MODEL 8600-14

ROTARY VACUUM CHAMBER MACHINE

Installation / Operation / Maintenance
860014.EPS

MODEL: 8600-14 SERIAL #:

IMPORTANT NOTICE
The information and data contained herein are based on work done, are furnished merely as a guide, and do not constitute a
warranty, guarantee, or representation of any kind. Independent determination of the suitability of equipment for any specific
application is recommended.

The information disclosed within this manual is designed to inform the user of safety, operational, and maintenance features for
optimum performance. CRYOVAC reserves all rights to this manual and to the information contained herein. Its reproduction
or copying in whole or in part is strictly prohibited.

One copy of this manual is supplied free of charge with each machine. Additional copies are available from CRYOVAC.

Although the information disclosed in this manual is based on our best judgment, its use must be at your own risk since we do
not control your employees or operations. We cannot accept responsibility for machines or machine operation not under our
direct control, nor for parts or equipment of another manufacturer.

Safety devices have been designed and built into the machine in accordance with standards we believe will avoid injuries. Safety
devices must not be removed or made inoperable. Congratulations on your purchase of CRYOVACequipment, and may many
years of service be derived from this purchase. In the event additional assistance is required, please contact the nearest
CRYOVAC Sales Office.

CANADA

2365 Dixie Road

Mississauga, Ontario

Canada L4Y 2A2

Phone: (905) 273-5656

FAX: (905) 273-3564

NEBRASKA

440 Regency Parkway Drive, Suite 225

Omaha, NE 68114

Phone: (402) 391-2083 or (888) 721-0190

FAX: (402) 391-2562

CALIFORNIA

16201 Commerce Way

Cerritos, CA 90703

Phone: (562) 926-0424 or (800) 631-9127

FAX: (562) 404-7866

PENNSYLVANIA

157 North Commerce Way

Bethlehem, PA 18017-8933

Phone: (610) 694-0606 or (800) 526-4457

FAX: (610) 694-0303

COLORADO

12600 West Colfax, Suite A-270

Denver, CO 80215

Phone: (303) 233-6558 or (800) 851-0707

FAX: (303) 233-1991

SOUTH CAROLINA

P.O. Box 464

Duncan, SC 29334-0464

Phone: (864) 433-3917 or (800) 664-0677

FAX: (864) 433-3861

ILLINOIS

1055 Johnson Drive

Buffalo Grove, IL 60089

Phone: (847) 520-4727 or (800) 521-6205

FAX: (847) 520-2962

TEXAS

2000 E. Lamar Blvd., Suite 600

Arlington, TX 76006

Phone: (817) 640-2727 or (817) 461-7881

FAX: (817) 459-3033

MINNESOTA

8009 34 Avenue South, Suite 960

th

Bloomington, MN 55425

Phone: (612) 854-2556

MODEL 8600-14 ROTARY VACUUM CHAMBER MACHINE

Equipment Manual - Record of Revisions

Date Revision
06/96 Chapters 1 - 9 updated to reflect current standards and specifications.

03/98 Reissue of Chapters 1 - 9, incorporating updated information.

08/98 Updated manual with new logo, regional offices and regional map.

03/99 Reissue of entire Installation/Operation/Maintenance Manual incorporating updated information.

Chapter 9 removed from this manual and incorporated into the Illustrated Parts Catalog.

Table of Contents
CHAPTER 1 SAFETY REQUIREMENTS and RECOMMENDATIONS

SAFETY NOTICES ... 1-1

GENERAL SAFETY ... 1-2

ELECTRICAL SAFETY ... 1-2

SAFETY SWITCHES ... 1-4

SAFETY GUARDS... 1-7

CHAPTER 2 GENERAL DESCRIPTION and SPECIFICATIONS

INTRODUCTION... 2-1

GENERAL DESCRIPTION ... 2-2

Main Drive System... 2-2

Rotary Valve Vacuum System ... 2-4

Chambers and Platens ... 2-6

Scrap Removal System ... 2-8

Discharge System... 2-9

SEQUENCE OF OPERATIONS... 2-10

Start of Packaging Cycle ... 2-10

Vacuumizing Crossover Cycle... 2-11

Multistage Vacuumizing... 2-12

Sealing... 2-13

Cut Off Knife Activation... 2-14

Venting... 2-15

Trim Removal ... 2-16

Product Discharge ... 2-17 Equipment Manual Rotary Vacuum Chamber Machine SPECIFICATIONS ... 2-18

Overall Dimensions... 2-18

Maximum Product Size... 2-19

Utilities ... 2-19

Capabilities ... 2-19

Shrink Tunnel Interface... 2-19

CHAPTER 3 RECEIVING, TRANSPORTING, and INSTALLATION INSTRUCTIONS

INTRODUCTION... 3-1

RECEIVING INSTRUCTIONS... 3-1

INITIAL INSTALLATION ... 3-2

Removal from Skid ... 3-3

Machine Placement ... 3-4

Machine Leveling... 3-4

Vent Heater Installation ... 3-5

Platen Installation ... 3-5

Chamber Installation... 3-6

Discharge Conveyor Installation ... 3-9

Scrap Funnel Installation ... 3-9

Safety Guard Mounting Bracket Installation ... 3-10

Lubrication Electro-Oiler Installation ... 3-10

Vacuum Pump Installation ... 3-11

Vacuum System Installation Guidelines ... 3-11

Recommended Vacuum Pump Connections... 3-12

Vacuum System Installation Kits ... 3-13

Air Supply Connection ... 3-14

Seal Bar Installation... 3-16 Rotary Vacuum Chamber Machine Equipment Manual

Electrical Connection ... 3-17

Safety Guard Installation ... 3-17

Final Installation Inspection ... 3-17

CHAPTER 4 OPERATIONS

INTRODUCTION... 4-1

OPERATOR’S CONTROL PANEL... 4-1

PRE-PRODUCTION PROCEDURE... 4-4

START-UP PROCEDURE ... 4-6

PROPER LOADING PROCEDURES... 4-7

SHUTDOWN PROCEDURES... 4-8

Normal Shutdown Procedure... 4-8

End of Shift Shutdown Procedure... 4-8

SANITATION PROCEDURE... 4-9

CHAPTER 5 ADJUSTMENTS, SETTINGS, and MAINTENANCE PROCEDURES

INTRODUCTION... 5-1

MAIN DRIVE SYSTEM ... 5-2

ELECTRO-OILER ADJUSTMENTS... 5-3

AIR PRESSURE ADJUSTMENTS... 5-4

PLATEN LEVEL AND RAIL ADJUSTMENTS... 5-6

Rail Adjustment at Operator’s Side... 5-6

Rail Adjustment at Return Sprocket... 5-7

DISCHARGE PLATEN RAIL SUPPORT ADJUSTMENTS... 5-8

PLATEN CHAIN ADJUSTMENT... 5-9 Equipment Manual Rotary Vacuum Chamber Machine PRODUCT SUPPORT PLATE
ADJUSTMENT... 5-11

VACUUM CHAMBER-TO-PLATEN ALIGNMENT ... 5-12

Pre-Alignment Checks ... 5-12

Checking Alignment... 5-12

CHAMBER OPENING AND CLOSING... 5-16

Chamber Opening ... 5-16

Chamber Closing ... 5-16

CHAMBER COMPONENT REMOVAL AND MAINTENANCE... 5-18

Seal Seat Removal and Maintenance ... 5-19

Cut Off Knife Removal ... 5-20

Piercing Knife Removal ... 5-22

CHAMBER COMPONENT INSTALLATION ... 5-24

CHAMBER COMPONENT ADJUSTMENTS ... 5-25

Cut Off Knife Adjustments ... 5-25

Piercing Knife Adjustment... 5-25

SEAL BAR MAINTENANCE ... 5-26

Seal Bar Removal... 5-26

Seal Bar Installation... 5-26

Seal Wire Replacement ... 5-28

SEAL TIMING ... 5-32

Checking Seal Timing... 5-32

Adjusting Seal Timing ... 5-33

PIERCING KNIFE CAM ADJUSTMENT ... 5-34

SCRAP REMOVAL NOZZLE ADJUSTMENT... 5-36

SLIP RING MAINTENANCE ... 5-37

Upper Slip Ring Electrical Contact Brush ... 5-38 Rotary Vacuum Chamber Machine Equipment Manual Lower Slip Ring Electrical
Contact Brush ... 5-40

SOFT DISCHARGE ASSEMBLY ADJUSTMENTS ... 5-42

Soft Discharge Paddle Timing ... 5-42

Discharge Paddle Alignment ... 5-43

Soft Discharge Drive Chain Tension... 5-43

DISCHARGE CONVEYOR ADJUSTMENTS... 5-44

Discharge Conveyor Product Belt... 5-44

Discharge Conveyor Chain Tension ... 5-44

CHAPTER 6 PREVENTIVE MAINTENANCE

INTRODUCTION... 6-1

PREVENTIVE MAINTENANCE DUTIES ... 6-1

Inspecting Components ... 6-2

Lubricating Components... 6-2

Cleaning Components ... 6-5

Documenting and Reporting Maintenance Activities ... 6-5

LUBRICATION AND MAINTENANCE SCHEDULE... 6-6

Return Sprocket Bearing ... 6-6

Platen Guide Rails ... 6-7

Platen Chain ... 6-8

Platens... 6-10

Electro-Oiler... 6-11

Main Gearbox ... 6-11

Vacuum Dump Valves ... 6-12

Rotary Valve ... 6-13

Vacuum Chambers ... 6-14

Chamber Arm Support Rods ... 6-15 Equipment Manual Rotary Vacuum Chamber Machine Slip Rings... 6-16

Air Filter and Regulator... 6-16

Air Valves... 6-16

Vacuum Lines ... 6-16

Soft Discharge Drive Chain ... 6-17

Soft Discharge Bearings ... 6-17

Discharge Conveyor ... 6-17

8600-14 PREVENTIVE MAINTENANCE CHART ... 6-19

CHAPTER 7 ELECTRICAL OPERATION

INTRODUCTION... 7-1

ELECTRICAL SCHEMATIC DESCRIPTION ... 7-2

Primary Control Power... 7-4

Secondary Control Power... 7-5

Pre-Start Up Conditions... 7-6

Run Enable ... 7-7

Safety Stop Circuit ... 7-7

Start Circuit ... 7-8

Stop Circuits ... 7-9

Seal Circuits... 7-9

Dual Seal Wire Option ... 7-10

Alarm Conditions ... 7-10

ELECTRICAL DEVICES ... 7-14

Operator’s Control Panel ... 7-14

Main Electrical Control Box... 7-20

Main Transformer Box ... 7-23

External Electrical Components... 7-24 Rotary Vacuum Chamber Machine Equipment Manual ELECTRICAL ADJUSTMENTS AND
SETTINGS... 7-26

Seal Potentiometer Settings ... 7-27

Speed Potentiometer Adjustment ... 7-27

Seal Duration Adjustment ... 7-28

INVERTER ADJUSTMENTS... 7-29

Fuji G7 Inverter Programming ... 7-30

Fuji G9 Inverter Programming ... 7-34

8600-14 ELECTRICAL SCHEMATICS ... 7-37

CHAPTER 8 TROUBLESHOOTING

INTRODUCTION... 8-1
MECHANICAL TROUBLESHOOTING... 8-2

Machine Will Not Run ... 8-2

Excessive Oil On Seal Tapes ... 8-2

Chamber Does Not Close Properly ... 8-2

Ineffective Bag Trim Removal... 8-3

Partial or Uncut Bag Neck ... 8-3

Improper Discharge of Product... 8-4

Reject Packages... 8-4

VACUUM SYSTEM TROUBLESHOOTING... 8-6

Vacuum Pump Test ... 8-7

Vacuum System Test... 8-8

8600-14 Machine Vacuum System Test... 8-10

Vacuum Chamber Test... 8-11

Rotary Valve Integrity Test ... 8-12

ELECTRICAL TROUBLESHOOTING... 8-14

Machine Will Not Start ... 8-14 Equipment Manual Rotary Vacuum Chamber Machine Power On Lamp 3PLW Will Not Come On
... 8-14

Safety Lamp 2PLR Will Not Come On... 8-14

Machine Will Not Reset and 2PLR is On ... 8-14

Machine Resets But Overload Indicating Light 1PLO Comes On ... 8-14

Machine Resets, 1PLO Is Off, and Machine Will Not Jog ... 8-15

Machine Resets, 1PLO is Off, Machine Will Jog but Will Not Run ... 8-15

Machine Resets, 1PLO is Off, Machine Will Not Jog or Run... 8-15

Machine Runs Erratically ... 8-15

No Seal and No Alarm ... 8-15

Seal Is On, But Voltage Can Not Be Controlled ... 8-15

Seal Is On, But There is No Air Present ... 8-15

Seal Is On, But There is No Oil Present ... 8-15

Vent Heaters Fail to Heat ... 8-16

Seal Burnout Alarm Condition ... 8-16

TRIAC TROUBLESHOOTING ... 8-17

Shorted Triac ... 8-17

Open Triac ... 8-18 Rotary Vacuum Chamber Machine Equipment Manual
 CHAPTER 1
SAFETY REQUIREMENTS and
RECOMMENDATIONS
1. SAFETY NOTICES

All equipment supplied by CRYOVAC is engineered to meet or exceed all safety standards as set forth by the Occupational Safety
and Health Administration (OSHA) and the American National Standards Institute (ANSI). The safety of personnel operating this
equipment, or any equipment in the plant, is the sole responsibility of the user. The user must follow the safety guidelines and
procedures as outlined in this Equipment Manual. Safety awareness and an understanding of the correct operation and
maintenance procedures are critical to ensuring an accident-free workplace.

This Equipment Manual contains warnings and cautions that must be followed when operating, maintaining, adjusting, or
cleaning the rotary vacuum chamber machine.

WARNING

A WARNING IS A STATEMENT THAT

MUST BE OBSERVED IN ORDER TO

PREVENT PERSONAL INJURY TO THE

OPERATOR OR TO ANOTHER PERSON IN

THE WORK AREA.

CAUTION

A CAUTION IS A STATEMENT THAT MUST BE

OBSERVED IN ORDER TO PREVENT DAMAGE TO

THE EQUIPMENT OR PRODUCT.

Equipment Manual Rotary Vacuum Chamber Machine 2. GENERAL SAFETY

The following general safety rules and regulations have been established to ensure the safety of the operations and
maintenance personnel who operate the 8600-14 Rotary Vacuum Chamber Machine.

Safety is engineered into all CRYOVAC equipment. Certain practices and minor alterations by the user could increase the
potential of accidents and injury. In the interest of safe installation, operation, and maintenance, the following
recommendations should be strictly adhered to:

• Do not attempt to start or operate the machine until all safety items,

installation instructions, operating procedures, and maintenance

procedures have been read and are fully understood.

• Do not make adjustments or repairs while the machine is in operation.

• Keep fingers, hands, clothing, and long hair away from the machine
while it is in operation.

• Do not lubricate any item while the machine is in operation.

• Do not leave tools, parts, or other objects in or on the machine.

• Keep the machine clean, lubricated, and in good operating condition.

• Replace protective covers and guards after performing maintenance or

sanitation activities and before operating the machine.

• Wear metal mesh gloves when working inside a vacuum chamber to

avoid being cut by the knives. As an additional precaution, always

handle the knives with pliers during removal.

• Do not reach into or crawl under an operating machine.

• Check the main drive to ensure that the hand crank has been removed

before attempting to start the machine. Opening the hand crank access

cover automatically activates the emergency stop circuit.

3. ELECTRICAL SAFETY

The following electrical safety rules and regulations have been established to ensure the safety of the operations and
maintenance personnel who operate the 8600-14 Rotary Vacuum Chamber Machine.

WARNING

POWER IS STILL PRESENT INSIDE THE

MAIN ELECTRICAL CONTROL BOX WHEN

THE MAIN POWER IS TURNED OFF.

Rotary Vacuum Chamber Machine Equipment Manual

• Disconnect the main electrical power supply on the main control box and

make sure that all circuits are de-energized before performing any

maintenance activities on the machine.

• Always follow site-specific lock, tag, and try procedures when

disconnecting power to the machine for maintenance activities.

• Do not attempt to defeat the purpose of the machine’s safety

interlock switches.

• Ensure that each 8600-14 machine is connected to an isolated circuit

supplied by a 15 kVA isolation transformer. The isolation transformer prevents electrical power surges or transients from
damaging electronic components.

Note: A 25 kVA isolation transformer is required when

dual seal wires are used in the 8600-14 machine.

• Keep all electrical cabinet doors tightly closed to keep out water.

• Make sure all electrical cabinet door clamps are tight after performing

electrical maintenance, adjustments, or troubleshooting.

• All CRYOVAC equipment must be installed in accordance with any and all applicable requirements of the National Electrical
Code and any and

all applicable state and local codes and regulations.

• Ensure that the supply ground is connected when connecting service to the machine. Two ground screws are provided in the
main electrical enclosure. Connect the incoming grounding conductor to the screw on the grounding strip. Install grounds in
accordance with all local, state, and national electrical codes.

• Numerous machine adjustments require jogging the machine. Avoid

excessive jogging of the machine as this may cause the drive motor to

overheat and shorten the life of other machine drive components.

• Do not replace the seal circuit breaker with any other type of circuit

breaker. The seal circuit breaker prevents damage to the triac in the event of a short circuit.

• Do not attempt to replace a seal wire on a platen that is in the sealing area. Large triacs such as the one used in the seal circuit
have a low level of leakage current that may produce an electrical shock. Always disconnect the incoming three-phase power
before working on a platen assembly or working on the slip rings.

• Be aware that power is still present in both electrical control boxes when the machine is turned off.

• If the amber inverter overload light on the operator’s control panel

illuminates, the machine must be turned off for 15 seconds before

attempting a restart. Equipment Manual Rotary Vacuum Chamber Machine 4. SAFETY SWITCHES
The 8600-14 machine is equipped with safety switches and guards that are designed to protect the operations and maintenance
personnel in the work area. In order to ensure the safety of the operations and maintenance personnel, the supplied safety
equipment must remain intact and operable. The 8600-14 machine has the following safety switches that are designed to
protect the operations and maintenance personnel:

• LS1 - Safety cord limit switch

• LS2 - Main drive handcrank cover switch

• LS3 - Product detect sensor

• LS4 - Safety guard door limit switch

• PB1 - Operator’s control panel emergency stop pushbutton

• PB6 - Discharge conveyor emergency stop pushbutton

• PB7 - Infeed emergency stop pushbutton

• Torque Limiter - Discharge paddle assembly

WARNING

DO NOT OVERRIDE THESE SAFETY

SWITCHES.

Note: Following activation of any of these switches, the

operator must thoroughly check for the cause and clear all

tools and incidentals before restarting the machine. The

safety stop indicator will light, and the machine must be

reset before operation is resumed. Rotary Vacuum Chamber Machine Equipment Manual Equipment Manual Rotary Vacuum
Chamber Machine

TORQUE

LIMITER

COVER

SAFETY CORD

LIMIT SWITCH LS1

MAIN DRIVE HANDCRANK

COVER SWITCH LS2

EMERGENCY STOP
 PUSHBUTTON PB1

SAFETY

CORD
EMERGENCY

STOP PUSHBUTTON

PB6

EMERGENCY STOP PUSHBUTTON PB7

OPERATOR'S

CONTROL PANEL

PRODUCT

DETECT SENSOR

LS3

SAFETY GUARD DOOR

LIMIT SWITCH LS4

8614001.EPS

8600-14 Safety Switches

LS1 - Safety Cord Limit Switch - The safety cord limit switch LS1 is located to the right of the operator’s control panel and
connects to the safety cord. The safety cord extends around the perimeter of the vacuum chambers and prevents plant
personnel from reaching into the machine while it is operating. When tripped, the safety cord activates the LS1 switch, which
immediately stops the operation of the machine. This switch must be reset before the machine is restarted. To reset this switch,
pull the spring-loaded pin and manually place the lever back into position.

LS2 - Main Drive Handcrank Cover Switch - Safety switch LS2 is located at the end of the drive motor housing next to the drive
motor housing cover and is attached to the handcrank access cover. This switch is activated when the drive motor housing cover
is lifted to permit access to the drive motor hand crank shaft. LS2 prevents the machine from operating when the handcrank is
attached to the drive motor handcrank shaft.

LS3 - Product Detect Sensor - The product detect sensor LS3 is located next to the soft discharge paddle assembly. If a package is
not moved to the discharge conveyor by the discharge paddle, LS3 will activate and immediately stop the machine.

LS4 - Safety Guard Door Limit Switch - LS4 is located on the safety guard door that protects the operator from the vacuum
chambers located next to the product loading station. LS4 is part of the machine stop circuit. If the safety guard door is opened,
LS4 will activate and stop the machine immediately. The machine will not have to be reset before restarting. LS4 will also
prevent the machine from initially starting if the guard door is opened.

PB1 - Operator’s Control Panel Emergency Stop Pushbutton - Emergency stop pushbutton PB1 is located on the operator’s
control panel and immediately stops the machine when pressed.

PB6 - Emergency Stop Pushbutton - Emergency stop pushbutton PB6 is located on the discharge conveyor next to the product
discharge assembly and immediately stops the machine when pressed. Rotary Vacuum Chamber Machine Equipment Manual
PB7 - Infeed Emergency Stop Pushbutton - Emergency stop pushbutton PB7 is located next to the product infeed conveyor
assembly and immediately stops the machine when pressed.

Note: When the rotary vacuum chamber machine is used

with a CRYOVAC infeed conveyor, emergency stop

pushbutton PB7 is replaced by either two emergency stop

 pushbuttons or one safety cord limit switch located on the

infeed conveyor.

Torque Limiter - The torque limiter, located at the base of the discharge paddle assembly, prevents damage to the discharge
paddle in the event of a product jam. To reset the discharge paddle following a product jam, rotate the assembly
counterclockwise until the torque limiter locks back into place.

5. SAFETY GUARDS

The 8600-14 machine comes from the factory equipped with safety guards that have been designed to protect the operations
personnel working around the machine’s perimeter. The supplied safety guards must remain in place at all times when the
machine is operating. Equipment Manual Rotary Vacuum Chamber Machine

This page intentionally left blank.

Rotary Vacuum Chamber Machine Equipment Manual

CHAPTER 2
GENERAL DESCRIPTION and SPECIFICATIONS
1. INTRODUCTION

The 8600-14 Rotary Vacuum Chamber Machine is designed to provide a smooth, continuous method of vacuumizing and sealing
a variety of fresh meats into CRYOVAC bags. The machine uses a superior vacuum packaging concept that seals the product
inside an oxygen-free product bag to ensure product quality and freshness. Equipment Manual Rotary Vacuum Chamber
Machine

SCRAP

COLLECTION

DISCHARGE

ASSEMBLY
ROTARY VALVE

VACUUM HOSE
SAFETY CORD

SEAL SEAT

DIAPHRAGMS

CHAMBER

AIR REGULATOR

PLATEN

SEAL BAR

ASSEMBLY

MAIN ELECTRICAL BOX OPERATOR'S CONTROL PANEL RETURN SPROCKET DISCHARGE CONVEYOR
8614002.EPS

8600-14 Rotary Vacuum Chamber Machine

2. GENERAL DESCRIPTION

The 8600-14 has a number of features that have been designed to provide efficient operation. They include a variable-speed
drive motor, a unique multistaged vacuum system that provides a gradual change in the vacuumizing process, seal bars that are
located on the platen for easy removal and repair, a rotary vacuum valve that is located on top of the machine for easy service,
and a soft discharge assembly feature.

The eight vacuum chambers and rotary valve assembly of the 8600-14 are mounted to a large rotating sprocket. As the sprocket
rotates, each chamber closes over a corresponding platen for vacuumizing, impulse sealing, and bag trimming of the packaged
product. The platens are driven directly from the main drive assembly. As the loaded platen begins its rotation with the vacuum
chamber assembly, a chamber closes on the platen, and the packaging cycle begins. Within each chamber, the product bag is
vacuumized and sealed. Cut off knives then trim the excess package material from the bag, and the sealed product is moved
from the product platen onto the discharge conveyor.

Efficient performance at high speed is achieved when the machine is properly adjusted and set to positively control the product
being packaged. The 8600-14 meets or exceeds all governmental sanitizing and safety requirements. With proper maintenance,
as set forth in this manual, a long and trouble-free production life can be expected from the unit.

2.1. Main Drive System

The main drive system provides mechanical power to the main sprocket, rotary vacuum valve, platen chain, and discharge
assembly. A 5-horsepower, variable-speed electric motor, located underneath the main drive sprocket, provides power for the
8600-14 Rotary Vacuum Chamber Machine. An inverter controls the drive motor speed. A speed potentiometer, located on the
operator’s control panel, provides motor speed information to the inverter to control the speed of the motor. The main drive
motor is coupled to the main drive gear reduction unit, which directly drives the main sprocket that controls the movement of
the platens and chambers. The main drive system also drives the discharge assembly by means of a secondary chain and
sprocket.

The input to the gear reducer has a provision for hand cranking. To use the handcrank, the safety cover plate must be raised
which through a safety switch will prevent the machine from starting. A shear pin, located between the drive gear and the drive
sprocket, protects the motor from overload in the event of a product jam or other blockage. Rotary Vacuum Chamber Machine
Equipment Manual Equipment Manual Rotary Vacuum Chamber Machine

GEAR REDUCER
SEAL CAMDISCHARGE PADDLE

DRIVE CHAIN
MAIN DRIVE MOTOR

SHEAR PIN
8614003.EPS

Main Drive System

2.2. Rotary Valve Vacuum System

The rotary valve vacuum system transfers vacuum, venting, and air pressure to the vacuum chambers and chamber components
in the proper sequence and rate. It also serves as the main connection point between the vacuum source and the vacuum
chambers. The main functions of the rotary valve vacuum system are to provide crossover vacuumizing, first stage vacuumizing,
second stage vacuumizing, and final venting to the chambers in the proper sequence. The rotary valve assembly consists of
three basic parts: a cast aluminum base, a bronze plate, and a rotating steel plate. The cast aluminum base and bronze plate are
sealed together with a liquid gasket material and then mounted to the frame of the machine. Three-inch vacuum lines connect
the vacuum source to the ports on the bronze plate and connect the vacuum chambers to the ports on the rotating steel plate.
When the rotating steel plate is mated with the stationary bronze plate, vacuum and vent air are transferred through the
corresponding ports to provide timed machine actuation for vacuumizing and sealing.

The mating surfaces of the bronze and steel plates are machined and ground to a mirror-smooth finish and lapped together to
provide a leak-free valve when a thin layer of oil is maintained between them. The bronze and steel valve plates are a matched
pair and are sold and supplied as a set. They must not be separated for any reason. The two vacuum pump ports, a crossover
vent port, and a final vent port are machined into the mating surface of the bronze plate to correspond with the chamber
vacuum hose ports in the rotating steel plate. The bronze plate surface also has holes through which air enters for actuating the
seal seat, and oil enters for valve lubrication and sealing. A groove around the outer circumference of the bronze plate connects
to the first vacuum pump port, and the vacuum in the groove pulls against the steel plate. The oil film between the two plates
prevents metal-to-metal contact and provides sufficient lubrication for the steel plate to rotate.

Resting on top of the film of oil on the bronze valve plate is a rotating, machined steel plate with eight large holes equally
spaced at 45-degree angles off the center of the plate. These holes transfer the vacuumizing and venting operations to the eight
vacuum chambers in a timed sequence as each hole aligns with the corresponding ports on the bronze plate. There are also
eight smaller holes in the rotating steel plate. These eight smaller holes transfer air coming through the brass plate to each of
the chamber seal seat diaphragms to actuate the seal seats in a timed sequence. Rotary Vacuum Chamber Machine Equipment
Manual Equipment Manual Rotary Vacuum Chamber Machine

EIGHT (8)

CHAMBER PORTS
ROTATING STEEL

VALVE PLATE

AIR SUPPLY TO SEAL SEAT DIAPHRAGMS

ROTATION

OIL SUPPLY

GROOVES

CYCLE

START
CYCLE FINISH

FINAL VENT

SEAL SEAT DOWN

PORT

SECOND STAGE

VACUUM PORT

FIRST STAGE

VACUUM PORT
STATIONARY BRONZE

VALVE PLATE

CROSSOVER

VENT
8614004.EPS

Rotary Valve

2.3. Chambers and Platens

The 8600-14 machine is designed with eight vacuum chambers and fourteen product platens. Each vacuum chamber and
corresponding platen form an enclosed vacuum vessel that provides complete air evacuation, sealing, and trimming of the
packaged products. The vacuum chambers, main sprocket, and rotary valve steel plate rotate together counterclockwise. The
product platens are mounted to the main platen chain that is driven by the main sprocket.

