Basic Operation Concept For Turbine and Auxiliary Plant

FOR APPROVAL
I 01-12-2020 Revised as per design progress. M. Kajiwara H. Tao H. Tao

H 20-10-2020 Revised as per design progress. M. Kajiwara H. Tao H. Tao
G 06-04-2020 Revised as per design progress. M. Kajiwara H. Tao H. Tao
F 09-10-2019 Revised as per design progress. M. Kajiwara H. Tao H. Tao
E 30-08-2019 Revised as per design progress. M. Kajiwara H. Tao H. Tao
D 12-03-2019 Revised as per design progress. K. Tanaka M. Kajiwara H. Tao
C 03-07-2018 Revised as per Owner’s comment M. Kajiwara K. Tanaka Y. Sugimori
B 17-05-2018 Revised as per Owner’s comment M. Kajiwara K. Tanaka Y. Sugimori
A 25-01-2017 First Issue for Approval M. Kajiwara T. Miyazaki H. Tao
REV. DATE DESCRIPTION DSGN CHKD APPD
PROJECT :
Cirebon 2, 1x1000MW Coal Fired Power Plant Project,

Indonesia
OWNER :
OWNER’S ENGINEER :
CONTRACTOR :
SUBCONTRACTOR :
DESIGNED BY DATE TITLE :
M. Kajiwara 25-01-2017 Basic Operation Concept for Turbine and Auxiliary Plant
CHECKED BY DATE OWNER’S DOCUMENT NUMBER REV.
T. Miyazaki 25-01-2017 CB2-M-ZEN-05-32011 I
APPROVED BY DATE (CONTRACTOR’S DOCUMENT NUMBER) (REV).
Y. Sugimori 25-01-2017 (DSC-GMH-XICR1-0017) 8

DSC-GMH-XICR1-0017 Rev.8
発行日付
25th Jan. 2017
DATE ISSUED
製造／見積番号
M210250
JOB/QUOT.NO.
PT Cirebon Energi Prasarana

客先名
CUSTOMER
プラント名 Cirebon2, 1x1000MW Coal Fired Power Plant Project,

PLANT Indonesia
BASIC OPERATION CONCEPT

FOR TURBINE AND AUXILIARY PLANT
The information in this material is confidential and contains Toshiba’s

