PK 1006 - YD37746 - 03fev15

YD37746 YD37746
1006-6TW 2015/02/03
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 204

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Long Engine 11 Fuel Injection Pump Breakdown 41

ACEY3749 AFHY4627
Long Engine 13 High Pressure Fuel Pipes 43

ACEY8126 AFHY4627
Short Engine 15 Atomisers 45

ACEY8126 AFHY4627
Cylinder Block 17 Control Unit 47

ACHY0417 AFHY4627
Cylinder Block 21 Control Unit 49

ACHY0417 AFHY4627
Crankshaft, Pistons & Connecting Rods 23 Boost Control Pipe 51

ACHY0417 AFHY4627
Crankshaft, Pistons & Connecting Rods 27 Fuel Leak-Off Pipe 53

ACHY0417 AFHY4627
Cylinder Head 29 Sensors 55

ACHY0417 AFHY4627
Rocker Shaft 31 Flywheel Housing 57

ACHY0417 CDH00892
Timing Gear & Camshaft 33 Starter Motor 59

ACHY0417 EDH00936
Lubricating Oil Pump & Delivery 37 Flywheel & Starter Ring 61

Housing DDH00889
ACHY0417
Flywheel & Starter Ring 63

Fuel Injection Pump 39 DDH00987
AFHY4627
Fan Drive 65
FBH00423
Page 5
Engine Breakdown
Lubricating Oil Sump 67 Thermostat & Housing 93

GBH01780 LBH02317
Lubricating Oil Sump 69 Thermostat & Housing 95

GBH01780 LBH02317
Lubricating Oil Filler & Breather 71 Thermostat & Housing 97

HBH01970 LBH02317
Lubricating Oil Filler & Breather 73 Water Outlet & Inlet 99

HBH01970 LDH00519
Lubricating Oil Filler & Breather 75 Water Outlet Housing 101

HBH01970 LDH00733
Lubricating Oil Filter & Integral Oil 77 Fan 103

Cooler MDH01320
JBH00933
Fan 105
Lubricating Oil Filter & Integral Oil 81 MDH01461
Cooler
JBH00933
Alternator & Generator 107
NDH01961
Front End Drive Input 83
KBHY0626
Alternator & Generator 109
NDH01961
Water Pump, Thermostat & Heat 85
Exchanger
LBH01967 Alternator 111
NDHY2916
Water Pump, Thermostat & Heat 87

Exchanger Alternator Bracket & Fixings 113
LBH01967 NDHY2916
Water Pump 89 Alternator Bracket & Fixings 115

LBH02317 NDHY2916
Water Pump 91 Alternator Bracket & Fixings 117

LBH02317 NDHY2916
Page 6
Engine Breakdown
Pulleys 119 Remote Air Charge Cooler 145

NDHY2916 SDH00427
Blanking Plates 121 Pipework 147

QDHY1165 SDH00427
Blanking Plugs 123 Lift Pump 149

QDHY1165 VBHY2235
Turbocharger 125 Fuel Filter 151

SBHY1490 VBHY2235
Feed Pipes 127 Lift Pump to Filter Pipe 153

SBHY1490 VBHY2235
Leak-Off Pipes 129 Filter to Injection Pump Pipe 155

SBHY1490 VBHY2235
Induction Manifold 131 Injection Pump to Filter Pipe 157

SBHY1490 VBHY2235
Pipework & Connections 133 Leak Off Rail to Fuel Filter Pipe 159
SBHY1490 VBHY2235
Exhaust Manifold 135 Cold Start System 161

SBHY1490 WDH00013
Pipework & Connections 137 Engine Lifting 163

SBHY1490 XBH00356
Pipework & Connections 139 Throttle & Stop Controls 165

SBHY1490 ZAH00632
Air Filters 141 Engine Mounts 167

SDH00427 ZCHY1236
Air Filters 143 Heater/Starter Switch 169

SDH00427 ZEH01325
Page 7
Engine Breakdown
Lub. Oil Pressure Switch & Gauge 171 Radiator & Hoses 189
ZJH00479 ZMH01418
Temperature Gauge & Sender 173 Guards 191

ZLH00338 ZMH01418
Radiator & Cowling 175 Plugs 193

ZMH00385 ZMH01418
Radiator & Cowling 177 Fuel Pre-Lift Pump 195

ZMH00385 ZVH00405
Radiator & Cowling 179 Fuel Pre-Lift Pump 197

ZMH00385 ZVH00405
Radiator & Cowling 181 Application Miscellaneous & Auxiliaries 199

ZMH01418 ZZH00338
Radiator Bracket & Fixings 183 Joints & Gaskets - Top Service Kit 201
ZMH01418 SACY1018
Radiator Bracket & Fixings 185 Joints & Gaskets - Bottom Service Kit 203
ZMH01418 SGBY0347
Radiator & Hoses 187

ZMH01418
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Long Engine Plate A
ACEY3749
Parts kit instruction 21820214
Power Exchange Long Engines
This power exchange long engine is shipped with a sump, timing case and cover, cylinder head and
valve train with a protective cover and oil pump. The long engine is shipped with the number one
cylinder at top dead centre. This is to allow easier fuel pump assembly and timing. In all applications,
the fuel pump drive gear will need to be transferred to the new long engine.
In some applications the original engine will have a different sump and oil pickup tube. These should
be transferred to the new long engine and the components supplied shall be returned on the core
engine. A complete upper and lower gasket kit are supplied with each long engine to ease assembly.
A plate on the side of the block is stamped to indicate the crankshaft and bore size of the long engine.
Crankshaft identification is also marked on the first lobe. The following suffixes apply: A = 0.010
undersize, B = 0.020 undersize, C = 0.030 undersize.
The assembled long engine is built to the latest specification and may have improved internal design
features when compared to the original engine. To identify components, the long engine number is
stamped on the engine serial number plate and must be used when the long engine components are
ordered.
To ensure that components moved from the original engine to the new long engine continue to be
correctly identified, it is important that the original engine serial number and TPL number are
stamped onto the long engine serial number plate when the engine is fully assembled.
For 1000 series engines; the 1.6mm sump joint must only be used with pressed steel sumps. The
0.8mm joint must only be used with cast sumps.
For 1000 series engines; the rocker cover joint, part number 3681 A021, must only be used with
aluminium top covers.The rocker cover joint, part number 3681 A032, must only be used with plastic
top covers.
Some timing cases do not allow adjustment of the front seal position. If the crankshaft pulley has a
groove worn in the spigot, it can be reconditioned with a speedi-sleeve. For 1000 series, use speedi-
sleeve part number 21820104, refer to the workshop manual.
End
Issued by Perkins Engines Company Limited 2005, Peterborough PE1 SNA, England. (c) Proprietary information of
Perkins Engines Company Limited 2005, all rights reserved. The information is correct at the time of going to press.
This Intruction is for technical information only and cannot be used as a basis for a warranty claim.
Page 10
Long Engine Plate A
ACEY3749
Item Part No. References Qty. Description Notes
1 YDL3749R 1 ENGINE - EXCHANGE

2 YD39861 1 SHORT ENGINE - ASSEMBLY (A)
3 ZZ80228R 1 CYLINDER HEAD KIT - EXCH
4 ZZ90057 1 ROCKER SHAFT ASSEMBLY
5 3716C522 1 TIMING CASE
6 4142A171 1 TIMING COVER
7 4142X021 1 CYLINDER HEAD COVER
8 4145H079 1 SUMP
9 31416307 1 CAMSHAFT
Footnotes
(A) ORDER PARTS BOOK YD39861PB FOR COMPLETE BREAKDOWN
Page 11
Long Engine Plate A
ACEY8126
Long Engine
Kit Moteur Long
Satz - Langer Motor
Kit Mot Completo
Equipo De Motor Largo
Page 12
Long Engine Plate A
ACEY8126
1 U5MK8126 B U786029J 1 LONG ENGINE - KIT

2 YD39861 1 SHORT ENGINE - ASSEMBLY (A)
3 ZZ80228 G 1 CYLINDER HEAD KIT
4 U5MK0385 1 BOLT KIT
5 U5LB1168 1 GASKET KIT - BOTTOM
6 3688C003 1 GASKET - IND MANIFOLD
7 3681M005 1 GASKET - SUMP
8 3681P029 1 GASKET - TIMING CASE COVER
9 U5MK0633 1 OIL COOLER KIT
Service Options
3 ZZ80228P 1 CYLINDER HEAD KIT - EXCH
Footnotes
Page 13
Short Engine Plate A
ACEY8126
Short Engine
Moteur Court
Kurzer Motor
Motore Corto
Motor Corto
Page 14
Short Engine Plate A
ACEY8126
1 YD39861 B U786029J 1 SHORT ENGINE - ASSEMBLY (A)

R a.
2 ZZ50296 G 1 CYLINDER BLOCK ASSEMBLY
3 ZZ90229 R a. 1 CRANKSHAFT KIT
4 4181A026 6 PISTON RING KIT
5 4115C314 6 CON ROD ASSEMBLY GRADE J
6 2418F703 1 SEAL - REOS HOUSING
7 ZZ50309 1 CYLINDER BLOCK ASSEMBLY
8 ZZ90229 R a. 1 CRANKSHAFT KIT
9 P 6 PISTON KIT (B,C,D)
12 2418F703 1 SEAL - REOS HOUSING
Service Options
2 ZZ50296P 1 CYLINDER BLOCK ASSEMBLY
2 ZZ50296R 1 CYLINDER BLOCK ASSEMBLY
9 U5LF0019 6 PISTON KIT GRADE .F
9 U5LF0020 6 PISTON KIT GRADE .G
9 U5LF0021 6 PISTON KIT GRADE .H
9 U5LF0022 6 PISTON KIT GRADE .J
9 U5LF0023 6 PISTON KIT GRADE .K
9 U5LF0024 6 PISTON KIT GRADE .L
History
a.
1 YD39861 B U786029J 1 SHORT ENGINE - ASSEMBLY (A)
3 ZZ90230 1 CRANKSHAFT ASSEMBLY
8 ZZ90230 1 CRANKSHAFT ASSEMBLY
29 YD39865 A U786030J 1 SHORT ENGINE - ASSEMBLY (E)
Footnotes

(B) ENSURE THE CORRECT PISTON HEIGHT GRADE IS FITTED. REFER TO WORKSHOP MANUAL:TDP0191 1301
THE HEIGHT GRADE OF THE PISTON IS IDENTIFIED BY AN ALPHA CHARACTER STAMPED ON THE TOP OF THE
(C)
PISTON.
(D) THE TOP OF THE PISTON SHOULD NOT BE MACHINED
(E) ORDER PARTS BOOK YD39865PB FOR COMPLETE BREAKDOWN
Page 15
Cylinder Block Plate c
ACHY0417
30 26 16
17
14
31
12
11
4
15
10 13
9
7
8
2
3
25
5 18
6 20
24
21
28 19
22
1
27 23
29
Page 16
ACHY0417

R a.
2 F ZZ50296 1 CYLINDER BLOCK
3 F ZZ50296 2 BEARING CAP
4 3135X063 P 6 LINER - PRESS FIT STD
5 33142111 14 THIMBLE
6 32166329 14 SCREW
7 32418122 5 PLUG
8 31134165 1 CAMSHAFT BUSH
9 0650710 3 PLUG
10 32418122 3 PLUG
11 3774A004 A 01/08/2001 6 PLUG
12 2485A204 1 PLUG
13 32417134 1 PLUG
14 32418122 1 PLUG
15 32416119 1 PLUG
16 32168212 1 PLUG
17 2415D108 1 WASHER
18 3861A027 6 PISTON COOLING JET
19 4138A017 6 RELIEF VALVE
20 F 4138A017 1 VALVE BODY
21 F 4138A017 1 BALL
22 F 4138A017 1 SPRING
23 F 4138A017 1 RETAINER
24 3271H004 P 1 SHAFT
25 2116087 1 PIN
26 29990001 2 DOWEL (A)
27 2182110 6 SCREW
28 0920469 6 SPACER
29 3211A005 2 PLUG
30 3627P043 1 BRIDGE PIECE
31 2311D039 2 SCREW
Service Options
1 ZZ50296P 1 CYLINDER BLOCK ASSEMBLY
1 ZZ50296R 1 CYLINDER BLOCK ASSEMBLY
4 3135X062 6 LINER - SLIP FIT SLIP FIT
4 3135X065 J (+)0.010" 6 LINER - OVERSIZE (B)
J (+)0.25MM
4 3135X066 J (+)0.020" 6 LINER - OVERSIZE (C)
J (+)0.50MM
24 3271H005 J (+) 1.33MM 1 SHAFT (D,E)
History
a.
3627P023 1 BRIDGE PIECE
Footnotes
(A) LOCATING DOWELS
Page 17
ACHY0417
30 26 16
17
14
31
12
11
4
15
10 13
9
7
8
2
3
25
5 18
6 20
24
21
28 19
22
1
27 23
29
Page 18
ACHY0417
Footnotes
(B) SLIP FIT