Each of the vacuum chambers on the 8600-14 machine contains a piercing knife, seal seat, cut off knife, and chain mail inside
the chamber. The air diaphragm located on top of the chamber controls the movement and downward pressure of the seal seat.
The two air cylinders on top of the chamber control the movement of the cut off knife. Another air cylinder located on the back
of the chamber controls the movement of the piercing knife.

The chamber arm assembly, attached to a chamber lift roller, supports the chamber. At the bottom of the chamber lift roller is a
cam wheel that rides along a chamber lift cam located underneath the main sprocket.

At the beginning of the packaging cycle, the chamber is lowered onto the product platen. As the chamber’s corresponding hole
in the rotating steel plate overlaps the crossover port in the bronze plate, vacuum pressure in the chamber pulls the chamber
down tightly onto the product platen. The fixed hold down bar in the chamber grips the bag neck and holds it tightly. The
piercing knives are then actuated to place vent holes in the product bag to allow the trapped air in the bag to escape.

The chamber and platen assembly continues its rotation through the separate first and second vacuum stages. The vacuum
gauge on top of the chamber indicates the vacuum pressure within the chambers. Throughout the vacuum stages, the seal seat
is held in the raised position by vacuum pressure acting above the seal seat diaphragm. Immediately following the second
vacuum stage, air pressure is exerted on top of the seal seat diaphragm, causing the seal seat to lower onto the seal bar. The
impulse seal is then actuated to seal the bag closed. Power to the heat seal wire(s) is provided through the electrode and slip
ring assemblies located above and below the main rotary valve.

When sealing is completed, the seal seat remains down momentarily to help cure and cool the seal. Two separate air cylinders
on top of the chamber actuate the cut off knife to cut the excess bag trim at the bag neck. As the chamber vacuum line overlaps
the vent port in the rotary valve, the bag collapses tightly onto the product and the force between the chamber and the platen
is relieved, allowing the chamber to be raised off the platen. Rotary Vacuum Chamber Machine Equipment Manual Equipment
Manual Rotary Vacuum Chamber Machine

ROTARY

VALVE

VACUUM LINE

CUT OFF KNIFE

AIR CYLINDER

SEAL SEAT

DIAPHRAGM

PLATEN CHAMBER

PRODUCT SUPPORT

PLATE LIFT ROLLER

CHAMBER

LIFT ROLLER
8614005.EPS

Figure 2-4

Vacuum Chamber and Platen Assembly

CUT OFF KNIFE

 SEAL SEAT

SEAL BAR PLATEN PIERCING KNIFE

HOLD DOWN

BAR
0

10

20 30

40

50

8614006.EPS

Vacuum Chamber Components

2.4. Scrap Removal System

The scrap removal system removes the excess bag material from the platen after the material has been removed from the
product bag by the cut off knives. The bag neck trim is removed by two air nozzles mounted on the main sprocket wheel
adjacent to each chamber. The nozzles receive air from a four-way valve mounted under the main sprocket wheel. The four-way
valve is operated by a fixed cam that is timed so that the nozzles blow the removed bag trim into the scrap collection funnel
located on the back side of the machine. The supply air to the four-way valve comes through a rotary union located above the
upper slip ring cover. To ensure that the bag trim is blown off of the platen and into the collection funnel, the air pressure to the
scrap removal nozzles should be set at 60 psi (4.2 kg cm2) minimum. Rotary Vacuum Chamber Machine Equipment Manual

SCRAP REMOVAL NOZZLES

8614007.EPS

Scrap Removal Nozzles

2.5. Discharge System

The discharge system consists of two soft discharge paddles that move the sealed product from the product platen to the
discharge conveyor. The movement of the discharge paddles is controlled by the main drive motor and is driven by means of a
secondary chain and sprocket. The discharge paddles move the product to the discharge conveyor, which is driven by a 1
horsepower electric motor attached to the machine end of the conveyor. The conveyor motor is connected to the same circuits
as the drive motor. This enables the main drive system and conveyor motors to start and stop together. Equipment Manual
Rotary Vacuum Chamber Machine

TIMING BELT

PADDLE PLATE

BEARING
8614008.EPS

Discharge System

3. SEQUENCE OF OPERATIONS

3.1. Start of Packaging Cycle

The packaging cycle begins when the operator positions the bagged product on the product support plate and drapes the open
end over the seal bar. The product support plate lowers as the platen holding the product moves underneath the raised vacuum
chamber. The vacuum chamber closes over the bagged product, and the chamber hold down bar clamps the end of the bag in a
fixed position. Rotary Vacuum Chamber Machine Equipment Manual
0

10

20 30

40

50
8614009.EPS

Start of Packaging Cycle

3.2. Vacuumizing Crossover Cycle

Crossover vacuumizing removes approximately half the air in the chamber. The piercing knife cuts vent holes in the bag behind
the seal bar to allow trapped air to escape from the bag. The air removed from the chamber is vented to another chamber
across the machine, which is in the final bag-sealing process. The piercing knife is driven by an air cylinder located on the back of
each chamber. The air cylinder is controlled by a cam actuated air switch located underneath the main sprocket. The air
pressure inside the chamber is reduced to approximately 340 torr. Equipment Manual Rotary Vacuum Chamber Machine
0

10

20 30

40

50

8614010.EPS

Vacuumizing Crossover Cycle

3.3. Multistage Vacuumizing

First stage vacuumizing occurs, decreasing the pressure in the chamber to approximately 58 torr. Second stage vacuumizing
decreases the pressure in the chamber to approximately 2 to 4 torr. Chain mail located in the top of the chamber prevents
excessive ballooning of the product bag, which is caused by higher atmospheric pressure inside the bag than in the chamber.
Rotary Vacuum Chamber Machine Equipment Manual
0

10

20 30

40

50

8614011.EPS

Multistage Vacuumizing

3.4. Sealing

The mechanically driven seal seat closes onto the seal bar. The seal seat is driven by a diaphragm located on top of each
chamber. The diaphragm receives air from the rotary valve. The CRYOVAC bag is electronically impulse-sealed by the heat seal
wires. Equipment Manual Rotary Vacuum Chamber Machine
0

10

20 30

40

50

8614012.EPS

Sealing

3.5. Cut Off Knife Activation

The vacuum chamber is partly vented to release tension on the bag at the seal bar. Venting comes from the chamber across the
machine, which is in the vacuumizing crossover cycle. The cut off knife is actuated to remove excess bag neck from the package.
The cut off knife is driven by two air cylinders located on top of each chamber. The air cylinders are controlled by a cam actuated
air switch located underneath the main sprocket. Rotary Vacuum Chamber Machine Equipment Manual
0

10

20 30

40

50

8614013.EPS

Cut Off Knife Activation

3.6. Venting

The vacuum chamber is fully vented to the atmosphere by heated air that has been forced through the machine vent heaters
prior to entering the chamber. The seal seat remains down momentarily to aid in curing the package seal. Equipment Manual
Rotary Vacuum Chamber Machine
0

10

20 30

40

50

8614014.EPS

Venting

3.7. Trim Removal

The chamber rises above the platen, and the bag scrap removal nozzles blow the

trimmed bag material into the scrap collector. Rotary Vacuum Chamber Machine Equipment Manual
0

10

20 30

40

50

8614015.EPS

Trim Removal

3.8. Product Discharge

The product platen moves to the discharge conveyor and one of the soft discharge paddles moves the product from the platen
onto the conveyor. The discharge conveyer transports the sealed product to other packaging equipment located downstream
from the 8600-14, including a shrink tunnel that uses hot water to shrink the package to the product. Following the shrink
tunnel, the product enters an air-blast dryer box that dries the sealed product. When the product comes out of the dryer, it is
ready to be inspected, boxed, and shipped. Equipment Manual Rotary Vacuum Chamber Machine

SOFT DISCHARGE ASSEMBLY

PLATEN

DISCHARGE

CONVEYOR

PRODUCT

PRODUCT

SUPPORT PLATE
8614016.EPS

Product Discharge

4. SPECIFICATIONS

The 8600-14 machine has a painted steel frame, anodized aluminum chambers, and stainless steel platens, safety covers, and
hardware.

Note: Do not operate the 8600-14 machine outside the

limits of the specifications contained in this equipment

manual. Operating the 8600-14 machine outside the

 specified limits and parameters is the sole responsibility

of the user.

4.1. Overall Dimensions

When shipped, the machine can pass through door openings 84 inches wide and larger. The following dimensions refer to the
machine after it is set up and operational.

• Height: 69" (1731 mm)

• Width: 112" (2845 mm)

• Length: 200" (5080 mm)

• Weight: 6000 lbs. (2722 kg) Rotary Vacuum Chamber Machine Equipment Manual

HEIGHT

69"

(1731 mm)

LENGTH

200"

(5080 mm)WIDTH

112"

(2845 mm)
8614017.EPS

8600-14 Machine Dimensions

4.2. Maximum Product Size

Product height, width, and length capabilities vary depending on the product. Maximum height, width, and length cannot be
used simultaneously.

• Height: 6" (152 mm)

• Length: 17" (432 mm)

• Width: 10" (254 mm)

4.3. Utilities

Vacuum: The vacuum pumps must be located within 40 feet of the machine and connected to the machine by a 3-inch ID
vacuum line.
• First stage - 430 cfm- CRYOVAC recommends using one 0630C Busch

vacuum pump or equivalent.

• Second stage - 1185 cfm - CRYOVAC recommends using one WV10B

Busch blower located within 5 feet of the machine and backed by an

0630C Busch vacuum pump.

Air: The air coming to the machine must be clean, dry filtered air. CRYOVAC recommends using a point-of-use air filter at the
point where the air enters the machine.

• Main supply - 40 scfm at 60 psig minimum

• Line size - 1 inch minimum

Electrical: A 15 kVA isolation transformer is required in the electrical power hookup to prevent electrical power surges, or spikes,
from damaging the electronic components. If the machine is equipped with optional dual seal wires, a 25 kVA isolation
transformer is required.

• Service - 460 VAC, 60 hz, 3 phase, 20 AMP (single seal wires)

• Service - 460 VAC, 60 hz, 3 phase, 30 AMP (dual seal wires)

Controls: It is strongly recommended that the controls for the vacuum equipment be located close to the rotary machine
operator’s cabinet so that the pumps and machine can be turned on and off together. Also, the procedure for starting and
stopping must have the blower starting after the pumps and stopping before the pumps.

4.4. Capabilities

• Variable speed adjustment - up to 60 cycles per minute

• Seal - 1/8" (3 mm) wide X 16 1/2" (419 mm) long

• Bag size - 14" (356 mm) wide CRYOVAC Barrier Bags (maximum size)

4.5. Shrink Tunnel Interface

CRYOVAC provides various models of shrink tunnels for use with the Model 8600-14 Rotary Vacuum Chamber Machine. Your
CRYOVAC service representative can recommend a shrink tunnel that is suitable for your application. Equipment Manual Rotary
Vacuum Chamber Machine

This page intentionally left blank.

Rotary Vacuum Chamber Machine Equipment Manual

CHAPTER 3
 RECEIVING, TRANSPORTING, and
INSTALLATION INSTRUCTIONS
1. INTRODUCTION

The 8600-14 machine is packed and shipped in carefully constructed containers or shipping skids and is overwrapped with
plastic for protection. Inspect the packing list and all parts to ensure that all of the components are included. The following
items should be included in the shipment.

• One (1) skid-mounted 8600-14 Rotary Vacuum Chamber Machine

• One (1) crated Discharge Conveyor

• One (1) crated Associated Parts for Assembly

• One (1) 8600-14 Rotary Vacuum Chamber Machine Equipment Manual

• One (1) Basic Spare Parts Kit

2. RECEIVING INSTRUCTIONS

Upon receiving the 8600-14 machine, perform the following procedures before signing the carrier’s shipping documents.

• Inspect the shipping containers for damage. Damaged shipping

containers may indicate damaged equipment.

• Remove the plastic overwrap and inspect the machine.

• Document, in detail, any and all damage to the shipping containers and

equipment on the carrier’s shipping documents.

• Notify the carrier’s office immediately of any damage to the equipment.

• Arrange for the carrier’s agent to inspect any damage to the equipment. Equipment Manual Rotary Vacuum Chamber Machine
3. INITIAL INSTALLATION

The initial installation of the 8600-14 Rotary Vacuum Chamber Machine is divided into the following activities.

• Removal from skid

• Machine placement
• Machine leveling

• Vent heater installation

• Platen installation

• Chamber installation

• Discharge conveyor installation

• Scrap funnel installation

• Safety guard mounting bracket installation

• Lubrication electro-oiler installation

• Vacuum pump installation

• Vacuum system installation guidelines

• Recommended vacuum pump connections

• Vacuum system installation kits

• Air supply connection

• Seal bar installation

• Electrical connection

• Safety guard installation

• Final installation inspection Rotary Vacuum Chamber Machine Equipment Manual 3.1. Removal from Skid

The 8600-14 Rotary Vacuum Chamber Machine arrives at the plant bolted to a shipping skid and overwrapped in plastic. Two
fork lift trucks are required to remove the machine from the shipping skid.

CAUTION

USE EXTREME CAUTION WHEN MOVING THE

 MACHINE.

When using a forklift truck, ensure that the forks are underneath the frame only and that the forks do not contact electrical or
air lines under the machine. The lift points must be carefully chosen to prevent the machine from tipping or the fork truck from
turning over. Use extreme caution when lifting the frame in the vicinity of the front control box and the transformer box at the
large sprocket end of the machine. Ensure that the forks are supporting the frame instead of the transformer box on the large
sprocket end of the machine. Remove the machine from the skid as follows:

1. Remove the four 1-inch nuts from the underside of the skid so the machine

can be lifted off the skid. Save the nuts for reinstallation later.

2. Position the forks of two forklift trucks underneath the machine; one at each

end of the machine.

3. Lift both sides of the machine simultaneously.

4. Slide the skid from underneath the machine.

5. Lower the machine onto the floor until it rests on its factory-installed casters.

6. Place the 1-inch nuts on the four jack bolts on the machine, but do not tighten

them at this time. Equipment Manual Rotary Vacuum Chamber Machine

8614018.EPS

Removal from Shipping Skid

3.2. Machine Placement

The 8600-14 machine requires sufficient space to allow easy access to the machine for routine maintenance and for the
connection of the utility systems. The dimensions and specifications shown on the equipment layout provided by the CRYOVAC
Technical Sales Representative must be followed. Also refer to the plant-specific equipment arrangement drawings to coordinate
the placement of the 8600-14 machine with other equipment in the line. When shipped, the machine can pass through
openings 84 inches wide or larger.

Follow these steps to move the machine to its final location.

1. Roll the machine into place, using the casters.

2. Leave enough space around the perimeter of the machine to allow easy access.

3. Remove all packaging material, including tape, paper, and hold down ties.

4. Remove the two emergency stop pushbuttons that are wrapped around the

return sprocket, and lay them on the floor under the machine.

3.3. Machine Leveling

The machine rests on four jack bolts. Each jack bolt can be adjusted up to 6 inches (150 mm). CRYOVAC recommends using 1/2-
inch steel shim plates underneath the jack bolts, giving a maximum distance of 6-1/2 inches that the machine can sit off the
floor. After moving the machine to its final location, follow these steps to set and level the machine on its jack bolts.

1. Place a 1/2-inch thick steel shim plate under each of the four jack bolts.

2. Place a 2-ton jack underneath the center of the machine frame at one end of

the machine.

3. Chock the caster wheels at the other end of the machine so that the machine
will not move.

4. Raise the end of the machine to clear the casters from the floor.

5. Lower the jack bolts until they come in contact with the shim plates.

6. Lower the jack, and allow the machine to rest on the jack bolts.

7. Repeat this procedure for the other end of the machine.

8. Level the machine, using a 24-inch or larger level.

9. Place a level on the large and small sprockets, and adjust the jack bolts to

level the machine in all directions.

10. Tighten the jack bolt hex nuts.

Note: Use all jack bolts to ensure that the load is uniformly

distributed and the machine is level. Rotary Vacuum Chamber Machine Equipment Manual 3.4. Vent Heater Installation

The vent heater is attached to the back of the machine frame, using two 17-mm bolts. Secure the vent heater to the frame in
the correct position, and tighten the two bolts. Secure the vent hose to the back of the vent heater, using a 3-inch hose clamp.

3.5. Platen Installation

After the machine has been set and leveled in its proper position, the platens must be installed onto the platen chain. The
platen chain has two threaded pins that hold each platen. The platen guide rails must be adjusted to maintain firm and level
support of the platen assemblies. Incorrectly adjusted rails have an adverse effect on the chamber’s ability to seat correctly with
the moving platen and could result in machine damage. Further platen adjustments are covered in Chapter 5. Follow these steps
to install the platens.

1. Remove the platens from their packaging.

2. Place the bronze platen bushings over the two platen chain threaded pins.

3. Place the platen onto the platen chain so that the threaded pins extend

through the two holes in the platen support bar.

4. Place a collar and locknut on the threaded pins, and tighten the locknut to

secure the platen to the platen chain.

5. Repeat this procedure for all product platens.

6. Insert the handcrank onto the drive motor shaft.

7. Hand crank the machine, ensuring that the platen guide rails provide uniform

support to the platens throughout their paths around the machine.

8. Raise or lower the platen guide rails as needed to support the platens.

Equipment Manual Rotary Vacuum Chamber Machine

PLATEN GUIDE

RAILS

RETURN SPROCKET

MAIN
SPROCKET
PLATEN GUIDE

RAILS 8614019.EPS

Platen Guide Rails

3.6. Chamber Installation

After the platens have been set in their proper position, the chambers must be installed onto the chamber arm assemblies. The
air lines and the vacuum line connector assembly also need to be attached to the chambers. Follow these steps to install the
chambers.

1. Remove the chambers from the packaging.

2. Place a chamber on a platen at the operator’s loading station.

3. Loosen the set screw in the top of the chamber arm assembly and remove the

chamber attachment pin.

4. Hand crank the machine until the chamber arm lowers over the chamber

mounting bracket.

Note: This will be just before the end of the front platen

support rail.Donotallowtheplaten torunoff thesupport rail.

5. Insert the chamber arm attachment pin through the chamber mounting

bracket and the end of the chamber arm assembly.

6. Tighten the set screw in the top of the chamber arm assembly to secure the

attachment pin.

7. Install all required air lines.

Note: The air line fittings are numbered and correspond to

the numbered air lines that are bundled together.

Rotary Vacuum Chamber Machine Equipment Manual Equipment Manual Rotary Vacuum Chamber Machine

CHAMBER

CUT OFF KNIFE

AIR CYLINDER

AIR LINES

CUT OFF KNIFE AIR CYLINDER

PIERCING KNIFE AIR CYLINDER

SEAL SEAT

DIAPHRAGM
8614020.EPS

Chamber Air Line Connectors

8. Locate the vacuum line connector assembly for the chamber being installed.

Note: The vacuum hose connection at the steel plate

follows (one position behind) the chamber that the hose

connects. Be sure to match the numbers on the hose

connections and the chamber.

9. Lightly grease the O-ring inside the vacuum connector assembly fitting.

10. Carefully press the fitting into the chamber housing.

11. Tighten the joint holder and mounting hardware.

12. Repeat these steps for the remaining chambers. Rotary Vacuum Chamber Machine Equipment Manual

O-RING

CHAMBER

HOUSING

MOUNTING

HARDWARE 8614021.EPS

Figure 3-4

Chamber Vacuum Line Connection

3.7. Discharge Conveyor Installation

The discharge conveyor is attached to the back of the 8600-14 machine. The discharge conveyor drive motor runs on 230 volts
even though the machine supply is 460 volts. Follow these steps to install the discharge conveyor.

1. Mount the discharge conveyor mounting support onto the machine frame.

2. Install the discharge conveyor onto the mounting support.

3. Install the under bracket onto the underside of the conveyor.

4. Ensure that the slot for the tension knob faces toward the machine frame.

5. Level the conveyor in both directions.

6. Inspect the discharge conveyor drive motor wiring and verify that it matches

the wiring configuration of the machine.

7. Connect the discharge motor electrical connections to the discharge motor

connection box.

3.8. Scrap Funnel Installation

The scrap funnel is attached to the back of the machine frame, using three 17-mm bolts with flat washers. Secure the scrap
funnel to the frame in the correct position and tighten the three bolts. Equipment Manual Rotary Vacuum Chamber Machine

MOUNTING

BRACKET
8614022.EPS
 Scrap Funnel

3.9. Safety Guard Mounting Bracket Installation

The safety guards are attached to the machine, using seven mounting brackets. Each bracket is numbered and must be installed
at the corresponding number on the machine frame. After all safety guard mounting brackets are installed, mount the two
emergency stop safety switches that were wrapped around the idler sprocket. The illuminated safety stop switch must be
mounted on the safety guard bracket located next to the discharge conveyor. The other safety switch must be mounted onto the
safety guard mounting bracket at the product infeed end of the machine.

3.10. Lubrication Electro-Oiler Installation

The lubrication electro-oiler is mounted to the support bracket, using four hex head bolts with flat washers and lock washers.
Following installation of the electro-oiler, check the chamber lift rod oiler brush for proper installation. The tip of the brush on
the oiler arm should just touch the lift rod, depositing mineral oil on the lift rod. Rotary Vacuum Chamber Machine Equipment
Manual

TO ROD BRUSH

TO MAIN DRIVE CHAIN

TO ROTARY VALVE

TO PLATEN CHAIN

SIGHT GLASS

NEEDLE VALVE

ADJUSTMENT

FILTER

SCREEN

FLOAT

SWITCH
8614023.EPS

Lubrication Electro-Oiler

3.11. Vacuum Pump Installation

The vacuum system is one of the most critical components of the 8600-14 machine. To ensure optimum system performance,
the vacuum system must be installed correctly. Improperly installed vacuum systems result in marginal or erratic vacuum
performance. The vacuum lines are connected to the machine frame on the back of the machine under the large sprocket. The
two long-radius elbows which are supplied must be attached at the vacuum ports labeled VACUUM 1 and VACUUM 2. Connect
the two smooth-walled, 3-inch vacuum connections to the first and second stage connections of the vacuum ports.

3.12. Vacuum System Installation Guidelines

Follow these guidelines when installing the vacuum system in order to avoid common vacuum system problems.

• Use the correct sized pumps, and ensure that they are within the

specified distance from the rotary vacuum chamber machine.

• Ensure that the equivalent line feet of your fittings and vacuum lines do not
exceed the maximum distance of 40 feet between the machine and pump.

• Only use full-port valves in the vacuum system.

• Ensure that vacuum lines are routed to prevent kinks and sharp bends.

• Use Red Cat smooth-walled vacuum hose or the equivalent.

Equipment Manual Rotary Vacuum Chamber Machine

VAC

UUM

VA

CUU

M1

8614024.EPS

Figure 3-7

Machine Vacuum Connections

3.13. Recommended Vacuum Pump Connections

CRYOVAC recommends that the customer install the vacuum pumps with an isolation test valve arrangement to assist in
troubleshooting the system. All parts and connections shown are to be provided by the customer. A vacuum installation kit can
be ordered through CRYOVAC.

The vacuum test valve arrangement consists of two 3-inch, full-ported ball valves and two 3-inch reducing tees with torr gauges
located in the vacuum line between the pump and the machine. The arrangement of these components allows different
portions of the line to be isolated when vacuum tests are performed to determine the location of leaks in the system. Since torr
gauges are expensive and highly sensitive gauges, always remove the torr gauges and plug the tees when the vacuum system is
not being tested. Rotary Vacuum Chamber Machine Equipment Manual

VACUUM GAUGE

1-100 TORR

3" TEE WITH VACUUM

GAUGE (2 REQUIRED)

TO VACUUM

PUMP

3" BALL VALVE

(2 REQUIRED)

3" CLAMP TYPE VACUUM

CONNECTION AT THE

MACHINE

3" I.D. SMOOTH WALL

VACUUM HOSE

RECOMMENDED VACUUM CONNECTIONS FROM VACUUM PUMP TO THE MACHINE.

ALL PARTS AND CONNECTIONS SUPPLIED BY CUSTOMER.

8614025.EPS TO MACHINE
MAXIMUM 40

EQUIVALENT LINE FEET

BETWEEN PUMP AND MACHINE

Vacuum System Test Assembly

3.14. Vacuum System Installation Kits

The following Vacuum Installation Kits are available from CRYOVAC to aid in the installation of the 8600-14 Rotary Vacuum
Chamber Machine. Contact your local CRYOVAC Sales Representative for further information.

A. K8600-14-201 - Vacuum Installation Kit for Rigid Pipe Installations This kit includes various fittings to connect two vacuum
pumps to the 8600-14 machine. This kit does not include the PVC vacuum line. The customer is to

provide 3 inch schedule 80 PVC pipe, 40 feet maximum for each stage.

B. K8600-14-202 - Vacuum Installation Kit for Flexible Hose Installations This kit includes 80 feet of flexible hose and the
necessary fittings to connect two Busch vacuum pumps to the 8600-14 machine.

C. K8600-14-204 - Vacuum Installation Kit for Rigid Pipe With Blower

This kit includes various fittings to connect two Busch vacuum pumps and one Busch blower to the 8600-14 machine. This kit
does not include the PVC vacuum line. The customer is to provide 3 inch schedule 80 PVC pipe, 40 feet maximum for each stage.

D. K8600-14-209 - Vacuum Installation Kit For Flexible Hose Installations This kit includes 80 feet of flexible hose and the
necessary fittings to connect two

Busch vacuum pumps and one Busch blower to the 8600-14 machine.

Equipment Manual Rotary Vacuum Chamber Machine 3.15. Air Supply Connection

Air coming into the rotary vacuum chamber machine must be clean, dry, filtered air. Since this is sometimes difficult to provide
in meat packing houses where the air temperature is low, CRYOVAC recommends using a point of use air filter in the air line
coming into the machine. The air line is tied into the inlet of the main filter on the front of the machine underneath the main
sprocket. The air requirements for the machine are a minimum of 40 scfm at 60 psig, using a minimum air line size of 1-inch
inside diameter.

The following guidelines help ensure that the air supply system is designed to efficiently support machine operation.

• Always provide a downrun of about 1/4 inch per foot of pipe.

• Always take a tapping for a branch supply from above the distribution

pipe and turn the branch pipe through a smooth 180-degree bend

toward the takeoff point.

• Terminate the branch supplies in a drip leg below the takeoff point.
• Lag the piping or provide a downstream drain point where the

distribution piping passes through cold areas in the plant or leaves the

building to connect to piping in an adjacent building.

• Avoid a radius of bend in the pipe of less than one and one-half times

the pipe diameter whenever possible. Acute bends can cause pressure

drops in the system, resulting in lower air temperatures and possibly

icing within the air line. Rotary Vacuum Chamber Machine Equipment Manual Equipment Manual Rotary Vacuum Chamber
Machine

SLOPE TO DRAIN SMOOTH CURVES AT CONNECTIONS FROM TOP OF HEADERS

MAIN HEADER

BRANCH LINE

DRIP LEG
POINT OF USE

AIR FILTER SYSTEM

REGULATOR

FILTER

LUBRICATOR DRIP LEG WITH AUTO DRAIN VALVE (2 REQUIRED)FROM AIR SUPPLY

MACHINE

SUPPLY
8614026.EPS

Plant Air Piping

3.16. Seal Bar Installation

Follow these steps to install the seal bars.

1. Remove the seal bars from their protective packaging.

2. Inspect the platen assembly bag rear hold down bars to ensure that they are

not bent or damaged.

