HYD.

MOTOR
TABLE
Test PT. ROTARY TABLE
G1/8" LIFTING
HYDRAULIC TABLE
B3
G1/4" G1/4" EJECTOR LOCKING A
U -BFC
P J2
B6 OPEN B5
(BFC) 2004.0314
G3/8" P A 2011.6042
-S2.1 2220.0219 T B CARRIAGE INJECTION SCREW DRIVE MOTOR
101 P T B
(S2.1)
NG6
Gauge 1 # 5 T
J
80cc & 200cc INJECTION
RA2 RB2 RB3 RA4 RB4 RAM RBM OMR-100

102
b 2004.0307
G3/8" G3/8" G3/8" G1/4" G3/8" G3/8" G3/8" G3/8" G3/8" G3/8" G1/2" G1/2"
330cc INJECTION
30mm,35mm screw OMR-160

103 X
HI PRESS
C2011.0134
2051.0331
VENT
-S2.2
2011.6010

-SC A B
A1 B1 A2 B2 A3 B3 A4 B4 AM BM
2004.0308
R10 40mm,45mm screw OMR-200

-S1.2 (SC) 2004.0338

104 a (S1.2)
NG6
(S2.2)
a
a
NG6 P T G3/8"
G G G Anpr Abh Dak Spr R9

MFD 6235.950.2946C
C2023.0054 A

105 G1/4"

P3
P

T
A

B
P A
Ø1
140 BAR
C2026.3060
-YC -S26 -S25
2026.2501
-SDTH -SDTL
2026.2501
-SDTVE
2026.2501
-SDTVV -SCC -SCW
G1/2"
CF
G1/2"
CB
G1/2"
TM
(YC) COVER (S26) (S25) (SDTH) (SDTL) (SDTVE) (SDTVV) (SCC) (SCW)
Ø1 A B A B A B A B A B G3/4"

106 RP4 RPX RX F

KCR
NG10 P T
2000.631.2307B
a
P T
2011.6024
b a
P T
2011.6024
b a
P T
2011.6024
b a
P T
b
G1/2"
T
SB
G3/4"
I RISER PLATE 4180.470.2907D TM
NG6 NG6 NG6 NG10 G1/2"

107 HI-PRESSURE
LOCK-UP
B B G3/8" T C2026.0113
100 BAR 100 BAR 40 BAR
MFD
6235.950.2945C
Gauge 1 # 4
G1/4"

M4
AB AA ZSA ZSB

YM - PROMIS
G1/2"

NG16 ZC PM
A Y3 - MEDUSA
108 C2023.0003 H H H VALVE -S4D A B
PLUGGED G3/8" (S4D)
1/8" NPT 2011.6025 G5 a C2026.3053
PA1
C2026.0113 C2026.0113 C2027.0200 P T INJECTION
C2027.0172 F NG10

109 G1/4"
G3/8"
-S6
(S6) A B
-S5
(S5)
REGEN
A B
-YM
(YM) -S3 A B
C2011.0300 SUCKBACK (S3)

110
P Ø1 RET a b FOR a
G1/4" G3/8" P T
C2011.0160 -S24 P1 P2 T P T
NG6 A B (S24) NG10 NG10
T
:
G3/8" G3/4" G1" G1" G3/8" G3/8" G1/4" 2029.4169 C2011.0124 C2011.0353
b
111 XR PC T PA Y
MFD. 6234.950.9823E
Ø1.0
-S6A A (S6A)
P T
NG6 SCREW
TURN
a
112 DRAIN ABOVE
OIL LEVEL
D1
D5 T
Test PT.

SAE 6
P
2011.5173

113 V

G1/4"
MFD.# C2051.0619 G1" G1/4"
G3/4" G1"
G3/8"

114 CLAMP CYL.DIMENSIONS

(ES55-85)
P M3

P
(PH3)
T1 T X

D1=240 (9.45") U

115 D2=230 (9.06")

D3= 65 (2.56") R5
-PH3
R6 R8
D4=220 (8.66")

116 D5= 45 (1.77")

STROKE: 300 (11.81") D3
FAST CLOSING
Gauge 1 # 3

117
LINE

T
118 D4

119
120
121
122
123
R85

Test Point Z36C

Gauge 1 # 6 C2023.0051

124 G3/8" G3/8" G3/8" G1/4" G3/8" G3/4" G3/4" G1/2"

2029.7015

MFD. C2051.0615
125 T4 P4 PX MC AB B2 R F G1" G1/4" F Ø0.8
Test PT. P1 M6
G1/4" G3/4" B B G1"