intellectual property including know-how. It shall not be disclosed to any
third party, copied, reproduced, used for unauthorized purposes nor
modified without prior written consent of Toshiba.
FOR APPROVAL Toshiba Corporation
8 Dec. 01, 2020 Revised as per design progress H. Tao H. Tao M. Kajiwara
7 Oct. 20, 2020 Revised as per design progress H. Tao H. Tao M. Kajiwara
6 Apr. 03, 2020 Revised as per design progress H. Tao H. Tao M. Kajiwara
5 Oct. 09, 2019 Revised as per owner comment and design progress H. Tao H. Tao M. Kajiwara
4 Aug. 30, 2019 Revised as per design progress H. Tao H. Tao M. Kajiwara
3 Mar. 12, 2019 Revised as per design progress H. Tao M. Kajiwara K. Tanaka
2 Jul. 03, 2018 Revised as per Owner comments. Y.Sugimori K.Tanaka M.Kajiwara
Y.Sugimori
1 May.17, 2018 Revised as per Owner comments. K.Tanaka M.Kajiwara
H.Tao
回数日付記事承認調査担当
REV.NO. DATE CONTENTS APPROVED BY CHECKED BY REVISED BY
配布先
(PJM) 1 (Tasetsu-1) 1
DISTRIBUTION 発行課 Utility Plant Engineering Group
ISSUED BY Plant Engineering Dept.
Customer 1 (Ka-EX) 1 (Seigyo) 1
承認
HEC 1 (Ka-IX) 1 (Netsusetsu) 1 H. Tao
APPROVED BY
調査
HDEC 1 (Ka-IC) 1 (P-setsu) 1 T. Miyazaki
CHECKED BY
担当
MHPS 1 (Ka-FP) 1 (Ka-PU) 1 M. Kajiwara
PREPARED BY
TOSHIBA CORPORATION
Proprietary Information
© Toshiba Corporation 2017, All Rights Reserved
CONTENT
Page
Clause No. Description
No.
1 Introduction 3
1.1 Turbine Island Balance of Plant (BOP) 4
1.2 Control Configuration 4
2 Operating Condition 5
2.1 Steam Turbine Operation 6
2.2 Plant Operation 7
2.3 Turbine Bypass System 13
2.4 Steam Turbine Trip Condition 14
3 Main System and Main Equipment 15
3.1 Make Up System 15
3.2 Condensate System 15
3.3 Feedwater System 17
3.4 Extraction Steam and Heater Drain System 22
3.5 Clean up System 27
3.6 Main Cooling Water System 30
3.7 Auxiliary Cooling Water System 31
3.8 Closed Cycle Cooling Water System 33
4 Local Control System 35
5 Special Operation 36
5.1 Condenser Half Tube Bundle Operation 36
5.2 Boiler Feedwater Pump Parallel Operation 36
5.3 Load Runback 36
5.4 HP and LP Heaters Bypass Operation 37
6 Reference documentation 38
Annexure-I Typical BFP Turbine Start-up Curve & Shut-down Curve 38
Annexure-II Typical Sequence of Manual Turbine Start-up Time Chart 40
Annexure-III Mismatch Chart 41
Annexure-IV Typical Sequence of Turbine Shutdown Time Chart 42
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TOSHIBA CORPORATION
BASIC OPERATION CONCEPT
FOR TURBINE AND AUXILIARY PLANT
1. INTRODUCTION:
The Plant consists of one 1000 MW Capacity Coal fired Thermal Power plant. Coal is used
as a primary fuel for normal operation and Light fuel oil is used during startup, low load
operation and shutdown condition.
Steam Turbines, Generators and associated auxiliaries are supplied by Toshiba.

One Coal fired Steam Generators and their auxiliaries are supplied by MHPS.
Specification of Main Turbine:
Steam Turbine make = Toshiba TC4F-42

(Tandem Compound four (4) Flow, Last stage blade 42”)
Main Stop Valve / Control Valve – 4 Nos
Reheat Stop Valve / Intercept Valve – 2 Nos
BMCR = 1016.7 MW
(at Gen terminal after deducting excitation losses)
TMCR = 1006.3 MW
97% Flow = 978.6 MW
Main Steam Pressure = 258.02 bar(a) (Turbine inlet TMCR)
Main Steam Temperature = 600 degC (Turbine inlet TMCR)
Reheat Temperature = 610 degC (Turbine inlet TMCR)
Reheat pressure = 45.68 bar(a) (Turbine inlet TMCR)
Type of Turbine = Reheat condensing steam Turbine
No of Cylinders = One HP / one IP / two LPs
Normal Operating speed = 3000 rpm
Turning gear speed = 4-6 rpm
Governing Control system = D-EHC
Specification of Generator:
Type = Water cooling for stator, H2 cooling for rotor
Capacity = 1210 MVA
Power Factor = 0.85 lagging
Frequency = 50 HZ
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1.1 Turbine Island Balance of Plant (BOP)
Turbine Balance of Plant comprises the following major Systems/Equipment
A Systems
1 HP steam system
2 Reheat steam system
3 Gland steam system
4 Turbine generator lube oil system
5 Control oil system
6 Condenser air extraction system
7 Condensate water system
8 Condensate polishing plant
9 Boiler feedwater pump turbine system
10 Boiler feedwater pump turbine lube oil system
11 Feed water system
12 Closed cycle cooling water system
13 Main cooling water system (Toshiba will supply piping and equipment within
condenser pit)
14 Makeup water system
15 N2 sealing system(Turbine area)
16 CO2 gas control system
16 H2 gas control system
17 Generator seal oil system
B Equipments
1 Steam Turbine Components
2 Steam Turbine Valves
3 Condenser Vacuum Pumps
4 Condenser
5 Condensate Pumps
6 Condensate Polisher
7 LP Heaters
8 Deaerator
9 Turbine Driven Boiler Feedwater Pumps
10 Motor Driven Boiler Feedwater Pumps
11 HP Heaters
12 Closed Cycle Cooling Water Pumps
13 Closed Cycle Cooling Water Heat Exchanger
14 Auxiliary Cooling Water Pumps
15 Generator and Auxiliaries
16 LP Heater Drain Pump
17 Sump Pumps for Turbine House
18 Hoists and Monorails
19 Piping, Valves and accessory
1.2 Control Configuration
Turbine startup and shutdown automatic operation will be controlled by Plant automation
system (PAS). Turbine and its auxiliaries are controlled by DCS system. Some BOPs, for
example Condensate polishing plant, shall have their own dedicated control system and
interfaced with DCS system for overall monitoring.
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2. OPERATING CONDITION:
The Turbine and Auxiliary Plant can be operated up to the Maximum load (BMCR) or can be
operated at any intermediate Load Set point between minimum and the maximum load as
desired by the operator when plant parameters do not exceed alarm point. For low load
operation, terminal point parameters such as main / hot reheat steam temperature / pressure
etc. shall be agreed with boiler supplier to maintain monitoring parameters not exceeding
alarm point and to avoid plant lifetime shortening.
The minimum continuous operating load is 30% of TMCR.
Specific Design Data :
(a) Ambient air temperature (deg.C):