3. Pull back and hold the spring-loaded quick-release pin, located on the back of

the rear bag hold down assembly, and slide the seal bar into place.

4. Release the quick-release pin, ensuring that it recedes into the seal bar.

5. Plug the seal bar electrodes into the platen receptacles. Rotary Vacuum Chamber Machine Equipment Manual

SEAL BAR HOLDER

SEAL BAR ASSEMBLY

POSITION OVER SEAL BAR HOLDER
 AND LOWER INTO PLACE

PULL QUICK-RELEASE PIN

8614027.EPS

Seal Bar Installation

3.17. Electrical Connection

The electrical connection from the plant power source enters the main control box through a watertight connection on the side
of the box. Be sure to disconnect the main power source before connecting the power. The power source must be a 460 VAC, 3
phase, 20 AMP service delivered from an isolated electrical supply. If dual seal wires are used, the power source must be 460
VAC, 3 phase, 30 AMP service delivered from an isolated electrical supply.

WARNING

LOCK OUT AND TAG ALL ELECTRICAL

SWITCHES TO PREVENT ELECTRICAL

SHOCK TO PERSONNEL OR POSSIBLE

DAMAGE TO THE MACHINE. ALWAYS

FOLLOW PLANT-SPECIFIC LOCK, TAG,

AND TRY PROCEDURES WHEN

CONNECTING THE MAIN POWER TO THE

MACHINE.

3.18. Safety Guard Installation

Install all safety guards on the safety guard mounting brackets. If the alignment pins do not align properly when installing the
last guard, loosen the guards previously installed and adjust them slightly, making room for the last guard to fit.

Install the safety cord that is attached to limit switch LS1 and extend the safety cord through the cord rings mounted on the
safety guards surrounding the main sprocket.

3.19. Final Installation Inspection

Perform the following activities to ensure that the machine is properly set up and ready to operate.

• Remove the handcrank from the drive motor assembly.

• Check the speed reducer gearbox sight glass to ensure that the gearbox

is full of 85-140 EP gear lubricant.

• Fill the electro-oiler with clean USDA-approved 20-weight mineral oil,

using a funnel with a filter screen.

• Check all air and vacuum line fittings for firm, leak-free connections.

• Ensure that the chamber arm support shafts and the platen chain are
clean and generously lubricated. Equipment Manual Rotary Vacuum Chamber Machine

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Rotary Vacuum Chamber Machine Equipment Manual

CHAPTER 4
OPERATIONS
1. INTRODUCTION

Before operating the 8600-14 Rotary Vacuum Chamber Machine, the operator must understand all of the safety requirements
and recommendations as outlined in Chapter 1 of this Equipment Manual. A complete understanding of the operator’s control
panel, pre-production procedures, start-up procedures, and shutdown procedures is required in order to operate the machine.
Follow the procedures outlined in this Equipment Manual to operate the 8600-14 Rotary Vacuum Chamber Machine.

2. OPERATOR’S CONTROL PANEL

Prior to operating the 8600-14 machine, the operations and maintenance personnel must understand the function and
operation of all the controls on the operator’s control panel. The operator’s control panel has the following controls and
indicators:

1. POWER ON indicating light - Illuminates when the control circuit is energized.

2. SAFETY STOP indicating light - Illuminates when the machine requires

resetting after an EMERGENCY STOP pushbutton is pressed, the safety

cord is pulled, or the CONTROL toggle switch is switched on. The alarm

condition must be corrected and the RESET pushbutton must be pressed

before the SAFETY STOP light will clear.

3. CONTROL toggle switch - Energizes the control circuit.

4. ALARM toggle switch - In the ON position, allows the seal burnout, oil level,

heater fault, and overlap circuits to operate. These safety circuits are

bypassed when the ALARM toggle switch is in the OFF position.

CAUTION

OPERATING THE MACHINE WITH THE ALARM

CIRCUIT DISABLED FOR EXTENDED PERIODS OF

TIME IS NOT RECOMMENDED.

Equipment Manual Rotary Vacuum Chamber Machine 5. SEAL toggle switch - Allows the seal circuit to operate.

6. OVERLOAD indicating light - Illuminates when there is a main drive motor overload, a conveyor discharge motor overload or
an inverter fault condition.

7. Voltmeter - Indicates the seal voltage or seal time

8. SEAL CAM indicating light - Flashes when the proximity switch that initiates the start of sealing is activated.

Note: The ALARM toggle switch must be in the ON position

 in order for the OIL LEVEL, OVERLAP, HEATER BURNOUT,

and SEAL BURNOUT indicating lights to operate.

9. OIL LEVEL indicating light - Illuminates when oil level in the electro-oiler is low.

10. HEATER BURNOUT indicating light - Illuminates when a heater element in the de-icer assembly burns out.

11. OVERLAP indicating light - Illuminates if the seal timers on the PC board fail.

12. SEAL BURNOUT indicating light - Illuminates if there is a fault in the seal circuit.

13. EMERGENCY STOP pushbutton - Stops the machine immediately when pressed and should be used in emergency situations.
The circuitry also removes power from the inverter and activates the machine’s safety stop circuit. All EMERGENCY STOP
pushbuttons lock when pressed and must be turned clockwise to release the switch.

14. RESET pushbutton - Resets the machine after the EMERGENCY STOP pushbutton has been pressed, a safety cord has been
pulled, or the CONTROL toggle switch has been switched on.

15. STOP pushbutton - Stops the machine, using the inverter. Pressing the

STOP pushbutton is the normal method of stopping the machine.

16. JOG pushbutton - A press-and-hold button that jogs the machine. The machine should not be jogged repeatedly with the
JOG pushbutton because the motor

may overheat and the life of other drive components may be shortened.

17. RUN pushbutton - Starts the machine only if the machine control switch is in the on position, all alarms are cleared, the
SAFETY STOP indicator light is not on, and the machine is in the OPERATION mode. Rotary Vacuum Chamber Machine
Equipment Manual 18. Operation Mode key switch (SS1) - Switches the machine between the OPERATION-RUN mode, the
CLEANING mode, and the CHECK AIR mode. The key itself can be removed in either the CLEANING or CHECK AIR positions for
safety reasons.

• OPERATION-RUN position - This key switch is the normal position for

the normal operations of the machine.

• CLEANING position - This will only enable the jog circuitry for

cleaning purposes.

• CHECK AIR position - Only the machine air solenoids are enabled in this

position. This is a safety position which disables the start/run circuitry

and is used while performing maintenance on the machine.

19. Potentiometer/speed dial - Adjusts the machine operating speed. The dial is located behind the screw-on cover.

20. Seal voltage potentiometer - Adjusts the seal voltage going to the seal wires. The seal pot is located behind the screw-on
cover. Equipment Manual Rotary Vacuum Chamber Machine
EM

ERGENCY

ST O P

OVERLOADSEALALARMCONTROL SAFETY STOPPOWER ON

RESETSTOPJOGRUN

CAUTION: DO NOT RUN MACHINE UNLESS

ALL GUARDS AND COVERS ARE IN PLACE.

BURNOUT OVERLAP

OIL LEVELSEALHEATERSEAL CAM 7

8-12

134

17

16 15

13

14

19

20

18

6
CLEANING

OPERATION

RUN

CHECK

AIR

8614028.EPS

Operator’s Control Panel

3. PRE-PRODUCTION PROCEDURE

The pre-production procedures must be performed before product can be run. Perform the following pre-production
procedures before starting the 8600-14.

1. Ensure that the machine is properly sanitized.

Note: If the machine has not been properly sanitized,

perform the sanitation procedure at the end of this chapter

before continuing with the pre-production procedure.

2. Inspect the machine visually for foreign articles, such as rags or tools.

3. Check the low-point drip leg of the main air supply for excess moisture and

drain if necessary.

4. Remove the lock and tag from the main power disconnect and turn on the

power to the machine.

5. Switch the CONTROL toggle switch to the ON position.

Note: The ON position for all toggle switches is UP.

6. Press the RESET pushbutton.

7. Insert the key in the Operation Mode key switch, and turn the key to the

OPERATION-RUN position.

8. Ensure that the SEAL toggle switch is in the OFF position.

9. Ensure that the vacuum pumps are OFF.

10. Ensure that the vacuum pumps are filled with oil.

11. Ensure that the vacuum booster is filled with oil.

12. Press and hold the JOG pushbutton.

13. Inspect the machine visually to ensure that it is running correctly.

14. Release the JOG pushbutton.

15. Ensure that the conveyors are free from breaks or burrs that may snag or

puncture the package.

16. Ensure that the electro-oiler is full of clean, USDA-approved mineral oil.

17. Wipe off any water on the inside the chambers and on the platens.

18. Ensure that the seal bars, cut off knives, and seal seats have been installed.

19. Inspect the cut off knives for damage or wear and replace as necessary.

20. Inspect the seal wires, the tape on the seal bars, and the tape on the seal

seats for damage, and replace them as necessary. Rotary Vacuum Chamber Machine Equipment Manual 21. Press the RUN
pushbutton to start the machine.

22. Press the STOP pushbutton to verify the operation of the pushbutton.

23. Press the RUN pushbutton to start the machine.

24. Press the EMERGENCY STOP pushbutton on the operator’s control panel to

verify that it is operating correctly.

WARNING

DO NOT OPERATE THE MACHINE IF THE

EMERGENCY STOP PUSHBUTTON DOES

NOT WORK CORRECTLY.

25. Turn the EMERGENCY STOP pushbutton clockwise to reset it.

26. Press the RESET pushbutton to reset the machine.

27. Press the RUN pushbutton to start the machine.

28. Test each EMERGENCY STOP pushbutton to verify correct operation.

29. Test the safety cord switch and the main drive hand crank cover switch to

ensure that they are operating properly. Equipment Manual Rotary Vacuum Chamber Machine
EMERGENCY
STOP

EMERGENCY STOP

EMERGENCY STOP OPERATOR'S CONTROL PANEL

SAFETY CORD

SWITCH

SAFETY CORD

MAIN DRIVE

HANDCRANK

COVER SWITCH
8614029.EPS

Emergency Stop Pushbuttons/Switches

4. START-UP PROCEDURE

The 8600-14 machine may be started after the pre-production procedures have been completed. Perform the following
procedures to start the 8600-14 machine.

1. Press the JOG pushbutton and ensure that the machine operates properly.

2. Press the RUN pushbutton to start the machine.

3. Switch the ALARM toggle switch to the ON position.

4. Ensure that the electro-oiler is oiling properly.

5. Start the vacuum pumps and allow the machine to cycle.

6. Switch the SEAL toggle switch to the ON position.

CAUTION

DO NOT TURN ON THE SEAL TOGGLE SWITCH

UNLESS THE VACUUM PUMPS ARE OPERATING.

OPERATING THE SEAL BARS WITH THE VACUUM

PUMPS OFF SHORTENS THE LIFE OF THE SEAL

WIRES.

7. Wait a few minutes for the seal bars to warm up.

8. Take a bagged cut of meat from the infeed conveyor, and place it on the platen with the center of the product on the
centerline of the platen and the product 1 to 3 inches away from the seal bar.

9. Stretch the open end of the bag to ensure that it is flat on the seal bar and extends slightly beyond the hold down bar.

10. Wait for the package to be vacuumized and sealed, and then check the seal and package quality.

11. Ensure that the bag neck was cut off and removed by the bag trim removal system.

12. Run several products to be packaged through the machine to ensure that the machine is operating properly. Rotary Vacuum
Chamber Machine Equipment Manual 5. PROPER LOADING PROCEDURES
Proper loading of the product onto the product platen is critical to the final package quality. Improper loading can cause the
following problems.

• If the edge of the bag is off the end of the seal bar, the seal will be incomplete.

• If the neck of the bag does not extend over the hold down bar, the top

layer of the bag will be pulled back and there will be a faulty seal.

• If the mouth of the bag is not flat or there are folds in the sealing area,

the bag will leak. The machine cannot seal through more than one fold.

• If the neck of the bag is twisted, the seal will be incomplete.

• If there is meat in the seal area, the seal will be incomplete and the seal

bar could be damaged by the protruding meat.

• If the bag is too small or too large for the product, it will be difficult to

vacuumize and it could damage the machine.

• If the bag is not in the center of the platen, the lid of the chamber may not be

able to close completely and the product may not be vacuumized or sealed. Equipment Manual Rotary Vacuum Chamber
Machine

CENTER

LINE

BAG NECK SHOULD EXTEND SLIGHTLY BEYOND BAG HOLD DOWN ASSEMBLY

PRODUCT

SUPPORT PLATE
8614030.EPS

Proper Product Loading

6. SHUTDOWN PROCEDURES

6.1. Normal Shutdown Procedure

The normal shutdown procedures are performed at breaks, for lunch, or for any other shutdown of ten minutes or more. Follow
these steps to shut down the 8600-14 machine.

1. Switch the SEAL toggle switch to the OFF position.

2. Switch the ALARM toggle switch to the OFF position.

3. Turn the vacuum pumps OFF.

4. Wait for the vacuum chambers to make six or more complete revolutions to

eliminate the vacuum in the chambers.

Note: The vacuum gauges should indicate that there is no

vacuum in the chambers. Vacuum remaining in the

chambers will pull oil out of the rotary valve and into the

vacuum line and pump while the machine is shut down.

5. Press the STOP pushbutton.

6.2. End of Shift Shutdown Procedure

When shutting down the machine at the end of a shift, perform the normal shutdown procedures as well as the following end
of shift shutdown procedure.

1. Switch the CONTROL toggle switch to the OFF position.

2. Turn the Operation Mode key switch to the CLEANING position, and remove

the key.

3. Lock out and tag the machine in accordance with the operating policy to

prevent accidental start-up.

4. Remove the seal bar from each platen and set them aside for cleaning.

WARNING

USE EXTREME CAUTION WHEN

HANDLING THE KNIVES. THEY ARE

EXTREMELY SHARP.

5. Remove the piercing knife, seal seat, and cut off knife from each chamber and

set them aside for cleaning.

Note: Refer to Chapter 5, Chamber Component Removal

and Maintenance, for details regarding the removal of

chamber components. Rotary Vacuum Chamber Machine Equipment Manual 7. SANITATION PROCEDURE

The 8600-14 machine must be properly sanitized following end of shift shutdowns, some product changeovers, and according to
other factors in the plant. The actual frequency of the sanitation procedure at a specific plant will depend on plant conditions,
the number of operating shifts, and product variations. All cleaning and sanitation procedures that are included in the
preventive maintenance schedule must be performed in addition to the sanitation procedures described here. Follow these
steps to sanitize the machine.

1. Ensure that the machine has been shut down by a trained operator.

2. Ensure that the vacuum pumps are off.

3. Ensure that the Operation Mode key switch has been switched to the

CLEANING position and that the key has been removed.

Note: The machine may only be jogged and not run when
the key switch is in the CLEANING position.

4. Ensure that the seal bars, seal seats, cut off knives, and piercing knives have

been removed and set aside for cleaning.

5. Ensure that the CONTROL, SEAL, and ALARM toggle switches are in the

OFF position.

6. Lock out power to the machine following plant specific procedures.

CAUTION

KEEP WATER AWAY FROM ALL ELECTRICAL

PANELS. DO NOT PULL THE HOSES ACROSS ANY

PORTION OF THE MACHINE AT ANY TIME. HOSES

LEFT ON THE MACHINE COULD CAUSE MAJOR

DAMAGE IF SOMEONE JOGS THE MACHINE.

7. Hose down the exterior of the machine.

8. Clean the exposed portion of the discharge conveyor, using a brush and

USDA-approved sanitizing solution, and then wipe it dry.

Equipment Manual Rotary Vacuum Chamber Machine

WARNING

THE MACHINE MUST BE PERIODICALLY

JOGGED TO EXPOSE VARIOUS PARTS

FOR CLEANING. AFTER REPOSITIONING,

ENSURE THAT THE POWER IS LOCKED

OUT AND TAGGED IN THE OFF POSITION

BEFORE PERFORMING ANY CLEANUP

OPERATION.

9. Remove the lock and turn on the power to the machine.

10. Press the RESET pushbutton on the operator’s control panel.

11. Press and hold the JOG pushbutton to advance the discharge conveyor until

an uncleaned portion of the discharge conveyor is accessible for cleaning.

12. Release the JOG pushbutton.

13. Remove power to the machine and lock out and tag the electrical power source.

14. Clean the newly exposed portion of the discharge conveyor, using a scrub

brush and USDA-approved sanitizing solution, and then wipe it dry.

15. Repeat the procedure until the entire discharge conveyor has been sanitized.
16. Raise the most accessible vacuum chamber.

CAUTION

DO NOT OPERATE OR HAND CRANK THE

MACHINE WITH THE CHAMBER IN THE RAISED

POSITION.

17. Clean the chamber interior, using a USDA-approved sanitizing solution or

clean water, ensuring that liquid does not enter the vacuum lines.

18. Hose down the exposed platens with a USDA-approved sanitizing solution.

19. Lower the chamber that was previously raised.

20. Remove the lock and turn on the power to the machine.

21. Press and hold the JOG pushbutton until an uncleaned vacuum chamber is

accessible for cleaning.

22. Remove power to the machine and lock out and tag the electrical power source.

23. Repeat theprocedureuntil all vacuumchambersandplatenshavebeencleaned. Rotary Vacuum Chamber Machine Equipment
Manual 24. Blow the clean platens dry using an air nozzle.

25. Blow dry all of the chamber interiors, ensuring that all interior components,

including the chain mail, are completely dry.

26. Clean the seal seat, cut off knives, piercing knives, and seal bars with a

USDA-approved sanitizing solution and store them in a clean, dry area.

27. Lock out and tag the machine when the sanitation procedure is complete. Equipment Manual Rotary Vacuum Chamber
Machine

This page intentionally left blank.

Rotary Vacuum Chamber Machine Equipment Manual

CHAPTER 5
ADJUSTMENTS, SETTINGS, and MAINTENANCE
PROCEDURES
1. INTRODUCTION

This chapter describes the procedures for properly performing mechanical adjustments, machine settings, periodic maintenance
activities, and removal and replacement of machine components. These activities should be performed during initial
installation, daily operations, sanitation activities, and scheduled preventive maintenance.

The 8600-14 Rotary Vacuum Chamber Machine is shipped from the factory correctly adjusted for start-up and operation.
However, it is possible for the adjustments to drift during shipping, handling, and installation. Following the initial installation of
the 8600-14 machine, it should be tested prior to use and adjusted as necessary to ensure that it is operating within the set
parameters of the machine.
Variables in product size and weight and extended use require that certain machine adjustments and changes in settings be
made to achieve maximum performance from the machine. Mechanical adjustments and maintenance activities should be
integrated into the sanitation procedures and preventive maintenance schedules and performed on a regular basis in order to
prevent machine failure and loss of product quality. Equipment Manual Rotary Vacuum Chamber Machine 2. MAIN DRIVE
SYSTEM

The main drive motor is attached to a gear reduction assembly whose output shaft drives the large sprocket using a drive chain
assembly. The main drive assembly also drives the soft discharge assembly by means of a secondary chain and sprocket
assembly. Maintenance of the drive system consists of lubrication of the gear reduction assembly and drive train, as well as
periodic inspection and tensioning of the main drive chain. Adjustment of the main drive chain requires that the guards and
covers be removed in order to access the main drive adjustment mechanism. Follow these steps to adjust the tension of the
main drive chain:

1. Remove, lock out, and tag the electrical power source to the machine.

2. Loosen the lock nuts on the adjuster rod assembly.

3. Lengthen the rod to tighten the chain.

4. Adjust the length of the adjuster to obtain 1/4 inch off-center deflection of the

chain opposite the large sprocket.

CAUTION

DO NOT OVER TENSION THE DRIVE CHAIN. OVER

TENSIONING MAY RESULT IN PREMATURE CHAIN

WEAR, INCREASED SPROCKET WEAR, AND MAY

RESULT IN DAMAGE TO THE GEAR REDUCTION

ASSEMBLY OUTPUT SHAFT AND BEARINGS.

Rotary Vacuum Chamber Machine Equipment Manual

SHEAR PIN

GEAR REDUCER

SEAL CAM
CHAIN TENSION

ADJUSTMENT

DISCHARGE

PADDLE DRIVE

CHAIN 8614031.EPS

Main Drive Assembly

3. ELECTRO-OILER ADJUSTMENTS

The electro-oiler is located on the right side of the operator’s control panel and consists of an oil reservoir, electrical control
solenoid, distribution manifold containing four needle valves, and oil feeder lines. The electro-oiler distributes 20-weight, USDA-
approved mineral oil to the rotary valve, main drive gear, platen chain, and chamber support rod. When the machine is running,
a solenoid valve opens, supplying oil from the electro-oiler reservoir through four needle valves to various parts of the machine.
Each needle valve contains a sight glass in which the oil distribution rate can be observed and measured. The distribution of oil
to the machine must be set at a rate of five drops per minute. This rate can be adjusted while the machine is running by turning
the needle valves until the oil can be seen dripping at five drops per minute. Equipment Manual Rotary Vacuum Chamber
Machine

TO ROD BRUSH

TO MAIN DRIVE CHAIN

TO ROTARY VALVE

TO PLATEN CHAIN

SIGHT GLASS

NEEDLE VALVE

ADJUSTMENT

FILTER

SCREEN

FLOAT

SWITCH
8614032.EPS

Electro-Oiler Assembly

4. AIR PRESSURE ADJUSTMENTS

The 8600-14 Rotary Vacuum Chamber Machine uses air to operate many of the machine components. To operate these
components, sufficient air pressure and volume must be supplied. The air supply utility is connected via a minimum 1-inch
inside diameter air supply line to the air regulator assembly located on the operator’s side of the machine, underneath the main
sprocket. Rotary Vacuum Chamber Machine Equipment Manual
AIR SUPPLY-40 SCFM @ 60 PSIG FIL SOL-1

PLUGGED TEE

REG REG

VACUUM CHAMBER *SEAL SEAT - 15 PSI LUB

MANIFOLD

*BAG TRIM REMOVAL

60 PSI

ROTARY

UNION

AIR SUPPLY TUBING HEADERS

UNDER MAIN SPROCKET

EXH EXH IN

VACUUM CHAMBER *CUT OFF KNIFE-60 PSI C Y L IN D E R

IN

D
E

R VACUUM CHAMBER *PIERCING KNIFE-60 PSI C Y L IN D E R

EXH EXH IN

OUT

* TYPICAL EIGHT PLACES

8614033.EPS

8600-14 Air System Schematic

The 8600-14 air regulator assembly consists of two air regulators, one in-line air filter, and one solenoid valve. The top regulator
controls the air pressure supplied to the seal seat diaphragms. The bottom regulator controls the air supply to the piercing and
cut off knives and the bag trim removal system. The solenoid valve is a normally closed valve that opens only when the machine
is running.

All air pressure adjustments must be made only when the machine is running. The regulators are adjusted by pulling out and
turning the adjusting knobs located on the side of the air regulators. Turning the adjusting knob clockwise increases the air
pressure, and turning the adjusting knob counterclockwise decreases the air pressure. After adjusting the air pressure, push in
the adjusting knob to lock the air pressure setting. Set the air regulators at the following pressures:

• Seal seat diaphragms - 15 psig (1.05 kg/cm2)

• Piercing and cut off knives - 60 psig (4.2 kg/cm2) Equipment Manual Rotary Vacuum Chamber Machine

AIR SOLENOID

AIR INLET

REGULATOR

(15 psi)

TO ROTARY VALVE

TO SEAL SEAT DIAPHRAGMS

REGULATOR

(60 psi)

ADJUSTING

KNOB

FILTER

TO BAG TRIM REMOVAL

PIERCING KNIFE

CUT OFF KNIFE

8614034.EPS

8600-14 Air Regulators

5. PLATEN LEVEL AND RAIL ADJUSTMENTS

The platens must be properly adjusted in order to interface with other components on the rotary vacuum chamber machine.
The platen can be adjusted by raising or lowering the platen support rails to change the tilt of the platen from side to side. If
adjustments are made to the platens, the vacuum chamber tilt must also be adjusted to ensure proper alignment between the
platen and chamber.

5.1. Rail Adjustment at Operator’s Side

Follow these steps to adjust the platen rails at the operator loading station.

1. Check that the machine frame and two sprockets are level in both directions.

Note: The machine must be level before the platens

are adjusted.

2. Check the cross level of the platens on the operator’s side of the machine,

using a torpedo level.

Note: If the platens are not level, proceed with the

following steps.

3. Loosen the locking nut on the rail adjustment bolts, and turn the adjustment

nut to adjust the height of the rail.

4. Tighten the locking nut after the correct adjustments are made.

Rotary Vacuum Chamber Machine Equipment Manual

PLATEN RAIL

RAIL ADJUSTMENT BOLT

LOCKING NUT

ADJUSTMENT NUT
8614035.EPS

Platen Rail Adjustment Bolt

5.2. Rail Adjustment at Return Sprocket

The platens must also be adjusted on the discharge side of the machine in order to interface with the discharge conveyor and
properly enter the return sprocket platen holder.

CAUTION

IF THE PLATEN IS IMPROPERLY ADJUSTED AND

HITS THE RETURN SPROCKET PLATEN HOLDER,

IT MAY CAUSE MACHINE DAMAGE.

Follow these steps to check and adjust the platens entering the return sprocket platen holder.

1. Hand crank the machine to position a platen beneath the return sprocket platen holder.

2. Check for a 1/16- to 1/8-inch clearance between the platens and the return sprocket platen holder.

3. Adjust the adjustment bolt on the last rail support before the sprocket to obtain the required clearance. Equipment Manual
Rotary Vacuum Chamber Machine

1/16" - 1/8" CLEARANCE IN

ADVANCE OF PLATEN

ENGAGEMENT

LAST ADJUSTMENT BOLT ON LAST RAIL SUPPORT SHOULD BE ADJUSTED TO RAISE THE RAIL AND LOWER THE INSIDE EDGE OF
THE PLATEN SLIGHT TILT INWARD PLATEN HOLDER
8614036.EPS

Platen Rail Adjustment at the Return Sprocket

6. DISCHARGE PLATEN RAIL SUPPORT ADJUSTMENTS

The discharge platen rail is located next to the infeed end of the discharge conveyor. The discharge platen rail must be adjusted
to maintain safe clearance between the discharge conveyor and the discharge platen rail and between the platen electrodes and
the discharge platen rail. Follow these steps to adjust the discharge platen rail support.

1. Remove power to the machine and lock out and tag the electrical power source.

2. Check for a 1/2-inch clearance between the discharge conveyor belt and the

discharge platen rail support.

3. Loosen the two bolts under the rail that attach to the main frame brackets, and

slide the rail to maintain a safe clearance of 1/2 inch between the rail and the

discharge conveyor.

4. Check the platen electrodes to ensure that they clear the platen rail.

5. Tighten the bolts, and hand crank the machine to ensure safe clearance at the

discharge conveyor and the platen electrodes.

6. Ensure that the platens also clear the scrap collection funnel.

7. Remove the machine lock and return power to the machine.

8. Jog the machine to check for smooth transition between the platens and the

return sprocket platen holder after all adjustments have been made.

Rotary Vacuum Chamber Machine Equipment Manual

DISCHARGE CONVEYOR PLATEN

PLATEN RAIL

ELECTRODE

ADJUST LEFT OR RIGHT TO ENSURE

CLEARANCE AT POINTS "A" AND "B".

DISCHARGE PADDLE
AB

8614037.EPS

Discharge Platen Rail Support Clearance

7. PLATEN CHAIN ADJUSTMENT

The platen chain tension must be maintained to prevent damage to the chain, sprockets, and platens. The chain tension can be
checked along the platen chain bow rail after the chain has left the main sprocket. The chain deflection should be no more than
1/8 inch when pulled away from the bow rail. Excessive slack can normally be noticed at the back of the main sprocket when the
machine is running.

Follow these steps to adjust the platen chain tension.

CAUTION

DO NOT OVERTIGHTEN THE CHAIN BECAUSE

THIS WILL CAUSE EXCESSIVE WEAR AND

DAMAGE OTHER COMPONENTS.

