DJF41032

MANUFACTURING WORKSHOP PRACTICE 3

DTP4A

REPORT :
PLASTIC PROCESSING

NAME: NUR AIMY SUFEA BINTI MARZUKI

14DTP21F1069

LECTURER:
PN NASRAH BINTI MAHMUD / EN HAMDI BIN KHOSRAN
PROGRAMME :
DTP4A

DATE : 13.4.2023
1.0 OBJECTIVES
1. To provide student with the knowledge and skills necessary to work with plastic materials,
including the different types of plastic materials, their properties, and the various processing
methods.
2. To help student improve their existing plastic processing techniques, such as injection
molding or extrusion, to increase productivity, reduce waste, and improve product quality.
3. To help student develop new plastic products, by exploring new processing techniques,
materials, and design concepts.

2.0 INTRODUCTION
Plastic processing is a manufacturing process that involves the conversion of plastic materials
into useful products. Plastics are synthetic materials made from polymers, which are long
chains of molecules. There are various types of plastic materials, each with unique properties
that make them suitable for different applications .Plastic processing involves a range of
techniques, including injection molding , extrusion, blow molding , thermoforming, and
rotational molding , among others. These techniques involve heating and shaping plastic
materials into specific forms, such as bottles, packaging, automotive parts, toys, and
electronics components. Plastic processing has become a critical part of modern
manufacturing, as plastic materials offer numerous advantages over traditional materials such
as metal or glass. These advantages include lightweight, durability, corrosion resistance, and
flexibility in design. However, plastic processing also poses significant environmental
challenges due to the large amounts of plastic waste generated and the difficulty in recycling
some types of plastic materials. As a result, the plastic processing industry is continually
seeking ways to improve processing techniques, reduce waste, and develop sustainable
alternatives to traditional plastic materials.

3.0 SAFETY PROCEDURE

4.0 PLASTIC PROCESSING INFORMATION
Thermoset – Compression
Compression moulding is a plastic processing technique that involves compressing a heated
plastic material into a mould cavity to create a desired shape. The process is typically used
for thermosetting plastics, which are materials that can be heated and cured into a permanent
shape. In compression moulding, the plastic material is first placed into a heated mold cavity.
The mould is then closed, and pressure is applied to compress the material and force it to
conform to the shape of the mould. The material is heated and cured under pressure, creating
a solid, finished product.

Thermoplastic – Blow moulding

Blow moulding is a plastic processing technique used to manufacture hollow objects, such as
bottles, containers, and tanks. The process involves melting plastic pellets, known as resin,
and then shaping the molten plastic into a hollow form by blowing compressed air into a
mould. The mould is typically made of two halves, which are clamped together around a
hollow tube called a parison. The parison is formed by extruding molten plastic through a die,
which shapes the plastic into a tube with a uniform wall thickness. The parison is then placed
in the mould, and compressed air is blown into the parison, causing the plastic to expand and
take the shape of the mould. The mould is cooled to solidify the plastic, and the finished
product is removed from the mould.

5.0 MINI PROJECT: PEMBUATAN PAPAN PEMOTONG DAN

MANGKUK PLASTIC

5.1 INTRODUCTION
Plastic processing has become a critical part of modern manufacturing, as
plastic materials offer numerous advantages over traditional materials such as
metal or glass. These advantages include lightweight, durability, corrosion
resistance, and flexibility in design. However, plastic processing also poses
significant environmental challenges due to the large amounts of plastic waste
generated and the difficulty in recycling some types of plastic materials.
5.2 WORK PROCEDURE
PROCEDURE PICTURE
1. Prepare mold size (top and bottom)

2. Prepare the plastic

3. Prepare the tray

4. Line the tray with baking paper

5. Insert the plastic

6. Put the tray into the oven

7. Heat the plastic in the tray until it melts

8. Remove the tray if all the plastic has

melted
9. Put the plastic in the tray into the mold
(bottom side)

10. Place mold (upper side) on bottom

mould

11. Remove and trim the product using

scissors
5.3 ANALYSIS
NAME OF PRODUCT: PLASTIC CUTTER
Type of plastic Mass (gram) TEMPERATURE (° C ¿ DURATION(S)

