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Salt damage in stone results in part from crystallization of salts during drying. We study the evaporation of aqueous
salt solutions and the crystallization growth for sodium sulfate and sodium chloride in model situations: evaporating
droplets and evaporation from square capillaries. The results show that the interfacial properties are of key importance
for where and how the crystals form. The consequences for the different forms of salt crystallization observed in
practice are discussed.
(12) Rijners, L. A.; Huinink, H. P.; Pel, L.; Kopinga, K. Phys. ReV. Lett. 2005, (14) Brozska, J. B.; Shahidzadeh, N.; Rondelez, F. Nature 1992, 360, 31.
94, 75503. (15) Campbell, J. J. Phys. D 1970, 3, 1499–1504.
(13) Rijners, L. A.; Pel, L.; Huinink, H. P.; Kopinga, K. Magn. Reson. Imaging (16) Weast, R. C. Handbook of Chemistry and Physics; CRC Press: Boca
2005, 23, 273–276. Raton, FL, 1980.
Salt Crystallization during EVaporation Langmuir, Vol. 24, No. 16, 2008 8601
Figure 2. Salt crystallization during evaporation of supersaturated Na2SO4 droplets (S ≈ 1.1, σ ) 108 mS/cm). Hydrophilic surface: (a) growth of
hydrated crystals at the liquid-air interface, (b) at the end of drying (the spreading film is clearly visible). Hydrophobic surface: (c) hydrated crystals
at the liquid-air interface, (d) ping-pong ball shape at the end of drying.
spreading film. At the end of the drying cycle, the hydrated that the contact angle changes due to a variation in the
crystals lose their water and are transformed into the anhydrous liquid-vapor interfacial tension only. It follows from Young’s
form with a distinct white color. This allows the spreading of equation that
the film around the droplet to be clearly observed at the end of
the evaporation (Figure 2b). γlv cos θ ) γsv - γsl
The spreading coefficient S is defined as the difference between
the surface energies of the dry and wet solid substrates:17 γlv cos θ ) γc (2)
Then, knowing the surface tension of the salt solution (γlv ≈ 81
S ) Esubstrate
dry - Ewet
substrate
mN/m for the supersaturated Na2SO4 solution) and its contact
S ) γsv - (γsl + γlv) (1) angle (θ ) 33 ( 2°, measured in the laboratory using an image
processing system) with a hydrophilic surface, we can calculate
E is the surface free energy for a given situation, determined by the critical surface tension.
the different surface tensions (γsv, γsl, γlv). Now if S < 0, the For the hydrophilic glass slide γc is about ∼71 mN/m.
free energy of a “dry” surface is lower than that of a “wet” Consequently, we arrive at the conclusion that the formation of
surface, and thus, a droplet will not spread. At the point where hydrated crystals at the liquid-air interface decreases the
S becomes zero, it becomes energetically favorable for the droplet liquid-vapor interfacial tension from 81 mN/m to a value at or
to spread, and it will attempt to do so until the surface is completely below 71 mN/m, leading to its complete spreading observed in
covered. As we will see below, it turns out that the formation the experiments. The lowering of the surface tension by the
of hydrated crystals at the liquid-vapor interface lowers the absorption of crystallites is therefore quite a sizable effect. It
surface tension of that same interface. This, in turn, leads to the turns out to be very difficult to determine the changes in the
spreading of the droplet in the experiments. liquid–vapor tension due to the appearance of crystals using the
The contact angle is determined by the three interfacial tensions drop weight method used here to determine the liquid-vapor
(liquid-vapor, solid-liquid, and solid-vapor). Zisman18 pro- surface tensions. However, we did perform experiments where
posed that the solid-liquid interfacial tension should be we deposit a new droplet right beside a dried one and observe
independent of the liquid used. The solid-vapor interfacial tension a similar behavior for the drying of the droplet, showing that the
is also usually taken to be independent of the type of liquid. In solid-vapor surface tension does not change in the vicinity of
this case, the contact angle is solely determined by the the droplet. Therefore, the observed change must indeed come
liquid-vapor tension. This is generally very well verified in from the change in the liquid-vapor surface tension.