(C) PRESS FIT
(D) ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY
(E) REFER TO SERVICE BULLETIN NO.163
Page 19
Cylinder Block Plate A
ACHY0417
1
2
Page 20
Cylinder Block Plate A
ACHY0417
1 2418F701 A U764752H 1 SEAL - REOS HOUSING

R a.
2 F 2418F701 1 REAR OIL SEAL
R a.
3 3211C002 A U764752H 10 METRIC BOLT
R a.
4 2116081 2 DOWEL (A)
History
a. B U764751H
1 4142V066 1 SEAL - REOS HOUSING
2 2418F475 1 SEAL - REAR END OIL
3 2314H003 12 SCREW
3681T018 C 3681T012 1 GASKET - OIL SEAL HOUSING
0350009 2 DOWEL
3212V002 2 SCREW
Footnotes
(A) REFER TO SERVICE BULLETIN
Page 21
Crankshaft, Pistons & Connecting Rods Plate A
ACHY0417
9
11
14
13
10
12
18 16
8
19
17
1
2
4
5
7
6
15
Page 22
ACHY0417
1 ZZ90229 A U801518J 1 CRANKSHAFT KIT (A)

R a.
R b.
R c.
R d.
2 F ZZ90229 1 CRANKSHAFT
3 U5MB0030 P 1 MAIN BEARING KIT
4 U5ME0035 P 1 BIG END BEARING KIT (B)
5 31137551 P 2 THRUST WASHER
6 31137561 P 2 THRUST WASHER
7 0500012 1 WOODRUFF KEY
8 ZZ90146 B 14/08/2002 6 CON ROD ASSEMBLY
B U801517J
9 F ZZ90146 1 CON ROD
10 F ZZ90146 1 BEARING CAP
11 3112E005 1 SMALL END BUSH
12 32186142 2 CON ROD BOLT
13 3246A001 2 DOWEL
15 3117C061 1 CRANKSHAFT GEAR
16 U5LF0019 R e. 6 PISTON KIT GRADE .F
17 F U5LF0019 1 PISTON
18 F U5LF0019 1 GUDGEON PIN
19 2721332 R e. 1 CIRCLIP
Service Options
3 U5MB0030A J (-)0.25MM 1 MAIN BEARING KIT - U/S
3 U5MB0030C J (-)0.75MM 1 MAIN BEARING KIT - U/S
3 U5MB0030B J (-)0.50MM 1 MAIN BEARING KIT - U/S
4 U5ME0035B J (-)0.50MM 1 BIG END BRG KIT - U/S (B)
4 U5ME0035A J (-) 0.25MM 1 BIG END BRG KIT - U/S (B)
4 U5ME0035C J (-)0.75MM 1 BIG END BRG KIT - U/S (B)
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER
16 U5LF0020 6 PISTON KIT GRADE .G
16 U5LF0022 6 PISTON KIT GRADE .J
16 U5LF0023 6 PISTON KIT GRADE .K
16 U5LF0024 6 PISTON KIT GRADE .L
16 U5LF0021 6 PISTON KIT GRADE .H
History
a.
1 ZZ90230 A U801518J 1 CRANKSHAFT ASSEMBLY (A)
b.
1 ZZ90230 A U801518J 1 CRANKSHAFT ASSEMBLY (A)
U5ME0014 P 1 BIG END BEARING KIT
c. B U801517J
1 ZZ90219 G 1 CRANKSHAFT KIT (A)
U5ME0003 P 1 BIG END BEARING KIT PRE-FINISHED
Page 23
ACHY0417
9
11
14
13
10
12
18 16
8
19
17
1
2
4
5
7
6
15
Page 24
ACHY0417
d.
1 ZZ90165 1 CRANKSHAFT KIT (A)
e. General History Section
16 U5LF0019 X PISTON KIT GRADE .F
19 2721332 2 CIRCLIP
Footnotes
(A) REFER TO SERVICE BULLETIN NO.86

(B) BEARING FITTING TOOL 27610233 IS NOT INCLUDED
Page 25
Crankshaft, Pistons & Connecting Rods Plate C
A U801518J C PPL032567 ACHY0417
Page 26
Crankshaft, Pistons & Connecting Rods Plate C
A U801518J C PPL032567 ACHY0417

2 F 4115C314 1 CON ROD
3 3112A005 1 SMALL END BUSH
4 3212V003 2 CON ROD BOLT (A)
Footnotes
(A) DO NOT RE-USE ONCE REMOVED
Page 27
Cylinder Head Plate A
ACHY0417
31
33
19
18 32
11
23
10 17
22 30
9
16
1
15
8
14
7
6 13
24 5 28
29
26
25
20
21
27
2 3
4 12
Page 28
Cylinder Head Plate A
ACHY0417
1 ZZ80228 C ZZ80188 1 CYLINDER HEAD KIT

C ZZ80171
2 3324E002 6 INSERT
3 3314A121 6 INSERT
4 3142L072 6 INTAKE VALVE
5 3343F041 6 VALVE GUIDE
6 33415118 6 VALVE SPRING WASHER
7 33817117 6 SEAL - VALVE STEM
8 31745122 6 VALVE SPRING OUTER
9 31744133 6 VALVE SPRING INNER
10 33424107 6 CAP
11 33173108 12 VALVE COLLET (A)
12 3142A051 6 EXHAUST VALVE
13 3343J021 6 VALVE GUIDE
14 33415118 6 VALVE SPRING WASHER
16 31745122 6 VALVE SPRING OUTER
17 31744133 6 VALVE SPRING INNER
18 33424107 6 CAP
19 33173108 12 VALVE COLLET (A)
20 0650710 3 PLUG
21 32417156 6 PLUG
22 3212P002 1 PLUG
23 2431A054 6 PLUG
24 0650540 1 PLUG
25 29990001 2 DOWEL (B)
26 3681H208 1 GASKET - CYLINDER HEAD
27 2431154 1 PLUG
28 D LBH 1 COVER
29 D LBH 1 JOINT
30 6 SCREW (C)
31 32166222 2 SCREW
32 32166219 12 SCREW
33 32166221 18 SCREW
Service Options
1 ZZ80228P 1 CYLINDER HEAD KIT - EXCH
Footnotes
(A) SERVICED IN PAIRS

(B) LOCATING DOWELS
(C) REFER TO RELEVANT OPTION ACCESSORY PACKS
Page 29
Rocker Shaft Plate A
ACHY0417
4 3
20 13
8 17 8
10
11 9
10 7
5 6
12 17
11 14
9
9 11 7 10
10 9
19 11 7
10
16 21
9
18 10 15 6 5
7
11
11 22
9
Page 30
Rocker Shaft Plate A
ACHY0417
1 ZZ90057 C ZZ90040 1 ROCKER SHAFT ASSEMBLY

2 U7LR0003 1 ROCKER SHAFT ASSY - MINOR
3 F U7LR0003 1 SHAFT
4 0650507 2 PLUG
5 0170151 2 CIRCLIP
6 33117434 2 WASHER
7 31744123 4 ROCKER SHAFT SPRING
8 31743108 2 ROCKER SHAFT SPRING
9 3818X901 6 BRACKET
10 4115R305 6 ROCKER ARM ASSEMBLY
11 4115R306 6 ROCKER ARM ASSEMBLY
12 3775E012 1 CONNECTION
13 2233022 1 SCREW
14 33811113 1 OLIVE
15 32114145 12 SCREW
16 0576052 12 NUT
17 3311K015 2 SHIM
18 2313H331 4 STUD
19 2318A605 4 NUT
20 2314J607 C 2314J608 2 SCREW
21 31434307 12 PUSHROD
22 3142U031 C 31434163 12 TAPPET
Page 31
Timing Gear & Camshaft Plate A
ACHY0417
2
14
17 1
30
12
16
18 15
20 9
8
19
10 11
5
4
7
13
6 3
25
27
28
29
24 23 26
34
33 21
32
31
Page 32
ACHY0417
1 3716C522 R f. 1 TIMING CASE

2 3681P009 P 1 GASKET - TIMING CASE
3 4111A013 1 IDLER GEAR
4 0050345 2 IDLER GEAR BUSH
5 33426161 1 HUB
6 2314J011 R g. 3 SCREW
7 3272A033 R c. 1 PLATE (A)
R e.
R g.
8 4111A008 1 IDLER GEAR
9 2511437 1 BUSH
10 2722A206 1 CIRCLIP
11 33123125 1 WASHER
12 2314H003 8 SCREW
13 2314H004 4 SCREW
14 4112K051 R a. 1 CAMSHAFT
R a.
16 2116053 1 DOWEL
17 3112X011 R b. 1 THRUST WASHER
18 3117L023 C 3117L021 1 CAMSHAFT GEAR
19 2314J606 1 SCREW
20 3321A003 1 WASHER
21 4142A143 1 TIMINGGEAR COVER
22 1 TIMINGGEAR COVER
23 F 4142A143 1 TIMINGGEAR COVER
24 2418F436 1 SEAL - FRONT END OIL
25 3681P019 1 GASKET - TIMING COVER
26 2314H004 1 SCREW
27 2314H005 6 SCREW
28 2314H013 6 SCREW
29 2314F036 4 SCREW
30 2487A018 1 PLUG
31 2314H034 2 SCREW (B)
32 4152A002 C 3753R111 1 INSPECTION COVER
33 F 4152A002 1 VALVE COVER
34 2415A093 1 SEAL - O RING
Service Options
2 21826405 X GASKET - TIMING CASE (C)
History
a.
14 31416307 C 31416305 1 CAMSHAFT
b.
17 33153121 1 THRUST PLATE
c.
7 3241A025 1 PLATE (D)
Page 33
ACHY0417
2
14
17 1
30
12
16
18 15
20 9
8
19
10 11
5
4
7
13
6 3
25
27
28
29
24 23 26
34
33 21
32
31
Page 34
ACHY0417
d. B U891998S
3781N013 1 SHIELD
3781N005 1 DAMPER
2314F003 2 SCREW
e.
7 3241A021 1 PLATE
f.
1 3716C242 C 3716C033 1 TIMING CASE
C 3716C032
g.
6 2314J010 3 SCREW
7 3241H009 C 0941082 1 PLATE
Footnotes
(A) USED ONLY WITH 3117N061

(B) BOTTOM TWO HOLES
(C) ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY
(D) USED ONLY WITH 4111A034
Page 35
Lubricating Oil Pump & Delivery Housing Plate A
ACHY0417
16
14
13
11
12
15
26
2
3
5 9
8
7
6
27 4
10 30
1
29 28
23
22
18 25
32
19 17
24 31
20
21
Page 36
Lubricating Oil Pump & Delivery Housing Plate A
ACHY0417
1 4132F057 1 OIL PUMP

2 2314H004 2 SCREW
3 2314H002 1 SCREW
4 4138A033 1 RELIEF VALVE
5 F REF.4 1 VALVE
6 32712726 1 PLUNGER
7 31744151 1 SPRING
8 32712111 1 SEAT
9 2721130 1 CIRCLIP
10 2314K161 2 SCREW
12 3571C045 C 3572V012 1 PIPE - OIL (A)
14 2314H004 2 SCREW
16 2314H004 2 SCREW
17 6 VALVE (B)
18 1 BOLT (B)
19 1 BALL (B)
20 1 PLUNGER (B)
21 1 SPRING (B)
22 6 JET (B)
23 6 DOWEL (B)
24 1 PLUG (B)
25 1 WASHER (B)
Footnotes
(A) WAS 3572V012 USE 3571C045 WITH 2314H004 (2)