Minimum 17.8
Maximum 37.2
(b) Relative air humidity (%):

Minimum 49
Maximum 98
(c) Cooling Water (Seawater) Temperature (deg.C):

Condenser Inlet Design 30.9
Maximum 37.3
Temperature rise of Main Cooling Water between Condenser inlet and outlet is 8.3 deg.C at
TMCR condition.
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2.1 Steam Turbine Operation
The Steam Turbine operation concept includes Basic operation, Special operation, main
equipment operation, Failure action and runback operation. Boiler and Turbine unit startup
and shutdown automatic operation will be controlled by Plant automation system (PAS).
2.1.1 Sliding Pressure Operation and D-EHC Turbine Control
The Steam Turbine consists of several stages with each stage consisting of the High
Pressure (HP), Intermediate Pressure (IP) and Low Pressure (LP) stages. The Boiler and
Turbine Generator units are operated with sliding pressure mode. While MSV is fully opened
in any load operation, opening of CVs are depending on the required load. Steam Turbine is
controlled by Digital Electro-Hydraulic-Control (D-EHC) system. The Main Functions of
D-EHC are to control Turbine speed, load, load limit, line speed matching, CV Chest warming,
Automatic Turbine startup, Thermal stress calculation, Turbine trip, Turbine valve test,
Turbine over speed trip test and backup over speed governor test.
Four (4) CVs control main steam pressure. For load requirement above 97% Flow, main
steam pressure will be kept 258.02 bar(a). For load requirement between 97% Flow and
30%TMCR, the plant will be operated by sliding pressure operation. Four (4) CVs are
opening simultaneously during all operating range. (Ref. Fig-1)
(Fig-1) Sliding Pressure Pattern and CV control pattern for static condition
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2.2 Plant operation
2.2.1 Start up
Start up of Turbine and its auxiliaries systems will be performed always to ensure operational
reliability and economy. 1000MW Boiler-Turbine set has an automatic startup and shutdown
sequence logic, which may be used in the normal start–stop operation of the unit. This
sequence logic includes the equipment and control variable sequencing steps necessary to
take the Boiler -Turbine unit from Ready-to-Start condition to the desired load level and back
to shutdown condition. To establish Ready-to-Start conditions, certain operations are to be
done by manual or sequenced actions initiated by the operator for some cases from the DCS
and in other cases from the respective local equipment.
The period of startup after shutdown is indicated in Table-1 & 2. To maintain operational
safety, reliability, and economy, certain test (Turbine protection/valve test) shall be performed
during all phases of Turbine operation.
A) The following list describes pre-start conditions which are to be established to bring the
Turbine to Ready-to-Start conditions. (For reference)
1) Power Receiving Ready and Electrical System Available
2) HVAC System in service
3) Fire Detection, Alarm and Fighting Systems are ready
4) Waste Water Treatment Plant in service
5) Plant water supply systems incl. Water Treatment Plant in service
6) Make Up Water System for condensate and closed cycle cooling water are in
service
7) Closed Cycle Cooling Water System in service
8) Chemical Dosing System is available
9) Demineralized Water System in service
10) Main Cooling Water System and Cooling Tower in service
11) Electro Chlorination Plant in service
12) Condenser Tube Cleaning System in service
13) Auxiliary Cooling Water System in service
14) Compressed Air System in service
15) Condenser Hot-well filling complete
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16) LP Heaters, Deaerator, and HP Heaters filling complete
17) Boiler filling complete
18) Turbine Lube Oil and EHC Oil Systems in service
19) Main Turbine Turning Gear in service
20) HP Turbine Bypass Control Valve Oil Supply Unit in service and auto.
21) BFPT Lube Oil System in service
22) BFPT Turning Gear in service
23) Generator Seal Oil System in service
24) Generator H2 filing complete and H2 pressure normal
25) Demin. Water Supply Pumps are in service
26) Condensate Polishing Plant is available
27) Generator Stator Cooling Water System in service
28) DCS system in service
29) Condenser vacuum up complete and Condenser pressure normal
30) Pre Boiler Clean up complete
31) DC power for Emergency Oil Pumps and Emergency Seal Oil Pump is
available
32) Auxiliary Steam System in service and Auxiliary Steam Header pressure
normal
33) Emergency Diesel Generator System in standby
34) Necessary operation prior to start/stop complete (includes Boiler Feedwater