1. Remove power to the machine and lock out and tag the electrical power source.

2. Loosen the two slide base attachment bolts.

3. Loosen the adjusting bolt locking nut.

4. Turn the adjusting nut clockwise, one flat on the hex bolt at a time, to tighten

the chain by moving the slide base away from the drive end of the machine.

5. Ensure that the distance between the slide base and the adjusting nut holding

block is greater than 17 mm. If this distance is less than 17 mm, the chain is

excessively worn and must be removed and replaced.

Equipment Manual Rotary Vacuum Chamber Machine

OBSERVE CHAIN

TENSION HERE

PLATEN CHAIN

BOW RAIL

RETURN SPROCKET

MAIN

SPROCKET

CHECK CHAIN

TENSION HERE
8614038.EPS

Figure 5-8

Platen Chain Tension Check Area

6. Remove the machine lock and return power to the machine.

7. Run the machine through several revolutions to equalize the adjustment

through all chain links.

8. Remove power to the machine and lock out and tag the electrical power source.

9. Verify that chain tension between all the platens is even.

10. Tighten the adjusting bolt locking nut.

11. Tighten the slide base attachment bolts.

Note: The chain should be pulled only from the center of

the chain link and not from the pivot point of the link when

checking chain tension.

12. Check that the chain can be pulled only 1/8 inch from the platen chain bow

rail.
8600-14 PLATEN CHAIN REPLACEMENT CHART

MODEL NUMBER

CHAIN PART

NUMBER

NUMBER OF

PLATENS

DISTANCE

BETWEEN

PLATENS

NORMAL

FACTORY

SETTING

DIMENSION "A"

ORDER NEW

CHAIN

DIMENSION "A"

MINIMUM

DISTANCE FOR

CHAIN

REPLACEMENT

DIMENSION "A"

8600-14 2-43977 14 27.5"(698.5 mm)

1.75"

(45 mm)

.750"

(20 mm)

.625"

(17 mm) Rotary Vacuum Chamber Machine Equipment Manual

MOVE THIS DIRECTION

TO TIGHTEN
IF DISTANCE "A" IS LESS THAN 17 mm

REMOVE AND REPLACE CHAIN ADJUSTING NUT SLIDE BASE ATTACHMENT BOLTS

LOCKING NUT

"A"
8614039.EPS

Platen Chain Tension Assembly

8. PRODUCT SUPPORT PLATE ADJUSTMENT

The Model 8600-14 product support plate height can be adjusted to accommodate various product profiles. Adjust the height
by pulling and removing the snap pin, then relocating the pin into the appropriate hole on the shaft. Equipment Manual Rotary
Vacuum Chamber Machine

ADJUST PRODUCT SUPPORT HEIGHT BY PLACEMENT OF PIN

PLATEN
8614040.EPS

Figure 5-10

Product Support Plate Adjustment

9. VACUUM CHAMBER-TO-PLATEN ALIGNMENT

The union formed between the chamber and platen is critical to the machine’s ability to provide high-quality packages.
Improper alignment prevents the internal chamber subassemblies from performing their designed functions and increases the
potential for unnecessary damage or wear to the chamber knives and seal bar. The 8600-14 machine has eight chambers and
fourteen platens.

9.1. Pre-Alignment Checks

Perform the following activities prior to adjusting the alignment of the chambers.

• Ensure that the machine is level.

• Ensure that all platens are level.

• Ensure that the platen chain is properly tensioned.

• Ensure that the plastic strips on the platen guide rails are not

excessively worn.

• Ensure that the vacuum chamber packing gasket around the bottom of

the chamber is not nicked, cut, or damaged.

9.2. Checking Alignment

The most common cause of misalignment between chambers and platens is bent platen chain pins. When checking for proper
alignment, do not alter the platen’s natural path around the main sprocket once the platen leaves the platen support rail.
During routine inspection of the chamber-to-platen alignment, all mating combinations must be checked. A visual check can be
made by observing the seating of the chamber alignment pins, if so equipped, into the platen alignment pin holes. The
alignment pins must seat properly in the holes without rubbing one side or causing the chamber to shift during contact with the
platen.

Earlier production machines were not equipped with chamber alignment pins. The chamber alignment pins assist in aligning the
chamber to the platen, although they are not required for proper operation. If your machine is not equipped with chamber
alignment pins, contact your CRYOVAC service representative to order a chamber alignment pin kit. Rotary Vacuum Chamber
Machine Equipment Manual Follow these steps to check the alignment between the chambers and platens.

1. Remove power to the machine and lock out and tag the electrical power source.

2. While slowly hand cranking the machine, observe chamber #1 mating with platen #1.

3. Ensure that both sides of the chamber touch the platen at the same time as the chamber lowers to the platen. If the two
sides of the chamber do not touch

the platen at the same time, tilt adjustment is required.

4. Ensure that the chamber alignment marks line up and that the chamber alignment pins, if so equipped, align with the platen
alignment pin holes. If the

pins and holes do not align, side-to-side adjustment is required.

5. Check the mating of all of the chambers with the platens.

Equipment Manual Rotary Vacuum Chamber Machine

CHAMBER
BA

ALIGNMENT

MARKS MUST ALIGN

DISTANCE "A" MUST EQUAL DISTANCE "B"

AS CHAMBER COMES WITHIN 1 INCH OF PLATEN

PLATEN ALIGNMENT PIN

ALIGNMENT

PIN
8614041.EPS

Chamber to Platen Alignment

A. Adjusting Chamber Tilt

Follow these steps to adjust the chamber tilt to align with the platens.

1. Remove power to the machine and lock out and tag the electrical power source.

2. Hand crank the machine until the chamber requiring tilt adjustment is in the

raised position before mating with a platen.

3. Loosen the lock nut and the jam nut on the tilt adjustment bolt.

4. Screw the chamber tilt bolt into the chamber arm as far as possible.

5. While slowly hand cranking the machine, allow the chamber to mate with
the platen.

6. With the chamber resting on the platen, screw the chamber tilt bolt out until it

touches the chamber.

7. Tighten the jam nut and lock nut on the chamber tilt adjustment bolt.

8. Repeat this procedure for all chambers and platens that require adjustment.

9. Remove the lock and return power to the machine.

10. Jog the machine to ensure the alignment of all chambers and platens.

Rotary Vacuum Chamber Machine Equipment Manual

PLATEN CHAMBER

TILT BOLT JAM NUT

LOCK NUT
8614042.EPS

Chamber Tilt Adjustment

B. Adjusting Side-to-Side Alignment Follow these steps to adjust side-to-side alignment between the chambers and the platens.

1. Remove power to the machine and lock out and tag the electrical power source.

2. While slowly hand cranking the machine, allow the chamber to mate with

the platen.

3. Loosen the hex head acorn nuts on the top of the chamber that connect the

chamber to the chamber arm bracket.

4. Move the chamber until the alignment pins are properly seated in the platen

alignment pin holes and the alignment marks are in line with each other.

5. Carefully tighten the acorn nuts onto the chamber mounting studs, making

sure that neither the chamber nor the platen moves.

6. Repeat this procedure for all chambers and platens that require adjustment.

7. Remove the lock and return power to the machine.

8. Jog the machine to ensure the alignment of all chambers and platens.

Equipment Manual Rotary Vacuum Chamber Machine 10. CHAMBER OPENING AND CLOSING

The vacuum chambers can be raised into an open position to allow access to the components inside the chamber. Before a
chamber is raised, the machine must be jogged until the chamber arm is at its highest position. This is the point at which the
platens enter the main sprocket and the chambers are fully open.

10.1. Chamber Opening

Follow these steps to open the chamber.

1. Jog the machine until the chamber is raised to its highest position.

2. Remove power to the machine and lock out and tag the electrical power source.
 3. Open the safety guard assembly located in front of the lifted chamber.

4. Slide the locking bracket to unlock the disconnect latch key.

5. Rotate the chamber upwards and either hold in place to remove components

or place something under the chamber to hold it into place.

10.2. Chamber Closing

Follow these steps to close the chamber.

1. Lower thechamberuntil thedisconnect latchkey linesupwith the lockingbracket.

2. Seat the disconnect latch key in the locking bracket.

3. Ensure that the chamber is locked into place before releasing the chamber. Rotary Vacuum Chamber Machine Equipment
Manual Equipment Manual Rotary Vacuum Chamber Machine

PLATEN

CHAMBER

LOCKING BRACKET

DISCONNECT

LATCH PIN

LOCKING BRACKET
DISCONNECT

LATCH PIN

GRAB UNDERNEATH CHAMBER AND ROTATE UP

8614043.EPS

Chamber Opening

11. CHAMBER COMPONENT REMOVAL AND MAINTENANCE

The chamber components are removed for cleaning, inspection, and repair. This

procedure is performed only after the machine power has been locked out and the

chamber has been raised and locked in place. When removing the chamber

components, remove the seal seat first, then the cut off knife, and then the piercing knife.

WARNING

THE KNIVES IN THE CHAMBER ARE

EXTREMELY SHARP. WEAR METAL

MESH PROTECTIVE GLOVES WHEN

REMOVING THE CHAMBER

COMPONENTS. REMOVE THE CHAMBER

COMPONENTS CAREFULLY, MAKING

SURE THAT THE KNIVES DO NOT CAUSE

 PERSONAL INJURY.

Rotary Vacuum Chamber Machine Equipment Manual 11.1. Seal Seat Removal and Maintenance

The seal seats in the 8600-14 are held in place with a seal seat mounting clip. Follow these steps to remove the seal seat.

1. Remove power to the machine and lock out and tag the electrical power source.

2. Open the safety guard assembly in front of the lifted chamber.

3. Open the chamber to its raised position.

4. Lift the seal seat mounting clip in the chamber to disengage the latch on the

seal seat.

5. Pull the seal seat straight down. Equipment Manual Rotary Vacuum Chamber Machine

SEAL SEAT

MOUNTING

CLIP

LIFT MOUNTING CLIP

UP AND PULL SEAL

SEAT STRAIGHT DOWN

WARNING

ALWAYS WEAR METAL

MESH GLOVES WHEN

WORKING INSIDE THE

CHAMBER
8614044.EPS

Seal Seat Removal

11.2. Cut Off Knife Removal

The cut off knife on the 8600-14 is held into place using two ball-type plungers and mounting blocks. Follow these steps to
remove the cut off knife.

1. Remove power to the machine and lock out and tag the electrical power source.

2. Open the chamber to its raised position.

3. Remove the seal seat.

4. Grasp the knife with a pair of pliers over and directly above the teeth, and

beneath the mounting stud.

CAUTION

DO NOT PUSH THE PLIERS AGAINST THE KNIFE

TEETH.
5. Gently bend the knife towards the front of the chamber enough to clear the

ball plunger from its mounting block.

6. Pull the knife clear of the seal seat area. Rotary Vacuum Chamber Machine Equipment Manual Equipment Manual Rotary
Vacuum Chamber Machine

BEND KNIFE OUT TO CLEAR

GENTLY SLIDE THE BLADE

DOWN WITH PLIERS

WARNING

ALWAYS WEAR METAL

MESH GLOVES WHEN

REMOVING KNIFE
8614045.EPS

Cut Off Knife Removal

11.3. Piercing Knife Removal

The piercing knife is held in place by a control lever shaft that is inserted into a radial bearing mounted to the back side of the
chamber. The radial bearing serves as the pivot point between the piercing knife and the piercing knife cylinder on the back of
the chamber. Follow these steps to remove the piercing knife.

1. Remove power to the machine and lock out and tag the electrical power source.

2. Open the chamber to its raised position.

3. Remove the seal seat.

4. Remove the cut off knife.

5. Remove the external hardware that connects the piercing knife control lever

to the air cylinder at the radial bearing.

6. Slide the piercing blade down and free from the plastic guide inside the chamber.

7. Pull the control lever shaft straight out of the chamber radial bearing, and

remove the blade from the chamber.

The individual piercing knife blades can be replaced by removing the mounting hardware. This work should be performed at a
work bench to avoid injury. The piercing knives can also be sharpened, if necessary. When sharpening the blades, be careful not
to remove too much of the blade as this reduces the size of the slits placed in the bag and affects package quality. Piercing knife
adjustment may be required after sharpening the blades. Rotary Vacuum Chamber Machine Equipment Manual Equipment
Manual Rotary Vacuum Chamber Machine
8614046.EPS

WARNING

ALWAYS WEAR METAL

MESH GLOVES WHEN

REMOVING KNIFE
 Piercing Knife Removal

12. CHAMBER COMPONENT INSTALLATION

When reinstalling the components in the chamber, install the piercing knife first, then the cut off knife, and then the seal seat.
Follow these steps to reinstall the components in the chamber.

1. Remove power to the machine and lock out and tag the electrical power source.

2. Open the chamber to its raised position.

3. Push thepiercingknifecontrol levershaft straight into thechamber radial bearing.

4. Slide the piercing knife shaft into the plastic guide inside the chamber.

5. Tighten the external hardware used to connect the piercing knife control lever

to the air cylinder at the radial bearing.

6. Grasp the cut off knife with a pair of pliers under one of the mounting brackets.

7. Align the knife mounting bracket stud with the cut off mounting block hole.

8. Push the knife stud into the mounting blocks until the stud slot engages with

the ball plunger.

9. Repeat the above three steps for the other cut off knife mounting bracket stud.

10. Ensure that the knife is flush with both mounting blocks and the center of the

upper section of the knife will fit into the slot in the mounting clevis.

11. Insert the two seal seat mounting studs into the holes provided in the seal seat

mounting block.

12. Place the seal seat mounting clip over the locking stud on the seal seat.

13. Ensure that the screws on the seal seat mounting clip are tight and that the

seal seat is securely locked into place. Rotary Vacuum Chamber Machine Equipment Manual 13. CHAMBER COMPONENT
ADJUSTMENTS

All chamber components must be inspected daily during removal for clean up and sanitation. Further preventive maintenance
inspections should be made periodically to ensure that the cut off knife and piercing knives are properly adjusted. Improperly
adjusted components adversely affect package quality.

13.1. Cut Off Knife Adjustments

The cut off knife must be properly adjusted to cleanly cut the bag trim from the package. When the knife is in the retracted
position, it should be located approximately 1/16 inch (1.588 mm) above and parallel with the seal seat. If the cutoff knife
appears to be out of adjustment, the clevis linkage connected to the air cylinder will require adjustment. Adjust the linkage to
obtain the correct adjustment of the cutoff knife. This measurement must be 5/8 inch (15.875 mm).

13.2. Piercing Knife Adjustment

The stroke of the piercing knife can be adjusted by extending or shortening the external air cylinder and repositioning the in-
chamber control lever and knife holder assembly. There should be 3/4 inch (19 mm) between the face of the clevis and the end
of the cylinder. Adjust this distance by turning the adjustment nut on the clevis. Equipment Manual Rotary Vacuum Chamber
Machine

PIERCING KNIFE
AIR CYLINDERCLEVIS

3/4" (19mm)

BETWEEN CLEVIS

FACE AND END OF

CYLINDER

ADJUSTING

NUT
8614047.EPS

Piercing Knife Adjustment

14. SEAL BAR MAINTENANCE

The rotary vacuum chamber machine uses one seal bar on each platen. The seal bars contain the heat seal wires that provide
impulse heat to seal the product bag. A spare seal bar is shipped with each machine to provide an immediate replacement in
the event of a seal wire failure. The spare seal bar must always be maintained in proper working condition to minimize machine
downtime in the event of a failure.

14.1. Seal Bar Removal

The seal bar is removed for cleaning, inspection, and repair. No special tools are required. Follow these steps to remove the seal
bar.

1. Remove power to the machine and lock out and tag the electrical power source.

2. Disconnect the electrical connections.

3. Pull out the quick-release pin under the seal bar.

4. Lift the seal bar off the mounting plate.

14.2. Seal Bar Installation

Follow these steps to install the seal bar.

1. Pull out the quick-release pin under the seal bar.

2. Slide the seal bar over the top of the mounting plate, and align the hole in the

plate with the hole in the seal bar.

3. Install the quick-release pin under the seal bar.

4. Connect the electrical connections. Rotary Vacuum Chamber Machine Equipment Manual Equipment Manual Rotary Vacuum
Chamber Machine

SEAL BAR HOLDER SEAL BAR ASSEMBLY

LIFT FAR SIDE AND LIFT STRAIGHT UPWARD

LIFT SEAL BAR AT

OPERATOR'S SIDE

PULL QUICK-RELEASE PIN

8614048.EPS
 Seal Bar Removal

14.3. Seal Wire Replacement

The rotary vacuum chamber machine cannot be operated for extended periods of time with defective heat seal wires. Operating
the machine with a defective seal wire or removed seal bar causes electric arcing and pitting of the lower slip ring. The top and
bottom tapes are manufactured by CRYOVAC and are pre-cut to size and shape. They require only slight trimming in length. The
sealing wires are pre-cut to length and do not need to be trimmed.

The seal wires supplied by CRYOVAC are made from special alloys and have a different shape than any other seal wire
manufactured. These two features result in longer seal wire life, decreased end block wear, lower seal voltage, and excellent
seals. Under no circumstances should seal wires furnished by any other supplier be used in the 8600-14 machine. The use of
other seal wires may result in premature seal wire burnout or poor seals.

A dark oxide forms on the surface of the seal wire during manufacture. It is normal for the coating to separate in small spots or
to flake during handling. This condition does not affect the life or performance of the seal wire.

Follow these steps to replace a damaged seal wire to ensure an even, complete seal.

1. Gather the following materials and tools:

• Bottom tape: 0.014-inch thick, Teflon-impregnated fiberglass tape, 1/8

inch longer than the seal bar

• Top tape: 0.006-inch thick, Teflon-impregnated fiberglass tape, 1/8 inch

longer than the seal bar

• Seal wire

• Rubbing alcohol

• Clean, soft, non-linting rags

• Diagonal wire cutters (small)

• 7-mm wrench

• 10-mm wrench

• Bench vise

Note: This procedure should be performed on a clean

and convenient workbench so that the seal bar will not

be damaged.

2. Remove the seal bar.

3. Remove the film support from the edge of the seal bar. Rotary Vacuum Chamber Machine Equipment Manual

CAUTION

DO NOT OVERTIGHTEN THE VISE OR DENT THE

SEAL BAR.

4. Place the seal bar in a vise that has padded jaws and will not damage the seal

bar.

5. Remove and discard the top teflon tape.

6. Loosen the pivot bolt nut from the pivot block assemblies on both ends of the

seal bar.

7. Pull the pivot block assemblies off both ends the seal bar.

8. Remove and discard the old seal wire from the seal bar.

9. Remove and discard the old bottom tape from the seal bar.

Equipment Manual Rotary Vacuum Chamber Machine

TOP TAPE

SEAL WIRE

BOTTOM TAPE PIVOT BLOCK ASSEMBLY

PIVOT BOLT

PROTECTIVE GUARDS TO PREVENT SEAL BAR DAMAGE

WORK VISE

OPERATOR END

(MARKED)
8614049.EPS

Seal Wire Replacement

10. Inspect the slide bars to ensure that they are straight, parallel with the seal

bar, and free of glue.

11. Ensure that the pivot block assembly slides freely on the slide bars.

12. Remove dirt, grease, grime, and tape gum from the seal bar surfaces using

rubbing alcohol or a mild solvent.

13. Trim the new bottom tape 1/8 inch longer than the seal bar.

14. Lay the bottom tape over the seal bar so that there is a 1/16-inch overlap at

each end of the seal bar. The bottom tape must be smooth and wrinkle-free,

and should completely cover the face of the seal bar. The back edge of the

tape should be aligned up and over the pressure hump on the seal bar.
 15. Fold each end of the bottom tape over the end of the seal bar.

16. Check the installation of the bottom tape.

17. Lay the seal wire on the bottom tape, ensuring that the seal wire is placed parallel

with the pressure hump and with the end against the pivot block.

18. Press the seal wire into the bottom tape, using your fingernail.

19. Ensure that the seal wire is flush against the operator end of the seal bar. Rotary Vacuum Chamber Machine Equipment
Manual
VIEW FROM OPPOSITE OPERATOR'S SIDE

SEAL BAR WIRE LEAD SHOULD FACE THE FRONT OF THE SEAL BAR AND THEN CURVE AROUND TO BACK

PIVOT BLOCK ASSEMBLY

BEND CUT END

OF SEAL WIRE UP

PRESSURE HUMP

SLIDE BARS
8614050.EPS

Pivot Block Assembly

20. Push the pivot block assembly over the slide bars and flush with the end of the

seal bar.

21. Push the seal wire between the slide clamp and pivot bolt at each end of the

seal bar.

22. Tighten the pivot bolt nut on the seal wire.

23. Trim the seal wire flush with the front of the pivot block assembly.

24. Ensure that no part of the seal wire is exposed or will be in contact with metal.

25. Check that the slide clamps will move on the slide bars to absorb expansion of

the seal wire during the sealing process.

26. Check the installation of the seal wire.

27. Remove all traces of dirt and grease from the seal wire.

28. Cover the seal wire with the new top teflon tape.

29. Ensure that the top tape is smooth, even, and wrinkle-free.

30. Trim each end of the top tape flush with the end of the seal bar.

31. Fold the sides of the top tape over the sides of the seal bar and bottom tape so

that the folded part of the top tape also bridges the retaining slot.

32. Seat the side of the bottom and top tapes into the retaining slot.

33. Check the installation of the top tape.

34. Install the film support on the seal bar.

35. Install the seal bar in the platen. Equipment Manual Rotary Vacuum Chamber Machine 15. SEAL TIMING

The seal timing must be accurate to ensure optimum performance of the 8600-14 machine. Proper timing is accomplished by
signaling the electronic printed circuit board to initiate the sealing process in conjunction with the mechanical operation of the
seal seat assembly inside the vacuumized chamber assembly. The seal seat must be firmly down on the open end of the bagged
product in advance of the actual application of the impulse seal. The seal timing is initiated by a seal cam located over the main
drive sprocket. When the seal cam proximity switch senses the cam, an electric current is sent to the seal wires through the slip
ring assemblies. This cam only initiates the seal when all other seal parameters are met.

15.1. Checking Seal Timing

The platen rail on the operator’s side of the machine has an arrow sticker that indicates the position where the trailing edge of a
platen should be when the SEAL CAM light comes on. Follow these steps to check the seal timing.

1. Turn the CONTROL and SEAL toggle switches to the ON position.

2. Hand crank the machine and observe the green SEAL CAM light on the

operator’s control panel when the trailing edge of a platen reaches the arrow.

Note: The green SEAL CAM light should come on at the

moment that the trailing edge of the platen reaches the

arrow. If the green SEAL CAM light does not come on at

this point, adjustment is necessary. If the arrow is missing

from your machine, measure back from the middle platen

rail adjustment bolt 8 inches (203 mm) and scribe a mark

on the platen rail for a reference point. Rotary Vacuum Chamber Machine Equipment Manual
PLATEN

LOCATION OF PLATEN WHEN SEAL CAM LIGHT SHOULD COME ON

PLATEN RAIL

MIDDLE

PLATEN RAIL

ADJUSTMENT BOLT
8614051.EPS

SEAL ONSEAL ON

8"

(203 mm)

Seal On Position

15.2. Adjusting Seal Timing

In order to properly initiate the seal, the leading edge of the cam should be located in front of the sensor switch at the exact
moment that the trailing edge of the platen is on the arrow (or scribed mark) on the platen rail. If the leading edge of the cam is
not located in front of the sensor switch, adjustment is necessary. Follow these steps to adjust the cam.

1. Remove power to the machine and lock out and tag the electrical power source.
2. Remove the motor covers and guards.

3. Loosen the bolt on the bottom of the seal cam.

4. Adjust the seal cam so that the leading edge of the cam is in the center of the

proximity switch.

5. Adjust the proximity switch so that there is a 1 to 2 mm gap between the end of

the proximity switch and the face of the seal cam.

6. Restore power to the rotary vacuum chamber machine and switch the

CONTROL toggle switch to the ON position.

7. Ensure that the green SEAL CAM indicator light on the operator’s control

panel illuminates.

8. Remove power to the machine and lock out and tag the electrical power source.

9. Re-tighten the bolt on the bottom of the seal cam.

10. Replace all motor covers and guards.

11. Return power to the machine.

12. Verify that the operator control panel seal indicator illuminates, as well as the

indicator on the sensor switch. If these indicators illuminate, the

electro-mechanical timing of the machine is correctly adjusted.

13. Test run the machine and check the condition of the seals.

Equipment Manual Rotary Vacuum Chamber Machine 16. PIERCING KNIFE CAM ADJUSTMENT

The rotary vacuum chamber machine has a piercing knife cam that activates the piercing knife within the vacuum chamber
assembly. The cam is bolted to the main frame, located shortly past the product infeed area underneath the main sprocket.
Bolted to the main sprocket are three microswitch valves per chamber with wheel-action plungers. The plungers are depressed
as the wheel on the chamber/sprocket assembly rotates over the flat section of the cam. One switch controls air to the piercing
knife, one controls air to the cut off knife, and the other controls air to the scrap removal nozzles. The piercing knife cam is the
only adjustable cam - the other two are fixed. Inspection and periodic adjustments are required to maintain proper activation of
the piercing knife. Follow these steps to adjust the piercing knife cam.

1. Jog the machine so that the desired chamber has just passed the vent across

cycle. The vacuum chamber torr gauge should read approximately 360 torr.

2. Remove power to the machine and lock out and tag the electrical power source.

3. Remove the safety guard next to the piercing knife cam assembly.

4. Check that the piercing knife activation microswitch is just on the flat section

of the cam. If the switch is not on the flat section of the cam, loosen the two

cam mounting bolts securing the cam to the frame and adjust the cam within

the slots provided.

5. Retighten the cam mounting bolts.

 Note: The following two steps apply to all three air switches.

6. Make sure that the switch does not bottom out when the wheel is on the flat

section of the cam. This will damage the switch.

7. If adjustment is necessary, loosen the hex tightening nut and adjust the

wheel to allow the plunger 1/16-inch remaining travel distance when the

plunger is depressed. Rotary Vacuum Chamber Machine Equipment Manual Equipment Manual Rotary Vacuum Chamber
Machine

ADJUST SWITCH SO THAT WHEN THE WHEEL IS ON TOP OF THE CAM, THE PLUNGER HAS 1/16" REMAINING TRAVEL DISTANCE

HEX

TIGHTENING

NUT

PIERCING KNIFE

CUT OFF KNIFE

LOCKING RING

SCRAP REMOVAL NOZZLES

CENTER OF MACHINE
8614052.EPS

ADJUST

CAM MOUNTING BOLT

Cam Air Switch Adjustment

17. SCRAP REMOVAL NOZZLE ADJUSTMENT

The bag neck trim is removed from the platen by an air blast coming from two nozzles mounted on the main sprocket wheel
adjacent to each chamber. The nozzles receive air from a four-way valve mounted under the roller chain sprocket. The four-way
valve is operated by a fixed cam, timed so the nozzles blow the bag trim into a collection funnel. The supply air to the valve is
delivered through the rotary union located above the upper slip ring cover.

The air should be timed to come on as soon as the chamber raises about 3 inches off the platen. Both nozzles should start
blowing at least 1 inch before the seal bar reaches the center of the scrap collection funnel and approximately 2 inches above
the platen surface. The scrap removal nozzles should consistently blow straight into the scrap removal funnel without hanging.
The first nozzle should blow straight across the top of the seal bar, not into the end. The second, or lower nozzle, should blow
straight across and above the product support plate surface. Adjust by positioning the nozzles or by replacing them. The scrap
removal nozzles distribution block may be raised with shims if required.