(B) SEE CYLINDER BLOCK SECTION
Page 37
Fuel Injection Pump Plate A
C AFHY4346 AFHY4627
Page 38
Fuel Injection Pump Plate A
C AFHY4346 AFHY4627
1 2313M059 3 STUD
2 2318A603 3 NUT
3 3117L052 1 FUEL INJECTION PUMP GEAR
4 2318A108 1 NUT
5 K134AF01 1 WASHER
6 2314C034 1 SCREW
7 2415D051 1 WASHER
Page 39
Fuel Injection Pump Breakdown Plate A
C AFHY4346 AFHY4627
3
4
Page 40
Fuel Injection Pump Breakdown Plate A
C AFHY4346 AFHY4627
1 2643D641 P 1 FUEL INJECTION PUMP (A)

2 3645E008 1 BRACKET
3 2314H003 1 SCREW
4 2314J002 1 SCREW
Service Options
1 2643D641R 1 FUEL INJ PUMP - EXCH
Footnotes
(A) COMPONENT PARTS TO BE ADVISED
Page 41
High Pressure Fuel Pipes Plate A
C AFHY4346 AFHY4627
5
4
10
Page 42
High Pressure Fuel Pipes Plate A
C AFHY4346 AFHY4627
1 3525A081 1 PIPE - FUEL INJ NO 1 CYL

7 2646E006 1 CLIP
8 2646E007 1 CLIP
9 2646E009 1 CLIP
10 2646E010 1 CLIP
Page 43
Atomisers Plate A
C AFHY4346 AFHY4627
8 2
7 1
Page 44
Atomisers Plate A
C AFHY4346 AFHY4627
1 2645A060 6 INJECTOR
2 2645A302 1 HOLDER
3 2645A621 1 INJECTOR NOZZLE
4 0921173 6 INJECTOR WASHER
5 33813129 6 SPACER
6 3311A043 R a. 6 SEAL - INJECTOR
7 3662K002 6 CLAMP
8 2314H006 12 BOLT
History
a.
6 3311A042 6 SEAL
Page 45
Control Unit Plate A
C AFHY4346 AFHY4627
Page 46
Control Unit Plate A
C AFHY4346 AFHY4627
1 U5MK0653 1 CONNECTION KIT

2 2900A001 1 ELECTRICAL CONNECTOR
3 2900A002 1 SOCKET
4 2900A003 1 WEDGE
5 2900A009 1 PIN
6 2900A011 1 PIN
7 F U5MK0653 1 LEAFLET
Page 47
Control Unit Plate B
C AFHY4346 AFHY4627
Page 48
Control Unit Plate B
C AFHY4346 AFHY4627
1 U5MK0669 1 ELECTRONIC GOVERNOR KIT

2 F U5MK0669 1 ELECTRIC GOVERNOR
3 2311E027 4 SCREW
4 2415H507 1 SEAL - O RING
Page 49
Boost Control Pipe Plate A
C AFHY4346 B U886679P AFHY4627
Page 50
Boost Control Pipe Plate A
C AFHY4346 B U886679P AFHY4627
1 2431131 1 PLUG
Page 51
Fuel Leak-Off Pipe Plate A
C AFHY4346 AFHY4627
4
2
Page 52
Fuel Leak-Off Pipe Plate A
C AFHY4346 AFHY4627
1 3558X021 1 PIPE - LEAK OFF

2 3218R039 5 BANJO BOLT
3 3355E005 1 CONNECTION
4 2411D007 12 WASHER
Page 53
Sensors Plate A
C AFHY4346 AFHY4627
Page 54
Sensors Plate A
C AFHY4346 AFHY4627
1 2868A006 1 SPEED SENSOR

2 33534129 1 ADAPTOR
Page 55
Flywheel Housing Plate A
CDH00892
5
4
1 2
Page 56
Flywheel Housing Plate A
CDH00892
1 36843154 1 SEAL
2 3713A081 R a. 1 FLYWHEEL HOUSING
3 0350025 2 DOWEL
4 2314J004 6 SCREW
5 2314J603 2 SCREW
History
a.
2 3713M049 1 FLYWHEEL HOUSING
2487A452 1 PLUG
36212132 1 PLATE
2314H102 C 2314H101 2 SCREW
2487204 3 PLUG
Page 57
Starter Motor Plate A
C EDH00527 EDH00936
Page 58
Starter Motor Plate A
C EDH00527 EDH00936
1 2873K632 R a. 1 STARTER MOTOR

2 2313C078 3 STUD
3 2318A604 3 NUT
History
a.
1 2873K621 1 STARTER MOTOR
Page 59
Flywheel & Starter Ring Plate B
B U944454W DDH00889
4
5
3 2
Page 60
B U944454W DDH00889
1 4111D128 1 FLYWHEEL ASSEMBLY

2 F 4111D128 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 10 SCREW
5 33117127 10 WASHER
Page 61
A U944455W DDH00987
4
5
3 2
Page 62
A U944455W DDH00987
1 4111D155 1 FLYWHEEL ASSEMBLY

2 F 4111D155 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 10 SCREW
5 33117127 10 WASHER
Page 63
Fan Drive Plate C
FBH00423
1
2
3
7 4
5
10
9
11
8
14
12
13
16 17
18
19
15
21
20
Page 64
Fan Drive Plate C
FBH00423
15 3115C113 1 FAN DRIVE PULLEY

16 4113H074 1 FAN DRIVE HOUSING
17 F REF 16 1 HOUSING
18 F REF 16 1 BEARING
19 F REF 16 1 HUB
20 2314J015 4 SCREW
Page 65
Lubricating Oil Sump Plate L
GBH01780
19 21
20
18
17
3
13
14
25
26 4
6
22
2 5
16
1
8
12
10
7 24
9 11 23
15
Page 66
Lubricating Oil Sump Plate L
GBH01780
1 3787H403 1 SUMP
3 3627P043 A U764752H 1 BRIDGE PIECE
R e.
4 2311D039 2 SCREW
5 2314H034 2 SCREW
6 33134113 2 WASHER
7 2314H020 4 SCREW
8 33134113 4 WASHER
9 2314H020 2 SCREW
10 33134113 2 WASHER
11 2314H004 20 SCREW
12 33134113 20 WASHER
13 32186405 1 PLUG
14 0920156 1 WASHER
15 3278A026 A U929515V 1 NUT
16 3178C254 A U929515V 1 DIPSTICK
R a.
17 3575K015 R d. 1 PIPE - OIL SUCTION
18 3683H005 1 GASKET
19 2314H004 2 SCREW
20 2314H002 1 SCREW
21 2318A603 1 NUT
22 T406330 R b. 1 PLUG
R c.
23 2487096 1 PLUG
24 2415715 1 SEAL - O RING
25 33534131 1 ADAPTOR
26 0920156 1 WASHER
History
a. B U929514V
16 3178C074 1 DIPSTICK
3577A125 1 TUBE ASSEMBLY
33812116 1 OLIVE
b.
22 2487A018 1 PLUG
c.
22 2431A016 1 PLUG
d.
17 3575K006 1 OIL PIPE
e. B U764751H
3 3627P023 1 BRIDGE PIECE
Page 67
Lubricating Oil Sump Plate Z
GBH01780
Page 68
Lubricating Oil Sump Plate Z
GBH01780
1 3641A005 1 BRACKET
2 2314H003 1 SCREW
3 0920433 1 WASHER
Page 69
Lubricating Oil Filler & Breather Plate A
HBH01970
14
15
12
10
1
13
16
3
11 9
5 4 6
Page 70
Lubricating Oil Filler & Breather Plate A
HBH01970
1 4142X021 1 CYLINDER HEAD COVER (A)

2 33881125 R b. 1 HOSE
3 21825196 2 CLIP
4 3617A001 B 1ML02905 1 PLATE
B U741030G
5 3683H006 B 1ML02905 1 GASKET
B U741030G
6 2314H003 2 SCREW
7 3573A006 1 PIPE - BREATHER
8 2485A013 1 PLUG
9 3571C014 1 OIL PIPE
10 36833148 1 GASKET
11 2314H003 2 SCREW
12 3274A003 4 NUT
13 33817135 4 SEAL
14 3781A003 1 CAP
15 2415731 1 SEAL - O RING
16 0920009 4 WASHER
History
a. B 31/07/2001
32416118 C 32418122 1 PLUG
b.
2 33881108 1 FLEXIBLE HOSE
c.
3688X001 1 GASKET - IND MANIFOLD
3681C001 1 GASKET - CYL. HEAD COVER
Footnotes
(A) REFER TO PLATE "K"
Page 71
Lubricating Oil Filler & Breather Plate K
HBH01970
9
10 7
11
12
5
6
3
1
2
Page 72
Lubricating Oil Filler & Breather Plate K
HBH01970
1 4142X021 1 CYLINDER HEAD COVER

2 F 4142X021 1 VALVE COVER
3 3687A508 1 GASKET - IND MANIFOLD
4 3681C003 1 GASKET - CYL. HEAD COVER
5 4142X099 1 OIL FILLER CAP
6 2415A131 1 SEAL - O RING
7 4133J008 1 BREATHER
8 F 4133J008 1 BREATHER
9 3771K005 1 OIL SEPARATOR
10 2415H493 1 SEAL - O RING
11 F 4133J008 1 BREATHER
12 2415731 1 SEAL - O RING
Page 73
Lubricating Oil Filler & Breather Plate X
A U741031G HBH01970
1
3
2
Page 74
Lubricating Oil Filler & Breather Plate X
A U741031G HBH01970
1 4148K002 1 BLANKING PLATE

2 F 4148K002 1 BLANKING PLATE
3 2415B121 1 SEAL - O RING
4 2314H003 2 SCREW
Page 75
Lubricating Oil Filter & Integral Oil Cooler Plate A
JBH00933
35 34
6
10
9
16
17
20
22
19 8 48 18
7 14
23 15
49 47
21
11
27 46
13
25
26 45 50
28 51
60 12
24
37 52
36 31
40 38
43
41
30
29 42
4
59
39
1 2 5
44
57 53
54
33 58
3 55
32
56
Page 76
JBH00933
1 4134E031 C 3773P172 1 OIL FILTER HEAD (A)

C 3773P171
2 33554128 2 CONNECTION (B)
2 33286139 2 CONNECTION (C)
3 2654403 2 OIL FILTER
4 3687W003 1 GASKET - OIL FILTER HEAD
5 2314J003 5 SCREW
6 2486A972 B U647520C 1 OIL COOLER (D)
7 2415B436 2 SEAL - O RING (E)
7 2415H031 B U647520C 2 SEAL - O RING (F)
8 2415B402 B U647520C 4 SEAL - O RING
9 3771X113 C 3771X112 1 HOUSING (A,E)
9 3771X151 B U647520C 1 HOUSING (A,F)
10 3684R011 C 3684R004 1 GASKET - OIL COOLER
11 2314H005 B U647520C 8 SCREW
12 2314K159 C 2314H009 1 SCREW
13 2314H012 B U647520C 1 SCREW
14 2313M060 B U647520C 1 STUD
15 2318A603 B U647520C 1 NUT
16 2313M064 B U647520C 1 STUD
17 2318A603 B U647520C 1 NUT
18 2318A603 B U647520C 4 NUT
19 4138A035 C 4135A015 1 RELIEF VALVE (G)
20 3218V004 1 CAP (H)
20 3218V005 1 CAP (I)
21 3251A001 1 ROD (H)
21 3212V001 1 SCREW (I)
22 31744151 1 SPRING
23 3342A303 1 PLUNGER
24 2725108 1 CIRCLIP (H)
25 2411A024 1 WASHER (G)
26 2483A007 B U647520C 1 OIL PIPE (J)
C 3587T003
C 3588H003
27 3686A511 B U647520C 1 GASKET
28 2314K159 C 2314H009 3 SCREW (K)
C 2314H003
28 2314H010 B U647520C 3 SCREW (L)
29 3686A507 1 GASKET (A,M)
30 2314H019 C 2314H011 1 SCREW (A,K)
30 2314H004 1 SCREW (L)
31 2314H015 C 2314H010 2 SCREW (A,K)
31 2314H004 2 SCREW (L)
36 3623H006 1 SPACER (A,M)
37 3686A507 1 GASKET
38 3766P092 1 ADAPTOR
39 3686T004 1 GASKET - OIL FILTER HEAD
41 2314J007 1 SCREW
42 2314J003 3 SCREW
Page 77
JBH00933
35 34
6
10
9
16
17
20
22
19 8 48 18
7 14
23 15
49 47
21
11
27 46
13
25
26 45 50
28 51
60 12
24
37 52
36 31
40 38
43
41
30
29 42
4
59
39
1 2 5
44
57 53
54
33 58
3 55
32
56
Page 78
JBH00933
45 2483A006 B U647520C 1 OIL PIPE (J)

60 1861135 1 LOCTITE
Footnotes
(A) REFER TO SERVICE BULLETIN NO.2.

