Gard 4 Series

OPERATOR
11 9 GU5 5 EN FOR STREET BARRIERS

GARD 4
SERIES
INSTALLATION MANUAL
G4040Z - G4040IZ
English EN
Downloaded from www.Manualslib.com manuals search engine
Index
Legend of symbols p. 4
Intended use and limits to use p. 4
Intended use p. 4
Limits to use p. 4
Legislative references
ENGLISH
p. 4
Description p. 4
Technical data p. 5
Parts list p. 5
Page 2 - Manual code: 119GU55 ver. 1.1 01/2012 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.
Installation p. 6
Dimensions p. 6
Preliminary checks p. 6
Tools and materials p. 6
Type of cable and minimum thicknesses p. 7
Standard installation p. 7
Preparing the automation base p. 8
Installing the unit p. 9
Balancing the barrier arm p. 11
Adjusting the limit switches p. 14
Control panel description p. 16
Manual release of the barrier arm p. 16
Main component parts p. 17
Electrical connections p. 17
Adjusting manoeuvring and braking speeds p. 19
Selecting functions p. 20
Adjustments p. 20
Activating the radio command p. 21
Connecting two barriers joined by a single command p. 23
Safety instructions p. 24
Maintenance p. 24
Periodic maintenance p. 24
Extraordinary maintenance p. 26
Dismantling and disposal p. 27
Trouble shooting p. 27
CE Compliance statement p. 28

WARNING!
important safety instructions:
READ THIS PART CAREFULLY!
Premise necessary (such as the gate tag).
The motor must only be used in the way it is intended and for what
ENGLISH
it is designed. Any other use is to be considered dangerous. La Instructions and special recommendations for users
CAME cancelli automatici s.p.a. is not liable for any damage due Keep gate-operating are free of any obstacles. Keep the photocells'
to improper, errouneous and unreasonable use • Keep these war- range of operation free of vegetation. Do not allow children to play with
nings together with the installation and users' manual for the au- the fixed command devices, or in the area of operation of the gate.
tomation system. Keep the remote control devices (transmitters) away from children.
Check the system frequently, for any anomalies and signs of wear and
Before installing tear or damage to the mobile structures, the component parts of the
(check what's there: if the outcome is negative, refrain from conti- operator, all fastening points and devices, the cable and any acces-
nuing until you are compliant with safety standards. sible connections. Keep any jointed parts like hinges lubricated and
Check that the part being automated is in proper working order, that clean of debris and the guide-sleds free of any friction. Perform fun-
it is balanced and aligned, and that it opens smoothly. Make sure ctional checks to the photocells and sensitive edges every six months.
you have suitable mechanical stops. If the operator will be installed Ensure proper cleaning of the glass on the photocells (use a slightly
less than 2.5 m from the floor or from any other access level, check damp cloth); do not use solvents or other chemical products). If repai-
whether you need additional protections and/ or warnings. With rs or changes to the system settings become necessary, release the
pedestrian doors framed int o the doors that will be automated, a operator do not use it until all safety conditions are restored. Cut the
system must be in place to block their opening during movement. main power supply before releasing the operator to perform manual
Make sure the opening of the automated door leaf does not cause openings.
any trapping situations involving any surrounding fixed parts. Do Check the instructions. It is FORBIDDEN for users to perform ANY
not install the operator upside down or on any elements that may OPERATIONS THAT ARE NOT EXPRESSLY REQUESTED OF SAID
bend. If necessary, add suitable reinforcements at the fastening USERS in the manuals. For repairs, changes to the settings and extra-
points. Do not fit onto door leafs that are installed on a slope, only ordinary maintenance, CALL FOR TECHNICAL ASSISTANCE. Enter any
on level ground. Check that any watering devices cannot wet the interventions in the periodic maintenance log.
gearmotor from the bottm upwards.
Special instructions and recommendations for everyone
Installation Keep away from the hinges and any moving mechanical parts. Stay
Properly demarcate the entire site to prevent any unwanted access out of the operating range of the operator while it is moving. Do not
by unauthorised personnel to the working area, especially children oppose the movement of the operator as this may result in danger. Al-
and minors. Be careful when handling operators that weigh more ways be careful around the dangerous parts, which must be properly
than 20 kg (see intallation manual). You may have to equip yourself indicated with warning signs and black and yellow stripes. When using
with safe moving gear. All opening commands (buttons, key-switch a selector switch or a maintained-action mode command, keep che-
selectors, magnetic readers, and so on) must be installed at le- cking that no persons come within the operating range of the moving
ast 1.85 M from the gate's area of movement, or so that they are parts, until the command is released. The gate may move at any mo-
unreachable from the outside. Also, the direct commands (button ment without warning. Always cut off the main electric power supply
or touch) must be installed at least 1.5 m high and not reachable before performing any cleaning or maintenance.
by the public. All "maintained action" commands must be placed
where the moving door leaves and transit areas are completely vi-
sible. If missing, affix a permament tag showing the position of
the release device. Before delivering to the end user, check that
the operator complies with Standard EN 12456 (impact testing),
making sure the operator is properly set and adjusted and that all
safety and protection devices and manual release work properly.
Affix the Warning Signs in places that are clearly visible, where

