... 22
OIL FILLER CAP UPRK0005 ................................................. 13, 39
4142X098 ......................................................... 89 PISTON RING KIT - OVERSIZE
OIL FILTER UPRK0002B......................................... 15, 23, 39
2654403 ......................................................... 107 UPRK0002D......................................... 17, 23, 39
OIL FILTER HEAD UPRK0005B............................................... 19, 39
3773A061 ......................................................... 97 UPRK0005D............................................... 19, 39
OIL PUMP PLATE
4132F071 ....................................................... 137 3272A033 ....................................................... 131
4132F072 ....................................................... 137 3611M006....................................................... 159
T418991 ......................................................... 137 3611M009....................................................... 159
T418992 ......................................................... 137 3623A009 ......................... 21, 23, 27, 29, 31, 105
OLIVE T414958 ........................................................... 87
33811114 ................................................ 169, 171 PLUG
33812116........................................ 14, 16, 18, 83 0650586 ........................................................... 67
0650588 ......................................... 21, 29, 31, 45
0650594 ........................... 21, 23, 27, 29, 31, 181
PIPE - AIR
0650710 ............................................... 21, 29, 31
3571C083....................................................... 147
2431131...................................................... 45, 67
T418899 ......................................................... 147
2431154.................................................... 45, 197
PIPE - BREATHER
2485A104 ......................................................... 51
4134K022 ......................................................... 91
2485A108 ....................................... 21, 23, 29, 31
PIPE - COOLANT
2485A118 ......................................................... 93
3313A022 ............................................. 21, 29, 31
2487Y005 ......................................................... 69
PIPE - FUEL INJ NO 1 CYL
3212P008 ............................................. 21, 29, 31
3525A134 ......................................................... 59
3212V005 ....................................................... 135
3212V006 ....................................... 21, 23, 29, 31
3525A135 ......................................................... 59
32141316 ............................................. 21, 29, 31
32186405 ......................................................... 81
3525A136 ......................................................... 59
32416117.......................................................... 45
PIPE - LOW PRESSURE FUEL
3241A011 ............................................. 21, 29, 31
3583A054 ....................................................... 161
3241A012 ............................................. 21, 29, 31
3583A055 ....................................................... 161
3278A004 ....................................................... 179
3583A056 ....................................................... 161
3278A006 ................................................. 45, 183
3583A059 ....................................................... 161
3278A007 ......................................................... 97
4127A098 ....................................................... 169
3278A014 ....................................................... 173
206
Parts Index
3278A016 ....................................................... 173 2314H743........................................................113