(B) USED ONLY WITH 4134E031
(C) USED ONLY WITH 3773P172,3773P171
(D) WAS 2486A959 USE 2486A972,3771X131,2415H031 (2)
(E) USED ONLY WITH 2486A959
(F) USED ONLY WITH 2486A972
(G) USED ONLY WITH 3771X131
(H) USED ONLY WITH 4138A015
(I) USED ONLY WITH 4138A035
(J) WAS 3587T004 USE 2483A007,2483A006 WITH 2314H004 (3), 2314H010 (3)
(K) USED ONLY WITH 3587T004,3587T003
(L) USED ONLY WITH 2483A007,2483A006
(M) USED ONLY WITH 3773P171,3588H003
Page 79
Lubricating Oil Filter & Integral Oil Cooler Plate V
JBH00933
9
5
6 13
11 12
4 3
10
2
7
Page 80
Lubricating Oil Filter & Integral Oil Cooler Plate V
JBH00933
1 2483A032 R d. 1 PIPE - COOLANT

2 2483A033 R d. 1 PIPE - COOLANT
3 3751K121 A U647521C 4 FLANGE
4 2418F603 R d. 2 SEAL - O RING
5 2486A990 A U786029J 1 HOUSING
R b.
R c.
6 2486A993 A U647521C 1 OIL COOLER
R a.
7 3688X008 A U647521C 2 SEAL - O RING
8 2318A603 A U647521C 4 NUT
9 3684N028 A U786029J 1 GASKET - OIL COOLER
R c.
10 2314H002 A U786029J 11 SCREW
R c.
11 2314H002 A U786029J 3 SCREW
R c.
12 2415D002 13 WASHER
13 2415D002 3 WASHER
History
a.
6 2486A980 A U647521C 1 OIL COOLER
C 2486A978
C 2486A979
b.
5 2486A983 A U786029J 1 HOUSING
c. B U786028J
5 2486A974 A U647521C 1 HOUSING
9 3684N025 1 GASKET - OIL COOLER
10 2314H032 13 SCREW
11 2314H032 3 SCREW
d.
1 2483A115 1 PIPE - COOLANT
4 2418F602 A U647521C 2 SEAL
Page 81
Front End Drive Input Plate A
KBHY0626
3
4
5
6
Page 82
Front End Drive Input Plate A
KBHY0626
1 3115T111 1 CRANKSHAFT PULLEY

2 3321A009 R a. 1 DAMPER
3 3311X002 1 SPACER
4 2417711 1 RING
5 32418313 1 THRUST PLATE
6 2415638 1 SEAL - O RING
7 2314J602 8 SCREW
8 32186137 3 BOLT
History
a.
2 2635A204 1 DAMPER
Page 83
Water Pump, Thermostat & Heat Exchanger Plate B
B U933099V LBH01967
15
16
7
3
1
2
11
8
10
5 6
14
13
14
12
Page 84
Water Pump, Thermostat & Heat Exchanger Plate B
B U933099V LBH01967
1 3771K121 1 THERMOSTAT HOUSING

2 3685F005 1 GASKET - THERMOSTAT HSG
3 2431154 2 PLUG
4 2314H015 1 SCREW
5 2314H008 2 SCREW
6 2314J013 2 SCREW
7 2485613 2 THERMOSTAT
8 4133L012 R a. 1 CONNECTION
R b.
9 2415A076 R b. 1 SEAL - O RING
10 4148K011 R a. 1 PLUG
11 2314H004 2 SCREW
12 U5MH0050 1 HOSE KIT
13 1 HOSE
14 0180067 1 CLIP
15 3623K007 1 PLATE
16 3687M018 1 GASKET
History
a.
8 4133L012 1 CONNECTION
10 3781A504 2 BLANKING PLUG
b.
9 2415A050 1 SEAL - O RING
Page 85
Water Pump, Thermostat & Heat Exchanger Plate AC
B U933099V LBH01967
11 10
13
9
12
4 2
3
5
6
14
Page 86
Water Pump, Thermostat & Heat Exchanger Plate AC
B U933099V LBH01967
1 U5MW0160 1 WATER PUMP

2 F REF.1 1 BODY
3 F REF.14 1 SHAFT
4 2415B155 1 SEAL - O RING (A)
5 F REF.14 1 SEAL
6 F REF.14 1 IMPELLER
7 F REF.1 1 COVER
8 1 WATER PUMP GEAR
9 2415B152 1 O RING (A)
9 2415H494 1 SEAL - O RING (A)
10 2314H006 1 BOLT
11 2314N043 3 SCREW
12 2314H006 1 BOLT
13 2314H015 1 SCREW
14 U7LW0151 X REPAIR KIT - WATER PUMP
Service Options
1 U5MW0160R 1 WATER PUMP - EXCHANGE
Footnotes
(A) ALSO INCLUDED IN REPAIR KIT
Page 87
Water Pump Plate A
A U933100V LBH02317
Page 88
Water Pump Plate A
A U933100V LBH02317
1 U5MW0160 G 1 WATER PUMP

2 F U5MW0160 1 WATER PUMP
3 2415H494 1 SEAL - O RING
Service Options
1 U5MW0160R 1 WATER PUMP - EXCHANGE
Page 89
Water Pump Plate B
A U933100V LBH02317
Page 90
Water Pump Plate B
A U933100V LBH02317
1 2314H006 1 BOLT
2 2314H006 1 BOLT
3 2314N043 2 SCREW
4 2314H015 1 SCREW
Page 91
Thermostat & Housing Plate A
A U933100V LBH02317
4 2
1
18 14
5
16
15
17 12
13
11
9
10
8
Page 92
Thermostat & Housing Plate A
A U933100V LBH02317
1 3771K121 1 THERMOSTAT HOUSING

3 2485613 2 THERMOSTAT
4 2431154 2 PLUG
5 2314J013 2 SCREW
6 2314H015 1 SCREW
7 2314H008 2 SCREW
9 F 4133L012 1 CONNECTION
10 2415A076 1 SEAL - O RING
11 4148K011 1 PLUG
12 F 4148K011 1 PLUG
13 2415H509 1 SEAL - O RING
14 2314H004 2 SCREW
15 U5MH0050 1 HOSE KIT
16 F U5MH0050 1 HOSE
17 21825193 1 CLIP
18 21825193 1 CLIP
Page 93
Thermostat & Housing Plate B
A U933100V LBH02317
Page 94
Thermostat & Housing Plate B
A U933100V LBH02317
1 3623K007 1 PLATE
2 3687M018 1 GASKET
Page 95
Thermostat & Housing Plate C
A U933100V LBH02317
Page 96
Thermostat & Housing Plate C
A U933100V LBH02317
1 T410833 1 BRACKET
2 2314J006 2 SCREW
Page 97
Water Outlet & Inlet Plate A
B U933099V LDH00519
19 20
12
10
11
8 21
5
7
4
9
3 6
2
24 25
14 26
13
15 32
22
30
23
29
31
27
17
16 28
18
Page 98
Water Outlet & Inlet Plate A
B U933099V LDH00519
9 3684A004 1 GASKET - THERMOSTAT HSG (A)

11 2314H008 1 SCREW
12 2314H010 3 SCREW
13 4133L011 C 3771K044 1 CONNECTION (B)
14 F REF.13 1 CONNECTION
15 3687W017 C 3684A004 1 SEAL - WATER OUTLET (C)
Footnotes
(A) USED ONLY WITH 3771K044

(B) WAS 3771K044.USE 4133L011,3687W017
(C) USED ONLY WITH 4133L011
Page 99
Water Outlet Housing Plate A
A U933100V LDH00733
Page 100
Water Outlet Housing Plate A
A U933100V LDH00733
2 F 4133L011 1 CONNECTION
3 3687W017 1 SEAL - WATER OUTLET
4 2314H010 4 SCREW
5 2314H008 2 SCREW
Page 101
Fan Plate A
B U933099V MDH01320
Page 102
Fan Plate A
B U933099V MDH01320
1 2485C527 1 FAN
2 2313H242 4 STUD
3 2318D208 4 NUT
4 T414682 R a. 1 SPACER
History
a.
4 3748W251 1 EXTENSION
Page 103
Fan Plate A
A U933100V MDH01461
Page 104
Fan Plate A
A U933100V MDH01461
1 2485C527 1 FAN
2 T414683 R a. 1 EXTENSION
3 2314H020 4 SCREW
History
a.
2 3748W261 1 EXTENSION
Page 105
Alternator & Generator Plate A
B U856358N NDH01961
15 19
20
11
17
16 12
27
13
18 14
10
26
3
9
24 8
25 2
21
4
23 5
22
Page 106
Alternator & Generator Plate A
B U856358N NDH01961
1 3115A041 1 ALTERNATOR PULLEY

2 3827H021 1 BRACKET
3 2314J003 1 SCREW
5 2314H013 2 SCREW
6 2314H003 2 SCREW
7 2314H006 C 2314H005 1 BOLT (A)
8 2318D208 C 2318A663 1 NUT (B)
9 2314H008 C 2314H007 1 SCREW (C)
10 2318D208 C 2318A663 1 NUT (D)
11 3861A013 1 BRACKET
12 2314H008 1 SCREW
13 2314H017 1 SCREW
16 2314H004 1 SCREW
17 0920497 1 WASHER
18 2314J004 C 2314J003 1 SCREW (E)
19 2318D240 C 2318A664 1 NUT (F)
20 0920497 1 WASHER
21 2314H005 1 SCREW
22 2314J004 2 SCREW
24 2614B658 1 BELT (G)
25 2131A008 1 WASHER
26 2131A008 1 WASHER
27 2131A010 1 WASHER
Footnotes
(A) WAS 2314H005.USE 2314H006,2318D208,2131A008

(B) WAS 2318A663.USE 2314H006,2318D208,2131A008
(C) WAS 2314H007.USE 2314H008,2318D208,2131A008
(D) WAS 2318A663 USE 2314H008 , 2318D208 , 2131A008
(E) WAS 2314J003 - USE 2314J004/2318D240/2131A010
(F) WAS 2318A664 - USE 2314J004/2318D240/2131A010
(G) SERVICED IN PAIRS
Page 107
Alternator & Generator Plate C
B U856358N NDH01961
1 3
11
6
2 14
15
9
8 13
12
5
10
Page 108
Alternator & Generator Plate C
B U856358N NDH01961
1 2871A141 G 1 ALTERNATOR
2 28710252 1 REGULATOR
3 28710355 C 28710253 1 RECTIFIER
4 28710254 1 BRACKET
5 28710255 1 ROTOR - ELECTRIC REPAIR
6 F REF.5 1 BEARING
7 F REF.1 1 COVER
8 28710258 1 STATOR (A)
8 28710353 1 STATOR (B)
9 28710259 1 BOLT KIT
10 28710260 1 SUNDRY KIT
14 F REF.10 1 NUT
15 F REF.10 1 WASHER
11 28710261 1 TERMINAL KIT
12 28710364 1 FAN
13 1 PULLEY (C)
Service Options
1 2871A141R 1 ALTERNATOR
Footnotes
(A) USED ONLY WITH 2871A141/2871A154

(B) USED ONLY WITH 2871A163
(C) NOT PART OF ALTERNATOR ASSEMBLY - REFER TO PLATE "B" FOR PULLEY PART NUMBER
Page 109
Alternator Plate A
A U856359N NDHY2916
Page 110
Alternator Plate A
A U856359N NDHY2916
1 2871A306 R a. 1 ALTERNATOR (A)
History
a.
1 2871A301 1 ALTERNATOR (A)
Footnotes
(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.
Page 111
Alternator Bracket & Fixings Plate A
A U856359N NDHY2916
5
4
2 9
14
13
12
10
11
Page 112
Alternator Bracket & Fixings Plate A
A U856359N NDHY2916
1 3828D019 1 ALTERNATOR BRACKET

