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Isolated No Opto-Coupler
Flyback Controller
with Active PFC
FEATURES DESCRIPTION
n Isolated PFC Flyback with Minimum Number of The LT®3798 is a constant-voltage/constant-current iso-
External Components lated flyback controller that combines active power factor
n V and V
IN OUT Limited Only by External Components correction (PFC) with no opto-coupler required for output
n Active Power Factor Correction voltage feedback into a single-stage converter. A LT3798
n Low Harmonic Distortion based design can achieve a power factor of greater than 0.97
n No Opto-Coupler Required by actively modulating the input current, allowing compli-
n Constant-Current and Constant-Voltage Regulation ance with most Harmonic Current Emission requirements.
n Accurate Regulated Voltage and Current (±5% Typical)
n Energy Star Compliant (<0.5W No Load Operation)
The LT3798 is well suited for a wide variety of off-line
n Thermally Enhanced 16-lead MSOP Package
applications. The input range can be scaled up or down,
depending mainly on the choice of external components.
APPLICATIONS Efficiencies higher than 86% can be achieved with output
power levels up to 100W. In addition, the LT3798 can easily
n Offline 5W to 100W+ Applications be designed into high DC input applications.
n High DC VIN Isolated Applications L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear
n Offline Bus Converter (12V, 24V or 48V Outputs) Technology Corporation. All other trademarks are the property of their respective owners.
Protected by U.S. Patents, including 5438499 and 7471522.
TYPICAL APPLICATION
Universal Input 24W PFC Bus Converter VOUT vs IOUT
24.50
90V
TO 265V
24.25
AC
VOUT (V)
CTRL2 SENSE
CTRL1 INTVCC 0.05Ω
OVP 4.7µF
2.2nF
GND
221k 16.5k
VC COMP+ COMP–
0.1µF
2.2µF
3798 TA01a
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LT3798
ABSOLUTE MAXIMUM RATINGS PIN CONFIGURATION
(Note 1)
TOP VIEW
EN/UVLO....................................................................30V CTRL1 1 16 VIN_SENSE
VIN.............................................................................42V CTRL2 2 15 SENSE
CTRL3 3 14 GATE
INTVCC.......................................................................12V VREF 4 17 13 INTVCC
OVP 5 GND 12 EN/UVLO
CTRL1, CTRL2, CTRL3.................................................4V VC 6 11 VIN
COMP+
FB, VREF, COMP +.........................................................3V COMP–
7
8
10
9
DCM
FB
VC, OVP, COMP–..........................................................4V MSE PACKAGE
SENSE.......................................................................0.4V 16-LEAD PLASTIC MSOP
θJA = 50°C/W, θJC = 10°C/W
VIN_SENSE..................................................................1mA EXPOSED PAD (PIN 17) IS GND, MUST BE SOLDERED TO PCB
DCM........................................................................±3mA
Operating Temperature Range (Note 2)
LT3798E/LT3798I................................... –40°C to 125°C
Storage Temperature Range................... –65°C to 150°C
ORDER INFORMATION
LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE
LT3798EMSE#PBF LT3798EMSE#TRPBF 3798 16-Lead Plastic MSOP –40°C to 125°C
LT3798IMSE#PBF LT3798IMSE#TRPBF 3798 16-Lead Plastic MSOP –40°C to 125°C
LT3798HMSE#PBF LT3798HMSE#TRPBF 3798 16-Lead Plastic MSOP –40°C to 150°C
LT3798MPMSE#PBF LT3798MPMSE#TRPBF 3798 16-Lead Plastic MSOP –55°C to 150°C
Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container.
For more information on lead free part marking, go to: http://www.linear.com/leadfree/
For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/
ELECTRICAL
The CHARACTERISTICS l denotes the specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VIN = 18V, INTVCC = 11V, unless otherwise noted.
PARAMETER CONDITIONS MIN TYP MAX UNITS
Input Voltage Range 10 38 V
VIN Quiescent Current VEN/UVLO = 0.2V 45 60 70 µA
VEN/UVLO = 1.5V, Not Switching 70 µA
VIN Quiescent Current, INTVCC Overdriven VINTVCC = 11V 60 µA
VIN Shunt Regulator Voltage I = 1mA 40 V
VIN Shunt Regulator Current Limit 8 mA
INTVCC Quiescent Current VEN/UVLO = 0.2V 12.5 15.5 17.5 µA
VEN/UVLO = 1.5V, Not Switching 1.8 2.2 2.7 mA
EN/UVLO Pin Threshold EN/UVLO Pin Voltage Rising l 1.21 1.25 1.29 V
EN/UVLO Pin Hysteresis Current EN/UVLO=1V 8 10 12 µA
VIN_SENSE Threshold Turn Off 27 µA
VREF Voltage 0µA Load l 1.97 2.0 2.03 V
200µA Load l 1.95 1.98 2.03 V
CTRL1/CTRL2/CTRL3 Pin Bias Current CTLR1/CTRL2/CTRL3 = 1V ±30 nA
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LT3798
ELECTRICAL
The CHARACTERISTICS l denotes the specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VIN = 18V, INTVCC = 11V, unless otherwise noted.