3278A101 ....................................................... 173 2314J002........................................ 157, 175, 189
T410815 ........................................................... 69 2314J003........................................................ 151
T423993 ......................................................... 183 2314J004........................................................ 187
PRE-FUEL FILTER 2314J005.......................................................... 77
130306360 ..................................................... 195 2314J007........................................................ 125
PRE-FUEL FILTER ASSY 2314J008........................................................ 137
130306380 ..................................................... 195 2314J011................................................ 131, 157
PUSHROD 2314J012........................................................ 125
31434307 ......................................................... 55 2314J204.......................................................... 69
2314J603.......................................................... 69
2314J606........................................................ 131
RADIATOR
2314K161 ......................................................... 89
2485B280 ....................................................... 185
2314K164 ........................................................113
RADIATOR CAP
2314K202 ....................................................... 177
24850073 ....................................................... 185
2314K208 ....................................................... 177
24850078 ....................................................... 185
2314W009 ........................................................ 61
REGULATOR
2316A901 ......................................................... 51
2872A006 ....................................................... 161
2316A902 ......................................................... 51
RELIEF VALVE
32114145.......................................................... 51
T408360 ......................................................... 161
32166329 ............................................. 21, 29, 31
ROCKER ARM ASSEMBLY
3218J013........................................................ 145
4115R314 ......................................................... 51
SEAL
4115R315 ......................................................... 51
3311A042 ......................................................... 99
ROCKER SHAFT ASSEMBLY
33813131 ......................................................... 99
4115R611 ......................................................... 51
36843154 ......................................................... 69
ROCKER SHAFT ASSY - MINOR
T413928 ........................................................... 69
4115R702 ......................................................... 51
SEAL - FRONT END OIL
ROCKER SHAFT SPRING
2418F437 ..................................... 14, 17, 19, 129
3174A015 ......................................................... 51
SEAL - INJECTOR
26460064 ....................................... 13, 15, 17, 61
SAFETY AIR FILTER SEAL - O RING
26510338 ....................................................... 153 2413681 ........................................................... 83
SCREW 2415715 ................................. 14, 16, 18, 81, 201
0096803 ..................................................... 71, 73 2415A068 ....................................... 13, 15, 17, 91
2151A001 ......................................................... 87 2415B121 ............................................. 14, 16, 19
2161A013 ......................................................... 87 2415H002..................................... 15, 17, 19, 179
2311D039 ............................................. 23, 27, 81 2415H003............................... 13, 15, 17, 45, 183
2311E027 ......................................................... 63 2415H009....................................... 14, 16, 19, 97
2311F055 ....................................................... 187 2415H507......................................................... 63
2314C049......................... 21, 23, 27, 29, 31, 135 2415H515............................................. 14, 17, 19
2314F001 ....................................... 21, 23, 29, 31 2415H516............................................. 14, 17, 19
2314F004 ....................................................... 143 2415H540....................................... 13, 15, 17, 89
2314F005 ......................................................... 91 2415H549............................................. 15, 17, 19
2314F008 ....................................................... 167 2415H651............................................. 13–17, 19
2314H001....................................................... 193 2415H701....................................... 13, 15, 17, 91
2314H002................... 65, 91, 103, 133, 189, 193 2418F001 ......................................13, 15, 17, 115
2314H003................... 31, 81, 115, 129, 143, 163 2418F002 ......................................13, 15, 17, 115
2314H004....57, 85, 101, 117, 119, 125, 157, 169 2486A223 ......................................................... 99
2314H005..........................................89, 113, 193 26420318 ..................................... 14, 16, 18, 201
2314H010....................................................... 101 26420478 ......................................................... 57
2314H012..........................................81, 113, 133 26560184 ....................................................... 195
2314H022....................................................... 125 29990016 ............................................. 13, 15, 18
2314H032....................................................... 159 3789A004 ....................................... 13, 15, 17, 87
2314H033................. 21, 23, 27, 29, 81, 105, 159 SEAL - REOS HOUSING
2314H034......................................... 97, 129, 147 2418F704 ........................... 14, 16, 18, 21, 27, 43
2314H102....................................................... 193 SEAL - THERMOSTAT HOUSING
207
Parts Index
2415H219..............................13, 15, 17, 119, 199 31137561.............................................. 22, 33, 35

SEAL - VALVE STEM TIMING CASE
2418M517 .............................. 13, 15, 17, 45, 199 3716C561....................................................... 129
2418M519 .............................. 13, 15, 17, 45, 199 TUBE ASSEMBLY
SEAL - WATER OUTLET 3577A125 ......................................................... 83
2415H008................................................117, 199 TURBOCHARGER
SEAL KIT 2674A422 ....................................................... 139
U5MK1027 ............................................... 45, 199 2674A423 ....................................................... 139
SEALING RING TURBOCHARGER - EXCHANGE
2415633 ......................................... 13, 15, 17, 89 2674A423P .................................................... 139
SHORT ENGINE - ASSEMBLY
DK39167 .......................................................... 21
VALVE
DK39174 .......................................................... 27
26510335 ....................................................... 153
SMALL END BUSH
26510340 ....................................................... 153
3112A005 ................................................... 22, 41
VALVE COLLET
SOLENOID
3142W004 ........................................................ 45
26420472 ......................................................... 57
VALVE GUIDE
SPACER
3313A012 ......................................................... 45
0920465 ......................................................... 125
VALVE SEAT INSERT
33134427 ....................................................... 169
3314A231 ......................................................... 45
SPRING
3314A241 ......................................................... 45
3175P003 ......................................................... 91
VALVE SPRING
STARTER MOTOR
3174A016 ......................................................... 46
2873K621 ......................................................... 75
T417883 ........................................................... 45
2873K632 ......................................................... 75
VALVETRAIN KIT
T400268 ........................................................... 75
U5VK0114 ........................................................ 45
STARTER RING
VIBRATION MOUNT
31162121.................................................... 71, 73
2634C208....................................................... 187
STAY
3641A011 ....................................................... 189
3641A012 ....................................................... 189 WASHER
STUD 0920433 ......................................................... 125
2313C077................................................. 75, 151 0920497 ................................................. 125, 195
2313C078....................................................... 151 2131A008 ....................................................... 125
2313H238....................................................... 121 2131A016 ....................................................... 177
2313M377 .............................................. 139, 145 2131A506 ..................................... 13, 15, 18, 141
T409161 ................................................. 139, 145 2131A507 ....................................................... 167
SUMP 2134A010 ....................................................... 189
3717C162......................................................... 81 2134A502 ......................................................... 51
4145H109......................................................... 81 2411D007 ....................................................... 171
T421883 ........................................................... 81 2411D008 ......................................................... 57
2415D053......................... 21, 23, 27, 29, 31, 135
24850081 ....................................................... 185
TAPPET
33117127.................................................... 71, 73
3142U991......................................................... 55
3321A003 ....................................................... 131
T420076 ........................................................... 55
WATER PUMP KIT
THERMOSTAT
U5MW0201 .....................................................113
2485C041........................................................117
U5MW0208 .....................................................113
THERMOSTAT ASSEMBLY
WOODRUFF KEY
4133L507 ........................................................119
0500012 ............................................. 37, 53, 131
THIMBLE
33142111.............................................. 21, 29, 31
THRUST WASHER
3112X011 ....................................................... 131
31137312.............................................. 23, 33, 35
31137322.............................................. 23, 33, 35
31137551.............................................. 22, 33, 35
208
209