2 2314H007 1 SCREW
3 2314H008 1 SCREW
4 2131A008 2 WASHER
5 2318D208 2 NUT
6 3641V014 1 ALTERNATOR BRACKET
7 2314H013 2 SCREW
8 2314H002 3 SCREW
9 2314J003 1 SCREW
10 3615A015 1 LEVER
11 2314J603 1 SCREW
12 3312K305 1 SPACER
13 2314H004 1 SCREW
14 2131A008 1 WASHER
Page 113
Alternator Bracket & Fixings Plate B
A U856359N NDHY2916
Page 114
Alternator Bracket & Fixings Plate B
A U856359N NDHY2916
1 2314H005 2 SCREW
2 2314H013 1 SCREW
Page 115
Alternator Bracket & Fixings Plate C
A U856359N NDHY2916
Page 116
Alternator Bracket & Fixings Plate C
A U856359N NDHY2916
1 2314J004 2 SCREW
Page 117
Pulleys Plate A
A U856359N NDHY2916
Page 118
Pulleys Plate A
A U856359N NDHY2916
1 3115A049 1 2 GROOVE ALTERNATOR PUL-

2 2614B660 R a. 1 BELT (A)
History
a.
2 2614B658 1 BELT (A)
Footnotes
(A) SERVICED IN PAIRS
Page 119
Blanking Plates Plate A
QDHY1165
1 2
Page 120
Blanking Plates Plate A
QDHY1165
1 4148K016 R a. 1 PLATE
2 F 4148K016 1 BLANKING PLATE
3 2415H549 1 SEAL - O RING
4 2314J002 1 SCREW
5 2314H032 5 SCREW
6 2314J004 1 SCREW
History
a.
1 4148K006 1 BLANKING PLATE
2415H503 1 SEAL - O RING
Page 121
Blanking Plugs Plate A
QDHY1165
2
1
Page 122
Blanking Plugs Plate A
QDHY1165
1 2314C049 1 SCREW (A)

2 2415D053 1 WASHER
3 0650586 1 PLUG
Footnotes
(A) LOCATES IN COMPRESSOR/EXHAUSTER OIL FEED HOLE
Page 123
Turbocharger Plate A
SBHY1490
5
2
Page 124
Turbocharger Plate A
SBHY1490
1 2674A335 1 TURBOCHARGER
2 3688A006 1 GASKET - TURBOCHARGER
3 T409161 R a. 2 STUD
4 2313M380 2 STUD
5 2318A634 4 NUT
History
a.
3 2313M377 2 STUD
Page 125
Feed Pipes Plate A
SBHY1490
Page 126
Feed Pipes Plate A
SBHY1490
1 4126X106 1 OIL PIPE

2 36832138 1 GASKET
3 2314H003 2 SCREW
4 0206008 1 UNION
5 0576116 1 NUT
6 0566007 1 OLIVE
Page 127
Leak-Off Pipes Plate A
SBHY1490
Page 128
Leak-Off Pipes Plate A
SBHY1490
1 3571C073 1 PIPE - TURBO OIL DRAIN

2 3683D006 1 GASKET
3 2314H003 1 SCREW
4 3383A024 1 HOSE
5 2481877 1 HOSE CLIP
Page 129
Induction Manifold Plate A
SBHY1490
3 1
Page 130
Induction Manifold Plate A
SBHY1490
1 3777U038 R a. 1 INTAKE MANIFOLD

R b.
3 2314J039 6 SCREW
4 2314J049 2 SCREW
History
a.
1 3777U036 1 INTAKE MANIFOLD
b.
1 3777U031 1 INTAKE MANIFOLD
Page 131
Pipework & Connections Plate A
SBHY1490
Page 132
Pipework & Connections Plate A
SBHY1490
1 3766T131 1 ELBOW
2 3684N008 1 GASKET
3 2314J019 2 SCREW
4 2314J004 R a. 2 SCREW
History
a.
4 2314J003 2 SCREW
Page 133
Exhaust Manifold Plate A
SBHY1490
7
1
Page 134
Exhaust Manifold Plate A
SBHY1490
1 3778P051 1 EXHAUST MANIFOLD

2 3688C017 1 GASKET - EXHAUST MANIFOLD
3 36862191 2 GASKET - EXHAUST MANIFOLD
4 2313M378 2 STUD
5 2313M387 4 STUD
6 2313M380 2 STUD
7 2318A634 8 NUT
Page 135
Pipework & Connections Plate B
SBHY1490
Page 136
Pipework & Connections Plate B
SBHY1490
1 3661A067 R a. 1 HEATSHIELD
2 2314H102 R a. 2 SCREW
History
a.
1 3813P001 1 HEATSHIELD
2 2314H008 2 SCREW
33246117 2 SPACER
b.
2131508 4 SPACER
Page 137
Pipework & Connections Plate C
SBHY1490
2
15
14
1
11
13
12
3
8 5
9
6
10
Page 138
Pipework & Connections Plate C
SBHY1490
1 3767H071 1 ELBOW
2 3688C011 1 GASKET - TURBOCHARGER
3 2313F059 4 STUD
4 2313F068 2 STUD
5 2318A633 6 NUT
6 3651K017 1 BRACKET
7 2314H002 2 SCREW
8 36136122 1 CONNECTION
9 3218H006 1 SCREW
10 2318A633 1 NUT
11 3651H003 1 BRACKET
12 3218H006 1 SCREW
13 2318A633 1 NUT
14 2314J002 2 SCREW
15 0920467 2 WASHER
Page 139
Air Filters Plate A
C SDH00400 SDH00427
5
8
Page 140
Air Filters Plate A
C SDH00400 SDH00427
1 2652C149 1 AIR FILTER ASSEMBLY

2 F 2652C149 1 BODY
3 26510353 1 MAIN AIR FILTER
4 26510355 1 COVER
5 26510350 1 VALVE
6 2652C814 1 INDICATOR
7 2652C810 1 CAP
8 26510354 1 SAFETY AIR FILTER (A)
Footnotes
(A) SERVICE PART ONLY
Page 141
Air Filters Plate B
C SDH00400 SDH00427
Page 142
Air Filters Plate B
C SDH00400 SDH00427
2 2314J002 4 SCREW
3 2314H010 3 SCREW
4 2314J009 2 SCREW
5 33246117 5 SPACER
Page 143
Remote Air Charge Cooler Plate A
C SDH00400 SDH00427
Page 144
Remote Air Charge Cooler Plate A
C SDH00400 SDH00427
1 3783R043 R c. 1 HOSE - AIR

2 0180071 R b. 1 CLIP
R c.
3 2481873 R a. 1 HOSE CLIP
R c.
History
a.
3 0180074 1 CLIP
b.
2 2481D075 1 HOSE CLIP
c.
1 3783R035 1 HOSE - AIR
2 2481873 1 HOSE CLIP
Page 145
Pipework Plate A
C SDH00400 SDH00427
Page 146
Pipework Plate A
C SDH00400 SDH00427
1 3743C001 1 FLANGE
2 33415356 1 RING
3 33427431 1 ADAPTOR
4 2313F079 3 STUD
5 2318A634 3 NUT
Page 147
Lift Pump Plate A
VBHY2235
3
4
Page 148
Lift Pump Plate A
VBHY2235
1 ULPK0002 R a. 1 LIFT PUMP KIT

2 F ULPK0002 1 LIFT PUMP
3 3685R007 R a. 1 GASKET - LIFT PUMP
4 2314H005 4 SCREW
5 ULPR0002 1 REPAIR KIT - LIFT PUMP
History
a.
1 ULPK0002 1 LIFT PUMP KIT
3 36856104 1 GASKET - LIFT PUMP
Page 149
Fuel Filter Plate A
VBHY2235
8
7
1
6
Page 150
Fuel Filter Plate A
VBHY2235
1 2656F815 1 FUEL FILTER ASSEMBLY

2 F 2656F815 1 FILTER HEAD
3 26560143 1 FUEL FILTER
4 2314J003 2 SCREW
5 3818D018 1 BRACKET
6 2314J002 3 SCREW
7 0650204 1 PLUG
8 2411D013 A 01/06/2003 1 WASHER
R a.
History
a. B 31/05/2003
8 0920154 1 WASHER
Page 151
Lift Pump to Filter Pipe Plate A
VBHY2235
1 9
10 11
5
6
8 7
Page 152
Lift Pump to Filter Pipe Plate A
VBHY2235
1 4125V012 1 PIPE - LIFT PUMP TO FILTER

2 F 4125V012 1 PIPE - LIFT PUMP TO FILTER
3 3656P002 1 CLIP
4 3656P003 1 CLIP
5 33532129 1 NUT
6 33811114 1 OLIVE
7 33532129 1 NUT
8 33811114 1 OLIVE
9 2314H003 1 SCREW
10 2314H005 1 SCREW
11 33135413 1 SPACER
Page 153
Filter to Injection Pump Pipe Plate A
VBHY2235
1
4
3
2
Page 154
Filter to Injection Pump Pipe Plate A
VBHY2235
1 4122A049 1 PIPE - FILTER TO PUMP

2 F 4122A049 1 FUEL INJ PUMP RETURN PIPE
3 33532129 2 NUT
4 33811114 2 OLIVE
Page 155
Injection Pump to Filter Pipe Plate A
VBHY2235
7 5
2
1
3
Page 156
Injection Pump to Filter Pipe Plate A
VBHY2235
1 4122A048 1 FUEL INJ PUMP RETURN PIPE

2 F 4122A048 1 FUEL INJ PUMP RETURN PIPE
3 33532129 1 NUT
4 33811114 1 OLIVE
5 33225414 1 NUT
6 33811114 1 OLIVE
7 2481D302 1 CLIP
Page 157
Leak Off Rail to Fuel Filter Pipe Plate A
VBHY2235
2
3
9 6
8
5
Page 158
Leak Off Rail to Fuel Filter Pipe Plate A
VBHY2235
1 3435H012 1 PIPE - FUEL

2 33225412 2 UNION NUT
3 33811112 2 OLIVE
4 3172T003 A 01/06/03 1 BANJO CONNECTION
R a.
5 3218R037 A 01/06/03 1 BANJO BOLT
R a.
6 2411D010 A 01/06/03 2 WASHER
R a.
7 2411D010 1 WASHER
8 0576113 1 NUT
9 0566004 1 OLIVE
History
a. B 31/05/03
4 3172X005 1 CONNECTION
5 3218R013 1 BANJO BOLT
6 2415928 2 WASHER
Page 159
Cold Start System Plate A
WDH00013
1
3
4
5
8
9 6
Page 160
Cold Start System Plate A
WDH00013
1 2666108 1 INTAKE HEATER
Page 161
Engine Lifting Plate A
XBH00356
5 16 10
8
6 19
3 4
20
18 17
1
7 23
13
14
24
11
15
21
12 24
22
25
Page 162
Engine Lifting Plate A
XBH00356
5 3621X007 1 PLATE
6 2314J003 2 SCREW
8 3654W003 1 PLATE
10 2314J003 2 SCREW
15 2314J004 2 SCREW
Page 163
Throttle & Stop Controls Plate D
ZAH00632
9
8
6
10
5 15
4
12
16
3
11
13
1
14
21
17 20
19
18
Page 164
Throttle & Stop Controls Plate D
ZAH00632
1 3667A001 1 FORK
2 C 3271P003 1 PIN (A)
3 C 0610031 1 PIN (A)
4 C 2131A006 1 WASHER (A)
5 C 32722105 1 PIN (A)
6 C 0520463 1 BRACKET (A)
7 C 2318A603 1 NUT (A)
8 C 2314J001 1 SCREW (A)
9 C 0997195 1 ADJUSTER (A)
10 C 41415604 1 NIPPLE (A)
11 C 0610031 1 PIN (A)
12 C 3645A011 1 BRACKET (A)
13 C 31751116 1 SPRING (A)
14 C 2313M059 1 STUD (A)
15 2314H032 C 2314H031 1 SCREW (B)
16 0330819 1 SPACER
Footnotes
(A) NO LONGER SERVICED.