1. Polyethylene 100 190 720

2. Polyethylene 100 190 480

NAME OF PRODUCT: PLASTIC BOWL

Type of plastic Mass (gram) TEMPERATURE (°C) DURATION (S)

1. Polyethylene 100 190 502

2. Polyethylene 90 190 492

5.4 OBSERVATION
1. There are foreign bodies in the finished product
2. Uneven product appearance due to manual compression
3. There are foam bubbles during the heating process
4. Imperfect compression technique

5.5 RESULT
6.0 CONCLUSIONS
In conclusion, a plastic processing workshop can provide valuable insights into the various plastic
processing techniques and their applications. Plastic processing is an essential part of modern
manufacturing, as plastic materials offer numerous advantages over traditional materials such as metal
or glass. The workshop can help student understand the importance of plastic processing and the
environmental challenges posed by plastic waste. During the workshop, students can learn about
different plastic processing techniques such as injection molding, blow molding, extrusion,
thermoforming, rotational molding, and compression molding. They can also learn about the
properties of different plastic materials and how to select the appropriate plastic processing technique
based on the desired product characteristics, production volume, and cost considerations. Overall, a
plastic processing workshop can be an excellent opportunity for individuals to gain a deeper
understanding of the plastic processing industry and the role it plays in modern manufacturing. It can
help students develop new skills and knowledge that they can apply in their work and contribute to the
development of sustainable plastic processing practices.

7.0 REFERENCES
1. https://www.sciencedirect.com/topics/materials-science/compression-
molding
2. https://monroeengineering.com/blog/what-is-blow-molding/
3. https://www.starrapid.com/blog/the-top-7-ways-of-forming-plastics/

Fill in the table the robot’s poses (position and orientation) that you teach
are as follows:
X(mm) Y(mm) Z(mm) RX(rad) RY(rad) RZ(rad)
POSE 1 950.613 260.526 205.359 150.026 87.586 100.029
 POSE 2 724.761 -100.595 317.720 124.125 88.363 122.105
POSE 3 639.818 -379.669 102.684 173.932 89.122 174.855

7.0 DISCUSSION
1. Describe basic elements of robotics systems. (Sketch/illustrates Robot RV2AJ-Articulated -
arm Robot)
2. What is RoboDK used for?
1. Simulation: RoboDK provides a comprehensive simulation environment that allows users to
test and optimize robot programs before deploying them on a physical robot. The software
includes a library of pre-built robot models and tools for simulating robot movements.
2. Offline programming: RoboDK allows users to generate robot programs offline, which means
that the robot can be programmed and simulated without the need for a physical robot. This
makes it an ideal tool for testing and optimizing robot programs before deploying them in a
production environment.
3. Robot programming: RoboDK is used for programming industrial robots in a variety of
applications, including pick-and-place operations, welding, painting, and more. It supports a
wide range of programming languages, including Python, C++, and G-code.

8.0 CONCLUSION
In conclusion, a RoboDK workshop can be a valuable learning experience that provides students with
practical skills and knowledge in the field of robotics. By introducing students to the basics of robotic
programming and simulation using RoboDK software, the workshop can help students develop
important skills that are useful in the workplace. Some of the benefits of a RoboDK workshop for
students include: Developing practical skills that are relevant to careers in robotics and related fields.
Fostering creativity and innovation by encouraging students to explore different ways of
programming and using robots. Enhancing problem-solving abilities by providing hands-on
experience with industrial robots and programming tools. Preparing students for careers in robotics
and related fields by giving them real-world experience with programming and controlling industrial
robots. Overall, a RoboDK workshop for students is a valuable learning opportunity that can help
prepare students for careers in robotics and related fields. By providing students with practical skills
and knowledge in the field of robotics, the workshop can help set them on a path towards success in
this exciting and rapidly evolving field.

9.0 REFERRENCES
1. https://robodk.com/index
2. https://en.wikipedia.org/wiki/RoboDK
3. https://www.automate.org/companies/robodk