Test Plan: 9320A380

Applic: Vista T2166

Issue No: 2
Date: 00/00/00
Pumps covered: 9320A380G 9320A381G 9320A382G 9320A383G

PUMP SPECIFICATION

Rotation: Clockwise.
Governor type: Mechanical all-speed.
Gov. Link Length: 41.5 ± 0.5 mm.
Gov. Link Length: 10.1 ± 0.5 mm.
(DP210 Workshop Manual Section 4.6.4)
Plunger Diameter: 7.0 mm (4 off).
Drive Type: Supported shaft.
Transfer pressure: adjustable plus slope adjustment
Viscosity compensating device in end plate.
Cambox pressurising valve.
Servo Advance with:
- Speed advance, LLA & CA
Torque trimmer.
Boost control.
Solenoid voltage: See Service Instruction Note DT294.
OEM Code: 2644H027 Setting Code: XR/2/2350

ISO TEST CONDITIONS.

This data is only valid for the test conditions specified and the
following test benches: HA3000/HA2500/HA700/AVM/PGM
Test Fluid: ISO 4113 at 40 ± 2°C.
Inlet feed pressure: 5.0 psi
Backleak pressure: 0.0 psi
Nozzles: YDB286 (BDL0S6844)
Nozzle Opening Pressure: 172 + 3 - 0 bar.
Nozzle Holder: ISO 7440 + YDB288 Edge filter assy.
H.P. pipes: 6 x 1.8 x 450 mm

PRE-TEST NOTES

Screw transfer pressure (outer) adjuster fully out and

then 4.5 turns in before commencing test (see S.I. Note DT340).
Transfer pressure (inner) adjuster to be screwed fully up, but
not locked.
CA solenoid to be de-energised unless otherwise stated.
Torque trimmer plug to be wound out until thread appears.
Boost control initial shimming: 1.4 mm.
Boost stroke : 1.7 to 1.9 mm.
Latch valve adjuster, if fitted, screw fully in then
8 turns out
Turn light load adjuster valve fully in ,then 2 turns out.
 ISO TEST PROCEDURE