To ensure the bag trim is blown off the seal bar and into the scrap collection funnel, the air pressure regulator must be set at 60
psig (4.2 kg/cm2) - minimum. Rotary Vacuum Chamber Machine Equipment Manual

POSITION TUBING AS REQUIRED

TO IMPROVE SCRAP REMOVALSCRAP REMOVAL

NOZZLES

8614053.EPS 18. SLIP RING MAINTENANCE

The upper and lower slip rings provide continuity of the electric circuit to the seal bar heat seal wires. Both slip ring assemblies
have a carbon brush assembly that is tensioned against the slip ring. The carbon brush must be tensioned correctly, since
incorrect tension against the slip ring will severely damage the surface of the slip ring. The curvature of the carbon brush must
match the curvature of the slip rings. Both assemblies must be checked for cleanliness and pitting. The slip ring contact surface
can be cleaned using a contact cleaner and a soft cloth. Severe pitting conditions must be cleaned with a lightly abrasive liquid
scrub compound. All residual materials must be cleaned and removed from the assembly during clean up. Do not use sandpaper
or similar materials to clean the slip ring assemblies. The act of sanding creates low spots and scratches the surface of the rings,
which increases electrical arcing and brush wear. Equipment Manual Rotary Vacuum Chamber Machine 18.1. Upper Slip Ring
Electrical Contact Brush

The contact point of the brush should extend 10 mm from the edge of the mounting bracket. Follow these steps to adjust the
upper slip ring electrical contact brush.

1. Remove power to the machine and lock out and tag the electrical power source.

2. Remove the top slip ring cover.

3. Loosen the adjusting bolts in the brush holder. Be careful not to disconnect or

break the lead wire.

4. Adjust the switches so that the contact point of the brush extends 10 mm from

the edge of the mounting bracket.

5. Tighten the adjusting bolts. Do not allow the lead wires to contact each other.

6. Recheck the measurement then install the top slip ring cover.

Rotary Vacuum Chamber Machine Equipment Manual Equipment Manual Rotary Vacuum Chamber Machine

SIDE VIEW ROTARY VALVE ASSEMBLY

SPRING BRUSH HOLDER

BRUSHADJUSTMENT BOLTS

TOP SLIP RING COVER

8614054.EPS

Upper Slip Ring Contact Brush

18.2. Lower Slip Ring Electrical Contact Brush

The lower slip ring is divided into eight segments, one for each chamber. Each segment of the slip ring provides power to the
heat seal circuit at the proper time through the carbon brush assembly. Follow these steps to inspect the machine seal timing
and adjust the lower slip ring electrical contact brush.

1. Remove power to the machine and lock out and tag the electrical power source.

2. Hand crank the machine until the seal cam just approaches the proximity switch.

3. Remove the lower slip ring cover.

4. Ensure that the carbon brush makes contact with only one segment of the slip

ring. If the carbon brush is contacting two segments, loosen the brush

assembly mounting bolts and slide the brush assembly so that the brush only

contacts one segment.

5. Loosen the adjusting bolts in the brush holder. Be careful not to disconnect or
break the lead wire.

6. Adjust the brush so that the contact point of the brush extends 10 mm from the

edge of the mounting bracket.

7. Tighten the adjusting bolts. Do not allow the lead wires to contact each other.

8. Recheck the measurement.

9. Install the lower slip ring cover. Rotary Vacuum Chamber Machine Equipment Manual Equipment Manual Rotary Vacuum
Chamber Machine

LARGE

SPROCKET

BRUSH

ASSEMBLY

LOWER SLIP RING

SLIP RING

PEDESTAL

CASTING

LARGE

SPROCKET PEDESTAL CASTING

BRUSH

8614055.EPS PLEXIGLASS COVER

Lower Slip Ring Contact Brush

19. SOFT DISCHARGE ASSEMBLY ADJUSTMENTS

The soft discharge paddle adjustment must be periodically checked to effectively move the product to the discharge conveyor.

19.1. Soft Discharge Paddle Timing

The soft discharge sweep arm must be correctly timed with the machine to effectively move the product to the discharge
conveyor. The correct timing is accomplished by aligning the soft discharge paddle with the edge of the platen.

1. Hand crank the machine until the product support plate begins to lower as it

passes the discharge conveyor.

2. Inspect the position of the discharge paddle face in relationship to the

discharge conveyor.

Note: The paddle should be located one (1) to three (3)

inches past the leading edge of the discharge conveyor. If

this measurement is incorrect, the following adjustment is

necessary.
3. Loosen the chain tensioner located on the discharge paddle drive chain.

4. Reposition the discharge arm by skipping the chain on the driven sprocket.

5. Tighten all required hardware.

6. Hand crank the machine through one cycle and verify timing of the assembly. Rotary Vacuum Chamber Machine Equipment
Manual

SOFT DISCHARGE

ASSEMBLY

PLATEN

1"- 3" AS SUPPORT PLATE

STARTS TO LOWER

DISCHARGE

CONVEYOR

PRODUCT

SUPPORT PLATE
8614056.EPS

Soft Discharge Paddle Timing

19.2. Discharge Paddle Alignment

While conducting the timing adjustment, the individual paddle discharge angle should be inspected and adjusted as required.
The paddle should always be adjusted to contact the product flush and evenly, and slightly to the rear of the product.

If the paddle contacts the front of the product first, it has a tendency to push the product toward the seal bar and can possibly
hang-up on the seal bar or discharge conveyor assembly. This can cause package damage or discharge arm damage.

Note: Variations in the setting of the discharge paddle

position setting may be required due to variations in the

product size and the machine’s operating speed.

If alignment of the discharge paddles is required, proceed as follows:

1. Remove power to the machine and lock out and tag the electrical power source.

2. Hand crank the machine to a position which will allow inspection and

comparison of the discharge paddle’s angle in relationship to the product

support plate.

3. Loosen the paddle timing belt tensioner plate and reposition the paddle

as required.

4. Partially tension the belt and hand crank the machine to inspect the other paddle.

5. Adjust as required ensuring that both paddles are maintained in their

correct positions.
6. Tighten the timing belt tensioner and continue hand cranking the machine to

verify that the paddle position is correct for both paddles.

7. Tighten the timing belt tensioner plate and replace the protective cover.

19.3. Soft Discharge Drive Chain Tension

The soft discharge assembly drive chain, located under the main drive gear, is tensioned by a tensioning spring. If the chain
appears to have excessive play or slack after extended use, replace the tensioning spring. No other adjustment is required. The
tension arm back stop must not be used as a chain-tensioning device. Equipment Manual Rotary Vacuum Chamber Machine 20.
DISCHARGE CONVEYOR ADJUSTMENTS

20.1. Discharge Conveyor Product Belt

The discharge conveyor used on the 8600-14 machine is a plastic web-type belt. The web-type plastic belt is driven by small
sprockets on the drive end and idler end of the conveyor. Tracking of this type belt from side-to-side is not necessary.

The only adjustment required for the plastic web belt is a periodic inspection of the belt tension. If the belt becomes too loose
due to wear or stretching, a section may be removed to correct this condition. If the belt is damaged, the defective portion can
be replaced in sections.

20.2. Discharge Conveyor Chain Tension

Proper adjustment of the discharge conveyor chain ensures that the conveyor runs smoothly and tracks properly and that the
chain does not bind or jump the sprockets. The chain should have approximately 1/4-inch chain deflection when depressed in
the center. Follow these steps to adjust the discharge conveyor chain tension.

1. Remove and lock out power to the machine.

2. Remove the chain guard.

3. Depress the top of the chain with your index finger. When the chain is properly

adjusted, the chain should depress 1/4 inch.

4. Loosen the four discharge chain motor mounting bolts, using a 13 mm wrench.

5. Loosen the adjustment bolt locking nut.

6. Turn the jack bolt clockwise to increase chain tension or counterclockwise to

decrease chain tension.

7. Tighten the adjustment bolt locking nut.

8. Recheck the adjustment.

9. Install the chain guard. Rotary Vacuum Chamber Machine Equipment Manual Equipment Manual Rotary Vacuum Chamber
Machine

LOOSEN TO SLIDE MOTOR ASSEMBLY MOUNTING BOLTS (4)

LOCKING NUT ADJUSTMENT

BOLT

DISCHARGE CONVEYOR LOOSEN TIGHTEN

8614057.EPS

Figure 5-27

Adjusting Discharge Conveyor Chain Tension

 This page intentionally left blank.

Rotary Vacuum Chamber Machine Equipment Manual

CHAPTER 6
PREVENTIVE MAINTENANCE
1. INTRODUCTION

Preventive maintenance (PM) is the periodic inspection of plant equipment to identify conditions that may lead to failure or
shorten anticipated life. The purpose of a good PM program is to identify and perform preventive maintenance duties in order
to prevent unscheduled shutdowns and repairs, to optimize production, and to extend the life of equipment.

2. PREVENTIVE MAINTENANCE DUTIES

The duties involved in a PM program are generally grouped into the following activities:

• Inspecting components

• Replacing components

• Adjusting components

• Lubricating components

• Cleaning components

• Documenting and reporting Equipment Manual Rotary Vacuum Chamber Machine 2.1. Inspecting Components

The general inspection items for the rotary vacuum chamber machine apply to all areas of the machine. When the preventive
maintenance schedule calls for inspections, inspect the component for all of the following items that can lead to failures, before
inspecting for items specific to the component:

• Trash and debris

• Rust or corrosion

• Signs of overheating

• Insufficient lubrication

• Uneven or excessive wear

• Missing or warped access covers

• Missing or loose grease fittings

• Missing or loose air or vacuum connections

• Missing, loose, or damaged components

• Missing or loose electrical connections

• Excess grease at fitting or component

• Missing, kinked, pinched, or loose grease lines

• Missing or loose fasteners

• Burned out indicators

2.2. Lubricating Components

A. Electro-Oiler The 8600-14 Rotary Vacuum Chamber Machine incorporates an electro-oiler that automatically lubricates
various parts of the machine. The electro-oiler is located on the machine frame above the operator’s loading station, next to the
main control panel. It must be kept full of 20 weight USDA-approved mineral oil.

When the machine is running, a solenoid valve (SOL2) opens, supplying oil from the electro-oiler through four sight glasses. The
amount of oil supplied to the machine components can be monitored based on the drops of oil per minute seen through the
sight glasses. The electro-oiler is also designed with a float limit switch that automatically stops the machine if the oil level
within the reservoir falls below a preset level. After the reservoir is filled, the machine can be restarted. The needle valves must
be adjusted to provide mineral oil at the rate of 5 drops per minute. Rotary Vacuum Chamber Machine Equipment Manual
Equipment Manual Rotary Vacuum Chamber Machine

TO ROD BRUSH

TO MAIN DRIVE CHAIN TO ROTARY VALVE

TO PLATEN CHAIN SIGHT GLASS NEEDLE VALVE ADJUSTMENT FILTER SCREEN FLOAT SWITCH

B. Locally Lubricated Components Many components on the machine have fittings that are easily accessible and must be
8614058.EPS

lubricated on a regular basis. USDA-approved lubrication must be applied to the fittings located on the components at the
following specified intervals.

Daily Lubrication Points

• Drive and platen chains

• Soft discharge drive chain

• Product support plate lift

Weekly Lubrication Points

• Chamber pivots

• Chamber lift roller

• Product support lift shaft

• Discharge conveyor bearings

• Main drive bearing

Monthly Lubrication Point

• Main gearbox lubricant (Replace every 2000 hours)

C. Air Lubricator The air lubricator located in line with the main air regulators supplies oil to the air valves and air cylinders
when the machine is running. The reservoir must be kept full of clean, filtered, lightweight USDA-approved mineral oil. When
the machine is running, a solenoid operated shut off valve opens, supplying air to the lubricator. The lubricator is manually
adjusted to supply oil through a vented sight glass on top of the lubricator to the air system at a rate of 3 drops per minute.
Rotary Vacuum Chamber Machine Equipment Manual 2.3. Cleaning Components

In addition to the daily sanitation procedures described in Chapter 4 of this Equipment Manual, cleaning is also part of daily
preventive maintenance for the machine. Equipment that is not clean can cause hazardous working conditions, product
contamination, lost production time, or equipment damage. The following general guidelines must be followed at all times.

• Keep the machine components free of excess oil at all times during operation.

• Ensure that removed bag trim does not enter into the air intake screen

for the vent heaters.

• Keep the machine area free of trash and debris during operations.

• Keep the machine components wiped down and clean.

• Remove all traces of moisture on chambers and platens prior to starting

the machine.

2.4. Documenting and Reporting Maintenance Activities

The main objective of a good PM program is to prevent component failure in equipment. The PM program uses standard routine
inspections and services to extend equipment life and to maximize production capabilities.

In order to successfully implement a solid preventive maintenance program for the rotary vacuum chamber machine, a detailed
maintenance history of the machine should be developed and maintained. The start of a PM program involves performing a
detailed analysis of past equipment failures, including costs, causes, any remedial actions, and changing demands on the
equipment. This maintenance history should then be kept up to date by documenting all scheduled and unscheduled
maintenance activities. Equipment Manual Rotary Vacuum Chamber Machine 3. LUBRICATION AND MAINTENANCE SCHEDULE

To achieve maximum efficiency and optimum performance from the machine, the preventive maintenance schedule should be
tailored to the specific plant conditions in which the machine is operating and implemented regularly. The frequency of the
lubrication and maintenance schedule is divided into the following periods:

• Daily

• Weekly

• Monthly

• Semi-annually

The recommended lubrication and maintenance schedule as presented in this Equipment Manual is based on normal operation
of the machine. Normal operation consists of the machine operating during a single 8-hour shift, 5 days per week, in a clean
environment at normal room temperatures. These recommendations are the minimum and must not be reduced. There are
many variables that affect the required frequency of many of the maintenance items. For example, if the machine operates in a
plant that processes barbecued or salty products, the rotary valve must be cleaned much more often than is recommended in
this manual.

Adjusting the preventive maintenance schedule to specific conditions of the plant requires frequent observations and accurate
records. Always be aware of the specific operating conditions in the plant and the adverse affects that these conditions cause on
the machine.

3.1. Return Sprocket Bearing

A. Weekly Activities

• Inspect the sprocket for wear.

• Check the bearings for wear and play. Worn bearings cause excessive

free play, vibration, and noise from the sprocket.

• Lubricate the return sprocket bearing through the grease fitting provided. Rotary Vacuum Chamber Machine Equipment
Manual 3.2. Platen Guide Rails

A. Daily Activities

• Brush or spray lubricant on the platen contact surfaces following all

wash downs.

B. Weekly Activities

• Adjust the guide rails to support the platen in a level position.

• Check the clearances between the platens and the return sprocket

platen holder. This clearance should be 1/16 inch at the point that the platen moves under the platen holder.

C. Semi-annual Activities

• Inspect the platen guide rails for wear and deformations. Replace as necessary. Equipment Manual Rotary Vacuum Chamber
Machine

1/16" CLEARANCE IN

ADVANCE OF PLATEN

ENGAGEMENT

LAST ADJUSTMENT BOLT ON LAST RAIL SUPPORT SHOULD BE ADJUSTED TO RAISE THE RAIL AND LOWER THE INSIDE EDGE OF
THE PLATEN SLIGHT TILT INWARD RETURN SPROCKET PLATEN HOLDER
8614059.EPS

Return Sprocket Platen Clearance

3.3. Platen Chain

The electro-oiler provides oil to the platen chain by drip application located next to the bag trim collection funnel. This drip
application does not provide for make-up lubrication to the chain. Following each wash down, the chain must be lubricated
manually prior to start-up.

CAUTION

INSUFFICIENT LUBRICATION WILL RESULT IN

PREMATURE CHAIN FAILURE.

A. Daily Activities

• Monitor the drip rate from the electro-oiler to ensure proper distribution

of oil.

• Ensure that the chain is clean and lightly lubricated before daily start-up

of the machine.

• Oil the chain by manual brushing or pressure spraying following any

wash down or clean up.

B. Weekly Activities

• Check the chain tension at the back of the machine between the main

sprocket and the scrap collector. The chain should give approximately

1/8 inch.
• Check the chain for excessive wear between platens on the main sprocket.

• Check the distance between platens to ensure that the same distance

exists between all platens.

C. Monthly Activities

• Inspect the platen chain bushings for wear.

• Inspect the platen pins for damage.

• Inspect the plastic chain guides for wear. Rotary Vacuum Chamber Machine Equipment Manual
8600-14 PLATEN CHAIN REPLACEMENT CHART

MODEL NUMBER CHAIN PART NUMBER NUMBER OF PLATENS

DISTANCE

BETWEEN

PLATENS

NORMAL FACTORY SETTING DIMENSION "A"

ORDER NEW

CHAIN

DIMENSION "A"

MINIMUM

DISTANCE FOR

CHAIN

REPLACEMENT

DIMENSION "A"

8600-14 2-43977 14 27.5"(698.5 mm) 1.75" (45 mm)

.750"

(20 mm)

.625"

(17 mm) Equipment Manual Rotary Vacuum Chamber Machine

OBSERVE CHAIN

TENSION HERE

PLATEN CHAIN BOW RAIL

RETURN SPROCKET

MAIN

SPROCKET CHECK CHAIN TENSION HERE

8614060.EPS

Figure 6-3

Platen Chain Tension Checkpoint

MOVE THIS DIRECTION TO TIGHTEN

IF DISTANCE "A" IS LESS THAN 17 mm REMOVE AND REPLACE CHAIN ADJUSTING NUT SLIDE BASE ATTACHMENT BOLTS

LOCKING NUT

"A"
8614061.EPS

Platen Chain Adjustment and Replacement Chart

3.4. Platens

A. Daily Activities

• Wipe oil and water from the platen and the seal bar. Ensure that the seal

tape is smooth, tightly adhered to the seal bar, and in place with no cuts,

burns, or wrinkles.

• Ensure that the seal wires are smooth, in place, aligned with the seal

bar, and have no cuts, burns, or wrinkles.

• Ensure that the wiring connections are tight and solid and that the wiring

insulation is in place with no nicks or cuts.

• Clean and inspect the brass electrodes.

• Lubricate the brass electrodes with electrical contact grease.

B. Weekly Activities

• Inspect and adjust the chamber-to-platen alignment.

• Inspect the back hold down bracket for burrs or bent guides.

Rotary Vacuum Chamber Machine Equipment Manual

CHAMBER
BA

ALIGNMENT

MARKS MUST ALIGN

DISTANCE "A" MUST EQUAL DISTANCE "B"
 AS CHAMBER COMES WITHIN 1 INCH OF PLATEN

PLATEN ALIGNMENT PIN

ALIGNMENT

PIN
8614062.EPS

Platen to Chamber Alignment

3.5. Electro-Oiler

A. Daily Activities

• Maintain the oil level in the reservoir at all times during operation.

Always fill the reservoir with USDA-approved 20-weight mineral oil.

• Monitor the drip rates to ensure proper distribution of oil.

• Ensure that oil line connections have solid, tight connections, and that

there are no signs of leaks.

B. Monthly Activities

• Clean the sight glass and needle valve on each valve.

• Ensure that the needle valves are open through the manifold.

3.6. Main Gearbox

A. Daily Activities

• Maintain gear lubricant to the midpoint of the sight glass at all times

during operation.

B. Weekly Activities

• Ensure that the drive sprocket and bearings are not worn or damaged.

• Inspect the shear pin.

• Inspect the seal cam proximity sensor for proper spacing. There needs

to be a 1 to 2 mm gap between the switch and the cam.

• Lubricate the gearbox through the grease fittings located on the manifold
on the main frame.

• Check the condition of the lubricant to ensure that there is no water or

dirt and debris present.

C. Semi-annual Activities

• Drain and refill the oil after every 2,000 hours of operation.

• Flush the gearbox clean with a washing oil before refilling.

Equipment Manual Rotary Vacuum Chamber Machine 3.7. Vacuum Dump Valves

The oil supplied to the rotary valve does not return for reuse. Oil enters the machine vacuum system through either the first or
second vacuum pump inlet, and is drained into the drip leg on the vacuum piping or the pumping system. Any oil not evacuated
by the vacuum drip leg will be drawn into the vacuum pumps. This can cause dilution of the vacuum pump lubricating oil or
clogging of the inlet filters. Therefore, it is very important that the vacuum dump valves operate properly at all times.

Whenever the vacuum pumps are shut off, air vents into the vacuum line and a gravity operated automatic dump in the bottom
of the drip leg opens to permit draining of the drip leg. When vacuum is applied to the drip leg, outside air pressure forces the
automatic dump to seal against an O-ring. The automatic dump must be cleaned weekly to ensure that it doesn’t leak under
vacuum and that it dumps properly. Rotary Vacuum Chamber Machine Equipment Manual

AUTOMATIC VACUUM DUMP

O-RINGDRAIN

VALVE OPEN

POSITION
VAC

UUM

VA

CUU

M1

VACUUM DUMP
8614063.EPS

Figure 6-6

Vacuum Dump Valve

3.8. Rotary Valve

The rotary valve operation is dependent on a thin layer of oil that forms an air-tight seal between the bronze plate and the
rotating steel plate. This thin layer of oil is critical because if the lubrication is insufficient, direct metal-to-metal contact
between the plates will result and cause extensive damage to the rotary valve. Lubrication for the rotary valve is supplied by the
electro-oiler at a rate of five drops per minute.

The rotary valve should be flushed and cleaned monthly under normal operating conditions. The actual frequency of this
procedure must be adjusted depending on plant conditions, operating hours, and product being packaged. Flushing the vacuum
valve takes approximately one hour. Follow these steps to flush the vacuum valve.
1. Turn vacuum pumps off and remove the automatic dump caps from each

vacuum dump valve.

2. Remove the seal bars and knives from the chambers.

3. Remove the poly-flow oil line from the electro-oiler that feeds the rotary valve.

4. Connect a hand pump to the oil supply line leading to the rotary valve.

5. Fill the hand pump with one gallon of clean mineral oil.

6. Run the machine at a very slow speed with the vacuum pumps off.

7. Pump the mineral oil into the rotary valve supply line.

8. Observe the oil coming out of the open vacuum dump valves.

Note: If the oil appears dirty after running one gallon of clean

oil through the valve, pump another gallon of oil through the

valve. If the oil is consistently dirty after one gallon, the

flushing procedure may need to be performed more often.

9. Remove the pump from the supply line and reconnect the line to the electro-oiler.

10. Replace the O-rings in the vacuum dump valves and replace the caps on the

dump valves.

11. Remove excess oil from all machine components. Equipment Manual Rotary Vacuum Chamber Machine 3.9. Vacuum
Chambers

A. Daily Activities

• Ensure that the entire chamber is wiped down and that all oil and

moisture from the previous wash down are removed.

• Ensure that the chamber gaskets are in place, straight, fit squarely

around the chamber, and are clean with no nicks, cuts, depressions,

cracks, deformations, or separations.

• Ensure that the seal seat seal tape is smooth, tight, and in place, with no

cuts, burns, or wrinkles.

• Ensure that the piercing and cut off knives are straight, clean, and sharp

with no nicks, bends, or missing blades.

• Ensure that the piercing knife and cut off knife linkages operate smoothly.
• Ensure that the locking pins in the seal seat, piercing knife, and cut off

knife are in place.

• Ensure that all seals and fittings are tight.

• Ensure that all air lines have solid, tight connections and that there are

no signs of leaks.

• Ensure that the vacuum lines are in place, have solid tight connections,

and are not kinked or obstructed.

B. Weekly Activities

• Inspect chain mail curtain for sharp or rough edges.

• Inspect the platen-to-chamber alignment. Adjust as needed, following

the procedure in Chapter 5 of this Equipment Manual.

C. Monthly Activities

• Inspect the O-ring at the vacuum line connection for damage, nicks,

cuts, or deformations.

D. Semi-annual Activities

• Disassemble and inspect the seal seat air diaphragm and the cut off and

piercing knife air cylinders and repair as necessary.

Rotary Vacuum Chamber Machine Equipment Manual 3.10. Chamber Arm Support Rods

The electro-oiler provides oil to the chamber arm support rods by drip application to a brush that applies oil onto each support
rod as it passes.

A. Daily Activities

• Ensure that the oil supply tube is adjusted so that it drips onto the brush.

• Ensure that the brush makes good contact with the rods.

• Ensure that the rod remains wet with oil at all times during operation.
• Spray the rods with oil following all wash downs.

B. Weekly Activities

• Lubricate the chamber arm support rod bearings.

• Inspect the cam roller on the chamber lift arm for wear.

C. Monthly Activities

• Inspect the chamber arm support rod bearings and pins for wear.

D. Semi-annual Activities

• Disassemble chamber arm and inspect all components. Replace

components as needed. Equipment Manual Rotary Vacuum Chamber Machine

CHAMBER ARM

MOUNT

ELECTRODE

CAM WHEEL
8614065.EPS

Chamber Lift Roller

3.11. Slip Rings

The upper slip ring is a one-piece ring with a carbon brush assembly. The lower slip ring consists of individual segments, one for
each chamber, with a carbon brush assembly. When replacing the carbon brush, the face of the brush must conform to the
shape of the circumference of the ring for a proper fit.

A. Weekly Activities

• Ensure that there is no corrosion pitting on the slip rings.

• Clean the slip rings and brush brackets.

• Inspect the coil spring for the tension and alignment of the brush.

• Inspect the brushes for proper size, excessive wear, and correct contact

with the slip rings. When the brush wears to about half of its original

size, it needs to be replaced.

3.12. Air Filter and Regulator

A. Daily Activities

• Drain water from the water dump.

• Verify the seal seat air pressure.

B. Weekly Activities

• Check and adjust the air pressure settings.

• Inspect the air filter and regulator for leaks.

3.13. Air Valves

• Check the oil supply to the air valves daily.

• Check the air valves for presence of oil weekly. Clean the valves as needed.

3.14. Vacuum Lines

A. Daily Activities

• Inspect the operation of the vacuum dump ports. The dump ports should

close when vacuum is applied to the machine.

• Listen for vacuum leaks.

B. Weekly Activities

• Clean the vacuum dump ports. Replace the O-ring if it is damaged.

• Inspect all vacuum lines for tightness and leaks. Rotary Vacuum Chamber Machine Equipment Manual 3.15. Soft Discharge
Drive Chain

A. Daily Activities

• Manually lubricate the soft discharge drive chain, following wash down.

B. Monthly Activities

• Inspect the chain tension and adjust as necessary. The chain should

give 1/4-inch at the center.

• Adjust the chain stop.

3.16. Soft Discharge Bearings

• Lubricate the fitting located on the underside of the discharge arm,

following wash down.

3.17. Discharge Conveyor

A. Weekly Activities

• Check the bearings, belt, and rollers for wear.

• Lubricate the four grease fittings on the side of the discharge conveyor.