Legend of symbols
This symbol shows parts which must be read with care.
This symbol means the parts which describe safety issues.
This symbol tells you what to tell the end-user.
Intended use and limits to use

Intended use
ENGLISH
BARRIER automatic GARD 4 is " for l’ in PARKING FACILITIES or public, in areas residential or in zones intensive.
Every installation and use other than that specified in this manual is forbidden.
Limits to use
Passage width is up to 3.75 metres and opening time is between 2 to 6 seconds.
Legislative references
Came Cancelli Automatici employs an ISO 9001:2000 certified quality management system and an ISO 14001 environmental manage-
ment system. Came entirely engineers and manufactures in Italy.
This product is compliant with: see statement of compliance.
Description
GARD 4 is engineered and built by CAME CANCELLI AUTOMATICI S.p.A. in compliance with current safety code.
The cabinet is made of galvanised, epoxy powder-coated 2.5 m thick steel sheeting, or of satinated AISI 304 staniless steel 2 mm thick.
Inside there is a gearmotor and all of the mechanical moving parts. The control panel is housed in the upper dome.
Designed around the anti-shearing dsafety function, it is fitted with safety contacts in the hatch lock and in the emergency release lock. .
The operators comes in two versions:
001G4040Z - Automatic barrier made of galvanised epoxy poweder-coated galvanised steel with a 24V D.C. powered gearmotor complete
with control panel;
001G4040IZ - automatic barrier made of satinated AISI 304 stainless steel with a 24V D.C. powered gerarmotor complete with control pa-
nel;
The following accessories are complementary to the GARD 4 operator:
001G03750 - Semi-rounded aluminium white-varnished barrier arm, 4 m long complete with transparent bottom cover-strip and anti-
impact profile1 ;
001G03752 - Rounded alumiium white-varnished barrier arm, 4 m long comlete with transparent botton cover-strip;
001G03753 - Attachment flange for rounded barrier-arm;
001G02040 - Balancing spring Ø40 (yellow);
001G04060 - Balancing spring Ø50 (green);
001G06080 - Balancing spring Ø55 (red);
001G03756 - Internal reinforcement for the G03750 semi-rounded barrier;
001G03755DX - Joint for semi-rounded barrier arm for right-hand barriers;
001G03755DX - Joint for semi-rounded barrier arm for left-hand barriers;
002LB38, - Electronic card for connecting three 12V-6Ah batteries ;
The following accessories are optional on the GARD 4 operator;
001G02801 - Flashing dome-light.
001G02802 - Support for applying the DIR photocell onto the cabinet (cannot be used for barriers fitted with swing skirt and/or swing
rest;
001G03751 - Emergency battery housing support
001G028401 - Luminous cord to signal movement;
001G028 402 - Luminous cord connecting cable;
001G02807 - Fixed support;
001G02808 - Swing rest;
001G02809 - Package of 20 red reflective adhesive strips;
001G0465 - Swing skirt made of 2 m-long aluminium modules;
WARNINGS!
001G02802 Cannot be used with with barriers with 001G0465 skirt and/or 001G02808 swing leg support
001G02808 For passage widths of up to maximum 3 m.
001G03756 - MUST use on barriers with passage widths exceeding 3 m or with the 03756G3 luminous cord.
MUST use on barriers with passage widths exceeding 2.5 m or with 001G02808 swing leg support or with 001G0465 skirt.
001G02807 For passage width wider than 3.5 m use of the fixed support is mandatory.
001G0465 - 001G02808 Cannot be used together.
Important! Make sure that the command and safety equipment and accessories are CAME originals; this will ensure easy installation and maintenance
of your system.

Technical data
GEARMOTOR
Power supply: 230V A.C. 50/60 Hz Opening interval: 2÷6 S #
Motor power supply: 24V D.C. 50/60 Hz Duty cycle: intensive
#
Assorbimento Max.: 1.3A (230V) / 15A (24V) Protection rating: IP54
Potenza: 300 W Peso: 55 kg
Max. torque: 600 Nm Insulation class: I
ENGLISH
Reduction ratio: 1/202
Parts list
OPERATOR ASSEMBLY UNIT BARRIER-ARM ATTACHEMENT INSPECTION HATCH VIEW

1) Upper dome VIEW
2) Shaft plate 1 10 11
3) Barrier-arm attachment mid-plate 8
7
4) Semi-rounded arm-attachment cover
5) Anti-shearing protective cover
6) Galvanised or painted stainless-steel cabinet 2
7) Inspection hatch
8) Gearmotor
9) Lever arm
10) Limit-switch assembly 9
11) ZL38 control panel
3
4
ACCESSORIES
1) G03750 - aluminium white-varnished semi-rounded barrier arm L = 10 13
4 m.
2) G03752 - aluminium white-varnished rounded barrier arm L = 4 m.
6
3) G02040 - Balancing spring Ø40 (yellow)
4) G04060 - Balancing spring Ø50 (green)
5) G06080 - Balancing spring Ø55 (red)
6) G0465 - Swing skirt 9
7) G02802 - Support for DIR photocells
8) G028401 - Luminous cord CAME
CAME
9) G02807 - Fixed support CAME
10) G02808 - Swing rest CAME
11) Red reflective-strips stickers 11 14