PARAMETER CONDITIONS MIN TYP MAX UNITS
SENSE Current Limit Threshold VIN_SENSE = 150µA 96 102 107 mV
Minimum SENSE Current Limit Threshold VIN_SENSE = 34µA 14 mV
Minimum SENSE Current Limit Threshold VIN_SENSE = 21µA 4 mV
SENSE Input Bias Current Current Out of Pin, SENSE = 0V 15 µA
FB Voltage l 1.22 1.25 1.28 V
FB voltage Line Regulation 10V < VIN < 35V 0.01 0.03 %/V
FB Pin Bias Current (Note 3), FB = 1V 4.05 4.25 4.4 µA
FB Error Amplifier Voltage Gain ΔVVC/ΔVFB, CTRL1=1V, CTRL2=2V, CTRL3=2V 180 V/V
FB Error Amplifier Transconductance ΔI = 5µA 170 UMHOS
Current Error Amplifier Voltage Gain ∆VCOMP+/∆VCOMP–, CTRL1 = 1V, CTRL2 = 2V, CTRL3 = 2V 100 V/V
Current Error Amplifier Transconductance ∆I = 5µA 50 UMHOS
Current Loop Voltage Gain ΔVCTRL/ΔVSENSE,1000pF Cap from COMP+ to COMP– 21 V/V
DCM Current Turn-On Threshold Current Out of Pin 80 µA
Maximum Oscillator Frequency COMP+ = 0.95V, VIN_SENSE = 150µA 150 kHz
Minimum Oscillator Frequency COMP+ = 0V, VFB <VOVP 4 kHz
Minimum Oscillator Frequency COMP+ = 0V, VFB >VOVP 0.5 kHz
Backup Oscillator Frequency 20 kHz
Linear Regulator
INTVCC Regulation Voltage No Load 9.8 10 10.4 V
Dropout (VIN-INTVCC) IINTVCC = –10mA, VIN = 10V 500 900 mV
Current Limit Below Undervoltage Threshold 12 25 mA
Current Limit Above Undervoltage Threshold 80 120 mA
Gate Driver
tr GATE Driver Output Rise Time CL = 3300pF, 10% to 90% 18 ns
tf GATE Driver Output Fall Time CL = 3300pF, 90% to 10% 18 ns
GATE Output Low (VOL) 0.01 V
GATE Output High (VOH) INTVCC- V
50mV
Note 1: Stresses beyond those listed under Absolute Maximum Ratings LT3798I is guaranteed to meet specified performance from –40°C to 125°C
may cause permanent damage to the device. Exposure to any Absolute operating junction temperature range. The LT3798H is guaranteed to meet
Maximum Rating condition for extended periods may affect device performance specifications over the –40°C to 150°C operating junction
reliability and lifetime. temperature range. The LT3798MP is guaranteed to meet performance
Note 2: The LT3798E is guaranteed to meet specified performance from specifications over the –55°C to 150°C operating junction temperature
0°C to 125°C junction temperature. Specification over the –40°C and range. High junction temperatures degrade operating lifetimes. Operating
125°C operating junction temperature range are assured by design, lifetime is derated for junction temperatures greater than 125°C.
characterization and correlation with statistical process controls. The Note 3: Current flows out of the FB pin.
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LT3798
TYPICAL PERFORMANCE CHARACTERISTICS TA = 25°C, unless otherwise noted.
1.26 60
IQ (µA)
11 50
1.24 FALLING 40
30
10.5
1.22 20
10
1.2 10 0
–50 –25 0 25 50 75 100 125 150 –50 –25 0 25 50 75 100 125 150 –50 –25 0 25 50 75 100 125 150
TEMPERATURE (°C) TEMPERATURE (°C) TEMPERATURE (°C)
3798 G01 3798 G02 3798 G03
2.000 2 60
4 20
195 VFB < VOVP
FREQUENCY (kHz)
FREQUENCY (kHz)
FREQUENCY (kHz)
3 15
170
2 10
145
1 5
VOVP > VFB
120 0 0
–50 –25 0 25 50 75 100 125 150 –50 –25 0 25 50 75 100 125 150 –50 –25 0 25 50 75 100 125 150
TEMPERATURE (°C) TEMPERATURE (°C) TEMPERATURE (°C)
3798 G06a 3799 G07 3798 G07a
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LT3798
TYPICAL PERFORMANCE CHARACTERISTICS TA = 25°C, unless otherwise noted.