• Check the gearbox lubricant level. Equipment Manual Rotary Vacuum Chamber Machine

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Rotary Vacuum Chamber Machine Equipment Manual 4. 8600-14 PREVENTIVE MAINTENANCE CHART

Component Daily Weekly Monthly Semi-annually

SMALL SPROCKET BEARINGS

Inspect sprocket for

wear
Check bearings for

wear and excessive

play
Lubricate small

sprocket bearing

PLATEN GUIDE RAILS Lubricate platen contact surfaces following wash down
Adjust the guide rails

to properly support

the platens

Inspect guide rails

for wear and

deformation
Check platen to

small sprocket hold-

down clearances

PLATEN CHAIN Check electro-oiler drip rate to chain

 Check the chain

tension

Inspect platen chain

bushings

Ensure that chain is clean and lightly lubricated

Inspect chain for

excessive wear Inspect platen pins

Lubricate chain following wash down

Measure distances

between platens

Inspect plastic chain

guides

PLATEN Wipe oil and water from platen and seal bar Inspect
chamber-to-platen

alignment

Inspect seal tapes and seal wires

Inspect back hold

down bracket for

wear

Inspect seal bar electrical connections

Inspect seal bar for cuts and burns

Lubricate brass electrodes

ELECTRO- OILER Maintain proper oil level and drip rates

Clean sight glasses

and needle valves

Inspect oil line connections

MAIN GEARBOX Maintain proper gear lubricant level

Inspect drive

sprocket and

bearings for wear

Drain gear lubricant

Check clearances of

the shear pin and

seal cam proximity

switches

Flush with washing

oil
Lubricate at grease

block manifold

Refill with gear

lubricant
Check condition of

lubricant

Equipment Manual Rotary Vacuum Chamber Machine Component Daily Weekly Monthly Semi-annually

ROTARY VALVE Maintain proper oil drip rate from electro-oiler

Clean drip leg

vacuum dump valves

Flush with mineral oil

until clean oil flows

from dump valve

Replace O-rings in

drip leg vacuum

dump valves

CHAMBER ARM SUPPORT RODS Check lubrication brush for proper oil application to rods
Lubricate chamber

arm support rod

bearings

Inspect bearings and

pins for wear

Disassemble and

inspect all

components

Spray rods with mineral oil following wash down

CHAMBER LIFT ROLLERS Lubricate following wash down

Inspect cam wheel

for wear

VACUUM CHAMBERS Remove all oil and moisture following wash down
Inspect chain mail

curtain for sharp or

rough edges

Inspect O-ring at the

vacuum line

connection

Disassemble and

inspect seal seat air

diaphragms

Check alignment of seal seats and seal bars

Inspect
platen-to-chamber

alignment

Disassemble and

inspect knife air

cylinders

Inspect seal seat seal tape

Inspect chamber gaskets

Inspect chamber knives

Ensure all seals and fittings are tight

Inspect air lines for leaks

SLIP RINGS
Inspect for corrosion

pitting
Clean slip rings with

contact cleaner

Clean carbon brush

with contact cleaner

Check coil spring

tension and

alignment of brush

Inspect brush for

wear

ELECTRODESClean and inspect

AIR FILTER AND REGULATOR Drain water from water dump Inspect for leaks

Check air pressure settings Rotary Vacuum Chamber Machine Equipment Manual Component Daily Weekly Monthly Semi-
annually

AIR VALVESCheck oil supply Clean valves

VACUUM LINES Inspect operation of dump valves

 Clean vacuum dump

valves

Inspect for leaks Inspect dump valveO-rings

SOFT DISCHARGE DRIVE CHAIN Lubricate following wash down

Adjust chain tension

and chain stop

SOFT DISCHARGE BEARINGS Lubricate following wash down

DISCHARGE CONVEYOR
Check belt and

rollers for wear

Lubricate grease

fittings
Check gearbox

lubricant level

Equipment Manual Rotary Vacuum Chamber Machine

This page intentionally left blank.

Rotary Vacuum Chamber Machine Equipment Manual

CHAPTER 7
ELECTRICAL OPERATION
1. INTRODUCTION

Electrical familiarization of the 8600-14 machine is required for the understanding of the machine interactions and system
processes that affect the final product. This chapter describes the major electrical devices and components and explains their
functions and purposes. The rotary vacuum chamber machine incorporates the latest technology available in the design of the
electrical circuits and components on the machine.

WARNING

DANGEROUS, LIFE-THREATENING

VOLTAGES ARE PRESENT IN THE

8600-14. THE SYSTEM MUST BE

ELECTRICALLY DISCONNECTED FROM

THE PRIMARY POWER SOURCE AND

EXTREME CAUTION MUST BE

EXERCISED WHILE PERFORMING

ELECTRICAL MAINTENANCE ON THIS

EQUIPMENT.
Some of the electrical components are also extremely fragile and must be handled with care to avoid damage. Prior to servicing
or maintaining any of the electrical components, all operators and technicians must fully understand all electrical safety
precautions and warnings. Equipment Manual Rotary Vacuum Chamber Machine 2. ELECTRICAL SCHEMATIC DESCRIPTION

The circuit descriptions that follow are based on drawing # FUR003714. This is the latest version of the schematic diagram at the
time of this printing. The 8600-14 electrical schematic diagrams that are located in the Reference Data section of this manual
represent all versions of this machine. There may be slight variations in the schematic diagrams. The following table shows the
machine serial numbers and the applicable schematic diagram.

8600-14 MACHINE SCHEMATICS BY SERIAL NUMBER

Machine Serial #’s Schematic Diagram

G2120 through G2288 FUR46580

G2318 through G2379 and

722666 through 722767 FUR48515

723143 through 723251 FUR74286

723329, 723331, 723332, 723336 FUR77083

723330 through 723427 FUR84674

723489 through 723530 FUR003714

Note: All electrical schematic drawings reflect the

machine in the de-energized condition. Rotary Vacuum Chamber Machine Equipment Manual Equipment Manual Rotary
Vacuum Chamber Machine

PRIMARY POWER CIRCUIT - 460 VAC, 3 PHASE, 60 Hz.

TRANSFORMER

T1 230 VAC

TRANSFORMER

T2

60 VAC

TRANSFORMER

T3

TRANSFORMER

T4

100 VAC

230 VAC INVERTER CIRCUIT

60 VAC

SEAL

CIRCUIT

100 VAC

VENT
HEATER

25 VAC

PRINTED

CIRCUIT

BOARD

115 VAC

SAFETY

START/STOP

CIRCUIT
8614066.EPS

Main Electrical Block Diagram

2.1. Primary Control Power

The primary power source to the control box must be 460 volts of three phase alternating current at 60 hz. This voltage should
be supplied from a 20 AMP power source provided by the user. The power supplied to the machine should be stable voltage
that is within 10 percent of the recommended voltage of 460 VAC. It is recommended that a 15 kVA isolation transformer be
used between the primary power source and the main control box.

The voltage is applied to Terminals L1, L2, and L3 inside of the main control box which lead to primary control circuit breaker
CB1. When CB1 is in the ON position, 460 VAC is supplied to the seal contactor 2M, the step down seal transformer T2, the
inverter auto-transformer T1, the temperature controller/heater circuit breaker CB2, and the control circuit transformer T3.
When circuit breaker CB1 is in the OFF position, no voltages are applied to any further circuitry. The primary circuit breaker CB1,
located on the front door of the control box, functions as a means of disconnect to allow servicing and repair of the electrical
control elements.

WARNING

WHEN CB1 IS USED TO REMOVE POWER

FROM THE MACHINE CIRCUITRY, ALWAYS

VERIFY THAT POWER HAS BEEN

REMOVED FROM THE MAIN CONTROL

ELEMENTS R, S, T, AND CB2 BEFORE

MAKING ANY ELECTRICAL REPAIRS.

WHEN CB1 IS IN THE OFF POSITION, THE

460 VAC, 3-PHASE CURRENT IS STILL

PRESENT INSIDE THE CONTROL BOX. USE

THE DISCONNECT AT THE MACHINE

POWER SOURCE TO COMPLETELY

REMOVE THE POWER FROM THE

CONTROL BOX .
Rotary Vacuum Chamber Machine Equipment Manual 2.2. Secondary Control Power

The machine’s secondary control power is obtained by transforming the primary power into the required control voltages. This
is accomplished by the control circuit transformer T3. Transformer T3 receives input voltage from the primary control circuit of
460 VAC. There are two independent output voltages produced from transformer T3 of 25 VAC and 115 VAC. The 25 VAC is
transferred to the electronic controls in the printed circuit board and the 115 VAC is transferred to the safety stop circuit and
onto the start-stop control circuits.

The 25 VAC travels through machine control switch 1TGS and circuit breaker CB4. When both of these items are in the ON
position, the power-on lamp 3PLW, located on the operator’s control box, will illuminate and 25 VAC is applied to the electronic
circuits in the printed circuit board.

The 115 VAC travels through circuit breaker CB3, illuminates heater lamps HL1 and HL2, and is then applied to the safety stop
circuit. If CB3 is in the ON position and all safety stop conditions are satisfied, the 115 VAC is applied to the machine start-stop
control circuits. HL1 is located inside the operator’s control box and HL2 is located inside the main control box. The heater lamps
prevent excessive moisture build up inside the electrical cabinets. 115 volts is applied to the lamps, but 230 VAC lamps are used
because 115 VAC lamps generate too much heat. Once the machine starts running, HL2 will go out via the contacts of M2 so as
not to overheat the inverter. When machine control switch 1TGS is in the ON position, this voltage is applied in series through all
the safety device controls in the safety stop circuit. If any safety device control is affected, power to the start control circuits is
interrupted.

When troubleshooting the machine, always check to ensure that the correct control power is being supplied to the electronic
and electrical control circuits. This can be easily checked at the terminal board in the main control box. Check the secondary
voltages across the following wire terminals:

• Terminals 16 and 17 - 25 VAC

• Terminals 10 and 11 - 115 VAC Equipment Manual Rotary Vacuum Chamber Machine 2.3. Pre-Start Up Conditions

To start the 8600-14 machine, certain conditions must be met. These conditions have been designed into the machine’s start-
stop circuit arrangement. The following conditions must be met before the machine is ready to start.

• Circuit breakers CB1, CB3, and CB4 must be ON.

• Machine control switch 1TGS must be ON.

• Alarm switch 3TGS should be ON or RESET.

Note: It is possible for the machine to run with alarm

switch 3TGS off, when it is necessary to run the machine

for a short period of time with a defective seal wire. This

will cause arcing of the slip rings, though, and the

machine should not be operated in this condition for

extended periods of time.

• All safety stop switches, emergency stop pushbuttons, and safety cord

limit switches are not being operated and are “reset”.

• The RESET pushbutton PB2 must be pushed to reset the machine and

SAFETY STOP pilot light 2PLR must not be illuminated.

• Drive motor and discharge conveyor motor overload conditions must

not exist.

• Intake heater element “Burnout” must not exist.

• Normal stop pushbutton - PB3 is functional and not being operated.

• Oil must be installed in the electro-oiler. Oil float switch SOL2 - low oil

switch opens.

• Seal fuse or burnout conditions must be corrected prior to start-up.

• Run Enable relay CR1 must be energized through the printed circuit

board 1PC.

• Run Enable contactor 1M must be energized through the safety stop circuit.

If these conditions exist, the 8600-14 machine can be started under normal operating conditions. Rotary Vacuum Chamber
Machine Equipment Manual 2.4. Run Enable

With all of the pre-start conditions satisfied, the machine is ready to be started. The following conditions should exist:

• The white pilot light 3PLW should be on indicating that 25 volt control

power is available at the printed circuit board PC1.

• Run enable relay CR1 should be energized, closing the normally open

CR1 contact in the Run and Jog circuitry.

• Heater pilot lights HL1 and HL2 should be illuminated.

• The OVERLOAD pilot light 1PLO should not be lit.

• The red SAFETY STOP light 2PLR should not be lit.

• The HEATER BURNOUT light LED5 should not be lit.

• The CLEANING/OPERATION/CHECK AIR switch SS1 should be in the

OPERATION position.

• The OIL LEVEL light LED4 and OVERLAP light LED3 should not be lit.

The run enable relay CR1 is connected externally to the printed circuit board PC1. CR1 prevents 115 volt control power from
being provided to the run circuitry until the power supply for the printed circuit board has been energized and the printed
circuit board is functioning properly.

2.5. Safety Stop Circuit

The Model 8600-14 is equipped with a safety stop circuit that prevents the start circuits from being energized. All safety stop
switches must be manually reset if they have been operated, then the RESET pushbutton PB2 can be pressed. The safety stop
relay CR2 will become energized closing the normally open CR2 contact which energizes the start circuits and another normally
open CR2 contact latches the safety stop circuit. When the safety stop circuit is reset, the normally closed CR2 contact will open
and the safety stop indicator light 2PLR will be turned off. Equipment Manual Rotary Vacuum Chamber Machine 2.6. Start
Circuit

At this point the machine is ready to be started. To start the machine, press the RUN pushbutton PB5, located on the operator’s
control box. This will energize run relay CR4 through the contacts of mode switch SS1, which must be in the OPERATION-RUN
position. When CR4 energizes, the following will also occur.

• Voltage is applied to air solenoid SOL1, causing air pressure to be

applied to the system through the energized contacts of CR4.

• Voltage will be applied to oil solenoid SOL2, causing the electro-oiler to

be activated.

• Heater contact 3M will be energized, causing 460 VAC to be applied to

heaters H1 through H3. The energizing of 3M also allows voltage to be

applied to transformer T4.

• The inverter’s normally open CR4 contacts in the FWD (Forward) circuit

inside the inverter I1 will close.

• The inverter’s normally closed CR4 contacts in the CTS (Coast to Stop)

circuit inside Inverter I1 will open.

• The normally closed CR4 contacts in the seal circuit will open, allowing the

seal control to be turned on with the SEAL On/Off switch 2TGS.

• Seal contactor 2M will energize, applying voltage to seal transformer T1.

Run relay CR4 is a normally open contact that closes the Run/Stop circuit on the inverter. When run relay CR4 is energized, its
normally open contact will close and normally closed contacts within the inverter that control the free run circuit will open. This
will allow the discharge motor 2MTR and the drive motor 1MTR to run providing that there is not an overload in either circuit.
The speed control potentiometer VR1 is tied to the inverter and controls the speed of the machine.

For normal operation, the mode control switch SS1, located on the operator’s control box must be in the OPERATION-RUN
position. This causes SS1 to close allowing current to flow to the run relay CR4 and the seal contactor 2M. When this switch is in
the CLEANING position, the voltage is removed from CR4 and 2M, preventing the machine from running and the seal circuit
from being active. Jog relay CR3 will still be active and pressing the JOG pushbutton PB4 will energize CR3 and the machine will
run while the pushbutton is pressed.

CAUTION

DO NOT PRESS AND RELEASE THE JOG

PUSHBUTTON REPEATEDLY. THIS CAN CAUSE

DAMAGE TO THE CIRCUITRY.

Rotary Vacuum Chamber Machine Equipment Manual 2.7. Stop Circuits

Under normal conditions, the machine is stopped by pressing the STOP pushbutton (PB3) located on the operator’s control
panel. Pressing PB3 opens the circuit at run relay CR4, causing it to de-energize. This removes voltage from the run circuit, the
seal circuit at seal contactor 2M, and heater contactor 3M, deactivating the run, seal, and heater circuits. The air solenoid SOL1
and oil solenoid SOL2 are de-energized and the inverter circuits are placed in a coast to stop (CTS) mode.

The drive motor and discharge motor will stop if the drive overload (1OL) trips. The discharge motor and the drive motor will
stop if the discharge motor overload (2OL) trips. With either 1OL or 2OL tripped, the orange overload light (1PLO) will light and
the inverter contactor 1M will be de-energized stopping both motors.

Emergency stop pushbutton (PB1) located on the operator’s control panel and the safety stop cord will quickly stop the machine
but should only be used in an emergency. Pulling the safety stop cord will open switch LS1 which incorporates a latch feature
that will keep the emergency stop locked until the latch is manually released. The latch must be released and the machine
RESET before the machine will start. The hand crank interlock safety switch (LS2) will stop the machine in the same manner as
the emergency stop button or the safety cord.

2.8. Seal Circuits

The seal wires mounted in the seal bars of the platens receive power through two brass electrodes mounted underneath the
platens that make contact with two corresponding brass electrodes located on top of the main sprocket. The brass electrodes
receive power through two slip rings that are connected electrically by carbon brushes to the seal power source. The lower slip
ring is divided into equal segments that correspond to each vacuum chamber on the sprocket, while the upper slip ring is
continuous and grounded. As the machine rotates, the lower brush electrically connects to only one segment at a time,
energizing the seal to that particular chamber. Each seal wire is connected between the continuous, grounded, upper slip ring
and the segmental lower slip ring corresponding to the chamber where the seal wire is located.

CAUTION

THE LOWER BRUSH SHOULD NOT CONTACT TWO

SEGMENTS OF THE SLIP RING DURING THE SEAL

PULSE.

The seal and SEAL CAM indicator LED1 are initiated by a cam operated proximity switch SENSOR1. The cam is timed so that the
seal wire is energized and the seal current flows through the seal wires after the seal seat has come down onto the seal bar.
After the chamber rotates past the second stage vacuum, the top side of the seal seat diaphragm is pressurized from the
machine air supply through the rotary valve. At the same time, the bottom of the diaphragm is under chamber vacuum causing
a difference in pressure across the diaphragm of approximately 33 to 34.7 psia, allowing the seal seat to come down. Equipment
Manual Rotary Vacuum Chamber Machine After a preset time of approximately 0.5 seconds, an electronic timer on the printed
circuit board (PC1) turns the seal current off. The seal remains off until it is initiated again by the next machine cycle. After
sealing is complete, the seal seat remains down momentarily to aid in the setting and curing of the seal.

Seal voltage is obtained from a 60 volt transformer T2. The current level at the seal is controlled with a high current triac by
adjusting the seal voltage potentiometer VR2 on the operator’s control box.

• A normally closed contact CR4 must be open. This occurs only when the

machine is running.

• The SEAL toggle switch 2TGS must be in the on position.

• The seal cam proximity switch SENSOR1 must line up with the seal cam each

time a chamber is in the sealing area. SENSOR1 will initiate the seal and

operate the green SEAL CAM indicator light LED1 on the operator’s control

panel.

• After a preset time, an electronic timer contact in the printed circuit

board turns off the seal. The seal remains turned off until initiated

again by SENSOR1.

2.9. Dual Seal Wire Option

This machine comes with a single seal wire in the seal bars as standard equipment. A dual seal wire kit may be ordered through
CRYOVAC for increased integrity of the seal. This kit number is K8600-14-220 and comes with a new reference schematic. The
following applies for the double seal unit.

• CB1 increases from a 20 AMP breaker to a 30 AMP breaker.

• Transformer T2 changes from a 60 VAC secondary transformer to a

tapped 60/120 VAC transformer.

• The 15 kVA isolation transformer increases to a 25 kVA isolation transformer.

2.10. Alarm Conditions

The Model 8600-14 machine incorporates four alarm circuits on the main circuit board designed to shut down the machine and
inform the operator through indicator lights when an “alarm” condition exists. For the operator to receive these indications,
alarm switch 3TGS must be in the ON position. The alarm circuits contain a sensing circuit that monitors specific conditions in
the machine and stops the equipment when alarm conditions occur. The Alarm Circuit is connected to the Run Enable relay CR1.
De-energizing CR1 stops the machine by opening a normally open CR1 contact in series with the run-stop circuit. The alarm
conditions and lights include the following:

• Seal burnout - LED2

• Seal overlap - LED3

• Oil level - LED4

• Heater burnout - LED5 Rotary Vacuum Chamber Machine Equipment Manual A. Seal Burnout Seal burnout conditions may
affect all chambers or only one chamber. Seal burnout conditions that affect all chambers include a blown seal fuse or circuit
breaker, a defective slip ring carbon brush, or a defective triac. A seal burnout condition that affects only one chamber is
typically a defective wire on one of the seal bars. In both cases, the burnout circuit will detect the fault and shut down the
machine.

When the seal cam switch detects the cam position to start a seal, the burnout circuit checks for a signal from transformer CT1.
The absence of a signal from CT1 means that no seal current is flowing in the seal circuit, a condition that resembles a defective
seal wire. This will de-energize run enable relay CR1, and stop the machine. A voltage is then applied from the alarm circuits to
the red BURNOUT indicator light LED2, causing it to illuminate.

CAUTION

UNDER NO CIRCUMSTANCES SHOULD THIS

MACHINE BE RUN WITH 3TGS TURNED OFF FOR

AN EXTENDED PERIOD OF TIME. DAMAGE CAN

OCCUR TO THE MACHINE WITH 3TGS TURNED

OFF BECAUSE ALL ALARM CIRCUITS ARE

DISABLED.

Turning off the alarm switch will reset the burnout circuit and allow the machine to restart. The machine will operate with a
defective seal wire only if the alarm switch is turned off. The platen with the defective seal wire should be marked and the
operator must not load product on this platen. Operating the machine with a defective seal wire will cause arcing and pitting of
the slip ring, and this practice is not recommended. If conditions force that the machine be operated with a defective seal wire,
the machine should only be operated in this condition for a short period of time (5 to 10 minutes). The defective seal wire might
short out on the chamber or platen and trip the breaker.

WARNING

DO NOT ATTEMPT TO REPLACE A SEAL

WIRE ON A PLATEN THAT IS IN THE

SEALING AREA. THE TRIAC THAT IS

USED IN THE SEALING CIRCUIT HAS

LEAKING CURRENT THAT PRODUCES

HAZARDOUS CONDITIONS. BEFORE

WORKING ON ANY OF THE SEAL WIRES

OR ON THE SLIP RINGS, DISCONNECT,

LOCK OUT, AND TAG THE MAIN POWER

TO THE MACHINE.
Equipment Manual Rotary Vacuum Chamber Machine B. Seal Overlap The seal overlap circuit is designed to shut down the
machine if the seal circuit remains on longer than the preset time, as controlled by the printed circuit board. This condition is
known as seal overlap and occurs when the seal circuit remains energized longer than the time interval that is set in the printed
circuit board PC1. Alarm switch 3TGS must be in the ON position for the overlap sensor to operate. Transformer CT1 detects
whether current is flowing in the Seal Circuit and produces voltage proportional to this current. Voltage from CT1 is applied to
terminals 5 and 6 of PC1, which starts a timing circuit. If the flow of current does not stop after the preset timing interval, run
enable relay CR1 will de-energize, removing voltage which stops the machine, and lights the red OVERLAP indicator LED3. The
timing interval between seals is fixed on the order of 1.7 to 2.0 seconds, but as the maximum time allowed for sealing by the
seal timer is 0.5 seconds, the seal timer must always turn off the seal before the overlap alarm triggers. This alarm is actually
more of a failure detector for the seal timer rather than an overlap protector. The overlap must be reset with the alarm switch
3TGS

or the control switch 2TGS before the machine can be restarted.

C. Oil Level The electro-oiler contains an oil level float switch which will open if the oil level in the reservoir drops to below a
certain level. When the float switch opens, it causes run enable relay CR1 to de-energize, causing voltage to be removed and the
OIL LEVEL LED4 will illuminate.

D. Heater Burnout The heater burnout circuit is designed to shut down the machine when one or more of the vent heaters H1,
H2, or H3 burn out. The alarm switch 3TGS must be on for the alarm circuit to operate. The alarm circuit monitors the heater
current by heater default detector DK1. When a heater burns out, the following events occur within the heater burnout circuit:

• A drop in heater current is detected by DK1.

• Heater fault relay 6CR will energize through alarm switch 3TGS holding

through normally open 6CR contacts.

• Normally closed 6CR contacts in the run-stop circuit open, de-energizing

CR4, causing the machine to stop.

• Another pair of normally open contacts of 6CR will close, allowing

voltage from the printed circuit board power supply to be applied to

HEATER indicator LED5, causing it to illuminate.

Rotary Vacuum Chamber Machine Equipment Manual Circuit breaker CB5 is an over current protection device for transformer
T4. If CB5 trips, DK1 and the heater burnout circuit will become inoperable. When CB5 trips, contacts are made that energize
6CR causing the machine to shut down the heater and cause the LED5 display to illuminate.

Note: The machine can be run temporarily with a faulty

heater element by turning off alarm switch 3TGS. When

operating in this manner, always run the machine at slow

speeds to prevent icing inside the chambers.

CAUTION

UNDER NO CIRCUMSTANCES SHOULD THIS

MACHINE BE RUN WITH 3TGS TURNED OFF FOR

 AN EXTENDED PERIOD OF TIME. DAMAGE CAN

OCCUR TO THE MACHINE WITH 3TGS TURNED

OFF BECAUSE ALL ALARM CIRCUITS ARE

DISABLED.

Equipment Manual Rotary Vacuum Chamber Machine 3. ELECTRICAL DEVICES

The major electrical devices on the rotary vacuum chamber machine include the operator’s control panel, the main electrical
control box, the main transformer box, and the external electrical components.

3.1. Operator’s Control Panel

Contained within the operator’s control panel are the operating controls and indicators, circuit breakers, control relays, the triac,
and the printed circuit board.

1. POWER ON indicating light (3PLW) - Illuminates when the control circuit is energized.

2. SAFETY STOP indicating light (2PLR) - Illuminates when the machine requires resetting after an EMERGENCY STOP pushbutton
(PB1) is pressed, the safety cord is pulled, or the CONTROL toggle switch (1TGS) is switched on.

3. CONTROL toggle switch (1TGS) - Energizes the control circuit.

4. ALARM toggle switch (3TGS) - In the ON position, allows the seal burnout, oil level, heater fault, and overlap circuits to
operate. These safety circuits are

bypassed when the ALARM toggle switch is in the off position.

5. SEAL toggle switch (2TGS) - Allows the seal circuit to operate.

6. OVERLOAD indicating light (LED3) - Illuminates when there is a main drive motor overload, a conveyor motor overload, an
inverter fault condition, or a broken shear pin.

7. Voltmeter - Indicates the seal voltage or seal time.

8. SEAL CAM indicating light (LED1) - Flashes when the proximity switch that initiates the start of sealing is activated.

9. OIL LEVEL indicating light (LED4) - Illuminates when the oil level in the electro-oiler is low.

10. HEATER indicating light (LED5) - Illuminates when a heater element in the de-icer assembly fails to operate.

11. OVERLAP indicating light (LED3) - Illuminates when the seal timers on the PC board fail.

12. SEAL indicating light (LED2) - Illuminates when there is a fault in the seal circuit.

13. EMERGENCY STOP pushbutton (PB1) - Stops the machine immediately, removes power from the inverter, and activates the
machine’s safety stop circuit when pressed.

14. RESET pushbutton (PB2) - Resets the machine after the CONTROL toggle switch has been switched on or after a safety stop
condition has occurred.

15. STOP pushbutton (PB3) - Stops the machine through the inverter.

Rotary Vacuum Chamber Machine Equipment Manual 16. JOG pushbutton (PB4) - A press-and-hold button that jogs the
machine.

17. RUN pushbutton (PB5) - Starts the machine when all pre-start conditions are

satisfied.

18. Operation Mode key switch (SS1) - Switches the machine between the
OPERATION-RUN mode, the CLEANING mode, and the CHECK AIR mode.

The key can be removed in either the CLEANING or CHECK AIR positions.

• OPERATION-RUN position - This key switch is the normal position for

the normal operations of the machine.

• CLEANING position - This will activate only the jog circuitry for cleaning

purposes.

• CHECK AIR position - Only the machine air solenoids are energized in

this position. This is a safety position which disables the start/run

circuitry and is used while performing maintenance on the machine.

19. Potentiometer/speed dial (VR1) - Adjusts the machine operating speed.

20. Seal voltagepotentiometer (VR2) -Adjusts thevoltageapplied to thesealwires. Equipment Manual Rotary Vacuum Chamber
Machine
EM

ERGENCY

ST O P

OVERLOADSEALALARMCONTROL SAFETY STOPPOWER ON

RESETSTOPJOGRUN

CRYOVAC
CAUTION: DO NOT RUN MACHINE UNLESS

ALL GUARDS AND COVERS ARE IN PLACE.

BURNOUT OVERLAP

OIL LEVELSEALHEATERSEAL CAM 7

8-12

134

17

16 15

13

14

19

20

18

6
CLEANING

OPERATION

RUN

CHECK

AIR

8614067.EPS A. Circuit Breakers

• CB3 - 3 pole, 1 AMP control circuit breaker

• CB4 - 1 AMP printed circuit board control circuit breaker

• CB5 - 0.5 AMP heater fault detector circuit breaker

• CB6 - 75 AMP seal circuit triac circuit breaker

B. Relays

• CR1 - Control relay CR1 is a run enable relay that, when energized by the printed circuit board, allows 115 volts alternating
current to flow to

the magnetic contactor 1M and on to the start circuit.

• CR2 - Control relay CR2 is a safety stop relay controlled by emergency stop pushbutton PB6. CR2 removes voltage to the
control circuitry when emergency stop pushbutton PB6 is pressed.

• CR3 - Control relay CR3 is the jog relay in the motor run circuit and is controlled by jog pushbutton PB4. When the jog
pushbutton PB4 is pressed, CR3 is energized allowing the machine to be jogged while PB4 is held down.

• CR4 - Control relay CR4 is a run relay that is controlled by the run

pushbutton PB5 and mode switch SS1. When SS1 is in the operation position, pressing PB5 will energize CR4, which will enable
the machine to run in normal operation.

• CR6 - Control relay CR6 is a heater fault relay that is controlled by

annunciator DK1. When DK1 senses a drop in heater current, meaning that a heater has burned out, CR6 will energize causing
heater LED5 to illuminate and the machine to stop.