Pump, Condensate Pump, Main Cooling Water Pump, Closed Cycle Cooling
Water Pump, Air compressors)
35) Filling valves and Vent valves opened/closed during filling operation (such as
Boiler, Feed water heater, HP, LP Heater, condenser hotwell and CCCW
system)
Note 1) The above items are not written in sequential order.
Note 2) Checking and establishing systems mentioned above include manual selection
and changeover of line for duty and stand-by equipment.
After the confirmation of pre-start conditions, Turbine becomes ready to the condition.
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B) Automatic operations
1) Main/Auxiliary Cooling Water System Start and Stop
2) Cleanup Operation (Condensate cleanup / LP cleanup / HP cleanup)
3) Condenser Vacuum up and Break
4) HP Turbine Warming
5) 1st BFP Start and Stop, 2nd BFP Start and Stop
6) Extraction Steam System and Heater Drain System Start and Stop
7) Turbine Start up / Shut down
C) The following Turbine protection/valve test shall be performed.
Device to be tested Schedule Unit conditions

Before start-up after
Turbine Trip test Off line
major overhaul
Once in a week and /or Off line (every 6-12
Testing of over speed trip system
each startup months) No load
Less than (about) 90%
MSV, CV test Once in a week
Load
RSV, ICV test Once in a week In service

EHC oil pump stand by automatic
Once in a week In service
starting
Once in a week or
Stand by oil pump and emergency
month or every 6 In service
oil pump automatic start
months
Extraction steam non return valve Once in 3 days In service
(Table-1) Start up times (minutes)