INTVCC (V)
INTVCC (V)
10 9.6 40.5
9.4 40
9.75
9.2 39.5
9.5 9 39
–50 –25 0 25 50 75 100 125 150 5 10 15 20 25 30 35 40 –50 –25 0 25 50 75 100 125 150
TEMPERATURE (°C) VIN (V) TEMPERATURE (°C)
3798 G08 3798 G09 3798 G10
1.8 UNIVERSAL
9 1.6
24.5
SHUNT CURRENT (mA)
1.4
8 1.2 VOUT (V)
VAC = 120V
1 24
7 0.8
VAC = 220V
0.6
23.5
6 0.4
0.2
5 0 23
–50 –25 0 25 50 75 100 125 150 0 20 40 60 80 100 120 –50 –25 0 25 50 75 100 125 150
TEMPERATURE (°C) SENSE CURRENT LIMIT THRESHOLD (mV) TEMPERATURE (°C)
3798 G11 3798 G12 3798 G012a
VOUT = 22V
24.2
VOUT (V)
1.00
24
0.95
23.8
23.6 0.90
90 110 130 150 170 190 210 230 250 270 90 110 130 150 170 190 210 230 250 270
VIN (VAC) VIN (VAC)
3798 G13 3798 G14
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LT3798
TYPICAL PERFORMANCE CHARACTERISTICS TA = 25°C, unless otherwise noted.
EFFICIENCY (%)
0.96
0.95 80
0.94
0.93
70
0.92
0.91 PAGE 17 SCHEMATIC:
UNIVERSAL
0.90 60
90 110 130 150 170 190 210 230 250 270 90 110 130 150 170 190 210 230 250 270
VIN (VAC) VIN (VAC)
3798 G15 3798 G16
PIN FUNCTIONS
CTRL1, CTRL2, CTRL3 (Pin 1, Pin 2, Pin 3): Current FB (Pin 9): Voltage Loop Feedback Pin. FB is used to
Output Adjustment Pins. These pins control the output regulate the output voltage by sampling the third wind-
current. The lowest value out of the three CTRL inputs is ing. If the converter is used in current mode, the FB pin
compared to negative input of the operational amplifier. will normally be at a voltage level lower than 1.25V, and
VREF (Pin 4): Voltage Reference Output Pin. Typically 2V. will reach the steady state of 1.25V if it detects an open
This pin drives a resistor divider for the CTRL pin, either output condition.
for analog dimming or for temperature limit/compensation DCM (Pin 10): Discontinuous Conduction Mode Detection
of output load. Can supply up to 200µA. Pin. Connect a capacitor and resistor in series with this
OVP (Pin 5): Overvoltage Protection. This pin accepts a pin to the third winding.
DC voltage to compare to the sample and hold’s voltage VIN (Pin 11): Input Voltage. This pin supplies current to
output information. When output voltage information is the internal start-up circuitry and to the INTVCC LDO. This
above the OVP, the part divides the minimum switching pin must be locally bypassed with a capacitor. A 42V shunt
frequency by 8, around 500Hz. This protects devices con- regulator is internally connected to this pin.
nected to the output. This also allows the part to operate EN/UVLO (Pin 12): Enable/Undervoltage Lockout. A resis-
with very little power consumption with no load to meet tor divider connected to VIN is tied to this pin to program
energy star requirements. the minimum input voltage at which the LT3798 will turn
VC (Pin 6): Compensation Pin for Internal Error Amplifier. on. When below 1.25V, the part will draw 60µA with most
Connect a series RC from this pin to ground to compensate of the internal circuitry disabled and a 10µA hysteresis
the switching regulator. A 100pF capacitor in parallel helps current will be pulled out of the EN/UVLO pin. When above
eliminate noise. 1.25V, the part will be enabled and begin to switch and the
COMP+, COMP– (Pin 7, Pin 8): Compensation Pins for 10µA hysteresis current is turned off.
Internal Error Amplifier. Connect a capacitor between these INTVCC (Pin 13): Regulated Supply for Internal Loads
two pins to compensate the internal feedback loop. and GATE Driver. Supplied from VIN and regulates to 10V
(typical). INTVCC must be bypassed with a 4.7µF capacitor
placed close to the pin.