• CR7 - Control relay CR7 is the torque limiter relay that is controlled by

the torque limiter in the discharge paddle assembly. When CR7 is

energized, power is removed from magnetic contactor 1M, preventing the machine from running. Rotary Vacuum Chamber
Machine Equipment Manual Equipment Manual Rotary Vacuum Chamber Machine
CR7CR6CR4CR3CR2CR1

CB3 CB4 CB5

CB6
TRIAC

HL1

GND

8614068.EPS

Figure 7-3

Component Locator - Operator’s Control Panel

Reference Drawing FUR48827

C. Triac A triac is a solid state device that controls the average current flow to a load. The triac used in the 8600-14 machine acts
as a switch to control the seal circuit. The triac has three terminals called Anode 1, Anode 2, and the gate and passes current
between the anodes when ON or blocks current between the anodes when OFF. It is turned ON by applying a potential at the
gate lead. This is called firing the triac. The triac acts like a closed switch when fired but offers faster operation than a
mechanical switch without switch bounce or arcing. The triac conducts current in either direction when turned ON and no
current flows through it when it is OFF, similar to an open switch. The triac does not require continual gate current once it has
been fired. After the gate current is turned off, the triac remains on until the end of that half of the AC cycle when the potential
across the anodes reverses or until the current through the triac drops below the holding current of approximately 100 mA.

The current sent to the seal wire by the triac is controlled by varying the amount of time per AC cycle that the triac stays on. The
point in the AC cycle at which the triac is fired determines the level of current delivered to the seal wire. If the triac is OFF when
the cycle begins, no current is delivered to the seal wire. The time the triac is off is called the Firing Delay Angle. If the triac is
fired at 45 degrees into the cycle, it will conduct current until the polarity across the anodes reverses at 180 degrees. The triac
will then turn OFF until it is fired again at 225 degrees. On the 8600-14 machine, wire three (3) connects to Anode 1, wire four
(4) connects to Anode 2, and wire nine (9) connects to the gate. Current flows to the gate when the triac is fired by the seal
control portion of the printed circuit board. When the triac is on and voltage to wire three (3) is more positive, voltage flows
from wire three (3) to wire four (4). When the triac is on and voltage to wire four (4) is more positive, voltage flows from wire
four (4) to wire three (3). The triac then sends power to the seal wire on wires #4 and #2. Rotary Vacuum Chamber Machine
Equipment Manual D. Printed Circuit Board The printed circuit board located inside the operator’s control box controls the seal
timing circuit and the alarm circuits. The printed circuit board provides information to the LED readouts located on the
operator’s control panel. 25 VAC is applied to the printed circuit board through wires #19 and #20. The other circuit board
connections are explained below:

• Wire #5 connects to ground.

• Wires #21 and #26 connect to the power supply.

• Wires #29, #30, #40, and #42 connect to the alarm circuit.

• Wire #80 connects to 6CR.

• Wires #33 and #34 connect from the power supply to the seal control.

• The seal is controlled by switch 2TGS. Equipment Manual Rotary Vacuum Chamber Machine
19

20

3
4

40

41

42

43

32

33

34

44

21

29

26

27

30

35

31

28

SEAL DURATION POT

ORANGE SEAL

INDICATOR GREEN INDICATOR LIGHT (24 VDC)

MIN / MAX POTS

35

8614069.EPS

Printed Circuit Board

3.2. Main Electrical Control Box

The main electrical control box located below the platen rails at the operator’s loading station is the termination point for
incoming power to the machine. The main electrical control box allows isolation of the machine circuits and controls from the
main power source. Contained within the main control box are the primary machine circuits, the main wiring terminal strip, the
ground strip, and the machine inverter.

A. Circuit Breakers

• CB1 - 3 pole, 20 AMP, main circuit breaker located in the primary power circuit

• CB2 - 3 pole, 5 AMP, control temperature circuit breaker

B. Magnetic Contactors

• 1M - Run enable relay allows 230 VAC to be applied to the machine

 inverter as long as all start up conditions are satisfied

• 2M - Seal relay that allows 460 VAC to be applied to the seal circuit

when CR4 is energized

• 3M - Heater relay that allows 460 VAC to be applied to Heaters H1

through H3 when CR4 is energized

C. Transformers

• T4 - Transformer T4 is a step-down transformer that converts 460 VAC

to 100 VAC that is applied to the heater circuit.

D. Main Wiring Terminal Strip The main wiring terminal strip (TB1) is labeled with terminal numbers and wire numbers. These
numbers designate the wires according to the master electrical schematics and mustbecarefully
followedwhenperforminganyelectrical repair to themachinecircuitry.

E. Main Ground Strip The main ground strip provides a centralized ground for all electrical components.

F. Surge Suppressors Surge suppressors prevent power surges from damaging other electronic components in the system.

• SK1 - Protects the normally closed contacts of OL1 and OL2 from pitting

and burning when the 1M contactor is energized or de-energized

• SK2 - Protects the normally closed contacts of TP1 and TP2 from potential

transient spike damage as the vent heater circuit energizes and de-energizes

• SK3 - Provides transient protection for CR4, SOL1, and 3M

G. Overload Protectors

• OL1 - Drive motor thermal overload protector

• OL2 - Discharge motor thermal overload protector Rotary Vacuum Chamber Machine Equipment Manual Equipment Manual
Rotary Vacuum Chamber Machine
T

3M

0L

2M

1M

D
 K

0L 1

S K 2

S K 1

IN

R EL AY

IT

2S K 3

8614070.EPS

Figure 7-5

Component Locator - Main Electrical Control Box

Reference Drawing FUR60859

H. Machine Inverter The inverter controls the speed of the main drive motor by varying the frequency of the AC voltage
delivered to the motor. The keypad and display panel for the inverter is located inside the main electrical control box. The
inverter can be configured to be controlled by the front operation panel using the panel RUN and STOP keys or it can be
controlled by external control devices. This is called the External Signal Method. Inverters on 8600-14 machines are set up for
the External Signal Method which starts the drive by closing contacts between terminals FWD and CM. The 8600-14 machine
uses either the 230 VAC Fuji G7 inverter or the 230 VAC Fuji G9 inverter. The inverter terminal connections are as follows:

• Inverter input terminals - Three phase 230 VAC power from transformer T1 enters the inverter through wires R2, S2, and T2
which connect to input terminals R, S, and T on the Fuji G7 inverter or input terminals L1, L2, and L3 on the Fuji G9 inverter.

• Inverter output terminals - Three phase 230 VAC power flows from
inverter terminals U, V, and W through wires U, V, and W to the drive

motor 1MTR through overload 1OL and discharge conveyor motor

2MTR through overload protector 2OL.

• Ground terminal E - The ground terminal must be connected for safety.

• Control circuit common terminal (CM) - A common terminal for output and input signals.

• Forward command (FWD) - The control relay contacts CR3 and CR4 close

between the inverter terminals FWD and CM for a forward command.

• Multi-step operation command input terminal X1 (Wire #50) - Activated when control relay contacts CR3 close between
inverter terminals X1 and CM and programmed as the jog speed.

• Inverter signal output (30A, 30C) - Output is from 1C contact when the inverter protective function is activated. This signal
output is tied into the machine reset pushbutton, preventing the inverter to operate until the machine has been reset.

• Frequency setting common terminal (11) - The common side of the speed

potentiometer (VR1) is connected to the frequency setting common

terminal by wire #45. This is also the voltage setting common terminal.

• Frequency setting voltage input (12) - This is the voltage input terminal for the drive motor through the inverter. When the
speed potentiometer increases voltage input, the motor speed increases proportionally. The speed potentiometer VR1 is
connected to the frequency setting voltage input terminal by wire #46.

• Frequency setting voltage output (13) - The speed potentiometer VR1 is connected to the frequency setting voltage output
terminal by wire #47. Rotary Vacuum Chamber Machine Equipment Manual 3.3. Main Transformer Box

The main transformer box located underneath the main sprocket contains three transformers.

• Transformer T1 is a step down inverter auto-transformer that converts 460 VAC to 230 VAC for the machine inverter.

• Transformer T2 is a step down seal transformer that changes 460 VAC

to 60 VAC to be applied to the seal circuit. (460 VAC to 60/120 tap

transformer for a double wire seal).

• Transformer T3 is a step down control transformer that converts 460

VAC to 25 VAC for the printed circuit board and 115 VAC for the

machine run circuits. Equipment Manual Rotary Vacuum Chamber Machine

U460 U230 V460 V230 W460 W230

460v

3.84kvA 60v

CONTROL CIRCUIT

TRANSFORMER T3

INVERTER

TRANSFORMER T1

SEAL

TRANSFORMER T2
CT

8614071.EPS

Figure 7-6

Component Locator - Transformer Box

Reference Drawing FUR46579

3.4. External Electrical Components

• SOL1 - Air control solenoid for the machine that shuts the air flow off

when the machine STOP pushbutton PB3 is pressed.

• SOL2 - Oil flow control solenoid for the machine that shuts off the oil flow from the electro-oiler when the machine STOP
pushbutton PB3 is pressed.

• LS1 - Safety Cord Switch - Safety stop switch activated by the safety cord that immediately stops the operation of the machine
and must be reset before restarting.

• LS2 - Main Drive Handcrank Cover Switch - Immediately stops the

operation of the machine when the drive shaft access door is opened.

• LS3 - Product Detect Sensor - Immediately stops the operation of the

machine if a package is not swept from the platen by the discharge paddle.

• LS4 - Safety Guard Door Limit Switch - Immediately stops the operation of the machine if the safety guard door next to the
operator loading station is opened.

• SENSOR 1 - Proximity switch located in front of the seal cam above the drive motor that initiates the seal activation when it
senses the seal cam in front of the sensor.

• PB6 - Emergency Stop Pushbutton - PB6 is located on the discharge conveyor next to the product discharge assembly and
immediately stops the machine when pressed.
• PB7 - Infeed Emergency Stop pushbutton - PB7 is located next to the product infeed conveyor assembly and immediately stops
the machine when pressed.

• Torque Limiter - The torque limiter is located on the discharge arm of the

product discharge assembly. If the discharge paddles detect more

resistance than normal, the limiter will disengage the discharge paddles and cause the machine to stop.

• 1MTR - Motor number 1 is the main drive motor for the machine. It is a 3 phase, 5 horsepower variable-speed drive motor
that operates using 230 VAC delivered at 60 hertz.

• 2MTR - Motor number 2 is the discharge conveyor drive motor. It is a 3 phase, 1 horsepower drive motor that operates using
230 VAC delivered at 60 hertz. Rotary Vacuum Chamber Machine Equipment Manual Equipment Manual Rotary Vacuum
Chamber Machine

TORQUE LIMITER

COVER

SOL 1

LS1

SOL 2

LS2

SAFETY

CORD
PB6

SENSOR 1

1MTR PB7 LS3 2MTR

LS4
8614072.EPS

Figure 7-7

Component Locator - External Electrical Components

Reference Drawing FUR60858

4. ELECTRICAL ADJUSTMENTS AND SETTINGS

The 8600-14 machine is electrically calibrated at the factory prior to shipment. However, special product applications or
operating conditions will require electrical adjustments to be made in the field. Prior to servicing or maintaining any of the
electrical components, operators and technicians must fully understand all electrical safety precautions and warnings.

The following electrical adjustments and settings are explained.

• Seal potentiometer settings

• Speed potentiometer adjustment

• Seal duration adjustment Rotary Vacuum Chamber Machine Equipment Manual 4.1. Seal Potentiometer Settings

Time, temperature, and seal bar pressure affect the seal quality of the package. The temperature of the heat seal wires is
dependent upon the amount of current flowing through them. The voltage applied through the seal bars can be adjusted by
turning the seal potentiometer VR2 located on the operator’s control panel. Follow these steps to adjust the seal voltage.

1. Remove the seal pot access cover from the operator’s control panel.

2. Turn the seal pot clockwise to increase the seal voltage and counterclockwise

to decrease the seal voltage as indicated on the voltmeter.

3. Adjust the seal pot until the bag seal appears to be one homogenous mass

of material.

Note: The seal should be adjusted and the bag seals

inspected until four (4) layers of the bag material can be

sealed without melting, burning, or distorting.

4. Periodically, check the seal and bag layers to ensure the quality of the seal.

4.2. Speed Potentiometer Adjustment

The speed potentiometer located on the front of the control panel, is used to adjust the speed of the machine. To increase the
speed of the machine, turn the speed pot clockwise. To decrease the speed of the machine, rotate the speed pot
counterclockwise. Equipment Manual Rotary Vacuum Chamber Machine 4.3. Seal Duration Adjustment

The factory setting for the seal duration is between 0.50 and 0.55 seconds. This setting should not be adjusted unless special
product applications require a different seal duration. The seal duration adjustment is extremely sensitive and as little as .02
seconds can affect the seal quality. To adjust the seal duration, the volt/time (V/T) slide switch located inside the operator’s
control panel on the back of the LED display must be in the T position. Follow these steps to adjust the seal duration.

1. Open the operator’s control panel door.

2. Ensure that the V/T slide switch is in the T position.

Note: If the V/T switch is not in the T position, remove power from

the machine and lock out and tag the electrical power source.

3. Return power to the machine.

4. Adjust the seal duration by turning the Seal Duration Pot VR3 on the circuit board inside the operator’s control box.

Note: The duration adjustment will only require slight

turning to change the setting. Turning the adjustment

clockwise will increase the seal duration. Turning the

timer adjustment counterclockwise will decrease the seal

duration. The machine must be run through five or six

cycles to allow the machine to adjust to the new setting.

5. Run the machine through five or six cycles and inspect the seal quality.

6. Readjust the seal duration to obtain proper sealing of the package.

Rotary Vacuum Chamber Machine Equipment Manual

19

20

4 40

41 42

43 32

33 34

44

21

29

26

27

30

35

31

28

SEAL

DURATION

POT
35

8614073.EPS

Seal Duration Adjustment

5. INVERTER ADJUSTMENTS

The Fuji inverter controls the speed of the main drive motor by varying the frequency of the AC voltage to the motor. Currently,
the 8600-14 machines are being manufactured with the Fuji G9 inverter while models manufactured in the past contain the Fuji
G7 inverter. While the primary control functions of the two inverters are the same, the operations and design vary between the
two.

Each model of the Fuji inverter can be configured so that it is either controlled by the front operation panel (operation panel
method) or by external control devices (external signal method). The inverter on the 8600-14 machine is set up for the external
signal method so that the drive is started by closing contacts between the inverter terminals FWD and CM.

Personnel must have a complete understanding of the inverter safety rules before adjusting the machine inverter.

• Do not connect the power source to the output terminals (U, V, W).

Connect power to power terminals designated as follows:

- Fuji G7 - R, S, T

- Fuji G9 - L1, L2, L3

• Do not operate the 8600-14 without the ground wire connected.

• Do not connect AC power source voltage to the control circuit terminals.

• For RUN and STOP, use the FWD-CM and REV-CM terminals. Avoid

using a contactor (ON/OFF) installed on the line side of the inverter for

on/off operation.

• Do not use a magnet switch on the output side of the inverter for

on/off operation.

• Do not connect a phase advance condenser to the output side of

the inverter.

• Do not perform a megger test between the inverter terminals or on the

control circuit terminals.

• Do not operate the inverter at settings other than factory settings

because inverter and/or machine damage can occur.

Equipment Manual Rotary Vacuum Chamber Machine 5.1. Fuji G7 Inverter Programming

Programming the G7 inverter requires a thorough understanding of the keypad

panel controls and functions. The keypad controls function as follows:

• Graphic Display - Displays frequency and output current and the main

input/output signal ON/OFF. In the programming mode, the appropriate

information is displayed.

• Program Key - Selection key for normal or programming mode. Key

lights up when in program mode.

• Shift Key - Selects unit display during RUN or STOP when the program

key is in normal mode. Used for selection of code blocks in the

programming mode.

• Set Key - Data read-out and write for each function key.
• Reset Key - Resets abnormal STOP condition when in normal mode.

Used for function selection in the programming mode.

• Run Key - Used to start operation in normal mode and is not used in

programming mode. Key lights up during operation.

• Digital Monitor - During operation displays frequency, current and voltage.

Displays function codes and data codes during programming mode.

• Unit Display - Displays unit information by LED.

• Up-Down Keys - In normal mode these keys are used to increase or

decrease the frequency or speed. Used to change function codes or

data values in programming mode.

• Stop Key - Used to stop operation under normal conditions. Does not

function in programming mode.

A. Accessing Information The inverter can be programmed for minimum and maximum speeds. Drive motors should not be
operated at less than 20 Hz. To check current operating parameters use the SHIFT key to sequentially select the information.
Each time the SHIFT key is pressed new information will be displayed. The following shows

the information displayed each time the SHIFT key is pressed:

• Press SHIFT key - Displays frequency at which the motor is running

• Press SHIFT key - Displays operating Amps

• Press SHIFT key - Displays volts

• Press SHIFT key - Displays motor rpm

• Press SHIFT key - Returns to frequency at which the machine is running Rotary Vacuum Chamber Machine Equipment Manual
B. Selecting Function Codes The keypad panel can be used to select function codes and set data codes. The function codes and
data codes are changed by pressing the up/down arrow keys. Follow these steps to select function codes.

1. Press the STOP pushbutton on the operator’s control panel to halt operations.

2. Press the PRG key to set the program mode.

3. Press the SHIFT key to select the desired function.

4. Use the up/down keys to select the desired value.

C. Setting Data Codes After selecting the function code, the data code must be set. Most data codes are set at the factory and
should not be changed. Follow these steps to set the data codes.

1. Press the SET key.

2. Use the up/down keys to change the data code.

3. Press the SET key to write the selected data.

4. Press the RESET key to terminate data code selection and return to function

code selection. Equipment Manual Rotary Vacuum Chamber Machine

GRAPHIC DISPLAY

DIGITAL MONITOR

Hz

RPM

m/min

500 100%

PRG SHIFT SET RESET RUN STOP

KEYPAD MODE
8614074.EPS

Fuji G7 Inverter Key Pad

D. Fuji G7 Inverter Function Code Table The following table shows the 8600-14 machine data settings that should be used with
each of the Fuji G7 inverter function codes. If no data setting is given for a function code, use the factory setting.

FUNCTION CODE FUNCTION DISPLAY SETTING RANGE

FACTORY

SETTINGS

8600-14

SETTINGS

00 LED DIGITAL MONITOR SELECTION 00: OUTPUT FREQUENCY (HZ) 01: OUTPUT CURRENT (A) 02: OUTPUT VOLTAGE (V) 03:
SYNCHRONOUS RPM (RPM) 04: LINE SPEED (M/MIN)

00 04

01 GRAPHICS MONITOR SELECTION 00: HZ AMP MONITOR 01: TERMINAL SIGNAL 1 02: TERMINAL SIGNAL 2

00 02

02 MOTOR NOISE REDUCTION 00 TO 05 (CODE) 03

03 FM TERMINAL OUTPUT LEVEL CALIBRATION 00 TO 99 (CODE)

85
04 AUTOMATIC TORQUE BOOST CONTROL
00: NONOPERATE

01: OPERATE

00

05 TORQUE BOOST 00 TO 31 (CODE) 13 13

06 FINE ADJUSTMENT OF TORQUE BOOST 00 TO 09 (CODE)

00

07 AUTOMATIC ACCELERATION/ DECELERATION CONTROL

00: NONOPERATE

01: OPERATE

00

08 ACCELERATION TIME 1 (LCD) 0.01 TO 3600 SEC. 6.00 3.2 09 DECELERATION TIME 2 (LCD) 0.01 TO 3600 SEC. 6.00 3.2

10 DATA PROTECTION 00: CHANGE POSSIBLE01: PROTECT

00

11 MAXIMUM FREQUENCY
00: 50 HZ

01: 60 HZ

02: 100 HZ

03: 1200 HZ

04: FREE (HZ)

01 01

12 BASE FREQUENCY
00: 50 HZ

01: 60 HZ

02: FREE (HZ)

01

13 RATED OUTPUT VOLTAGE 00: 200 VAC (400 VAC) 01: 220 VAC (440 VAC) 02: 230 VAC (460 VAC)
03: FREE (VAC)

03

(0V)

14 NUMBER OF MOTOR POLE 02. 04. 06. 08. 10. 12. 04

15 OPERATION COMMAND 00: KEYPAD PANEL OPERATION 01:TERMINALBLOCKOPERATION 02: LINK OPERATION

00 01

16 FREQUENCY COMMAND
00: DIGITAL
01: ANALOG (VOLTAGE) 02:ANALOG(VOLTAGE+CURRENT)

00 01

17 ACCELERATION/ DECELERATION PATTERN

00: LINEAR

01: WEAK “S” SHAPE CURVE 02: STRONG “S” SHAPE CURVE

00

18 NORMAL/HIGH TORQUE DYNAMIC BRAKE 00: NORMAL BRAKE

01: HARD BRAKE

00

19 PATTERN OPERATION 00: NONOPERATION01: OPERATION

00

20 RESTARTAFTERINSTANTANEOUS POWERFAILURE
00: NONOPERATE

01: OPERATE

00

21 COEFFICIENT FOR LINE SPEED (LCD) 0.00 - 200 0.01 1.0

22 FUNCTION BLOCKS USED 00: UP TO BASIC FUNCTION 01:UPTOSTANDARDFUNCTION 02:UPTOHIGHLEVELFUNCTION

00 01 Rotary Vacuum Chamber Machine Equipment Manual FUNCTION CODE FUNCTION DISPLAY SETTING RANGE FACTORY
SETTINGS 8600-14 SETTINGS 23 ACCELERATION TIME 2 (LCD) 0.01 - 3600 SEC 10.0 24 ACCELERATION TIME 3 (LCD) 0.01 - 3600
SEC 15.0 25 ACCELERATION TIME 4 (LCD) 0.01 - 3600 SEC 3.00 26 DECELERATION TIME 2 (LCD) 0.01 - 3600 SEC 10.0 27
DECELERATION TIME 3 (LCD) 0.01 - 3600 SEC 15.0 28 DECELERATION TIME 4 (LCD) 0.01 - 3600 SEC 3.00 29 MULTISTEP SPEED
SETTING 1 (LCD) 0.00 - 400 HZ 10.0 21 30 TIMER 1 (LCD) 0.01 - 3600 SEC 5.00 31 MULTISTEP SPEED SETTING 2 (LCD) 0.00 - 400
HZ 20.0 32 TIMER 2 (LCD) 0.01 - 3600 SEC 5.00 33 MULTISTEP SPEED SETTING 3 (LCD) 0.00 - 400 HZ 30.0 34 TIMER 3 (LCD) 0.01 -
3600 SEC 5.00 35 MULTISTEP SPEED SETTING 4 (LCD) 0.00 - 400 HZ 40.0 36 TIMER 4 (LCD) 0.01 - 3600 SEC 5.00 37 MULTISTEP
SPEED SETTING 5 (LCD) 0.00 - 400 HZ 50.0 38 TIMER 5 (LCD) 0.01 - 3600 SEC 5.00 39 MULTISTEP SPEED SETTING 6 (LCD) 0.00 -
400 HZ 60.0 40 TIMER 6 (LCD) 0.01 - 3600 SEC 5.00 41 MULTISTEP SPEED SETTING 7 (LCD) 0.00 - 400 HZ 60.0 42 TIMER 7 (LCD)
0.01 - 3600 SEC 5.00

43 ELECTRONIC THERMAL OVERLOAD RELAY

00: NONOPERATE

01: OPERATE (%)

00

44 HIGH LIMITER (LCD) 0 - 100 % 100 100 45 LOW LIMITER (LCD) 0 - 100% 0 35 46 BIAS FREQUENCY (LCD) 0 - 100% 0 47 GAIN
FOR FREQUENCY SETTING (LCD) 0 - 200% 100 48 JUMP FREQUENCY 1 (LCD) 0 - 400% 0 49 JUMP FREQUENCY 2 (LCD) 0 - 400% 0
50 JUMP FREQUENCY 3 (LCD) 0 - 400% 0 51 JUMP FREQUENCY RANGE (LCD) 0 - 5 HZ 0

52 DC BRAKE 00: NONOPERATE01: DC BRAKE 00

53 DCBRAKESTARTINGFREQUENCY (LCD) 0 - 60 HZ 0 54 DC BRAKE VOLTAGE 0 TO 15 (CODE) 00 55 DC BRAKING TIME (LCD) 0.01 -

30 SEC 0.10 56 STARTING FREQUENCY (LCD) 0.2 - 60 HZ 1

57 CURRENT LIMITER 00: NONOPERATE01: OPERATE (%) 00

58 SLIP COMPENSATION CONTROL 00: NONOPERATE01: OPERATE 00

59 FREQUENCY LEVEL DETECTION (LCD) 0 - 400 HZ 60 60 FDTANDFARSIGNALHYSTERISIS (LCD) 0 - 30 HZ 10

61 RUN SIGNAL FINISHING FREQUENCY (LCD) 0 - 400 HZ 0

62 OVERLOAD EARLY WARNING SIGNAL (LCD) 70 - 150% 100 Equipment Manual Rotary Vacuum Chamber Machine 5.2. Fuji G9
Inverter Programming

Programming the G9 inverter requires a thorough understanding of the keypad panel controls and functions. The keypad
controls function as follows:

KEY MODE FUNCTION

SHIFT NORMAL Switches the display (frequency, current, voltage, etc.) of the digital monitorand graphic display.

PROGRAM
SETTING Moves to a different digit in the value being set.

UP and DOWN
NORMAL Moves the cursor when selecting a function number.

NORMAL Increases or decreases the frequency setting.

PROGRAM SETTING Changes function codes or data values.

STOP NORMAL Stops operation under normal conditions. Does not function in programmingmode and it is only valid during
keypad panel operation.

RUN NORMAL Starts operation under normal conditions. This key does not function inprogramming mode and is only valid
during keypad panel operation.

PRG NORMAL Monitors the current program.

PROGRAM SETTING Monitors and sets the mode selection key.

FUNC/DATA
NORMAL Used for data readout and writing for each function.

PROGRAM SETTING Used to read data from the screen and to store a new frequency setting.

RESET NORMAL Resets an abnormal stop condition.

PROGRAM SETTING

Changes from data setting mode to function selection mode and can be used
to cancel writing of setting data.

Rotary Vacuum Chamber Machine Equipment Manual A. Fuji G9 Keypad The keypad panel can be used to select function codes
and data codes. The function codes and data codes are changed by pressing the up/down arrow keys. Follow these steps to
select function codes.

1. Press the STOP pushbutton on the operator’s control panel to halt

operations.

2. Press the PRG key to access the program functions.

3. Use the up/down keys to select the desired function.

4. Press the FUNC/DATA key to access the data setting.

5. Use the up/down keys to change the data setting.

6. Press the FUNC/DATA key to store the revised data. Once the data has been

stored, the display will return to the selection screen.

7. Press the PRG key to close the selection screen and return to the operation

monitoring screen. Equipment Manual Rotary Vacuum Chamber Machine

KEYPAD OPERATION

INDICATOR
8614076.EPS

REMOTE/LOCAL

KEYPAD OPERATION

PRG

RESET STOPFUNCDATA
Hz

RUN LED DIGITAL

MONITOR

LCD GRAPHIC

MONITOR

PROGRAM

KEY

SHIFT

KEY

RESET

KEY

UP/DOWN

KEYS

RUN

KEY

FUNCTION/DATA

KEY

STOP

KEY

Fuji G9 Inverter Key Pad

B. Fuji G9 Inverter Function Code Table

The following table shows the 8600-14 machine data settings that should be

used with each of the Fuji G9 inverter function codes.