12) G02801 - Flashing dome-light 15
13) G03751 - Emergency battery housing support
14) G03753 - Attachment flange for rounded barrier-arm
15) G03756 – Internal reinforcement for the G03750 semi-rounded
barrier 3 4 5
11 -
12
7 8 1 2

Dimensions
MAX

ENGLISH

Measurements in mm
Installation
Installation must be carried by skilled, qualified technicians in accordance with current regulations.
Preliminary checks
Before beginning to install, do the following:

• Check that installing the operator does not create any hazardous situations;
Set up a suitable omnipolar cut-off device, with distances greater than 3 mm between contacts, with sectioned
power source;
• Check that any connections inside the container (made for continuity purposes of the protective circuit) be fitted with extra insulation
compared to other internal conductive parts;
• Set up proper conduits and electric cable raceways, making sure these are protected from any mechanical damage;
Tools and materials
Make sure you have all the tools and materials needed to carry out the installation in total safety and in accordance with current regula-
tions. The figure shows some examples of the tools needed by installers.

Type of cable and minimum thicknesses
Type of Cable length Cable length Cable length

Connection
cable 1 < 10 m 10 < 20 m 20 < 30 m
Powered by 230 V AC 3G x 1.5 mm2 3G x 2.5 mm2 3G x 4 mm2
Photocell transmitters FROR CEI 2 x 0.5 mm2 2 x 0.5 mm2 2 x 0.5 mm2
20-22
Photocell receivers 4 x 0.5 mm2 4 x 0.5 mm2 4 x 0.5 mm2
ENGLISH
CEI EN
Accessories power source 24 V DC 2 x 0.5 mm2 2 x 0.5 mm2 2 x 1 mm2
50267-2-1
Dispositivi di comando e di sicurezza 2 x 0.5 mm2 2 x 0.5 mm2 2 x 0.5 mm2
Connecting the antenna RG58 max. 10 m

Metal mass detector (see product literature delivered with product)
N.B. If cables are of a different length than that shown in the table, determine the cable section based on the actual draw and the number
of connected devices and according the what is set forth in the CEI EN 60204-1 code of regulations.
Per i collegamenti che prevedano più carichi sulla stessa linea (sequenziali), il dimensionamento a tabella deve essere riconsiderato sulla
base degli assorbimenti e delle distanze effettivi. When connecting products not featured in this manual, only refer to the literature ac-
companying such products.
Standard installation
1 - GARD unit 9 - Fixed support

2 - Control panel 10 -Metal mass detector
3 - Aluminium barrier-arm 11 - Support and DIR PHOTOCELL
4 - Red reflective strips 12 - Command device (keypad, magnetic key, card, and so on.)
5 - Luminous cord 13 - Small column for command device
6 - Motion warning flashing light
7 - Small column for photocells
8 - Photocells
10
9
3
8 4
12 5
2 6
7 1
13
11

Preparing the automation base
The following illustrations are just examples, in that the space for securing the operator and accessories depends on the overall
measurements. It is up to the installer to choose the most suited solution.
ENGLISH
- Dig a pit for the anchoring base and set up the required
corrugated tubes for the connections coming out of the R
junction pit.
N.B. the number of tubes depends on the type of
installation and accessories used.
- PLATE.
- Fill the pit with cement and sink the anchoring base (that is, the
plate + clamps) making sure the corrugated tubes pass throught
he hole set up on the plate and that they are not filled with cement.
The base must be perfectly level, clean and with the bolt threading
completely on the surface.
Wait at least 24 hrs for everything to solidify.
- Remove any protruding nuts or wahsers, position the cabinet onto the base and fasten
it.
Note: install the cabinet with the inspection door facing an easily accessible direction.

Installing the unit

- Remove the two top bolts from the upper dome, insert key into
lock and turn counter-clockwise.

ENGLISH
- Lift up the dome and remove the cabinet hatch.
SX
- the barrier is set up to be left-
hand (SX) installed.
- When installing on the right-hand side (DX), you need to invert

the barrier-arm's direction of opening, by doing the following:
- remove spring-hooking pin from the transmission arm (1);
- use key to release the gearmotor;
- turn the transmission arm (2); 6;
- relock the gearmotor;
- Fit the anchoring pin into the hole opposite the initial one (3);
- invert the cables on terminals M and N, FA and FC (4).
DX

37 ) )& )$ 1 0

';

- Position the mid-plate and arm-attachment cover using just Note: if installing with the G03750 barrier arm, fit the G03756
one (M8x20) screw. Leave the creww loosened to facilitate reinforcement.
subsequent arm insertion.
Attachment plate
ENGLISH
Mid plate
Arm-attachment cover
- Insert the arm into the attachment cover and fasten using the
M8x20 and M8x21 screws.
UNI5931 M8x12
UNI5931 M8x20
UNI5931 M8x12
UNI6954 ø2,9x13
- Cut the raceway cover profiles to the length

needed to insert them into the barrier arms’
raceway. Procedure to follow on both sides.
Finally fasten the arm end cap.