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LT3798
PIN FUNCTIONS
GATE (Pin 14): N-Channel FET Gate Driver Output. Switches VIN_SENSE (Pin 16): Line Voltage Sense Pin. The pin is
between INTVCC and GND. Driven to GND during shutdown used for sensing the AC line voltage to perform power
state and stays high during low voltage states. factor correction. Connect a resistor in series with the
SENSE (Pin 15): The Current Sense Input for the Control line voltage to this pin. If no PFC is needed, connect this
Loop. Kelvin connect this pin to the positive terminal of the pin to INTVCC with a 25k resistor.
switch current sense resistor, RSENSE, in the source of the GND (Exposed Pad Pin 17): Ground. The exposed pad
NFET. The negative terminal of the current sense resistor of the package provides both electrical contact to ground
should be connected to the GND plane close to the IC. and good thermal contact to the printed circuit board.
The exposed pad must be soldered to the circuit board
for proper operation.
BLOCK DIAGRAM
VRECTIFIED
D2 R3
• R13 R1 C2 D1
R4 L1C T1
VOUT +
C1 C3
L1A L1B C7
R5 R15 R14
VOUT –
N:1
DCM EN/UVLO VIN_SENSE VIN
STARTUP
INTERNAL REG
1.22V –
A7 INTVCC
+
+ ONE R7
A2 C5
+ –
SHOT
CURRENT
COMPARATOR
600mV R11
VREF
R8 – +
A1
S&H –
OVP GATE
A9 S R
FB A3 Q
COMP+ S
R9
MASTER DRIVER
R12
C6 LATCH
1M SENSE
COMP–
SW1
A4
R6
CTRL1 GND
– LOW OUTPUT
A5 MINIMUM A6 CURRENT
CTRL2 + OSCILLATOR
MULTIPLIER
CTRL3
S&H
FB +
A8
VC
1.22V –
R10 3798 BD
C4
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LT3798
OPERATION
The LT3798 is a current mode switching controller IC part begins to switch. The VIN hysteresis is set by the EN/
designed specifically for generating a constant current/ UVLO resistor divider. The third winding provides power
constant voltage supply in an isolated flyback topology. to VIN when its voltage is higher than the VIN voltage. A
The special problem normally encountered in such circuits voltage shunt is provided for fault protection and can sink
is that information relating to the output voltage and cur- 8mA of current when VIN is over 40V.
rent on the isolated secondary side of the transformer During a typical cycle, the gate driver turns the external
must be communicated to the primary side in order to MOSFET on and a current flows through the primary wind-
maintain regulation. Historically, this has been done with ing. This current increases at a rate proportional to the
an opto-isolator. The LT3798 uses a novel method of using input voltage and inversely proportional to the magnetizing
the external MOSFETs peak current information from the inductance of the transformer. The control loop determines
sense resistor to calculate the output current of a flyback the maximum current and the current comparator turns
converter without the need of an opto-coupler. the switch off when the current level is reached. When the
Active power factor correction is becoming a requirement switch turns off, the energy in the core of the transformer
for offline power supplies and the power levels are de- flows out the secondary winding through the output diode,
creasing. A power factor of one is achieved if the current D1. This current decreases at a rate proportional to the
drawn is proportional to the input voltage. The LT3798 output voltage. When the current decreases to zero, the
modulates the peak current limit with a scaled version output diode turns off and voltage across the secondary
of the input voltage. This technique can provide power winding starts to oscillate from the parasitic capacitance
factors of 0.97 or greater. and the magnetizing inductance of the transformer. Since
all windings have the same voltage across them, the third
The Block Diagram shows an overall view of the system. The
winding rings too. The capacitor connected to the DCM
external components are in a flyback topology configura-
pin, C1, trips the comparator A2, which serves as a dv/dt
tion. The third winding senses the output voltage and also
detector, when the ringing occurs. This timing information
supplies power to the part in steady-state operation. The
is used to calculate the output current and will be described
VIN pin supplies power to an internal LDO that generates
10V at the INTVCC pin. The novel control circuitry consists below. The dv/dt detector waits for the ringing waveform
of two error amplifiers, a minimum circuit, a multiplier, to reach its minimum value and then the switch turns back
a transmission gate, a current comparator, a low output on. This switching behavior is similar to zero volt switching
current oscillator and a master latch, which will be ex- and minimizes the amount of energy lost when the switch
plained in the following sections. The part also features a is turned back on and improves efficiency as much as
sample-and-hold to sample the output voltage from the 5%. Since this part operates on the edge of continuous
third winding. A comparator is used to detect discontinu- conduction mode and discontinuous conduction mode,
ous conduction mode (DCM) with a cap connected to the the operating mode is called critical conduction mode (or
third winding. The part features a 1.9A gate driver. boundary conduction mode).