Description Start up time for each type
Definition of HP Turbine Total

Boiler Firing ST roll off to Synchronization
Type of outage Period 1st stage inner (ST roll off to
to ST roll off synchronization to 100%load
Start-up (Note1) metal temp 100% load)
(min) (min) (min)
(hours) (deg.C) (min)
8 hours or
Hot 490 or more Approx.50 Approx. 15 Approx. 95 Approx. 160
less
More than 8
Warm 390 ~ 490 Approx.105 Approx. 40 Approx. 165 Approx. 310
to 48 hours
More than 48
Cold 350 ~ 390 Approx.230 Approx. 120 Approx. 240 Approx. 590
hours
-
Initial Cold 350 or less Approx.260 Approx. 120 Approx. 305 Approx. 685
Note 1: Definition of outage period is time duration between generator circuit breaker open to initial steam
admission of the next boiler start up.
Note 2: Times for the following items including checking and confirmation are not included in the total startup
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time, and those are to be established as for pre-checking, confirmation, breaking point check and/or
preparation before initiating unit startup activities.
 The time wasted caused by the factor which is not related to the main boiler and steam turbine
generator.
 The time for condenser vacuum up. It shall be completed in advance before the boiler firing by the
auxiliary steam from auxiliary boiler.
 The time for HP/IP steam turbine warming.
 The time for CV warming
 The time for abnormal rub check during steam turbine run up
 The time for the switchover of boiler feedwater pump(BFP) from Motor driven boiler feedwater
pump(MBFP) to Turbine driven boiler feedwater pump(TBFP) at the partial load at the intermediate
process of unit startup
 The time for the switchover of the boiler fuel from light fuel oil to coal at the partial load at the
intermediate process of unit startup.
 The time during clean-up operation period until the water quality reaches a prescribed value.
 The time until the steam purity and feedwater/condensate water quality are established for the
substantial operation in the process of startup.
 The time for the break point operation of Boiler/Turbie startup sequence, and the waiting time
caused by the operating delay of EP and FGD etc.
Note 3: The operator is requested immediately to take corrective actions with the following manner to decrease
HP exhaust temperature.
a) When the unit is at no load operation, the unit should be synchronized immediately under all conditions
at the ready for synchronization.
b) When the steam temperature is higher than normal condition at no load or low load operation, the boiler
operation should be adjusted in order to decrease steam temperature.
Note 4: Those above definitions are fundamental conditions to determine a represented startup schedule to
know the typical startup mode and expected time based on shut down duration. Meanwhile actual start
up schedule and mode of steam turbine is selected/optimized by the mismatch of HP turbine metal and
steam temperature mainly as per pre-set condition called “Mismatch chart”. Important note is hereby
given that actual unit startup condition is always different from the represented condition by surrounding
situation, and optimized startup schedule and mode selection as per mismatch chart have more detail
several variation depend on various parameters, which may be different from the expected typical
condition shown in Table-1.
Note 5: Further detail is referred to boiler/steam turbine startup curves
2.2.2 Total Number of Start up per unit During life time of 40 years are indicated in Table-2
(Table-2) Total Number of Startup per 40 years

Mode Shut down outage Total Number per 40 years
Cold start More than 48 hours 100
Warm start More than 8 to 48 hours 500
Hot start 8 hours or less 1200
2.2.3 Start up Criteria:
Plant Startup Criteria consists of the following Conditions & type of start and Turbine startup
criteria consists of 1st stage metal temperature.
a) Plant startup conditions:
Feedwater will be supplied by MBFP during normal unit start-up. At appropriate load
(around.15% Load), it will be switched over to TBFPs automatically. Plant startup by TBFP
without MBFP is not considered.
b) Unit startup mode
Boiler and Turbine unit startup automatic operation will be controlled by Plant Automation
System (PAS) based on the Boiler and Turbine conditions such as shut down duration,
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mismatch temperature between boiler steam and metals, and so on. In case of the start-up
after condenser vacuum break, condenser vacuum up shall be done as the first step for the
steam turbine start preparation.
c) Turbine startup conditions
Recommended startup schedule of steam turbine is pre-set as per Mismatch Chart