- Insert the protective anti-shearing casing onto the arm attachment cover and fasten it using the screws.
ENGLISH
UNI6954 ø3,9x19
Balancing the barrier arm
- Before balancing the barrier-arm, check the table below, to see congruences among the chosen spring, any accessories and passage
width:
SPRING TYPES
G02040 Øe spring = 40 mm
G04060 Øespring = 50 mm
PASSAGE WIDTH (max. 3.75 m)
G06080 Ø e spring = 55 mm
Passage width (m) 1.5 1.75 2.0 2.25 2.5 2.75 3.0 3.25 3.5 3.75
Simple barrier arm* + anti-impact profile
Simple barrier-arm * + anti-impact profile + luminous cord
Simple barrier-arm* + skirt
Simple barrier-arm* + luminous cord + skirt
Asta semplice* + antiurto + appoggio mobile
Simple barrier-arm* + anit-impact profile + luminous cord + swing-
restb
*A simple barrier arm is complete with transparent channel cover and endcap.

- Release the gearmotor and position the arm vertically, then lock it back
into place.
ENGLISH

- Prepare the spring by tightening the ring-bolt below. Thee

screw should then be fitted onto the lug which is hooked to the
transmission arm.

- Attach the ring-bolt to the anchoring bracket
release the gearmotor and manually turn the spring to increase or
decrease traction. The barrier arm must stabilise at 45°.
ENGLISH


- Fit the counter nut and block the gearmotor back into place.
Note: Check proper working order of the spring:
- with barrier arm in vertical position, the spring is not
under tension.
- with barrier arm in horizontal position, the spring is
loaded.
- CARRY OUT THE ELECTRICAL CONNECTIONS ON CONTROL PANEL (SEE

ELECTRICAL CONNECTIONS PARAGRAPH).

Adjusting the limit switches
N.B.: procedure to carry out after making electrical connections to the control panel.
Close the inspection hatch and power up the system. Activate the arm to check whether it is parallel to the road surface when close and
at about 89° when open.
Warning!The inspection hatch must be closed for opening and closing of the barrier arm to be safe and functional.
- To adjust the vertical (opening) position of the barrier arm, close it, open the inspection hatch and turn the screw clockwise (to
ENGLISH
increase the the barrier-arm travel, or, counterclockwise to decrease it. n.

Note: before stopping completely the barrier-arm goes through a
slowing down phase thanks to a cam that triggers the slow-down
microswich. the microswitch is set at maximum advance. If you
wish to delay the slowing-down pahse, loosen the screws of the
o micro-switch ledge screws p, and position them outwards, see
drawing.
a

a
- Correct the horizontal (closing) position, in the same way.

a

a

- After checking the barrier-arm's opening and closing settings, definitively
tighten the locking couter-nuts under the bolts.
ENGLISH
- Once all of the mechanical and electrical installation operations are completed fit the
cover over the control panel, ...

:,
- ...replace the inspection hatch and upper dome.

- Turn the key clockwise and lock the protective dome using
the supplied Ø3.9x13 bolts.

Manual release of the barrier arm
- Insert the key into the lock and turn it clockwise. Manually lift the barrier arm and re-lock it by turning the key
counter-clockwise.
ENGLISH
WARNING! The release
action may result in danger
for the user, when, for wha-
tever reason - the arm is
improperly fixed to the pin
during mounting, the arm
is broken or cracked during
an accident, etc.- the
tension springs no longer
provide balance! This may
result in sudden rotating
movements of arm
attachment and/or of the
arm itself.
Control panel description

Engineered and built entirely by Came Cancelli Automatici S.p.A. - the working time for automatic closing;
The control panel is powered at 230V a.c., with 50/60Hz of maxi- - the amperometric device's detection sensitivity;
mum frequency. Optional accessories:
The command devices and accessories are powered by 24V. - flashing cupola and luminous cord.
Warning! The accessories must not exceed 40 W overall. - barrier-arm open light, signals that the barrier-arm is open -
switches off at end of closing working-time;
The control unit is un dispositivo amperometrico che controlla co-
- LB38 card, when using batteries as a power source during
stantemente il valore della spinta del motore..
blackouts. When the electric power is restored, it also recharges
When the barrier arm runs into an obstacle, the amperometric
the batteries (see the technical literatue).
sensor detects an overload in the thrust and acts on the move-
ment:
- when opening: by stopping the arm; WARNING: before acting inside the equipment, cut the main power
- when closing: the barrier arm inverts its direction of travel until supply and disconnect the batteries (if they are connected).
it fully opens, triggering the automatic closing.
Warning! after three consecutive inversions, the barrier-arm stay
upright, and excluded the automatic closing: to close, use the
transmitter of closing button. T EC H N ICA L DATA
All connections are protected by quick fuses, see table.
line voltage 230 V - 50/60 Hz
The card provides and controls the following functions:
Maximum allowed power load 400 W
- automatic closing after an opening command;
- immediate closing; power draw when idle 25 W
- pre-flashing movement indicator; max power
40 W
- obstacle detection when barrier arm is stopped in any position; for 24 V accessories
- Slave function; circuit insulation class II
-increased braking action of the barrier arm. container material ABS
The available command modes are:
- opening/closing; FUS E TA B L E
-opening/closing with maintained action; to protect: fuses for:
- opening;
Motor/s 10 A-F
- total stop.
Electronic board (line) 3.15 A-F
Special trimmers regulate:
Accessories 2 A-F
Command devices
630 mA-F
(control unit)