The LT3798 is designed for both off-line and DC applica- Primary Side Control Loops
tions. The EN/UVLO and a resistor divider can be configured
The LT3798 achieves constant current/constant voltage
for a micropower hysteretic start-up. In the Block Diagram,
operation by using two separate error amplifiers. These
R3 is used to stand off the high voltage supply voltage.
two amplifiers are then fed to a circuit that outputs the
The internal LDO starts to supply current to the INTVCC
lower voltage of the two, shown as the "minimum" block in
when VIN is above 2.5V. The VIN and INTVCC capacitors are
the Block Diagram. This voltage is converted to a current
charged by the current from R3. When VIN exceeds the
before being fed into the multiplier.
turn-on threshold and INTVCC is in regulation at 10V, the
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LT3798
OPERATION
Primary Side Current Control Loop
IPK(sec)
The CTRL1/CTRL2/CTRL3 pins control the output current SECONDARY
of the flyback controller. To simplify the loop, let’s assume DIODE CURRENT
9
LT3798
OPERATION
fundamental frequency of the supply voltage is 120Hz so VIN
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LT3798
OPERATION
Programming Output Current pins. The following equation sets the output current with
The maximum output current depends on the supply volt- a resistor divider:
age and the output voltage in a flyback topology. With the 2NPS
VIN_SENSE pin connected to 100µA current source and a DC R1= R2 – 1
42 •IOUT • RSENSE
supply voltage, the maximum output current is determined
at the minimum supply voltage, and the maximum output where R1 is the resistor connected to the VREF pin and the
voltage using the following equation: CTRL pin and R2 is the resistor connected to the CTRL
NPS pin and ground.
IOUT(MAX) = 2•(1– D)•
42 • R SENSE Setting VIN_SENSE Resistor
where
The VIN_SENSE resistor sets the current feeding the internal
VOUT • NPS multiplier that modulates the current limit for power factor
D=
VOUT • NPS + VIN correction. At the maximum line voltage, VMAX, the current
is set to 360µA. Under this condition, the resistor value is
The maximum control voltage to achieve this maximum
equal to (VMAX/360µA).
output current is 2V • (1-D).
For DC input or non-PFC AC input applications, connect
It is suggested to operate at 95% of these values to give a 25k resistor from VIN_SENSE to INTVCC instead of the
margin for the part’s tolerances. AC line voltage.
When designing for power factor correction, the output
current waveform is going to have a half sine wave squared Critical Conduction Mode Operation
shape and will no longer be able to provide the above Critical conduction mode is a variable frequency switching
currents. By taking the integral of a sine wave squared scheme that always returns the secondary current to zero
over half a cycle, the average output current is found to with every cycle. The LT3798 relies on boundary mode and
be half the value of the peak output current. In this case, discontinuous mode to calculate the critical current because
the recommended maximum average output current is the sensing scheme assumes the secondary current returns
as follows: to zero with every cycle. The DCM pin uses a fast current
NPS input comparator in combination with a small capacitor to
IOUT(MAX) = 2•(1−D) • • 47.5%
42 • R SENSE detect dv/dt on the third winding. To eliminate false trip-
ping due to leakage inductance ringing, a blanking time of
where
between 600ns and 2μs is applied after the switch turns off,
VOUT • NPS depending on the current limit shown in the Leakage In-
D=
VOUT • NPS + VIN ductance Blanking Time vs SENSE Current Limit Threshold
curve in the Typical Performance Characteristics section.
The maximum control voltage to achieve this maximum The detector looks for 80μA of current through the DCM
output current is (1-D) • 47.5%. pin due to falling voltage on the third winding when the
For control voltages below the maximum, the output cur- secondary diode turns off. This detection is important since
rent is equal to the following equation: the output current is calculated using this comparator’s
output. This is not the optimal time to turn the switch on
NPS
IOUT = CTRL • because the switch voltage is still close to VIN + VOUT • NPS
42 • R SENSE and would waste all the energy stored in the parasitic ca-
The VREF pin supplies a 2V reference voltage to be used pacitance on the switch node. Discontinuous ringing begins
with the control pins. To set an output current, a resistor when the secondary current reaches zero and the energy
divider is used from the 2V reference to one of the control in the parasitic capacitance on the switch node transfers
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LT3798
OPERATION
to the input capacitor. This is a second-order network very high frequency. The output voltage sensing circuitry
composed of the parasitic capacitance on the switch node needs a minimum amount of flyback waveform time to
and the magnetizing inductance of the primary winding sense the output voltage on the third winding. The time
of the transformer. The minimum voltage of the switch needed is 350ns. The minimum current limit allows the
node during this discontinuous ring is VIN – VOUT • NPS. use of smaller transformers since the magnetizing primary
The LT3798 turns the switch back on at this time, during inductance does not need to be as high to allow proper
the discontinuous switch waveform, by sensing when time to sample the output voltage information.
the slope of the switch waveform goes from negative to
To help improve crossover distortion of the line input
positive using the dv/dt detector. This switching technique
current, a second minimum current limit of 6% becomes
may increase efficiency by 5%.
active when the VIN_SENSE current is lower than 27µA. Since
the off-time becomes very short with this lower minimum
Sense Resistor Selection
current limit, the sample-and-hold is deactivated.