(B) SECURES PTO BLANKING PLATE
Page 165
Engine Mounts Plate A
ZCHY1236
Page 166
Engine Mounts Plate A
ZCHY1236
1 2487207 R a. 6 PLUG
History
a.
1 2487207 10 PLUG
Page 167
Heater/Starter Switch Plate C
ZEH01325
18
19
8 10
9
4
1
5
12
16
14
11 17
13
15
Page 168
Heater/Starter Switch Plate C
ZEH01325
1 4124E095 1 PIPE - FUEL

2 3656M001 1 CLIP
3 3656M001 1 CLIP
4 3656M001 1 CLIP
5 3656M002 1 CLIP
6 33532148 1 NUT
7 3381A002 1 OLIVE
8 33225412 1 UNION NUT
9 33811112 1 OLIVE
10 2314H002 1 SCREW
Page 169
Lub. Oil Pressure Switch & Gauge Plate A
ZJH00479
14
1
3
2
15
4
10
5 7
8
13
9 12
11
Page 170
Lub. Oil Pressure Switch & Gauge Plate A
ZJH00479
4 0650594 1 PLUG
6 2848A013 1 OIL PRESSURE SWITCH
Page 171
Temperature Gauge & Sender Plate A
ZLH00338
Page 172
Temperature Gauge & Sender Plate A
ZLH00338
1 0650203 1 PLUG
2 2411D016 A 01/06/2003 1 WASHER
R a.
3 2848A102 1 SENDER
History
a. B 31/05/2003
2 2411157 1 WASHER
Page 173
Radiator & Cowling Plate L
B U933099V ZMH00385
24
2 23
30 31 29
1 35
28 27 25
26
20
3 4 18
17
19
34 22 16
21
11 10
13 9
8
14
15
32
12
33 6 7
Page 174
Radiator & Cowling Plate L
B U933099V ZMH00385
1 2485B243 1 RADIATOR
2 24870013 1 RADIATOR CAP
3 24864010 1 PLUG
4 24864011 1 WASHER
6 2314C369 8 SCREW
7 0920009 8 WASHER
8 33546 2 RUBBER
9 2 STUD (A)
10 2 NUT (B)
11 2311F055 4 SCREW
12 2318A603 4 NUT
13 33124118 2 WASHER
14 33115117 2 SPACER
15 0920471 2 WASHER
16 3621X011 1 BRACKET
17 2314K161 2 SCREW
18 3641V011 1 STAY
19 3641V012 1 STAY
20 2314H005 2 SCREW
21 2318A603 2 NUT
22 33135115 1 SPACER
23 3612T004 2 STAY
24 2314J001 4 SCREW
25 2634A115 2 MOUNTING
26 2318A209 2 NUT
27 2131A010 2 WASHER
28 2134A010 2 WASHER
29 2318A209 2 NUT
30 2131A010 2 WASHER
31 2134A010 2 WASHER
32 32161114 2 PLUG
33 2314J008 2 SCREW (C)
Footnotes
(A) WAS 2313M082 USE REF.33

(B) WAS 2318A603 USE REF.33
(C) WAS 2313M082/2318A603
Page 175
Radiator & Cowling Plate M
B U933099V ZMH00385
9
8
10
7
5
4
2
1
6
14 15
7
12
11
13
16
Page 176
Radiator & Cowling Plate M
B U933099V ZMH00385
1 3482E027 1 HOSE
2 21825200 C 0180071 1 CLIP
3 21825200 C 0180071 1 CLIP
4 3482T017 1 HOSE
5 21825200 C 0180071 1 CLIP
6 21825200 C 0180071 1 CLIP
7 3475X012 1 WATER PIPE
8 3384T002 1 HOSE
9 2481908 R c. 1 CLIP
10 2481908 2 CLIP
11 3384M004 1 HOSE
12 21825199 C 0180074 2 CLIP
13 21825199 C 0180074 1 CLIP
14 3756V127 R a. 1 GUARD
15 3756V128 R a. 1 GUARD
16 2314F003 R d. 11 SCREW
History
a.
14 3756V019 1 GUARD
15 3756V033 C 3756V018 1 GUARD
b.
3475X013 1 WATER PIPE
3384T002 1 HOSE
2481908 2 CLIP
2481908 2 CLIP
3384M003 1 HOSE
2481907 2 CLIP
2481907 1 CLIP
c.
9 2481908 2 CLIP
d.
16 2314F002 11 SCREW
Page 177
Radiator & Cowling Plate N
B U933099V ZMH00385
5 2
10
Page 178
Radiator & Cowling Plate N
B U933099V ZMH00385

2 3615Y005 1 LEVER
3 2314H002 1 SCREW
4 2314H002 1 SCREW
5 3384T002 1 HOSE
6 2481908 1 CLIP
7 2481908 1 CLIP
8 3384M003 1 HOSE
9 2481907 1 CLIP
10 2481907 1 CLIP
Page 179
Radiator & Cowling Plate A
A U933100V ZMH01418
8
9
12
11
10
Page 180
Radiator & Cowling Plate A
A U933100V ZMH01418
1 T411127 1 RADIATOR
2 F T411127 1 RADIATOR
3 24850088 1 CHARGE COOLER
4 T413731 1 COWL
5 T413729 1 BRACKET
6 24870013 1 RADIATOR CAP
7 T414291 1 PLUG KIT
8 F T414291 1 PLUG
9 F T414291 1 WASHER
10 T414292 2 PLUG KIT
11 F T414292 1 PLUG
12 F T414292 1 WASHER
Page 181
Radiator Bracket & Fixings Plate A
A U933100V ZMH01418
9 6
11
10
Page 182
Radiator Bracket & Fixings Plate A
A U933100V ZMH01418
2 2634C306 2 MOUNTING
3 2311F055 4 SCREW
4 2318A603 4 NUT
5 2314J008 1 SCREW
6 2314J009 1 SCREW
7 0920471 2 WASHER
8 33115117 2 SPACER
9 33124118 2 WASHER
10 2314C369 8 SCREW
11 0920009 8 WASHER
Page 183
Radiator Bracket & Fixings Plate B
A U933100V ZMH01418
2 12
13
11
9
10
15
3
14 6
8
7
4
5
Page 184
Radiator Bracket & Fixings Plate B
A U933100V ZMH01418
1 T408614 1 BRACKET
2 2314H002 3 SCREW
3 T408621 1 BRACKET
4 T408620 1 BRACKET
5 2314H004 2 SCREW
7 2318A604 1 NUT
8 2134A010 1 WASHER
9 2318A604 1 NUT
10 2134A010 1 WASHER
12 2318A604 1 NUT
13 2134A010 1 WASHER
14 2318A604 1 NUT
15 2134A010 1 WASHER
Page 185
Radiator & Hoses Plate A
A U933100V ZMH01418
2 1
Page 186
Radiator & Hoses Plate A
A U933100V ZMH01418
1 T408644 1 HOSE - COOLANT

4 T408645 1 HOSE - COOLANT
Page 187
Radiator & Hoses Plate B
A U933100V ZMH01418
13
12
14
10
9 4
11
2
Page 188
Radiator & Hoses Plate B
A U933100V ZMH01418
1 T408660 1 PIPE - AIR

2 3383E014 1 HOSE
5 3383A055 1 HOSE
8 T408656 1 PIPE - EXHAUST
9 3383A056 1 HOSE
10 2481D075 1 HOSE CLIP
11 2481D076 1 HOSE CLIP
12 3383A055 1 HOSE
13 2481D075 1 HOSE CLIP
14 2481D075 1 HOSE CLIP
Page 189
Guards Plate A
A U933100V ZMH01418
14
5
15
3
1
6
11
8
10
12
13
Page 190
Guards Plate A
A U933100V ZMH01418
1 T410801 1 FAN GUARD

2 F T410801 1 FAN GUARD
3 2314K157 4 SCREW
4 2318A401 4 NUT
5 2314K158 2 SCREW
6 2318A401 2 NUT
7 2314H004 3 SCREW
8 2318A401 3 NUT
9 T410848 1 FAN GUARD
10 F T410848 1 FAN GUARD
11 2314K157 2 SCREW
12 2318A401 2 NUT
13 2314H102 4 SCREW
14 T408787 1 GUARD
15 2314J004 2 SCREW
Page 191
Plugs Plate A
A U933100V ZMH01418
Page 192
Plugs Plate A
A U933100V ZMH01418
1 32161114 1 PLUG
2 32161114 1 PLUG
Page 193
Fuel Pre-Lift Pump Plate A
ZVH00405
24
23
22
22
25
26
33
34 31
28
27 1
30
29
Page 194
Fuel Pre-Lift Pump Plate A
ZVH00405
1 2656F810 C 2656F807 1 PRE-FUEL FILTER ASSY

2 F 2656F810 1 FILTER HEAD
3 26560904 1 NUT
4 26560906 1 CAP
5 26560905 1 SEAL - O RING
6 26560907 1 PLUG
7 26560909 1 PLUG
8 26560923 1 SEAL - O RING
9 26560903 1 SEAL - O RING
11 F 26560145 1 ELEMENT
12 F 26560145 1 VALVE (A)
13 F 26560145 1 WASHER (A)
14 26560924 1 KIT
15 F 26560924 1 RING
16 F 26560924 1 SEAL
17 F 26560924 1 RING
18 F 26560924 1 SEAL
19 F 26560924 1 BOWL
20 F 26560924 1 SEAL
21 F 26560924 1 BOLT
22 4122X004 1 PIPE - FUEL
23 33532129 C 0571346 1 NUT
24 33811114 1 OLIVE
25 33532129 1 NUT
26 33811114 1 OLIVE
27 0650204 1 PLUG
28 2411D013 A 01/06/2003 1 WASHER
R a.
29 0650204 1 PLUG
30 2411D013 A 01/06/2003 1 WASHER
R a.
31 2314J004 2 SCREW
32 2314J003 2 SCREW
33 2136A001 1 CLIP
34 2481D302 1 CLIP
History
a. B 31/05/2003
28 0920154 1 WASHER
30 0920154 1 WASHER
Footnotes
(A) REMOVE FROM ELEMENT WHEN BOWL IS FITTED
Page 195
Fuel Pre-Lift Pump Plate F
ZVH00405
2
8
7
1 9
11
14
15
16
10
17
18
20 13
19 12
Page 196
Fuel Pre-Lift Pump Plate F
ZVH00405
1 2656F810 C 2656F807 1 PRE-FUEL FILTER ASSY (A)

2 F REF.1 1 FILTER HEAD
3 26560904 1 NUT
4 26560906 1 CAP
5 26560905 1 SEAL - O RING
6 26560907 1 PLUG
7 26560909 1 PLUG
8 26560923 1 SEAL - O RING
9 26560903 1 SEAL - O RING
10 26560145 C 26560920 1 PRE-FUEL FILTER KIT
11 F REF.10 1 FILTER
12 26560912 1 DRAIN PLUG
13 26560911 1 WASHER
14 26560902 1 RING
15 26560918 1 SEAL - O RING
16 26560914 1 FUEL FILTER HEAD
17 26560917 1 SEAL - O RING
18 26560913 1 BOWL
19 26560915 1 BOLT
20 26560916 1 SEAL
Footnotes
(A) REFS 2-9,11-20 APPLY ONLY TO 2656F807.COMPONENT BREAKDOWN OF 2656F810 HAS YET TO BE ADVISED
Page 197
Application Miscellaneous & Auxiliaries Plate A
ZZH00338
36
29 33
1 34
2 37
13 30
27 24
28 31 35
46 44 32 3
5
12 48
11 42
43
41 4
45 10
20
38
21
17
26 22
16
15
6
39
14
40 7
8
9
23 19
25
18
47
Page 198
Application Miscellaneous & Auxiliaries Plate A
ZZH00338
1 2431A054 1 PLUG
Page 199
Joints & Gaskets - Top Service Kit Plate A
SACY1018
GASKET KIT - TOP
KIT JOINTS - PARTIE SUP
DICHTUNGSSATZ - OBEN
KIT GUARNIZ- PARTE SUP MOT
KIT EMPAQ - SUPERIOR
Page 200
Joints & Gaskets - Top Service Kit Plate A
SACY1018
1 U5LT1018 1 GASKET KIT - TOP