Main component parts
1- Accessories fuse 10 - Code memorising button

2- Line fuse 11 - Warning LED for radio code/automatic closing
3- Line control unit 12 - Adjusting connectors for speed and slow-downs
4- Motor fuse 13 - Connectors for connecting the (LB38) battery charger
5- Acessories terminals 14 - Selection jumper for command type for button on 2-7
6- Radio-requency card socket (see table on p. 19) 15 - Transformer
7- Trimmer SENS: adjusting amperometric sensitivity 16 - Power source terminals
ENGLISH
8- Trimmer TCA: adjusting automatic closing time 17 - Motor terminals
9- Functions selection Dip switch" 18 - Limit switch terminals
15
Black
- -AX -ED -IN -IN -AX
/
Red
Brown
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Brown
3 1 4 12 13 2 16
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17
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18

6 14 7 10 9 11 8
Electrical connections
Gearmotor, limit switch

Description of already required wiring connections. " For right-hand installation, see pge 7.
Motor 24V (d.c.)

Opening micro-
switch COM Orange
NC White
COM Orange
Blue
NC Red Brown
Closing microswitch
04 & &# &! . -

Power supply
Terminals for powering accessories:

- normally at 24V A.C;
- when emergency batteries are operating;
Overall allowed power: 40 W
+ -
ENGLISH
Power supply 230V (a..C.)Frequency 50/60 Hz
Eyelet terminal with screw and
washer for ground connection
. , % # #
Command devices
Stop button (N.C. contact) - Button to stop barrier arm Excludes automatic closing. To resu-
me movement press the command button or trasmitter key.
if unused, set Dip switch 9 to ON.
Opening button (N.O. contact) - Barrier-arm opening command.
}
Command button (N.O. contact ) - Barrier-arm opening
and closing command. The barrier opens or inverts its
movement depending on what is selected on Dip switch
2.)
Check position of jumper (n 14, page 15) as shown in
# #
}

figure.

%
Closing button (N.O. contact) - Barrier-arm closing

command. This command is obligatory with the
"maintained action" function. /.

Position jumper as shown.
% # #
DIR photocells
Immediate closing (N.C.) contact RX TX
Automatic closing of barrier arm after obstacle passes
within operating range of safety devices
if unused, set Dip switch 8 to ON.
% # #

Warning devices
Flashing dome light and/ir luminous cord (Contact rating: 24 V - 32 W Max.) - Flashes while door
opens and closes.
ENGLISH
Flashing light for open barrier Contact rated for: 24 V - 3 W Max.)
- Signals that barrier-arm is raised, and switches of when the barrier-arm is
lowered.
% # #
Safety devices
(N.C.) contact. di riapertura durante la chiusura» DIR photocells

- Input for safety devices like photocells, compliant with RX TX
law EN 12978. While the gate is closing, opening the
contact will invert movement until it is fully openend.
If unused, short-circuit contact 2-C1.
% # #
Adjusting manoeuvring and braking speeds
Per regolare la velocità di To ajust the slow-downs ,

opening (°) e chiusura, sposta- move faston " B" to
re il faston del trasformatore [Slow down.] -> [Min/Max.].
indicato con "A" su
[Speed] -> [Min.]/[Max..].
$)3
6ELOCITÍ 2ALLENTAM #
/
-AX -ED -IN -IN -AX -
[Min.]= minimum ! "