The resistor, RSENSE, between the source of the external
N-channel MOSFET and GND should be selected to provide Universal Input
an adequate switch current to drive the application without
The LT3798 operates over the universal input voltage
exceeding the current limit threshold.
range of 90VAC to 265VAC. In the Typical Performance
For applications without power factor correction, select a Characteristics section, the Output Voltage vs VIN and the
resistor according to: Output Current vs VIN graphs, show the output voltage
and output current line regulation for the first application
2(1– D)NPS
RSENSE = • 95% picture in the Typical Applications section.
IOUT • 42
where Selecting Winding Turns Ratio
VOUT • NPS Boundary mode operation gives a lot of freedom in selecting
D= the turns ratio of the transformer. We suggest to keep the
VOUT • NPS + VIN
duty cycle low, lower NPS, at the maximum input voltage
For applications with power factor correction, select a since the duty cycle will increase when the AC waveform
resistor according to: decreases to zero volts. A higher NPS increases the output
current while keeping the primary current limit constant.
2(1– D)NPS Although this seems to be a good idea, it comes at the
RSENSE = • 47.5%
IOUT • 42 expense of a higher RMS current for the secondary-side
where diode which might not be desirable because of the primary
side MOSFET’s superior performance as a switch. A higher
VOUT • NPS NPS does reduce the voltage stress on the secondary-side
D=
VOUT • NPS + VIN diode while increasing the voltage stress on the primary-
side MOSFET. If switching frequency at full output load is
Minimum Current Limit kept constant, the amount of energy delivered per cycle by
The LT3798 features a minimum current limit of approxi- the transformer also stays constant regardless of the NPS.
mately 18% of the peak current limit. This is necessary Therefore, the size of the transformer remains the same at
when operating in critical conduction mode since low practical NPS’s. Adjusting the turns ratio is a good way to
current limits would increase the operating frequency to a find an optimal MOSFET and diode for a given application.
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LT3798
OPERATION
Switch Voltage Clamp Requirement period, as well. Similarly, initial values can be estimated
Leakage inductance of an offline transformer is high due using stated switch capacitance and transformer leakage
to the extra isolation requirement. The leakage inductance inductance. Once the value of the drain node capacitance
energy is not coupled to the secondary but goes into and inductance is known, a series resistor can be added
the drain node of the MOSFET. This is problematic since to the snubber capacitance to dissipate power and criti-
400V and higher rated MOSFETs cannot always handle cally dampen the ringing. The equation for deriving the
this energy by avalanching. Therefore the MOSFET needs optimal series resistance using the observed periods
protection. A transient voltage suppressor (TVS) and diode (tPERIOD, and tPERIOD(SNUBBED)) and snubber capacitance
are recommended for all offline application and connected, (CSNUBBER) is below, and the resultant waveforms are
as shown in Figure 3. The TVS device needs a reverse shown in Figure 4.
breakdown voltage greater than (VOUT + VF) • NPS where CSNUBBER
VOUT is the output voltage of the flyback converter, VF is CPAR =
the secondary diode forward voltage, and NPS is the turns tPERIOD(SNUBBED) 2
–1
ratio. An RCD clamp can be used in place of the TVS clamp. tPERIOD
VSUPPLY VSUPPLY
tPERIOD2
LPAR =
CPAR • 4π2
LPAR
RSNUBBER =
CPAR
GATE GATE
90
80
3798 F03
70
60
Figure 3. TVS & RCD Switch Voltage Clamps
VDRAIN (V)
50
40
In addition to clamping the spike, in some designs where 30
NO SNUBBER
short circuit protection is desired, it will be necessary to 20 WITH SNUBBER
decrease the amount of ringing by using an RC snubber. 10
CAPACITOR
WITH RESISTOR
Leakage inductance ringing is at its worst during a short 0
AND CAPACITOR
circuit condition, and can keep the converter from cycling 0 0.05 0.10 0.15 0.20 0.25 0.30
TIME (µs)
on and off by peak charging the bias capacitor. On/off 3798 F04
13
LT3798
OPERATION
voltage and the MOSFET switching frequency to determine with several leading magnetic component manufacturers
the expected power dissipation: to produce predesigned flyback transformers for use with
PSNUBBER = fSW • CSNUBBER • VDRAIN2/2 the LT3798. Table 1 shows the details of several of these
transformers.