Test Operation S/C RPM Requirements

1. Priming (C) 200 Obtain delivery from all injectors
and backleak.
Close throttle.
Stabilise. Cycle speed between 100 to 400 rpm 5 times.
Set boost pressure to 15.0 psi.
Open throttle.
2. Transfer Press (S) 1100 90 to 92psi
(outer)
3. Delivery (S) 1100 87.5 ± 0.5 mm3/st.
4. Governor (S) 1210 12.0 to 16.0 mm3/st.
Stabilise. Cycle speed between 100 to 1230 rpm 5 times.
Stabilise and run at 1100 rpm until backleak temperature
is 38°C min.
5. Back leakage. (C) 1100 Flow rate 500 to 1000 cm3/min.
6. Cambox Press. (C) 600 5 to 10 psi
7. Transfer Press (S) 600 As test (6 ) + 59.5 to 60.5psi
(outer)
8. Cambox Press. (C) 1100 6 to 10 psi
9. Transfer Press (S) 1100 (Press at test(8 ) + 82.5to 83.5psi)
(inner)
10. Transfer Press (C) 600 As test (7 ) ± 1.0 psi
Run test machine down to 0 rpm.
11. Transfer Press. (C) 100 Minimum 12 psi.
12. Transfer Press (C) 1100 Press at test(9 ) ± 1.0psi
(inner)
If incorrect repeat from test (7 ).
Stop test machine.
Remove pressure gauges and fit stop solenoid or plug.
13. Advance (S) 500 0° (Datum advance gauge)
14. Advance (C) 750 0.3° Max.
15. Advance (C) 1050 0.8 to 1.2°.
16. Advance (C) 1100 0.8 to 1.2°.
Stop test machine.
Energise CA solenoid.
17. Advance (C) 700 3.8 to 5.5°.
De-energise CA solenoid.
18. Advance - (S) 1100 2.8to 3.2° 37.0to 41.0mm3/st
Light load Adjust throttle/torque screw
& LLA valve.
Run test machine down to 0 rpm.
19. Advance - (C) 1100 2.8to 3.2° 39.0 ± 2.0mm/3st.
Light load Use throttle/Torque screw.
20. Advance - (C) 1100 7.8to 8.2° 23.0 ± 8.0mm/3st.
Light load Use throttle/Torque screw.
21. Advance - (C) 700 1.8to 2.2° 48.0 ± 7.0mm/3st.
Light load Use throttle/Torque screw.
If correct continue with test (22), if not, adjust shimming
and then repeat test(s) (from test 18).
Open throttle.
Stop test machine.
Fit CPS tool
Set boost pressure to 15.0 psi.
22. Torque Trimmer (S) 1100 Datum CPS reading to 0.0mm.
23. Torque Trimmer (S) 600 Adj CPS to -0.3 to -0.45mm
CPS
24. Torque Trimmer (S) 700 Adj CPS to 0.07 to 0.11mm
CPS
Run test machine down to 0 rpm.
Stabilise and run at 1150rpm for 5 secs
25. Torque Trimmer (C) 1100 As test (22) ± 0.05 mm
CPS
26. Torque Trimmer (C) 725 Check CPS is 0.4 to 0.9mm
CPS
27. Torque Trimmer (C) 625 Check CPS is 0.0 to -0.9mm
CPS
28. Torque Trimmer (C) 1100 As test (25) ± 0.1 mm
CPS
Set boost pressure to zero.
29. Torque Trimmer (C) 1100 As test (28) - 1.35 ± 0.30 mm
CPS
Set boost pressure to 9.0 psi.
30. Torque Trimmer (C) 1100 As test (28) ± 0.2 mm
CPS
If correct continue with test (31), if not, adjust shimming
and then repeat test(s) (22 to 30 ).
Set boost pressure to 3.5 psi.
31. Torque Trimmer (C) 1100 As test (29) ± 0.2 mm
CPS
If correct continue with test (32), if not, adjust shimming
and then repeat test(s) (22 to 31 ).
Set boost pressure to zero.
Screw latch valve adjuster fully in.
Run test machine down to 0 rpm.
32. Latch Valve (S /C) 250 CPS = -1.5 to -6.0 mm
If incorrect, adjust LV pre-load
& repeat test
Run test machine down to 0 rpm.
33. Torque Trimmer (C) 210 Check CPS is 0.5 to 1.5mm
CPS
34. Torque Trimmer (C) 280 Check CPS is -1.5 to -6.0mm
CPS
If incorrect or adjusted, stop machine and repeat from test (32).
35. Delivery (C) 100 Minimum 75.0 mm3/st.
36. Shut-off - (C) 500 De-energise solenoid, wait 5 seconds.
Solenoid Max. 2.0 mm3/st.
Stop test machine.
Close throttle.
37. Idle delivery (S) 405 12.0 to 16.0 mm3/st. Throttle closed.
38. Delivery (C) 510 Maximum 3.0 mm3/st.
Stop test machine.
Fit Max Fuel adjuster tool
Open throttle.
Set boost pressure to 15.0 psi.
39. Max. Delivery (S) 1100 87.5 ± 0.3 mm3/st.
 Max. spread 5.0 mm3/st.
40. Delivery (C) 750 As test (39) + 11.0 ± 4.0 mm3/st.
41. Delivery (C) 1100 Record delivery mm3/st.
42. Governor (S) 1190 12.0 to 16.0 mm3/st.
43. Gov. cut-off (C) 1240 Maximum 3.0 mm3/st.
44. Delivery (C) 1100 Throttle as test (42).
Minimum as test (41) - 1.0 mm3/st.
45. Dynamic timing Refer to SIN DT339
Piezo sensor, outlet U
Off-set angle 184.7°
speed (S) 1100 Trigger level 25 %
.
ISO OVERCHECK PROCEDURE
.
The Overcheck section of this plan has been developed in
conjunction with the Original Equipment Manufacturer.
Providing all values are achieved, the pump settings will
maintain the original homologated engine performance. Failure to
attain any one of the values will indicate a pump setting or
function failure and require further investigation.
.
PRE-OVERCHECK NOTES
Dynamic timing - record zero angle - (refer to DT339)
Drive shaft lock bolt to remain locked until zero angle
recorded.
CA advance motor to be de-energised unless otherwise stated.
No adjustments to be made unless otherwise stated.
Close throttle.
Stabilise. Cycle speed between 100 to 400 rpm 5 times.
Set boost pressure to 15.0 psi.
Open throttle.
Stabilise. Cycle speed between 100 to 1240 rpm 5 times.
Stabilise and run at 1100 rpm until backleak temperature
is 38°C min.
46. Advance (S) 500 0° (Datum advance gauge)
47. Advance (C) 1100 0.7 to 1.3°.
48. Advance (C) 750 0.3° Max.
49. Advance - (C) 1100 2.8to 3.2° 39.0 ± 4.0mm/3st.
Light load Use throttle/Torque screw.
50. Advance - (C) 1100 7.8to 8.2° 23.0 ± 10.0mm/3st.
Light load Use throttle/Torque screw.
51. Advance - (C) 700 1.8to 2.2° 48.0 ± 8.0mm/3st.
Light load Use throttle/Torque screw.
Stop test machine.
Energise CA solenoid.
52. Advance (C) 700 3.8 to 5.5°.
De-energise CA solenoid.
Open throttle.
Fit CPS tool
Set boost pressure to 15.0 psi.
53. Torque Trimmer (S) 1100 Datum CPS reading to 0.0mm.
54. Torque Trimmer (C) 735 Check CPS is 0.4 to 0.9mm
CPS
55. Torque Trimmer (C) 615 Check CPS is 0.0 to -0.9mm
 CPS
Set boost pressure to zero.
Move throttle lever to closed position for tests (56 ).
56. Delivery (C) 520 Maximum 3.0 mm3/st.
Open throttle.
57. Delivery (C) 100 Minimum 70.0 mm3/st.
58. Shut-off - (C) 500 De-energise solenoid, wait 5 seconds.
Solenoid Max. 3.0 mm3/st.
Run test machine down to 0 rpm.
Set boost pressure to 15.0 psi.
59. Gov. cut-off (C) 1250 Maximum 3.0 mm3/st.
Run test machine down to 1000 rpm.
60. Delivery (C) 1100 85.5 to 89.5 mm3/st.
61. Delivery (C) 750 As test (60) + 11.0 ± 4.0 mm3/st.
Set boost pressure to zero.
62. Delivery (C) 1100 As test (60) - 11.0 ± 3.0 mm3/st.
Set boost pressure to 15.0 psi.
63. Dynamic timing Refer to SIN DT339
Piezo sensor, outlet U
Off-set angle 184.7°
speed (S) 1100 Trigger level 25 %