2 3681H208 1 GASKET - CYLINDER HEAD
3 21826359 1 GASKET - CYL. HEAD COVER
5 36862191 2 GASKET - EXHAUST MANIFOLD
6 3688C017 1 GASKET - EXHAUST MANIFOLD
7 3684N015 1 GASKET
8 3687M018 1 GASKET
10 3684A004 1 GASKET - THERMOSTAT HSG
11 36832138 1 GASKET
12 3683D006 1 GASKET
13 3688A006 1 GASKET - TURBOCHARGER
14 3311A043 6 SEAL - INJECTOR
15 0921173 6 INJECTOR WASHER
16 33813129 6 SPACER
18 3683N004 1 GASKET
19 2411D007 12 WASHER
20 3687W017 1 SEAL - WATER OUTLET
Page 201
Joints & Gaskets - Bottom Service Kit Plate A
C 9720Y062SGBY0347 SGBY0347
Bottom Joints & Gasket Kit
Kit d'Entretien Bas du Moteur
Wartungssatz für Motorunterteil
Kit per la manutenzione della parte inferiore del motore
Juego de Servicio de la Parte Inferior
Page 202
Joints & Gaskets - Bottom Service Kit Plate A
C 9720Y062SGBY0347 SGBY0347
1 U5LB1167 1 GASKET KIT - BOTTOM

3 3681P019 1 GASKET - TIMING COVER
4 21826405 1 GASKET - TIMING CASE
5 3681T018 1 GASKET - OIL SEAL HOUSING
6 3683H006 1 GASKET
7 36832143 1 GASKET
8 36831122 1 GASKET
9 36831127 1 GASKET - OIL PUMP
10 3683H005 1 GASKET
11 36833152 1 GASKET
12 3687W006 1 GASKET - OIL FILTER HEAD
13 3686T006 2 GASKET - OIL FILTER HEAD
14 3687Y002 1 GASKET
15 3687H017 1 GASKET - FUEL INJ PUMP
16 3685R007 1 GASKET - LIFT PUMP
17 3686A511 1 GASKET
18 3683N004 1 GASKET
19 3682H003 1 GASKET
20 3687H005 1 GASKET
21 2415B155 1 SEAL - O RING
22 2415H494 1 SEAL - O RING
23 2415A053 1 SEAL - O RING
24 2415715 1 SEAL - O RING
25 2415A093 1 SEAL - O RING
26 2415B121 1 SEAL - O RING
27 2415H032 1 SEAL - O RING
Page 203
Parts Index
Page 204
Parts Index
Description Part No. Page Description Part No. Page
2 GROOVE 3115A049 119 U5ME0035B 23

ALTERNATOR
PULLEY U5ME0035C 23
ADAPTOR 33427431 147 BLANKING PLATE 4148K002 75
33534129 55 4148K006 121
33534131 67 BLANKING PLUG 3781A504 85
3766P092 77 BOLT 2314H006 45, 87,

87, 91,
AIR FILTER 2652C149 141 91, 107
ASSEMBLY
26560915 197
ALTERNATOR 2871A141 109
32186137 83
2871A141R 109
BOLT KIT 28710259 109
2871A301 111
U5MK0385 13
2871A306 111
BOWL 26560913 197
ALTERNATOR 3641V014 113
BRACKET BRACKET 28710254 109
3828D019 113 3621A007 143
ALTERNATOR 3115A041 107 3621X011 175

PULLEY
3641A005 69
BANJO BOLT 3218R013 159
3645E008 41
3218R037 159
3651H003 139
3218R039 53
3651K017 139
BANJO 3172T003 159
3818D018 151
CONNECTION
3818X901 31
BELT 2614B658 107, 119
3822A021 107
2614B660 119
3827H021 107
BIG END BEARING U5ME0003 23
KIT 3828H008 175, 183
U5ME0014 23 3861A013 107
U5ME0035 23 T408614 185
BIG END BRG KIT - U5ME0035A 23 T408620 185
U/S
Page 205
Parts Index
T408621 185 2136A001 195
T410833 97 21825193 93, 93
T413729 181 21825196 71
BREATHER 4133J008 73 21825199 177, 177
BRIDGE PIECE 3627P023 17, 67 21825200 177, 177,

177, 177
3627P043 17, 67
2481907 177, 177,
BUSH 2511437 33 179, 179
CAMSHAFT 31416307 11, 33 2481908 177, 177,
177, 177,
4112K051 33
177, 179,
CAMSHAFT BUSH 31134165 17 179
CAMSHAFT GEAR 3117L023 33 2481D302 157, 195
CAP 2652C810 141 2646E006 43
26560906 195, 197 2646E007 43
3218V004 77 2646E009 43
3218V005 77 2646E010 43
33424107 29, 29 3656M001 169, 169,

169
3781A003 71
3656M002 169
CHARGE COOLER 24850088 181
3656P002 153
CIRCLIP 0170151 31
3656P003 153
2721130 37
CON ROD 4115C314 15, 15, 27
2721332 23, 25 ASSEMBLY
2722A206 33 ZZ90146 23
2725108 77 CON ROD BOLT 3212V003 27
CLAMP 3662K002 45 32186142 23
CLIP 0180067 85 CONNECTION 3172X005 159
0180071 145 33286139 77
0180074 145 33554128 77
3355E005 53
Page 206
Parts Index
36136122 139 3781N005 35
3775E012 31 DIPSTICK 3178C074 67
4133L011 99, 101 3178C254 67
4133L012 85, 85, DOWEL 0350009 21

85, 93
0350025 57
CONNECTION KIT U5MK0653 47
2116053 33
COVER 26510355 141
2116081 21
COWL T413731 181
29990001 17, 29
CRANKSHAFT ZZ90230 15, 15,
ASSEMBLY 23, 23 3246A001 23
CRANKSHAFT 3117C061 23 DRAIN PLUG 26560912 197

GEAR
ELBOW 3766T131 133
CRANKSHAFT KIT ZZ90165 25
3767H071 139
ZZ90219 23
ELECTRICAL 2900A001 47
ZZ90229 15, 15, 23 CONNECTOR
CRANKSHAFT 3115T111 83 ELECTRONIC U5MK0669 49

PULLEY GOVERNOR KIT
CYLINDER BLOCK ZZ50296 15, 17, 17 ENGINE - YDL3749R 11

ASSEMBLY EXCHANGE
ZZ50296P 15, 17 EXHAUST 3778P051 135

MANIFOLD
ZZ50296R 15, 17
EXHAUST VALVE 3142A051 29
ZZ50309 15
EXTENSION 3748W251 103
CYLINDER HEAD 4142X021 11, 71, 73
COVER 3748W261 105
CYLINDER HEAD ZZ80228 13, 29 T414683 105

KIT
FAN 2485C527 103, 105
CYLINDER HEAD ZZ80228P 13, 29
28710364 109
KIT - EXCH
FAN DRIVE 4113H074 65
ZZ80228R 11
HOUSING
DAMPER 2635A204 83
FAN DRIVE 3115C113 65
3321A009 83 PULLEY
Page 207
Parts Index
FAN GUARD T410801 191 3683H005 67, 203
T410848 191 3683H006 71, 203
FLANGE 3743C001 147 3683N004 201, 203
3751K121 81 3684N008 133
FLEXIBLE HOSE 33881108 71 3684N015 201
FLYWHEEL 4111D128 61 3686A507 77, 77

ASSEMBLY
3686A511 77, 203
4111D155 63
3687H005 203
FLYWHEEL 3713A081 57
HOUSING 3687M018 85, 95,
201
3713M049 57
3687Y002 203
FORK 3667A001 165
GASKET - CYL. 21826359 201
FUEL FILTER 26560143 151 HEAD COVER
FUEL FILTER 2656F815 151 3681C001 71

ASSEMBLY
3681C003 73
FUEL FILTER HEAD 26560914 197
GASKET - 3681H208 29, 201
FUEL INJ PUMP - 2643D641R 41 CYLINDER HEAD
EXCH
GASKET - 36862191 135, 201
FUEL INJ PUMP 4122A048 157 EXHAUST
RETURN PIPE MANIFOLD
FUEL INJECTION 2643D641 41 3688C017 135, 201

PUMP
GASKET - FUEL INJ 3687H017 203
FUEL INJECTION 3117L052 39 PUMP
PUMP GEAR
GASKET - IND 3687A508 73
GASKET 3682H003 203 MANIFOLD
36831122 203 3688C003 13
36832138 127, 201 3688C028 131, 201
36832143 203 3688X001 71
36833148 71 GASKET - LIFT 36856104 149

PUMP
36833152 203
3685R007 149, 203
3683D006 129, 201
Page 208
Parts Index
GASKET - OIL 3684N025 81 GUARD 3756V019 177

COOLER
3756V033 177
3684N028 81
3756V127 177
3684R011 77
3756V128 177
GASKET - OIL 3686T004 77
FILTER HEAD T408787 191
3686T006 203 HEATSHIELD 3661A067 137
3687W003 77 3813P001 137
3687W006 203 HOLDER 2645A302 45
GASKET - OIL 36831127 203 HOSE 3383A024 129

PUMP
3383A055 189, 189
GASKET - OIL SEAL 3681T018 21, 203
3383A056 189
HOUSING
3383E014 189
GASKET - SUMP 3681M005 13, 67,
203 3384M003 177, 179
GASKET - 3684A004 99, 201 3384M004 177
THERMOSTAT HSG
3384T002 177, 177,
3685F005 85, 93, 179
201
33881125 71
GASKET - TIMING 21826405 33, 203
CASE 3482E027 177
3681P009 33 3482T017 177

GASKET - TIMING 3681P029 13 HOSE - AIR 3783R035 145
CASE COVER
3783R043 145
GASKET - TIMING 3681P019 33, 203
COVER HOSE - COOLANT T408644 187
GASKET - 3688A006 125, 201 T408645 187

TURBOCHARGER
HOSE CLIP 2481873 145, 145
3688C011 139
2481877 129
GASKET KIT - U5LB1167 203
BOTTOM 2481D074 187, 187,
187, 187,
U5LB1168 13 189, 189
GASKET KIT - TOP U5LT1018 201
Page 209
Parts Index
2481D075 145, 189, 3615Y005 179

189, 189,
189, 189 LIFT PUMP KIT ULPK0002 149, 149
2481D076 145, 189 LINER - OVERSIZE 3135X065 17
HOSE KIT U5MH0050 85, 93 3135X066 17
HOUSING 2486A974 81 LINER - PRESS FIT 3135X063 17
2486A983 81 LINER - SLIP FIT 3135X062 17
2486A990 81 LOCTITE 1861135 79
3771X113 77 LONG ENGINE - KIT U5MK8126 13
3771X151 77 MAIN AIR FILTER 26510353 141
HUB 33426161 33 MAIN BEARING KIT U5MB0030 23
IDLER GEAR 4111A008 33 MAIN BEARING KIT U5MB0030A 23

- U/S
4111A013 33
U5MB0030B 23
IDLER GEAR BUSH 0050345 33
U5MB0030C 23
INDICATOR 2652C814 141
METRIC BOLT 3211C002 21
INJECTOR 2645A060 45
MOUNTING 2634A115 175, 185,
INJECTOR NOZZLE 2645A621 45 185
INJECTOR WASHER 0921173 45, 201 2634C306 183
INSERT 3314A121 29 NUT 0576052 31
3324E002 29 0576113 159
INSPECTION 4152A002 33 0576116 127

COVER
2318A108 39
INTAKE HEATER 2666108 161
2318A209 175, 175
INTAKE MANIFOLD 3777U031 131
2318A401 191, 191,
3777U036 131 191, 191
3777U038 131 2318A603 39, 67,

77, 77,
INTAKE VALVE 3142L072 29 77, 81,
175, 175,
KIT 26560924 195
183
LEVER 3615A015 113
Page 210
Parts Index
2318A604 59, 185, 3575K006 67