Decreasing the value of the capacitor will reduce the dis-
sipated power in the snubber at the expense of increased Loop Compensation
peak voltage on the MOSFET drain, while increasing the
The voltage feedback loop is a traditional GM error ampli-
value of the capacitance will decrease the overshoot.
fier. The loop cross-over frequency is set much lower than
Transformer Design Considerations twice the line frequency for PFC to work properly.
Transformer specification and design is a critical part of The current output feedback loop is an integrator con-
successfully applying the LT3798. In addition to the usual figuration with the compensation capacitor between the
list of caveats dealing with high frequency isolated power negative input and output of the operational amplifier.
supply transformer design, the following information This is a one-pole system therefore a zero is not needed
should be carefully considered. Since the current on the in the compensation. For offline applications with PFC,
secondary side of the transformer is inferred by the current the crossover should be set an order of magnitude lower
sampled on the primary, the transformer turns ratio must than the line frequency of 120Hz or 100Hz. In a typical
be tightly controlled to ensure a consistent output current. application, the compensation capacitor is 0.1μF.
A tolerance of ±5% in turns ratio from transformer to In non-PFC applications, the crossover frequency may be
transformer could result in a variation of more than ±5% in increased to improve transient performance. The desired
output regulation. Fortunately, most magnetic component crossover frequency needs to be set an order of magnitude
manufacturers are capable of guaranteeing a turns ratio below the switching frequency for optimal performance.
tolerance of 1% or better. Linear Technology has worked
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14
LT3798
OPERATION
MOSFET and Diode Selection Power Factor Correction/Harmonic Content
With a strong 1.9A gate driver, the LT3798 can effectively The LT3798 attains high power factor and low harmonic
drive most high voltage MOSFETs. A low Qg MOSFET is content by making the peak current of the main power
recommended to maximize efficiency. In most applications, switch proportional to the line voltage by using an internal
the RDS(ON) should be chosen to limit the temperature rise multiplier. A power factor of >0.97 is easily attainable for
of the MOSFET. The drain of the MOSFET is stressed to most applications by following the design equations in
VOUT • NPS + VIN during the time the MOSFET is off and this data sheet. With proper design, LT3798 applications
the secondary diode is conducting current. But in most can easily meet most harmonic standards.
applications, the leakage inductance voltage spike exceeds
this voltage. The voltage of this stress is determined by the Operation Under Light Output Loads
switch voltage clamp. Always check the switch waveform The LT3798 detects output overvoltage conditions by
with an oscilloscope to make sure the leakage inductance looking at the voltage on the third winding. The third
voltage spike is below the breakdown voltage of the MOS- winding voltage is proportional to the output voltage when
FET. A transient voltage suppressor and diode are slower the main power switch is off and the secondary diode is
than the leakage inductance voltage spike, therefore causing conducting current. Sensing the output voltage requires
a higher voltage than calculated. delivering power to the output. When the output current is
The secondary diode stress may be as much as VOUT + 2 very low, this periodic delivery of output current can exceed
• VIN/NPS due to the anode of the diode ringing with the the load current. The OVP pin sets the output overvolt-
secondary leakage inductance. An RC snubber in parallel age threshold. When the output of the sample-and-hold
with the diode eliminates this ringing, so that the reverse is above this voltage, the minimum switching frequency
voltage stress is limited to VOUT + VIN/NPS. With a high is divided by 8 as shown in Figure 5. This OVP threshold
NPS and output current greater than 3A, the IRMS through needs to be set above 1.35V and should be set out of the
the diode can become very high and a low forward drop way of output voltage transients. The output clamp point
Schottky is recommended. is set with the following formula:
VOUT = VOVP(R4 + R5)/(NST • R5)–(VF + (R4•ITC)/NST)
Discontinuous Mode Detection
The VOVP pin voltage may be provided by a resistor divider
The discontinuous mode detector uses AC-coupling to from the VREF pin. This frequency division greatly reduces
detect the ringing on the third winding. A 22pF capacitor the output current delivered to the output but a Zener or
with a 30k resistor in series is recommended in most resistor is required to dissipate the remaining output cur-
designs. Depending on the amount of leakage inductance rent. The Zener diode’s voltage needs to be 5% higher than
ringing, an additional current may be needed to prevent the output voltage set by the resistor divider connected to
false tripping from the leakage inductance ringing. A resis- the FB pin. Multiple Zener diodes in series may be needed
tor from INTVCC to the DCM pin adds this current. Up to for higher output power applications to keep the Zener’s
an additional 100μA of current may be needed in some
temperature within the specification.