[Med.] = medium
[Max.] = maximum
Black
Red
White
# #
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Selecting functions
Default setting
# #
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OFF
ENGLISH
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1 ON - Automatic closing - The automatic closing timer activates at the closing endpoint. The preset time is adjustabel, but it's in
any case subject to any safety device intervention and does not activated after a Total Stop or in case of power failure (1 OFF -
deactivated);
2 OFF - Function "opens-closes" with Button and Radio transmitter (with Radiofrequency card insert.).
2 ON - Function "only" with Button and Radio transmitter (with Radiofrequency card insert.).
3 ON - 24 V output on contact (10-E) barrier arm in movement and in closed position;
3 OFF- 24 V output on contact (10-E) barrier arm in movement;
4 ON - Maintained action - the barrier works by keeping the button pressed, a button 2-3 for opening, a button 2-7 for closing (position
jumper n. 14 as shown in figure 16).
5 ON - Pre-flashing when opening and closing - After either an opening or closing command, the flashing light and/or luminous cord
conencted on [10-E], flash/es for 5 secodns before cycle start.
6 ON - Obstacle detection - With motor idle (barrier arm closed, open or after a total stop command), it prevents any movement if the
safety devices (e.g. photocells) detect an obstacle.
7 ON - "Slave" function - To be activated when having two combined barriers (see the Connecting two combined barriers
paragraph);
8 OFF - Immediate closing dell’asta ( - Automatic closing of barrier arm after obstacle passes within operating range of safety devices.
Insert safety device on [2-C5]; if unused, set DIP switch to ON.
9 OFF - Total stop - - This function stops the door and then excludes any automatic closing cycle; use either the buttons or transmitter
to resume movement. Connect button on [1-2]; if unused, set DIP switch to ON .
10 ON - Braking action - Increase braking action of the closing barrier arm (10 OFF - deactivated)
Adjustments
# #
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LIST TRIMMER Adjustments:
- «A.C.T.» Adjusts opening waiting time. The gate closes automatically once this time-frame has elapsed. The waiting time may be
adjusted from 1 second to 120 seconds.
- «SENS» Adustes the amperometric sensitivity which controls the force developed by the motor during movement; if the force
exceeds the adjusted level, the system intervenes and inverts the direction of travel.

Activating the radio command
Antenna
Connect RG58 antenna cable to the apposite terminals.
ENGLISH
Radio frequency card
Plug in the radio-frequency card onto the electronic board AFTER CUTTING OFF THE MAIN POWER SUPPLY (and disconnecting the emer-
gency batteries).
N.B.: The electronic card recognises the radio-frequency card only when it is powered up.
# #
,

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,
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AF card
Frequency-MHz Card Serie

Radiofrequency transmitters
FM 26,995 AF130 TFM

FM 30.900 AF150 TFM
AM 26.995 AF26 TOP

AM 30.900 AF30 TOP
AM 40.685 AF40 TOUCH
AF43S / AF43SM TAM / TOP

AF43SR ATOMO
AF43S / AF43TW TWIN
AM 868.35 AF868 TOP
Transmitters
ATOMO
AT01 • AT02 see instruction sheet in the packaging
E AT04 of the AF43SR radi-frequency card
CAM
E
CAM
E
CAM

see instructions on box
TOUCH TOP TOP

TCH 4024 • TCH 4048 TOP-432A • TOP-434A TOP- TOP-432NA • TOP-434NA
302A • TOP-304A TOP-862NA • TOP-864NA
TOP-432S
ENGLISH
E
C AM E
CAM
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CAM CAM
TWIN TAM TFM

TWIN 2 • TWIN 4 T432 • T434 • T438 T132 • T134 • T138
TAM-432SA T152 • T154 • T158
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CAM
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CAM
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CAM
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E E E CAM
CAM CAM CAM
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CAM
Memorisation
- Keep button pressed PROG on the electronic card. The LED flashes ON and OFF.
-
28 48 '.$
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Radio card PROG Flashing LED
- Press the button on the transmitter to be memorised. The LED will stay ON to confirm memorisation is OK.
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LED on

Connecting two barriers joined by a single command
SX
- Establish which barrier will be Master and which the Slave .
R
CAME
ENGLISH
DX
- command card
COMMAND CARD MA- Master, all I con-
# #
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connections), proce-

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command a. Distance,
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CAME
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Slave, position the COMMAND CARD
# #
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Dip-switches 7 in SLAVE

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ON, the connection of

the’power source L-N,

device ’output of the
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the BARRIER Master.
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7 ON
- the connection card command I RX-TX-GND.
Black
Screened cable Red

2402C 22AWG
Black Red
CAME
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SLAVE
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Safety instructions
Important general safety instructions

This product is only intended to be used for the purpose it was designed. Any other use is therefore improper and dangerous. The ma-
nufacturer is not liable for any damage caused by improper, wrongful or unreasonable use.
Stay away from working mechanical parts. Stay out of the working range of the moving operator.
Do not oppose the movement of the operator as this may result in danger.
ENGLISH
Do not allow children to play to loiter within the working range of the operator. Keep transmitters and any other command devices away
from children, to prevent the operator from being activated by mistake.
Immediately stop using the operator if any anomaly is manifested.
Danger of hand crushing Danger high voltage Transit forbidden during

operation
Maintenance
Periodic maintenance
Periodic servicing performed by end-user are wiping clean the photocell's glass front
pieces and checking for proper working state of safety devices and that the operator is free of any
obstacles.
We also suggest to periodically check the state of lubrication and tightness of screws on the
operator.
To check the efficiency of the safety devices, wave an object in front of the photocells during clo-
sing cycle, if the operator inverts or halts its movement, the photocells are working properly. This
is the only maintenance job that can be done with the spring-tension of the barrier loaded.
Before performing any job we highly recommend to cut off the main power, to prevent any dange-
rous situations from possible accidental movements by the barrier.
-To wipe clean the photocell glass, use a slightly damp cloth, and do not use any solvents or other
chemical products that may ruin the device.
- Check that the photocells are free of any vegetaion blocking them, and that there are no obsta-
cles to the free movement of the arm.