experiment.18,19 Thus, for a given substrate, it is very plausible The same experiment using a hydrophobic surface shows again
the formation of hydrated crystals at the liquid-air interface
(17) de Gennes, P. G.; Brochard-Wyart, F.; Quéré, D. Gouttes, Bulles, Perles (Figure 2c). Now, due to the hydrophobic character of the solid
et Ondes; Belin: Paris, 2002.
(18) Fox, H. W.; Zisman, W. A. J. Colloid Sci. 1950, 5, 514. surface, the spreading step cannot take place. Consequently, the
(19) Sghaier, N.; Prat, M.; Ben Nasrallah, S. Chem. Eng. J. 2006, 122, 47–53. crystals at the liquid-air interface grow and form a “skin”, keeping
8602 Langmuir, Vol. 24, No. 16, 2008 Shahidzadeh-Bonn et al.
Figure 3. Salt crystallization during evaporation of saturated Na2SO4 droplets (S ≈ 1, σ ) 95 mS/cm) on a hydrophilic surface: (a) growth of anhydrous
crystals (thenardite) at the contact line, (b) high magnification of the contact line, (c) at the end of drying (formation of dendritic anhydrous crystals
due to a mesoscopic wetting film around the contact line), (d) close-up of thenardite dentritic growth.
Figure 5. Crystallization during evaporation of saturated NaCl droplets. Hydrophilic surface: (a) growth of cubic crystal at the liquid-air interface,
(b) ringlike crystalline deposit surrounded by a small spreading film. Hydrophobic surface: (c) crystallization pattern, (d) close-up of the cauliflower-
like morphology on the border.
that, due to the absence of the wetting precursor film, the dendritic the perimeter makes the drying faster. For the supersaturated
thenardite structure cannot grow onto the solid surface beyond solution, the spreading of the droplet 5 min after its deposition
the drop edge. is clearly visible on the graph (indicated with a gray arrow). The
The measurement of the time evolution of the weight of formation of the film increases the evaporation rate due to the
evaporating droplets for both solutions (S ) 1, S ) 1.12) and larger perimeter, and since the spreading is very large, this is
water placed on a hydrophilic substrate is shown in Figure 4. The the fastest evaporation process.
results show for water an almost linear behavior (constant The evaporation of saturated NaCl solutions on a hydrophilic
evaporation rate); since the evaporative flux is known to be surface results in the formation of small cubic crystals at the
proportional to the perimeter of the droplet, a constant rate suggests liquid-air interface (Figure 5). The growth of these crystals
a constant perimeter due to the anchoring of the droplet on the again decreases the liquid-vapor interfacial tension, leading to
substrate. That the rate is proportional to the perimeter rather
the observation of a slight spreading (its radius increases by
than the area has been shown by Shahidzadeh et al.21 and in
about 10%) of the droplet. The spreading is less pronounced than
earlier work by R. Deegan et al.22 The fundamental theoretical
for a Na2SO4 solution, probably because of the higher solubility
reason for this is that, theoretically, the evaporative flux diverges
of NaCl. There is a higher ion concentration and therefore a
at the boundary and consequently the evaporation rate is
dominated by the boundary (perimeter) term rather than the higher liquid-vapor interfacial tension at saturation: γNaCl solution
surface area.22 ≈ 84 mN/m. At the end of drying, a ringlike crystalline deposit
in the border is observed (Figure 5b). This is reminiscent of the
For water, the evaporation rate is about 6.8 × 10-6 g/min. For
a droplet of Na2SO4 (S ) 1), a constant rate period of 5.8 × 10-6 well-known “coffee-stain effect”, which is usually attributed to
g/min is observed just before the crystallization growth starts a capillary flow from the center to the border of the drop driven
(i.e., S ≈ 1.8). This smaller evaporation rate is due to the fact by the loss of solvent by evaporation, in combination with pinning
that the vapor pressure of the salt solution is lower than that of of the contact line (the border of the drop) at defects on the
the pure water; the equilibrium RH above a saturated Na2SO4 surface.22 On a hydrophobic surface, contrary to what happens
solution was measured to be 93%. As soon as the anhydrous for the hydrophilic case, the NaCl crystallization appears not at
crystals start to grow (indicated on the graph with a black arrow), the liquid-air interface but rather at the solid-liquid interface.