cases. The DCM pin is roughly 0.7V, therefore the resistor
value is selected using the following equation:
10V – 0.7V
R=
I
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15
LT3798
OPERATION
Protection from Shorted Output Conditions Usage with DC Input Voltage
During a shorted output condition as shown in Figure 6, the The LT3798 is flexible enough to operate well from low
LT3798 operates at the minimum operating frequency. In voltage to very high voltage DC input voltage applications.
normal operation, the third winding provides power to the When the supply voltage is less than 40V, the startup re-
IC, but the third winding voltage is zero during a shorted sistor is not needed and the part's VIN can be connected
condition. This causes the part’s VIN UVLO to shutdown directly to the supply voltage. The startup sequence for
switching. The part starts switching again when VIN has voltages higher than 40V is the same as what is described
reached its turn-on voltage. for high voltage offline supply voltages.
The loop compensation component values can be chosen
to provide faster loop response since the LT3798 does
V3RD WINDING
20V/DIV
not have to provide PFC for the slow 50Hz/60Hz AC input
VOUT voltage. For DC input applications, connect a 25k resistor
10V/DIV
from VIN_SENSE to INTVCC.
IOUT
1A/DIV
3798 F05
1ms/DIV
VIN
20V/DIV
V3RD WINDING
50V/DIV
IPRI
1A/DIV
3798 F06
100ms/DIV
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16
LT3798
TYPICAL APPLICATIONS
Universal Input 24W PFC Bus Converter
L2
800µH
L1 BR1
33mH
C1 R7 R17
90V 0.068µF 100k D2 20Ω
C2 4:1:1
TO 265V R3
0.1µF R8
AC 499k C4
100k
R4 C5 4.7pF
10µF R13
499k 2k
D3
R14 D4
VIN DCM 90.9k 24V
R5 VIN_SENSE FB Z1 1A
1M R15 C6
+ C10
EN/UVLO 4.99k 22pF 560µF
R6 D1 ×2
95.3k LT3798 R16
20Ω
VREF GATE M1 Z2
R11 R9 CTRL3 SENSE
100k 40.2k
BR1: DIODES, INC. HD06 CTRL2 INTVCC RS
C9 0.05Ω C8
C8: VISHAY 440LD22-R 4.7µF
D1: CENTRAL SEMICONDUCTOR CMR1U-06M CTRL1 2.2nF
GND
D2, D3: DIODES INC. BAV20W OVP
D4: CENTRAL SEMICONDUCTOR CMR1U-02M VC COMP + COMP–
R12 R10
M1: FAIRCHILD FDPF15N65 “Y1 CAP”
221k 16.5k
T1: COILCRAFT JA4429-AL C3 C7, 0.1µF
Z1: FAIRCHILD SMBJ170A 2.2µF
Z2: CENTRAL SEMICONDUCTOR CMZ5937B
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17
LT3798
PACKAGE DESCRIPTION
Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings.
MSE Package
16-Lead Plastic MSOP, Exposed Die Pad
(Reference LTC DWG # 05-08-1667 Rev E)
BOTTOM VIEW OF
EXPOSED PAD OPTION
2.845 ± 0.102 2.845 ± 0.102
(.112 ± .004) 0.889 ± 0.127 (.112 ± .004)
(.035 ± .005)
1 8 0.35
REF
0.53 ± 0.152
(.021 ± .006)
1234567 8
DETAIL “A” 1.10 0.86
0.18 (.043) (.034)
(.007) MAX REF
SEATING
PLANE 0.17 – 0.27 0.1016 ± 0.0508
(.007 – .011) (.004 ± .002)
0.50
TYP
NOTE: (.0197)
MSOP (MSE16) 0911 REV E
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18
LT3798
REVISION HISTORY
REV DATE DESCRIPTION PAGE NUMBER
A 12/12 Added H- and MP-grade parts 2, 3
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19
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa-
tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.
LT3798
TYPICAL APPLICATION
112W Wide DC Input Industrial Power Supply
VIN
20V TO 60V R17
C2 R7
6.8k D2 20Ω
10µF
TO R8
INTVCC C4 1:1:0.8
6.8k 15pF
C5
R4 10µF
24k D3 R13
15k
R14
R5 VIN DCM 100k D4
402k 28V
VIN_SENSE FB 4A
Z1 Z3 C10
EN/UVLO R15 C6
R6 10µF
LT3798 5.9k 22pF
51.1k D1 D5 ×4
VREF
R11 R9 CTRL3 GATE M1
100k 40.2k Z2
CTRL2 SENSE
CTRL1 INTVCC RS
C9 0.004Ω C8
OVP 4.7µF 2.2nF
GND
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PART NUMBER DESCRIPTION COMMENTS
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