Page 25 - Manual code: 119GU55 ver. 1.1 01/2012 © CAME cancelli automatici s.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes. Date

Periodic maintenance log to be done by users (every 6 months)
Notes
Signature
ENGLISH
Extraordinary maintenance
The following table is used to log extraordinary maintenance, repair and improvement jobs done by the specialised external firms.
N.B. All extraordinary maintenance jobs must be carried out by skilled technicians.
Registro manutenzione straordinaria

ENGLISH
Timbro installatore Nome operatore

Data intervento
Firma tecnico
Firma committente
Job carried out _______________________________________________________________________________________
__________________________________________________________________________________________________
_______________________________________________________________________________________________

Data intervento
Firma tecnico
Firma committente
Job carried out _______________________________________________________________________________________
__________________________________________________________________________________________________
_______________________________________________________________________________________________

Data intervento
Firma tecnico
Firma committente
Job carried out _______________________________________________________________________________________
__________________________________________________________________________________________________
_______________________________________________________________________________________________

Data intervento
Firma tecnico
Firma committente
Job carried out _______________________________________________________________________________________
__________________________________________________________________________________________________
_______________________________________________________________________________________________

Data intervento
Firma tecnico
Firma committente
Job carried out _______________________________________________________________________________________
__________________________________________________________________________________________________
_______________________________________________________________________________________________

Data intervento
Firma tecnico
Firma committente
Job carried out _______________________________________________________________________________________
__________________________________________________________________________________________________
_______________________________________________________________________________________________

Trouble shooting
PROBLEM REFERENCE CHECK

The operator neither opens nor closes 1-2-3-4-6-8-18 1 - Lock the inspection hatch using the key and check the
release lock
The operator opens but does not shut. 4-7-10 2 - Deactivate the Maintained action function via Dip-switch
The operator closes but does not open 4-7-9 3 - Check power source and fuses
ENGLISH
The operator does not carry out the automatic 11-12-13 4 - The N.C. safety contacts are open
closing
The radio-control does not work 2-14-16 6 - Deactivate the master-slave function
The operator inverts the direction of travel 7-18 7 - Check balancing and tighteness of springs
Only one radio-control works. 22 Deactivate the obstacle detection function via dip switch
The photocell does not work 12-23-24 9- Check opening limit-switch
The led warning light flashes quickly 4 10- Check closing limit-switch
The led warning light stays lit. 13 11 - chiusura automatica.” the Dip-switches
The operator does not fully complete cycle 7 12 - Check for the proper direction of travel
Cannot balance the arm 7-15 13 - Check the command devices
The operator does not decelerate 7-15 14 - Cut off and bring back power to card or check the TOP/
TAM jumper on the AF43S card
The operator does not run on the emergency 8-25-26 15 - Check the Arm length/Applied Accessories ratio”
batteries
The operator is slow when starting 7 Memorise the radio code again
18 - Adjust sensitivity
22 - Insert or duplicate the same code in all transmitters
23 - Activate the photocell via Dip-switch
24 - Connect the photocells in series and not in parallel
fashion
25 - Check the batteries
26 - Respect the polarities when powering up the photocells
Dismantling and disposal
On its premises, CAME Cancelli Automatici S.p.A. implements a certified Environmental Management System in compliance with
the UNI EN ISO 14001 standard to ensure environmental protection.
Please help us to safeguard the environment. At CAME we believe this to be one of the fundamentals in its market operations and deve-
lopment strategies. Just follow these short disposal instructions:
DISPOSING OF THE PACKAGING
The components of the packaging (that is, cardboard, plastic, and so on) are solid urban waste and may be disposed of without much
trouble, simply by separating them for recycling.
Before proceeding it is always a good idea to check your local legislation on the matter.
DO NOT DISPOSE OF IN NATURE!
PRODUCT DISPOSAL
Our products are made up of various materials. Most of these (aluminium, plastic, iron, electric cables) are solid urban waste. Can be
recycled by separating
and
Other components (i.e. electronic cards, remote control batteries, etc. ) may contain hazardous substances.
These must therefore be handed over the specially authorised disposal firms.
Prima di procedere è sempre opportuno verificare le normative specifiche vigenti nel luogo di smaltimento.
DO NOT DISPOSE OF IN NATURE!