Function FunctionCode

Factory

Setting Function

Function

Code

Factory

Setting

Frequency command 00 1 FDT function signal (Hysteresis) 50 1.0 Operation method 01 1 OL function signal (Level) 51 12.6 Maximum frequency 02 60 Function block (53-59) 52 0 Base
frequency 1 03 60 Function block (61-79) 60 1 Rated voltage 1 (Max. output voltage 1) 04 230 LED digital monitor (Function) 61 4

Acceleration time 1 05 6.0 LED digital monitor (Display at STOPmode) 62 0

Deceleration time 1 06 6.0 Coefficient for machine and line speed 63 1.00 Torque boost 1 07 0.0 LCD digital monitor (Function) 64 0 Electronic thermal overload relay (Select) 08 0 Pattern
operation (Mode select) 65 0 Electronic thermal overload relay (Level) 09 12.6 Pattern operation (Stage 1) 66 0.00S F1 Restart after momentary failure 10 0 Pattern operation (Stage 2) 67 0.00S
F1 Frequency limiter (High) 11 60 Pattern operation (Stage 3) 68 0.00S F1 Frequency limiter (Low) 12 20 Pattern operation (Stage 4) 69 0.00S F1 Bias frequency 13 0 Pattern operation Stage 5)
70 0.00S F1 Gain (for frequency setting signal) 14 100.0 Pattern operation (Stage 6) 71 0.00S F1 Torque limiter (Driving) 15 180 Pattern operation Stage 7) 72 0.00S F1 Torque limiter (Braking)
16 150 ACC/DEC pattern (Mode select) 73 0 DC brake (Starting frequency) 17 0.0 74 0 DC brake (Braking level) 18 0.0 Energy-saving operation 75 0 DC brake (Braking time) 19 0.0 Reverse
phase sequence lock 76 0 Multistep frequency setting (Freq. 1) 20 0.00 Data initializing (Data select) 77 0 Multistep frequency setting (Freq. 2) 21 0.00 Language 78 1 Multistep frequency
setting (Freq. 3) 22 0.00 LCD monitor (Brightness) 79 5 Multistep frequency setting (Freq. 4) 23 0.00 Function block (81-94) 80 1 Multistep frequency setting (Freq. 5) 24 0.00 Motor sound
(Carrier frequency) 81 10 Multistep frequency setting (Freq. 6) 25 0.00 Auto-restart (Restart time) 82 0.1 Multistep frequency setting (Freq. 7) 26 0.00 Auto-restart (Freq. fall rate) 83 10.00
Electronic thermal overload relay 27 1 Auto-reset (Times) 84 0 Slip compensation control 28 0.0 Auto-reset (Reset interval) 85 5 Torque vector control 29 0 Motor 1 (Capacity) 86 1 Number of
motor poles 30 4 Motor 1 (Rated current) 87 16 Function block (32-41) 310 Motor 1 (No-load current) 887.5 Function Block (43-51) 42 1 Motor 2 (Rated current) 89 12.6 FMP terminal
(Voltage adjust) 43 24 Motor 1 impedance (Tuning) 90 0 FMP terminal (Voltage adjust) 44 100 Motor 1 impedance (%R1 setting) 91 3.34 FMA terminal (Voltage adjust) 45 100 Motor 1
impedance (%X setting) 92 23.57 FMA terminal (Function) 46 0 Dedicated function for manufacturer 93 Y1-Y5 terminal function 47 11234 Dedicated function for manufacturer 94 FAR function
signal (Hysteresis) 48 5.0 Data protection 95 0 FDT function signal (Level) 49 60 Rotary Vacuum Chamber Machine Equipment Manual 6. 8600-14
ELECTRICAL SCHEMATICS

The 8600-14 electrical schematics represent all versions of the machine. There may be slight variations in the schematic
diagrams of machines with different serial numbers. The following table shows the machine serial numbers and the applicable
schematic diagram. These schematics are located in the Reference Data chapter of this equipment manual.

8600-14 MACHINE SCHEMATICS BY SERIAL NUMBER

Machine Serial #’s Schematic Diagram

G2120 through G2288 FUR46580

G2318 through G2379 and

722666 through 722767 FUR48515

723143 through 723251 FUR74286

723329, 723331, 723332, 723336 FUR77083

723330 through 723427 FUR84674

723489 through 723530 FUR003720

Equipment Manual Rotary Vacuum Chamber Machine

This page intentionally left blank.

Rotary Vacuum Chamber Machine Equipment Manual

CHAPTER 8
TROUBLESHOOTING
1. INTRODUCTION
The limitations of the 8600-14 Rotary Vacuum Chamber Machine are rarely the fault of the machine itself. Problems typically
occur when established maintenance and operating procedures are not followed. If an operator deviates from these established
procedures, the actions must be documented to show just cause. The vacuum chamber machine has been designed to alert the
operator to problems as much as possible through alarms and indicators; however, the operator is in control of the operation
and is responsible for package quality.

Efficient operation of the 8600-14 Rotary Vacuum Chamber Machine depends on the proper interactions between the
mechanical and electrical subassemblies and the vacuum system. A problem in one section of the system can affect the overall
operation of the entire system. System problems may be compounded or new problems may occur in other areas when
incorrect adjustments are made. Troubleshooting through guessing is not an appropriate method for solving a problem.

Troubleshooting the 8600-14 Rotary Vacuum Chamber Machine involves being familiar enough with the machine to understand
normal operating conditions and what can cause malfunctions. This troubleshooting guide focuses on the possible problems
associated with the mechanical, vacuum, and electrical systems on the rotary vacuum chamber machine.

Note: There are interrelationships between machine

components and settings that must be considered when

making adjustments. Adjusting one component will affect

other components of the 8600-14 Rotary Vacuum

Chamber Machine. Equipment Manual Rotary Vacuum Chamber Machine 2. MECHANICAL TROUBLESHOOTING

Mechanical troubleshooting involves determining which deviations in the normal operation of the 8600-14 machine are caused
by mechanical components. The following list is some common problems with the machine, some possible causes of the
problems, and the probable corrective actions necessary to solve these problems:

2.1. Machine Will Not Run

The machine will not run if any of the following conditions are present. Check each and perform the necessary corrective action,
as necessary.

• Broken drive chain - Replace the broken link and check the entire drive

chain assembly.

• Broken shear pin - Replace the shear pin.

• Electrical malfunction - Refer to the Electrical Troubleshooting section.

2.2. Excessive Oil On Seal Tapes

An oil spill or improperly adjusted electro-oiler drip rate will cause excessive oil on the seal tapes. Perform the following
corrective actions as necessary.

• Excessive oil on the seal tapes - Clean the seal bars.

• Electro-oiler settings are incorrect - Set the lubricator at five drops

per minute.

2.3. Chamber Does Not Close Properly

If the chamber does not close properly, mechanical damage or poor seal will result. Check each of the following possible causes
and perform the necessary corrective action.

• Chamber misaligned to platen - Ensure that the chamber alignment is correct.

• Damaged chamber gasket - Replace the chamber gasket.

• Chattering noise when closing - Add oil to the oil cup on the chamber lift

arm bracket. Rotary Vacuum Chamber Machine Equipment Manual 2.4. Ineffective Bag Trim Removal

Seal material may get caught in the chamber components if it is not removed correctly. Inspect and remove the material and
check each of the following possible causes and perform the necessary corrective action.

• Air pressure is too low - Ensure that the air pressure regulator setting is

correct, ensure that there is no air valve malfunction, check for a loose

air line, and check for a blocked air nozzle.

• Clogged or misaligned air nozzle - Ensure the air nozzles are free of

obstructions and the alignment of the nozzles is correct.

• Scrap tunnel clogged - Ensure that all scrap in the discharge tunnel is

being removed.

• Air switch malfunction - Ensure that the air limit switch under the

sprocket is working properly.

2.5. Partial or Uncut Bag Neck

If the cut off knife is not properly adjusted and operating properly, the bag trim will not be completely cut from the package.
Check each of the following possible causes and perform the necessary corrective action.

• Dull cut off knife - Sharpen or replace the knife.

• Loose cut off knife - Remount knife and ensure that the ball plungers

are tight.

• Bag neck is not centered on the seal bar - Center the bag during loading.

• Bag neck is not being gripped correctly - Adjust or replace the hold

down bar.
• Chamber and platen are out of alignment - Check alignment and adjust

if necessary. Equipment Manual Rotary Vacuum Chamber Machine 2.6. Improper Discharge of Product

If the product is not discharged properly, product damage or a machine jam may result. Check each of the following possible
causes and perform the necessary corrective action.

• Soft discharge assembly is misaligned - Check the adjustment of the soft discharge paddle and adjust as necessary.

• Soft discharge assembly drive chain is slack or slipping - Check the

chain tension and tighten or replace as necessary.

• Product paddle is misaligned - Rotate and readjust the product paddle. The paddle must contact the center of the product to
keep it from turning.

• Soft discharge assembly timing is incorrect - Check the adjustment of

the soft discharge paddle and adjust as necessary.

• Discharge conveyor is too high - Lower the transfer plate or raise the discharge end of the conveyor. Hand crank the machine
and ensure that the seal bar clearance under the conveyor transfer plate is correct.

• Product is positioned improperly on the platen - Ensure that the product is placed on platen with the proper distance between
the product and seal bar.

• Product support plate is too low - Raise the cam rail.

2.7. Reject Packages

Reject packages are normally caused by low vacuum, defective machine seals, or pullback problems. Vacuum system
troubleshooting will be discussed in more detail in the next section of this chapter. Check each of the following possible causes
and perform the necessary corrective action.

A. Random Low Vacuum Packages

• Defective bags - Change bags.

• Bag is too short or too big - Ensure that the correct size bag is used.

• Piercing knives are not operating properly - Ensure that the knives are sharp and mounted correctly, the actuating system is
working properly, and there is no interference with the seal bar.

• Water present inside the vacuum chamber - Wipe dry the interior of the

vacuum chambers and the surface of the product platens.

Rotary Vacuum Chamber Machine Equipment Manual B. Machine Seal Problems Package rejects may occur if there is a
problem with the machine seals. Perform the following corrective actions as necessary:

• Replace burned out seal wires.

• Replace worn out tapes.

• Replace the worn out seal seat rubber surface.

• Adjust the seal seat air pressure.

• Adjust the seal voltage.

• Clean the slip rings and carbon brushes.

• Ensure that the seal circuit connections and lead wires are correctly attached.

• Ensure that the location of the seal wires on the seal bars is correct.

• Replace any bad seal wires.

• Ensure that the chamber and platen alignment are correct.

• Adjust the seal seat position.

• Ensure that scrap bag material is cleaned from the seal bar and seal seat.

C. Pull Back Problems

• Cut off knife is adjusted too low - Adjust the knife so that it is 1/16” above

the seal seat when both are in the retracted position.

• Bag is too short - Use a longer bag.

• Open end of the bag is not being gripped properly - Ensure that the upper

and lower bag hold downs are not bent and are operating properly.

• Defective chamber gasket - Replace the defective gasket.

• Defective seal - Inspect the seal assemblies and replace the seal wire as

necessary.

• Incorrect seal seat air pressure - Adjust the air pressure at the air

regulator as necessary.

• Incorrect seal voltage - Change voltage settings.

D. Product Support Plate Will Not Rise Properly Check each of the following possible causes and perform the necessary
corrective action.

• Dirt buildup on the lift mechanism - Clean and lubricate the lift mechanism.

• Bent or missing snap pin - Replace the snap pin and adjust the height setting.

• Broken or loose cam rail - Replace or tighten the cam rail.

Equipment Manual Rotary Vacuum Chamber Machine 3. VACUUM SYSTEM TROUBLESHOOTING

Vacuum system troubleshooting involves determining which deviations in the normal operation of the 8600-14 machine are
caused by problems in the vacuum system. This section lists some common problems with the machine, some possible causes
of the problems, and the probable corrective actions necessary to solve those problems.

The two types of vacuum problems commonly experienced are consistently low vacuum packages and random low vacuum
packages. If all packages have low vacuum, the problem is most likely in the pump or vacuum system between the pump and
the rotary valve. If there are random low vacuum packages, the problem is most likely between the rotary valve and a single
chamber or within a single chamber.

The following vacuum systems tests should be conducted when there is any vacuum-related problem with the 8600-14
machine:

• Vacuum pump test

• Vacuum system test

• 8600 machine vacuum system test

• Vacuum chamber test

• Rotary valve integrity test Rotary Vacuum Chamber Machine Equipment Manual 3.1. Vacuum Pump Test

When all packages are produced with low vacuum, the problem could be within the vacuum pumps. The vacuum pump test
evaluates the mechanical integrity of the pump. A low vacuum may be caused by problems inside the pump. Always refer to the
pump manufacturer’s specific maintenance procedures before troubleshooting or performing any maintenance procedures on
the vacuum pumps. Perform the following general procedures to test the pump:
1. Clean the vacuum pump filters if necessary.

2. Ensure that the oil level in the pump is correct.

3. Run the pumps for a few minutes to check the proper rotation of the drive

motor and pump.

4. Install a calibrated torr gauge in the gauge port near the pump inlet.

5. Close the isolation valve on the pump.

6. Start the pump.

7. Ensure that the torr gauge reads 1 torr or less.

Note: If the reading on the torr gauge is more than 1 torr,

ensure that the fittings between the gauge port and the

pump inlet are correctly tightened and recheck the gauge

reading.

8. Record the final acceptable gauge reading for future reference.

Equipment Manual Rotary Vacuum Chamber Machine 3.2. Vacuum System Test

When all packages are produced with low vacuum, the problem could be within the vacuum system between the pumps and
the machine. CRYOVAC recommends that the vacuum pumps be installed with an isolation test valve arrangement to assist in
troubleshooting the system. The isolation test valve arrangement consists of two 3-inch full-ported valves and two 3-inch
reducing tees located between each vacuum pump and the machine. The arrangement of these components allow for isolation
of different portions of the vacuum system when performing vacuum tests to determine where leaks in the system are located.
A torr gauge is installed in the reducing tees while performing the vacuum system tests. The acceptable leak rate is 4 torr per
minute, but zero leakage is preferable because a vacuum leak will cause packaging problems. Rotary Vacuum Chamber Machine
Equipment Manual

VACUUM GAUGE

1-100 TORR

3" TEE WITH VACUUM

GAUGE (2 REQUIRED)

TO VACUUM PUMPS

3" BALL VALVE

(2 REQUIRED)

3" CLAMP TYPE VACUUM

CONNECTION AT THE

MACHINE

3" I.D. SMOOTH WALL

VACUUM HOSE

RECOMMENDED VACUUM CONNECTIONS FROM VACUUM PUMP TO THE MACHINE.

ALL PARTS AND CONNECTIONS SUPPLIED BY CUSTOMER.
8614075.EPS

Figure 8-1

Vacuum Test Assembly

Perform the following procedure to test the vacuum system:

1. Start the vacuum pump without running the machine and wait for maximum

vacuum to be reached in the line.

2. Ensure that the vacuum pump tests satisfactorily.

3. Close the isolation valve at the pump.

Note: The torr gauge at the pump should momentarily

drop and then regain the original vacuum. If the original

vacuum level is not reached, there is a leak between the

isolation valve and the pump. Use an electronic leak

detector to find the leak. If this section of the system has

no leaks proceed with the next part of the procedure.

4. Open the isolation valve at the pump.

5. Close the isolation valve at the vacuum inlet to the machine.

6. Pull a normal vacuum on the system.

7. Close the isolation valve at the pump.

8. Check the torr gauge reading on the torr gauge at the machine.

Note: The torr gauge at the machine should momentarily

drop and then regain the original vacuum. If the original

vacuum level is not reached, there is a leak between the

isolation valve at the machine and the isolation valve at

the pump. Use an electronic leak detector to find the leak.

If this section of the system has no leaks proceed with the

next procedure to test the machine vacuum system.

Equipment Manual Rotary Vacuum Chamber Machine 3.3. 8600-14 Machine Vacuum System Test

After the vacuum pumps and the vacuum lines have been tested, the 8600-14 machine must also be tested to ensure that it will
hold a vacuum. Perform the following procedure to test the 8600-14 machine vacuum system.

1. Inspect the vacuum #1 and vacuum #2 ports to the machine.

2. Ensure that all fittings and sealing gaskets are in place and that the fittings are tight.

3. Ensure that the sealing gaskets in the automatic drains on the bottom side of
 the vacuum inlet connection are in place and in good condition.

4. Ensure that the vacuum lines and the connections between the rotary valve and each vacuum chamber are free of the
following: - Cracks, breaks, or kinks in the line - Loose or missing connectors or clamps

5. Inspect the vacuum chamber sealing gaskets for the following:

- Cuts in the gaskets - Nicks in the gaskets - Loose gaskets - Cracks in the gaskets - Missing gaskets - Deformed gaskets -
Delaminated gaskets

6. Ensure that there is sufficient oil in the vacuum pumps.

7. Ensure that the chamber gauges are correctly installed.

8. Check the inspection points on the vacuum pumps.

9. Check the inspection points between the vacuum pumps and the 8600 machine vacuum inlets.

10. Check the inspection points in the vacuum line between the rotary valve and each vacuum chamber. Rotary Vacuum
Chamber Machine Equipment Manual 3.4. Vacuum Chamber Test

In the event of random low vacuum packages, the problem is most likely in a single chamber. Observe the operation of the
machine and decide which chamber is producing low vacuum packages. The vacuum chamber test should be performed after
the 8600-14 machine has been visually inspected for obvious defects. Perform the following procedures to test the vacuum
chambers.

1. Select one of the vacuum chambers as a test chamber.

2. Replace the chamber gasket if it is nicked or cut.

3. Ensure that the piercing knife is actuating properly.

4. Remove the factory gauge from the test chamber.

5. Install a calibrated torr gauge on the test chamber.

6. Start the 8600-14 machine without starting the vacuum pumps.

7. Perform the normal start-up procedures for the machine.

Note: The vacuum pumps will be started later.

8. Ensure that the automatic oiler is full.

9. Turn the speed potentiometer on the control panel to SLOW.

10. Ensure that the drip rate from the automatic oiler to the rotary valve is correct.

11. Ensure that the oil supply tubing is connected to the rotary valve.

12. Ensure that the oil level is at the center line of the rotary valve.

13. Ensure that all isolation valves in the vacuum lines to the machine are open.

14. Start the vacuum pumps and wait for the oil in the pumps to warm up.

15. Ensure that the reading on the torr gauge on the test chamber is equal to the

reading taken during the vacuum system test.

Note: The reading should be 1 torr or less with the

machine operating at slow speed.

 16. Wait for the test chamber to achieve its highest vacuum level.

17. Stop the machine with the vacuum still applied.

18. Check the vacuum leak rate on the torr gauge.

Note: If the leak rate exceeds 4 torr per minute there is an

in-chamber leak.

19. Locate and repair any leaks and retest the chamber.

20. Test the remaining vacuum chambers for leaks. Equipment Manual Rotary Vacuum Chamber Machine 3.5. Rotary Valve
Integrity Test

Malfunctions in the rotary valve are usually caused by either improper start-up procedures, insufficient lubrication, or improper
sanitation caused by the accumulation of product-related contaminates, such as salt, juice, or protein. Follow these steps to test
the rotary valve integrity.

1. Select a chamber that is known to be good as a test chamber.

2. Remove the factory gauge from the test chamber.

3. Install a calibrated torr gauge on the test chamber.

4. Start the 8600-14 machine without starting the vacuum pumps and perform

the normal start-up procedures.

5. Ensure that the automatic oiler is full.

6. Turn the speed potentiometer on the control panel to SLOW.

7. Put the 8600-14 machine in the RUN mode.

8. Ensure that the drip rate from the automatic oiler to the rotary valve is correct.

9. Ensure that the oil supply tubing is connected to the rotary valve.

10. Ensure that the oil level is at the center line of the rotary valve.

11. Ensure that all isolation valves in the vacuum supply lines to the machine

are open.

12. Start the vacuum pumps and wait for the oil in the pumps to warm up.

13. Ensure that the reading on the torr gauge on the test chamber is equal to the

reading taken during the vacuum system test.

Note: The reading should be 1 torr or less with the

machine operating in slow speed.

14. Stop the 8600-14 machine with the vacuum still applied.

15. Wait for the test chamber to achieve the highest vacuum level of 1 torr or

less.

16. Close the isolation valve connected to the machine. Rotary Vacuum Chamber Machine Equipment Manual

17. Record the reading on the torr gauge and the vacuum leak rate.
 Note: The vacuum chamber leak rate should not exceed 4

torr per minute. If the leak rate exceeds 4 torr per minute,

the rotary valve is leaking. The valve must be thoroughly

inspected to locate the cause of the leak. A leak is usually

caused by faulty or loose connections or fittings in the

system. If there is a leak, perform the following

procedures to isolate the rotary valve leak:

18. Inspect the vacuum line and connections between the rotary valve and the isolation valve to ensure that all hoses,
connectors, and gaskets are tight and in place.

19. Inspect the automatic drain valve on the vacuum connection line, including the sealing gasket and connectors, to ensure
that the valve seat is free and able to close under pressure.

20. Inspect the vacuum lines and connections leading to the automatic drain valve to ensure that the connections and fittings
are in place and tight and that the RTV seal is intact and the clamps are secure. Equipment Manual Rotary Vacuum Chamber
Machine 4. ELECTRICAL TROUBLESHOOTING

Electrical troubleshooting involves determining which deviations in the normal operation of the 8600-14 machine are caused by
electrical components. The following list is some common problems with the machine, some possible causes of the problems,
and the probable corrective actions necessary to solve those problems:

4.1. Machine Will Not Start

• No power to the machine - Check for voltage on electrical leads L1, L2,

and L3 to ensure there is power to the machine.

• Circuit breaker CB1 is in the OFF position - This must be in to the ON

position before the machine will start.

4.2. Power On Lamp 3PLW Will Not Come On

• Circuit breakers CB1 or CB4 is tripped or defective - Reset tripped

breakers or replace defective breakers.

• 1TGS is defective - Check and replace.

• Transformer T3 is defective - Check and replace.

4.3. Safety Lamp 2PLR Will Not Come On

• If heater lamps HL1 and HL2 are off, there may be a tripped or defective

condition at circuit breaker CB3 or transformer T3. Correct the tripped

condition or replace the defective component.

• If heater lamps HL1 and HL2 are on, Safety Stop indicator 2PLR may be

defective and needs to be replaced.

4.4. Machine Will Not Reset and 2PLR is On

• Safety switches LS1 and LS2 are tripped or are defective. Reset or

replace safety switches.

• Operator’s control box emergency stop PB1 is defective - Replace

defective PB1.

• Reset pushbutton PB2 is defective - Replace defective PB2.

• Control relay CR2 is defective - Check and replace.

4.5. Machine Resets But Overload Indicating Light 1PLO Comes On

• Overload protector 1OL or 2OL is tripped or defective - Check and replace.

• Fault condition exists in the inverter - Check and reset the inverter.

• Defective run enable inverter contactor 1M - Check and replace.

• Defective inverter - Check and replace. Rotary Vacuum Chamber Machine Equipment Manual 4.6. Machine Resets, 1PLO Is
Off, and Machine Will Not Jog

• Jog relay CR3 is defective - Check and replace defective component.

• Jog pushbutton PB4 is defective - Check and replace defective component.

4.7. Machine Resets, 1PLO is Off, Machine Will Jog but Will Not Run

• Selector switch SS1 is in the CLEANING position - Insert key and turn

to OPERATION-RUN.

• Selector switch SS1 is defective - Replace defective component.

• Defective run relay CR4 - Check and replace.

• Defective Run pushbutton PB5 - Check and replace.

4.8. Machine Resets, 1PLO is Off, Machine Will Not Jog or Run

• Defective run enable relay CR1 - Check and replace.

• Defective stop pushbutton PB3 - Check and replace.

• Defective printed circuit board - Test and replace.

• Defective inverter - Check and replace.

• Defective drive motor - Check and replace.

4.9. Machine Runs Erratically

• Drive motor 1M contacts are pitting - Clean or replace contacts.

• Defective inverter - Check and replace.

4.10. No Seal and No Alarm

• Misaligned or defective proximity switch SENSOR 1 - Realign or replace.

• Defective printed circuit board - Test and replace.

• Defective seal on-off toggle switch 2TGS - Check and replace.

• Defective run relay CR4 - Replace defective components.

4.11. Seal Is On, But Voltage Can Not Be Controlled

• Defective seal potentiometer VR2 - Check and replace.

4.12. Seal Is On, But There is No Air Present

• Defective air solenoid SOL1 - Check and replace.

• Defective CR3 or CR4 - Replace defective components.

4.13. Seal Is On, But There is No Oil Present

• Defective oil solenoid SOL2 - Check and replace.

• Defective CR3 or CR4 - Replace defective components.

Equipment Manual Rotary Vacuum Chamber Machine 4.14. Vent Heaters Fail to Heat

• Tripped or defective circuit breaker CB2 - Correct or replace.

• Defective thermal protectors TP1 or TP2 - Replace.

• Defective heater relay 3M - Check and replace.

• Defective heat elements - Check heaters H1, H2, and H3 and replace

as necessary.

4.15. Seal Burnout Alarm Condition

• Blown circuit breaker - Replace.

• Burned out seal wire - Replace seal bar with spare or replace wire in

seal bar.

• Misalignment of proximity switch SENSOR 1 and seal cam - Realign

or replace.

• Brushes on slip ring not making contact - Correct brush spring tension or

replace brushes with new brushes.

• Defective printed circuit board - Test and replace.

• Defective triac - Test triac and replace. Refer to Triac troubleshooting.

• Defective seal relay 2M - Check and replace.

• Defective seal transformer T2 - Check and replace.

Rotary Vacuum Chamber Machine Equipment Manual 5. TRIAC TROUBLESHOOTING

The Triac is very reliable and rarely causes problems and any failure can usually be attributed to external problems such as
improper use of test equipment. Many reports of Triac failures are eventually traced to failures elsewhere in the circuit. Failure
of a Triac means that the device is either shorted or open. An analog V.O.M. and a clip-on ammeter are required to perform the
following tests.

5.1. Shorted Triac

A shorted Triac can quickly damage the seal circuit components. A shorted triac will cause the seal voltage and current to
increase to maximum and burn up the seal tapes, wires, and seats. Stopping the machine immediately will shut off the seal
current. There are two tests for checking for a shorted triac. The dynamic test is the quickest and should be performed first,
followed by the static test as necessary.

A. Dynamic Test 1. Open main disconnect or breaker and ensure that there is no power to machine.

2. Disconnect triac gate wire #9 from the printed circuit board.

3. Turn the alarm switch off.

4. Close main disconnect.

5. Attach a clip on ammeter to wire #2.

6. Press the run button and observe the meter reading.

Note: If the reading is above 0 stop the machine quickly

and proceed to the static test.

B. Static Test 1. Ensure that the main breaker or disconnect is open, then disconnect the large

wire #4 from heat sink.

2. Disconnect the large braided triac cable from insulator block.

3. Disconnect #3, #9, and #4 wires from the circuit.

4. Set test meter to OHMS, scale = X1.

5. Measure between the heat sink and the braided cable.

6. Replace the triac if the reading is not infinite resistance.

7. Measure between the gate and the braided cable.

8. Ensure that the reading is between 10 and 50 ohms.

9. Replace the triac if the reading is 0 ohms indicating the gate is shorted.

Note: If the dynamic test indicates the triac is shorted and

the static test indicates that the triac is good then the

problem is located elsewhere in the circuit. Equipment Manual Rotary Vacuum Chamber Machine 5.2. Open Triac

An open triac will not allow any seal current flow. An open triac is more difficult to detect than a shorted triac because the static
resistance reading from the heat sink to the braided cable is the same if the triac is good or open. A dynamic test or a static test
is used to identify open triacs.

A. Dynamic Test 1. Open the main disconnect or breaker, and ensure that there is no power

to machine.

2. Make sure that wires to the triac and circuit board are properly connected.

3. Unplug the electrical quick disconnects on one of the seal bars.

4. Close the main disconnect and/or breaker.

5. Attach a clip on ammeter to wire #2, run the machine with the seal switch off,

and check the voltage indicated on the front panel volt meter when the

disconnected seal bar is in the sealing area.

Note: The voltage should read full seal voltage and the clip

on ammeter on wire # 2 should read 0 seal AMPs. This

indicates the triac is not open.

B. Static Test 1. Ensure that the main breaker or disconnect is open.

2. Disconnect the large wire #4 from heat sink.

3. Disconnect the large braided triac cable from insulator block.

4. Disconnect #3, #9, and #4 wires from the circuit.

5. Measure between the gate and the braided cable.

6. Ensure that the reading is between 10 and 50 ohms.

7. Replace the triac if the reading is infinite ohms indicating the gate is open. Rotary Vacuum Chamber Machine Equipment
Manual