(Annexure-II) and incorporated in the D-EHC. One of major key parameters affect start up
schedule is HP turbine first stage shell inner metal temperature and admission steam
temperature to HP turbine. Optimized startup schedule such as “Turbine speed acceleration
rate”, “Low/High speed heat soak time”, “Load up rate”, “Holding time at initial load”, etc. are
selected automatically by D-EHC in order to start and load the steam turbine in shortest
possible time.
NOTE)
Attachments of “Annexure-II: Sequence of Manual Turbine Startup Time Chart” and
“Annexure-III: Mismatch Chart” are TYPICAL one, and similar one for this project will be
provided and finalized later.
2.2.4 Turning Gear Operation before Rolling
Turning operation before rolling prevents temporary rotor bows due to thermal distortion. It is
desirable to have continuous operation maintained since the previous shutdown. Following
long periods off turning, a 4-hour minimum operation period is essential to get smooth
trouble-free starting. Generally, an 8-hour period is preferable. However, the unit on which
rotor eccentricity detectors are installed can be started following 1-hour minimum operation
period after the eccentricity has reached 10 percent of the normal value specified. In any
event, following a shutdown period, the rotor should be turned on gear 10 minutes for each
minute it was shut down, until it has turned for 8 hours.
2.2.5 Turbine Pre-warming
In case of Initial Cold Start up, when the 1st stage metal temperature of the HP Turbine is
less than 150 deg.C, pre-warming of the HP Turbine must be conducted by supplying the
auxiliary steam from HP Turbine Exhaust End. Similarly, when the reheat bowl temperature
of the IP Turbine is less than 150 deg.C, pre-warming of the IP Turbine must be conducted
by supplying auxiliary steam from the steam seal header.
2.2.6 Turbine Start up Process
1) ST roll-off
* Confirm that MS pipe warming, MSV/CV warming and ST Pre-warming are completed.
* Upon checking that the MS and HRH steam conditions are ready, admit the main steam to
the ST and take the following steps;
Rub-check
* After ST speed reaches Rub-check speed of 400 rpm, stop the ST speed increase and
confirm that there is no rubbing at field.
* After confirming that there is no abnormal sound, increase the ST speed in accordance
with ST Start up chart, which is pre-installed in D-EHC.
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Low Speed Heat Soak

* For Cold Start up modes, the ST speed is held at the holding point of Low Speed Heat
Soak at 700rpm for the required time in accordance with ST Start up chart.
High Speed Heat Soak

* After reaching the rated speed, the ST speed is held at the rated speed of High Speed
Heat Soak for the required time in accordance with ST Start up chart.
2) Synchronization and Initial Load

* After the completion of High Speed Heat Soak, the STG is synchronized to close ST
Generator Circuit Breaker (GCB) and load up to the Initial load (3%).
* Hold the STG load at the Initial load of 3% for the time in accordance with ST Start up chart
for Warm, Cold and Initial Cold Start up modes.
3) Load up
* After ST load reaches the Initial load or completion of Initial load holding, ST load increases
with Loading up rate by the operator or Plant DCDAS with Loading up rate in accordance
with ST Start up Curves.
* ST side drain valves are closed when the ST load reaches a predetermined load.
2.2.7 Shut down:
Plant Shutdown Criteria consists of the following Conditions & modes.
a) Plant shut down conditions:
Shut down time indicated in the shutdown (Annexure-IV) curve is typical. The shut down time
will vary depends on operator intervention during normal or load through off or emergency
Turbine trip or emergency Boiler trip.
b) Plant shut down mode
 Condenser Vacuum maintain

The plant shut-down with condenser vacuum maintain is generally applied to short term
Turbine outage up to 10 hours such as overnight shut-down so as to shorten the start-up
duration for plant re-start considering water quality.
 Condenser Vacuum break
Plant shut-down with condenser vacuum break is generally applied to longer term outage so
as to reduce the fuel, water and power consumptions during outage. In case of shut-down for
Turbine inspection, vacuum break may be requested regardless of outage period.
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Boiler and Turbine shutdown automatic operation will be controlled by Plant Automation
System (PAS) based on the Boiler and Turbine conditions.
c) Turbine Generator Shutdown.