126 G7
C2027.0003 B 2027.5050
F
MO R14 FILTER
2041.1107
P2 Z36
NG16 A
C2023.0003
D
Ø1.0
K20 20 BAR
T1

ELEMENT C2021.0005
L 2021.2083
127 2011.6011
X
A
KP
-S11A
(S11A)
a
A B
-F2
2041.5079

C5100.0190
C2011.7001 -S11B P T
2011.5066

128 -S8.1
(S8.1)
A B
(E8)
A

P
B

T
(S11B)
b
205 BAR
NG6
C2011.0134
(F2) -S10
(S10)
a
A B

a NG6 NG06 P T
-E8
129 NG10 P T

D3 2011.5066
G3/8"
X3
Ø0.9 -S3A A B S
130 B
KCL
G1/4"
-Y
C5100.0191
D
Ø1.0
C5100.0190
(S3A)
a
NG06 P T
C5100.0193
FB SET FOR REMOVE COVER M (Y) A B

131 CLOSE A
(GB) MINIMUM MOLD
PROTECTION
C2051.0623
REPLACE WITH
NG10
P T
K18
230 BAR -K (K)
P
D4
Ø1.2
OPEN PRESSURE 3700.631.9538C 2021.2084 2021.2085
C2051.0018
132 -S2
(S2) A B
-S1
(S1)
C2027.0182 2026.3063
-S1.3 A F FT
250 BAR
2011.5153
NG06 T
G1/4"
M1
Gauge 1 # 1

a b (S1.3) G1"

133 NG10 P T
2011.6025
a
P
VALVE
C2023.0003
B B R1 2604.0104
0.5 BAR
T2
K19 K19
2021.2083
G3/8"
X
COVER NG16 A
Z

134 C2023.0071
G3/4"

P2
G3/4"
ZB
ø20
:
G3/8"
XR
G3/8" G3/8"
L FP

RISER 5890.638.1645C
G1"

135 G3/8" G1"

MFD. 5785.560.1624E : G3/4"
P
G3/4"
P3 T X TK

136 R56 P

Gauge 1 # 2

137 R33
SAE 1" SAE 1-1/4"

138
B B

R132

139 -M1 P=30HP

n=1800U/min
M1

140
SAE 4 SAE 4

P2 P1
FUNCTIONING OF VERTICAL CLAMP
141 CLAMP CLOSE
S1 : CLOSING
C2031.0300 P. COMP
100 BAR
P. COMP
240 BAR
MULTI-STATION PRESSURE GAUGE

FILTROIL "OPTION 132"

142 S2.1: PREFILL VALVE OPEN GAUGE # 1

S1.2: HI-PRESSURE LOCK-UP AA10VSO45 AA10VSO71

PUMP # 1
C2004.0011 C2004.0054
S1.3: ROD-END UNLOADING (SKO) RG1
143 COUNTER PRESSURE MOLD PROTECTION
S11A: ACTIVE COUNTER PRESSURE PUMP 2
-SKO C2032.0041 SAE 10 SAE 1-1/2"
FLOW COMP.-20BAR
SAE 12 SAE 2"
FLOW COMP.-20BAR
RG2
PUMP # 2

INJECTION

144
L S L S
S11B: ROD END OPEN TO COUNTER LOAD RELIEF C2004.0035 RG3
3010.0411 1 2 3
CLAMP OPEN Q1.2 P1+P2 COMBO
-OEN -OL
S2 : OPENING
145 S2.2: UNLOADING CLOSING END
S2.1: PREFILL VALVE OPEN
2041.0011
D (OEN) (OL)
R3 Q1
-F1
R2 R77
R133
C2041.2111 6 5 4

146 MECHANICAL-HYDRAULIC SAFETY

X26 : HYDRAULIC INTERLOCK ACTUATED BY MECHANICAL
t
(F1)
2031.0021
RG4
CARRIAGE

DEVICE ON SAFETY GATE

147 E8.1 : MONITORING LIGHT CURTAIN TO ACTIVATE S8.1
HYDRAULIC INTERRUPT
RG5
EJECTOR

MOLD PROTECTION
PUMP CASE SHOULD BE FILLED BEFORE STARTUP. RG6
148 ALL HYD.COMPONENTS LISTED ABOVE LOCATED BY CLAMP CYL.
RECOMMENDED TEMPERATURE OF 120F(49C) WITH ISO VG46 VISCOSITY GRADE OIL.
MAINTAIN OIL FILTRATION LEVEL TO ISO CLASS 16/13.

LAST PAGE REV#: V0 REV. DATE: 6/28/2002 ECO#: D.T. REVISION NOTE: Machine Shipped HIGHEST REVISION COUNT FOR DEPARTMENTS E,H,P V0 V0 V0

El. diagram Date Name Ser.No. 71184.055.02

dr'n. 05/01/02 D.T.
Title HYDRAULIC SCHEMATIC
O r d e r N o .1 0 5 5 8 1 . 7
=H Y D +0
Origin. C0-000 PG# Total
CANADA
chkd. M.H. Customer TYCO ELECTRONICS Type ES200\55 VH: CC100 A03 D.No. H184-040-0000 1 11