a film is observed to spread out from the contact line concomitant At the end of the evaporation a cauliflower-like structure is
with the growth of the dendritic structures. The enlargement of observed to grow on top of the cubic crystals at the drop edge
(Figure 5d).
(21) Shahidzadeh-; Bonn, N.; Rafai, S.; Azouni, A.; Bonn, D. J. Fluid Mech. From the experiments, it can then be concluded that sodium
2006, 549, 307–313.
(22) Deegan, R. D.; Bakajin, O.; Dupont, T. F.; Huber, G.; Nagel, S. R.; chloride crystals prefer to grow in contact with a nonpolar
Witten, T. A. Phys. ReV. E 2000, 62, 756. environment such as air or a silanized solid surface.
8604 Langmuir, Vol. 24, No. 16, 2008 Shahidzadeh-Bonn et al.
Figure 7. Crystallization during evaporation in square capillary tubes (800 × 800 µm) of saturated NaCl solution: growth of cubic crystals at the
liquid-air interface of the meniscus and thick wetting films. Efflorescence on the walls outside of the capillary tube due to the decrease of the
liquid-vapor surface tension.
the evaporation, thus showing the ability of these two crystalline Therefore, during evaporation in square capillaries and likely
phases to cause subflorescence. in real porous media, subflorescence is observed for the hydrated
The formation of these crystals at the liquid-vapor interface crystalline phase of sodium sulfate and the cubic crystalline phase
enhances the spreading power of the solution by lowering the of sodium chloride. Anhydrous crystals of sodium sulfate
interfacial tension γlv during crystallization and evaporation. The grow directly at the contact line of the liquid films toward the
enhanced spreading power leads to the wetting of the solution exit of the capillary tube, showing efflorescence-like behavior.
on the outer surface of the capillaries and consequently to Anyhow, for both salts (sodium sulfate and sodium chloride),
efflorescence at the same time. For most practical purposes, the with their different crystalline phases, if the wetting films
speed of capillary transport to the surface is larger than the have enough time to spread toward the surface, efflorescence
evaporation rate, since the pores in real stones are usually very can be provided.
small. As was shown in previous works,26,27 the drying of porous
As a general conclusion, not only the transport properties in
media, in the absence of any air flow, is characterized by a constant
rate period due to the liquid film and capillary rise and thus the liquid (the Pe number) but also the interfacial properties of
mainly limited by the amount of evaporative surface available. the different crystalline phases govern the crystallization dynam-
We have also shown that there is not necessarily a drying front ics. It is the combination of these two properties that determines
during this period, which is an additional factor that could lead whether the salt solution will effloresce (crystallize on the outer
to subflorescence. surface of the stone) or subfloresce (crystallize within the stone)
Anhydrous sodium sulfate crystals, which are smaller in size during evaporation, the latter being far more damaging than the
than the hydrated crystals, can grow directly at the contact line former. The mechanism for the damage during drying, however,
of the liquid films toward the exit of the tube, showing remains elusive and will be discussed in a future paper.
efflorescence-like behavior. LA8005629
(26) Shahidzadeh-Bonn, N.; Azouni, A.; Coussot, P. J. Phys.: Condens. Matter
2007, 19, 2101–08. (27) Coussot, P. Eur. Phys. J. B 2000, 15, 557–566.