185, 185,
185 4126X106 127
2318A605 31 OIL PRESSURE 2848A013 171

SWITCH
2318A633 139, 139,
139 OIL PUMP 4132F057 37
2318A634 125, 135, OIL SEPARATOR 3771K005 73

147
OLIVE 0566004 159
2318D208 103, 107,
0566007 127
107, 113
33811112 159, 169
2318D240 107
33811113 31
26560904 195, 197
33811114 153, 153,
3274A003 71
155, 157,
3278A026 67 157, 195,
195
33225414 157
33812116 67
33532129 153, 153,
155, 157, 3381A002 169
195, 195
PIN 2116087 17
33532148 169
2900A009 47
O RING 2415B152 87
2900A011 47
OIL COOLER 2486A972 77
PIPE - AIR T408660 189
2486A980 81
PIPE - BREATHER 3573A006 71
2486A993 81
PIPE - COOLANT 2483A032 81
OIL COOLER KIT U5MK0633 13
2483A033 81
OIL FILLER CAP 4142X099 73
2483A115 81
OIL FILTER 2654403 77
2483A116 81
OIL FILTER HEAD 4134E031 77
3475A002 179
OIL PIPE 2483A006 79
PIPE - EXHAUST T408656 189
2483A007 77
PIPE - FILTER TO 4122A049 155
3571C014 71 PUMP
PIPE - FUEL 3435H012 159
Page 211
Parts Index
4122X004 195 3241A025 33
4124E095 169 3241H009 35
PIPE - FUEL INJ NO 3525A081 43 3272A033 33

1 CYL
3617A001 71
PIPE - FUEL INJ NO 3525A082 43
2 CYL 36212132 57
PIPE - FUEL INJ NO 3525A083 43 3621X007 163

3 CYL
3623K007 85, 95
3654W003 163
4 CYL
4148K016 121
5 CYL PLUG 0650203 173
PIPE - FUEL INJ NO 3525A086 43 0650204 151, 195,
6 CYL 195
PIPE - LEAK OFF 3558X021 53 0650507 31
PIPE - LIFT PUMP 4125V012 153 0650540 29
TO FILTER
0650586 123
PIPE - OIL 3571C045 37
0650594 171
PIPE - OIL SUCTION 3575K015 67
0650710 17, 29
PIPE - TURBO OIL 3571C073 129
DRAIN 2431131 51
PISTON COOLING 3861A027 17 2431154 29, 85, 93

JET
2431A016 67
PISTON KIT U5LF0019 15, 23, 25
2431A054 29, 199
U5LF0020 15, 23
2485A013 71
U5LF0021 15, 23
2485A204 17
U5LF0022 15, 23
24864010 175
U5LF0023 15, 23
2487096 67
U5LF0024 15, 23
2487204 57
PISTON RING KIT 4181A026 15, 15, 23
2487207 167, 167
PLATE 3241A021 35
2487A018 33, 67
Page 212
Parts Index
2487A452 57 RECTIFIER 28710355 109
26560907 195, 197 REGULATOR 28710252 109
26560909 195, 197 RELIEF VALVE 4138A017 17
3211A005 17 4138A033 37
3212P002 29 4138A035 77
32161114 175, 193, REPAIR KIT - LIFT ULPR0002 149

193 PUMP
32168212 17 REPAIR KIT - U7LW0151 87

WATER PUMP
32186405 67
RING 2417711 83
32416118 71
26560902 197
32416119 17
33415356 147
32417134 17
ROCKER ARM 4115R305 31
32417156 29 ASSEMBLY
32418122 17, 17, 17 4115R306 31
3774A004 17 ROCKER SHAFT ZZ90057 11, 31
ASSEMBLY
4148K011 85, 93
ROCKER SHAFT U7LR0003 31
T406330 67
ASSY - MINOR
PLUG KIT T414291 181
ROCKER SHAFT 31743108 31
T414292 181 SPRING
PLUNGER 32712726 37 31744123 31
3342A303 77 ROD 3251A001 77
PRE-FUEL FILTER 2656F810 195, 197 ROTOR - ELECTRIC 28710255 109

ASSY REPAIR
PRE-FUEL FILTER 26560145 197 RUBBER 33546 175

KIT
SAFETY AIR 26510354 141
PUSHROD 31434307 31 FILTER
RADIATOR 2485B243 175 SCREW 0096803 61, 63
T411127 181 2182110 17
RADIATOR CAP 24870013 175, 181 2233022 31
Page 213
Parts Index
2311D039 17, 67 2314H010 77, 99,

101, 143
2311E027 49
2314H012 77
2311F055 175, 183
2314H013 33, 107,
2314C034 39 113, 115
2314C049 123 2314H015 77, 85,
87, 91, 93
2314C369 175, 183
2314H017 107
2314F002 177
2314H019 77
2314F003 35, 177
2314H020 67, 67,
2314F036 33
105
2314H002 37, 67,
2314H032 81, 81,
81, 81,
121, 165
113, 139,
169, 179, 2314H034 33, 67
179, 185
2314H102 57, 137,
2314H003 21, 33, 191
41, 69,
71, 71, 2314J001 175
75, 107,
127, 129, 2314J002 41, 121,
153 139, 143,
151
2314H004 33, 33,
37, 37, 2314J003 77, 77,
37, 67, 107, 113,
67, 77, 133, 151,
77, 85, 163, 163,
93, 107, 195
113, 185,
2314J004 57, 107,
191
107, 117,
2314H005 33, 77, 121, 133,
107, 115, 163, 191,
149, 153, 195
175
2314J006 97
2314H007 113
2314J007 77
2314H008 85, 93,
2314J008 175, 183
99, 101,
107, 107, 2314J009 143, 183
113, 137
Page 214
Parts Index
2314J010 35 33817135 71
2314J011 33 36843154 57
2314J013 85, 93 SEAL - FRONT END 2418F436 33

OIL
2314J015 65
SEAL - INJECTOR 3311A043 45, 201
2314J019 133
SEAL - O RING 2415638 83
2314J039 131
2415715 67, 203
2314J049 131
2415731 71, 73
2314J602 83
2415A050 85
2314J603 57, 113
2415A053 203
2314J606 33
2415A076 85, 93
2314J607 31
2415A093 33, 203
2314K157 191, 191
2415A131 73
2314K158 191
2415B121 75, 203
2314K159 77, 77
2415B155 87, 203
2314K161 37, 175
2415B402 77
2314N043 87, 91
2415B436 77
32114145 31
2415H031 77
3212V001 77
2415H032 203
3212V002 21
2415H493 73
32166219 29
2415H494 87, 89,
32166221 29 203
32166222 29 2415H503 121
32166329 17 2415H507 49
3218H006 139, 139 2415H509 93
SEAL 2418F602 81 2415H549 121
26560916 197 2418F603 81
3311A042 45 26560903 195, 197
Page 215
Parts Index
26560905 195, 197 33115117 175, 183
26560917 197 3311X002 83
26560918 197 3312K305 113
26560923 195, 197 33135115 175
3688X008 81 33135413 153
SEAL - REAR END 2418F475 21 33246117 137, 143

OIL
33813129 45, 201
SEAL - REOS 2418F701 21
HOUSING 3623H006 77
2418F703 15, 15 T414682 103
4142V066 21 SPEED SENSOR 2868A006 55
SEAL - VALVE 33817117 29, 29, SPRING 31744151 37, 77

STEM 201
STARTER MOTOR 2873K621 59
SEAL - WATER 3687W017 99, 101,
2873K632 59
OUTLET 201
STARTER RING 31162121 61, 63
SEAT 32712111 37
GEAR
SENDER 2848A102 173
STATOR 28710258 109
SHAFT 3271H004 17
28710353 109
3271H005 17
STAY 3612T004 175
SHIELD 3781N013 35
3641V011 175
SHIM 3311K015 31
3641V012 175
SHORT ENGINE - YD39861 11, 13,
STUD 2313C078 59
ASSEMBLY 15, 15
2313F059 139
YD39865 15
2313F068 139
SMALL END BUSH 3112A005 27
2313F079 147
3112E005 23
2313H242 103
SOCKET 2900A002 47
2313H331 31
SPACER 0330819 165
2313M059 39
0920469 17
2313M060 77
2131508 137
Page 216
Parts Index
2313M064 77 TURBOCHARGER 2674A335 125
2313M377 125 UNION 0206008 127
2313M378 135 UNION NUT 33225412 159, 169
2313M380 125, 135 VALVE 26510350 141
2313M387 135 VALVE COLLET 33173108 29, 29
T409161 125 VALVE GUIDE 3343F041 29
SUMP 3787H403 67 3343J021 29
4145H079 11 VALVE SPRING 31744133 29, 29

INNER
SUNDRY KIT 28710260 109
VALVE SPRING 31745122 29, 29
TAPPET 3142U031 31 OUTER
TERMINAL KIT 28710261 109 VALVE SPRING 33415118 29, 29
WASHER
THERMOSTAT 2485613 85, 93
WASHER 0920009 71, 175,
THERMOSTAT 3771K121 85, 93
183
HOUSING
0920154 151, 195,
THIMBLE 33142111 17
195
THRUST PLATE 32418313 83
0920156 67, 67
33153121 33
0920433 69
THRUST WASHER 3112X011 33
0920467 139
31137312 23
0920471 175, 183
31137322 23
0920497 107, 107
31137551 23
2131A008 107, 107,
31137561 23 113, 113
TIMING CASE 3716C242 35 2131A010 107, 175,

175
3716C522 11, 33
2134A010 175, 175,
TIMING COVER 4142A171 11 185, 185,
185, 185
TIMINGGEAR 4142A143 33
COVER 2411157 173
TUBE ASSEMBLY 3577A125 67 2411A024 77
Page 217
Parts Index
Description Part No. Page
2411D007 53, 201
2411D010 159, 159
2411D013 151, 195,

195
2411D016 173
2415928 159
2415D002 81, 81
2415D051 39
2415D053 123
2415D108 17
24864011 175
26560911 197
33117127 61, 63
33117434 31
33123125 33
33124118 175, 183
33134113 67, 67,

67, 67
3321A003 33
K134AF01 39
WATER PIPE 3475X012 177
3475X013 177
WATER PUMP U5MW0160 87, 89
WATER PUMP - U5MW0160R 87, 89

EXCHANGE
WEDGE 2900A003 47
WOODRUFF KEY 0500012 23, 33, 33
Page 218

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YD37746 YD37746

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 204

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Long Engine 11 Fuel Injection Pump Breakdown 41

Long Engine 13 High Pressure Fuel Pipes 43

Short Engine 15 Atomisers 45

Cylinder Block 17 Control Unit 47

Cylinder Block 21 Control Unit 49

Crankshaft, Pistons & Connecting Rods 23 Boost Control Pipe 51

Crankshaft, Pistons & Connecting Rods 27 Fuel Leak-Off Pipe 53

Cylinder Head 29 Sensors 55

Rocker Shaft 31 Flywheel Housing 57

Timing Gear & Camshaft 33 Starter Motor 59

Lubricating Oil Pump & Delivery 37 Flywheel & Starter Ring 61

Flywheel & Starter Ring 63

Section Page Section Page

Lubricating Oil Sump 67 Thermostat & Housing 93

Lubricating Oil Sump 69 Thermostat & Housing 95

Lubricating Oil Filler & Breather 71 Thermostat & Housing 97

Lubricating Oil Filler & Breather 73 Water Outlet & Inlet 99

Lubricating Oil Filler & Breather 75 Water Outlet Housing 101

Lubricating Oil Filter & Integral Oil 77 Fan 103

Water Pump, Thermostat & Heat 87

Water Pump 89 Alternator Bracket & Fixings 115

Water Pump 91 Alternator Bracket & Fixings 117

Section Page Section Page

Pulleys 119 Remote Air Charge Cooler 145

Blanking Plates 121 Pipework 147

Blanking Plugs 123 Lift Pump 149

Turbocharger 125 Fuel Filter 151

Feed Pipes 127 Lift Pump to Filter Pipe 153

Leak-Off Pipes 129 Filter to Injection Pump Pipe 155

Induction Manifold 131 Injection Pump to Filter Pipe 157

Exhaust Manifold 135 Cold Start System 161

Pipework & Connections 137 Engine Lifting 163

Pipework & Connections 139 Throttle & Stop Controls 165

Air Filters 141 Engine Mounts 167

Air Filters 143 Heater/Starter Switch 169

Section Page Section Page

Temperature Gauge & Sender 173 Guards 191

Radiator & Cowling 175 Plugs 193

Radiator & Cowling 177 Fuel Pre-Lift Pump 195

Radiator & Cowling 179 Fuel Pre-Lift Pump 197

Radiator & Cowling 181 Application Miscellaneous & Auxiliaries 199

Radiator & Hoses 187

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Parts kit instruction 21820214

Power Exchange Long Engines

Item Part No. References Qty. Description Notes