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DK60160B 2018/06/26

Perkins Platinum Protection ......................................................................................................... 4

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Upgrade to Perkins Platinum Protection before your standard warranty expires:

* Terms and Conditions apply

How to use your Parts Book

Parts Lists & Illustrations

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Item Part No. References Qty. Description Notes

6 UPRK0005 P 1 PISTON RING KIT

7 F UPRK0005 1 PISTON RING

Item Part No. References Qty. Description Notes

56 3681P053 1 GASKET - TIMING CASE

Item Part No. References Qty. Description Notes

66 1 PISTON AND RING KIT - O/S

76 3681E049 1 GASKET - CYLINDER HEAD

Item Part No. References Qty. Description Notes

Item Part No. References Qty. Description Notes

129 1 PISTON AND RING KIT - O/S

Item Part No. References Qty. Description Notes

Item Part No. References Qty. Description Notes

2 T426393 3 PISTON AND RING KIT - O/S +0.5MM

Item Part No. References Qty. Description Notes

6 F 4181V016 1 BEARING CAP

34 R a. 4 MAIN SHELL BEARING

Item Part No. References Qty. Description Notes

41 31137561 P 2 THRUST WASHER

42 4115P025 P 3 PISTON AND RING KIT

43 F 4115P025 1 PISTON AND RING KIT

53 F SERVICE OPTION 1 CON ROD

56 3212V003 2 CON ROD BOLT (1)

Item Part No. References Qty. Description Notes

33 U5MB0037A J (-)0.25MM 1 MAIN BEARING KIT - U/S

33 U5MB0037B J (-)0.50MM 1 MAIN BEARING KIT - U/S

33 U5MB0037C J (-)0.75MM 1 MAIN BEARING KIT - U/S

33 U5MB0019A J (-)0.25MM 1 MAIN BEARING KIT - U/S

33 U5MB0019B J (-) 0.50MM 1 MAIN BEARING KIT - U/S

33 U5MB0019C J (-)0.75MM 1 MAIN BEARING KIT - U/S

37 U5ME0033A J (-)0.25MM 1 BIG END BRG KIT - U/S (2)

37 U5ME0033B J (-)0.50MM 1 BIG END BRG KIT - U/S (2)

37 U5ME0033C J (-)0.75MM 1 BIG END BRG KIT - U/S (2)

40 31137312 J (+)0.007" 2 THRUST WASHER

41 31137322 J (+)0.007" 2 THRUST WASHER

42 4115P026 J (+)0.50MM 3 PISTON AND RING KIT - O/S (3)

42 4115P027 J (+)1.00MM 3 PISTON AND RING KIT - O/S (3)

46 UPRK0002D J (+)1.00MM 1 PISTON RING KIT - (4)

34 4 MAIN SHELL BEARING

(2) BEARING FITTING TOOL 27610233 IS NOT INCLUDED

(3) USE IN ENGINE SETS ONLY

(4) USED ONLY WITH 4115P017 OR 4115P027

(5) USED ONLY WITH 4115P016 OR 4115P026

Item Part No. References Qty. Description Notes

6 4115P025 P 3 PISTON AND RING KIT

7 ZZ90236 1 CRANKSHAFT ASSEMBLY

5 4115C316 3 CON ROD ASSEMBLY GRADE L

6 4115P027 J (+)1.00MM 3 PISTON AND RING KIT - O/S (1)

Item Part No. References Qty. Description Notes