ENGLISH
CE Compliance statement


ENGLISH
www.came.com www.came.it
09_2011
CAME France S.a. FRANCE GERMANY CAME Gmbh Seefeld

7, Rue Des Haras Akazienstrasse, 9
Z.i. Des Hautes Patures 16356 Seefeld Bei Berlin
92737 Nanterre Cedex (+49) 33 3988390
(+33) 0 825 825 874 (+49) 33 39883985
(+33) 1 46 13 05 00
CAME Automatismes S.a. FRANCE U.A.E. CAME Gulf Fze

3, Rue Odette Jasse Office No: S10122a2o210
13015 Marseille P.O. Box 262853
(+33) 0 825 825 874 Jebel Ali Free Zone - Dubai
(+33) 4 91 60 69 05 (+971) 4 8860046
The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.A. to notify said changes.
(+971) 4 8860048
CAME Automatismos S.a. SPAIN RUSSIA CAME Rus

C/juan De Mariana, N. 17-local Umc Rus Llc
28045 Madrid Ul. Otradnaya D. 2b, Str. 2, office 219
(+34) 91 52 85 009 127273, Moscow
(+34) 91 46 85 442 (+7) 495 739 00 69
(+7) 495 739 00 69 (ext. 226)
CAME United Kingdom Ltd. GREAT BRITAIN PORTUGAL CAME Portugal

Unit 3 Orchard Business Park Ucj Portugal Unipessoal Lda
Town Street, Sandiacre Rua Liebig, nº 23
Nottingham - Ng10 5bp 2830-141 Barreiro
(+44) 115 9210430 (+351) 21 207 39 67
(+44) 115 9210431 (+351) 21 207 39 65
English - Manual code: 119GU55 ver. 1.1 01/2012 © CAME cancelli automatici s.p.a.
CAME Group Benelux S.a. BELGIUM INDIA CAME India

Zoning Ouest 7 Automation Solutions Pvt. Ltd
7860 Lessines A - 10, Green Park
(+32) 68 333014 110016 - New Delhi
(+32) 68 338019 (+91) 11 64640255/256
(+91) 2678 3510
CAME Americas Automation Llc U.S.A ASIA CAME Asia Pacific

11345 NW 122nd St. 60 Alexandra Terrace #09-09
Medley,
Medley FL 33178 Block C, The ComTech
(+1) 305 433 3307 118 502 Singapore
(+1) 305 396 3331 (+65) 6275 0249
(+65) 6274 8426
CAME Gmbh GERMANY

Kornwestheimer Str. 37
70825 Korntal Munchingen Bei Stuttgart
(+49) 71 5037830
(+49) 71 50378383
CAME Cancelli Automatici S.p.a. ITALY ITALY CAME Sud s.r.l.

Via Martiri Della Libertà, 15 Via F. Imparato, 198
31030 Dosson Di Casier (Tv) Centro Mercato 2, Lotto A/7
(+39) 0422 4940 80146 Napoli
(+39) 0422 4941 (+39) 081 7524455
Informazioni Commerciali 800 848095 (+39) 081 7529190
CAME Service Italia S.r.l. ITALY ITALY CAME Global Utilities s.r.l.
Via Della Pace, 28 Via E. Fermi, 31
31030 Dosson Di Casier (Tv) 20060 Gessate (Mi)
(+39) 0422 383532 (+39) 02 95380366
(+39) 0422 490044 (+39) 02 95380224
Assistenza Tecnica 800 295830

Gard 4 Series

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OPERATOR

11 9 GU5 5 EN FOR STREET BARRIERS

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Intended use and limits to use

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OPERATOR ASSEMBLY UNIT BARRIER-ARM ATTACHEMENT INSPECTION HATCH VIEW

10) G02808 - Swing rest CAME

11) Red reﬂective-strips stickers 11 14

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  MAX

Before beginning to install, do the following:

Tools and materials

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Type of Cable length Cable length Cable length

Connecting the antenna RG58 max. 10 m

1 - GARD unit 9 - Fixed support

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- Lift up the dome and remove the cabinet hatch.

- When installing on the right-hand side (DX), you need to invert

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- Cut the raceway cover proﬁles to the length

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Balancing the barrier arm

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- Prepare the spring by tightening the ring-bolt below. Thee

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- CARRY OUT THE ELECTRICAL CONNECTIONS ON CONTROL PANEL (SEE

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increase the the barrier-arm travel, or, counterclockwise to decrease it. n.

- Correct the horizontal (closing) position, in the same way.

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- ...replace the inspection hatch and upper dome.

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Control panel description

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1- Accessories fuse 10 - Code memorising button

04 & &# &!

Gearmotor, limit switch

Motor 24V (d.c.)

04 & &# &! . -

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Terminals for powering accessories:

Power supply 230V (a..C.)Frequency 50/60 Hz

Eyelet terminal with screw and

Opening button (N.O. contact) - Barrier-arm opening command.

Closing button (N.O. contact) - Barrier-arm closing 

Position jumper as shown.

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(N.C.) contact. di riapertura durante la chiusura» DIR photocells

Adjusting manoeuvring and braking speeds

Per regolare la velocità di To ajust the slow-downs ,

[Min.]= minimum ! "

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04 & &# &!

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Connect RG58 antenna cable to the apposite terminals.

Radio frequency card

Frequency-MHz Card Serie

FM 26,995 AF130 TFM

AM 26.995 AF26 TOP

AM 40.685 AF40 TOUCH

MAX

Closing button (N.O. contact) - Barrier-arm closing

28 48 '.$ % ## . ,

28 48 '.$ % ## . ,