The Turbine Generator shall be shutdown according to operating instruction shown in shut
down curve. If an emergency occurs, the Turbine generator unit may be rapidly unloaded and
or be shutdown by operating the trip push button regardless of any operating conditions.
After shutdown of the Turbine, Turbine shall be natural cooled.
2.2.8 Ramp Rate (Load up MW / time)
Ramp rate during normal operation is indicated in Table-3, and ramp rate for startup and
shutdown conditions is indicated in Table-4.
(Table-3) Ramp rate during normal operation

Load Range Load Change Rate
30 to 100% 1%/min
(Table-4) Ramp rate for startup and shutdown conditions

Startup mode Initial Cold Cold Warm Hot
Load Range
0 to 30% 0.5%/min 0.5%/min
1%/min
30 to 50% 1%/min
50 to 75% 0.5%/min
1%/min
75 to 90% 1.5%/min 2%/min
90 to 100%
2.3 Turbine Bypass System
High pressure (HP) bypass system is provided so as to reduce the unit startup time during
Hot/Warm/Cold startup mode. During turbine bypass operation, steam from main steam line is
damped into condenser. The design inlet capacity is indicated in Table-5
(Table-5)The Capacity of HP bypass system

Design Inlet
Description Supplied by
Capacity
Boiler supplier
HP Bypass System 30% BMCR
(MHPS)
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2.4 Steam Turbine Trip Condition
The following are the turbine trip items with reasons.
(Table-6)Turbine trip items

No. Item Description
TURBINE MANUAL TRIP Turbine can be tripped manually based on operator’s judgment.
1. FROM CCR
TURBINE MANUAL TRIP Turbine can be tripped manually based on operator’s judgment.
2. FROM LOCAL
MAIN OIL PUMP In case that Main oil pump discharge pressure is low when
DISCHARGE turbine is rotating, lube oil cannot be supplied to bearings
3. PRESSURE LOW-LOW sufficiently and subsequently equipment damage may be
at TURBINE SPEED > caused.
2250 rpm
BEARING VIBRATION In case that bearing vibration is getting too high, there is a
4. HIGH-HIGH possibility of damaging the turbine.
LP TURBINE (TURBINE In case that LP turbine casing exhaust temperature is too high,
SIDE) EXHAUST HOOD there is a possibility of deforming turbine casing and/or causing
5. TEMPERATURE rotor alignment deviation.
HIGH-HIGH
EHC OIL PRESSURE In case that EHC oil pressure becomes significantly low, main
6. LOW-LOW valves for controlling turbine cannot be operated.
CONDENSER VACUUM In case that Condenser vacuum become too low, the blades
7. LOW-LOW strength may be lower, which result in the damage, due to
excessive heating by the friction loss (churning) of rotating blade.
HP TURBINE EXHAUST Excessive high temperature at HPT exhaust, especially when full
8. TEMPERATURE HIGH speed no load condition may damage the turbine.
FOR LONG PERIOD
HP TURBINE EXHAUST Excessive high temperature at HPT exhaust, especially when full
9. TEMPERATURE speed no load condition may damage the turbine.
HIGH-HIGH
LPT LAST STAGE Excessive high temperature at LPT last stage blade, especially
10. BLADE TEMP. when full speed no load condition may damage the last stage
HIGH-HIGH blade.
LUBE OIL PRESSURE In case that lube oil pressure is getting too low during operation,
11. LOW-LOW bearing cannot be worked appropriately and subsequently the
equipment may be damaged.
THRUST POSITION In case that thrust bearing has worn excessively, rotating part
12. ABNORMAL and static part is rubbed up and it may damage the turbine.
TURBINE OVER SPEED In case of turbine over speed, excessive centrifugal force is
13. imposed on rotating parts and subsequently may cause damage
to them.
BACKUP OVER SPEED In case of turbine over speed, excessive centrifugal force is
14. imposed on rotating parts and subsequently may cause damage
to them.
MT-DEHC MAJOR In case that fatal failure such as both master controller failure,
FAILURE lost of power supply for master controller happens, EHC cannot
15. continue to control the turbine. The detailed failure condition is
indicated in “SCHEMATIC DIAGRAMS FOR MAIN TURBINE
D-EHC (9573-110-PVI-L-005).”
MFT When MFT (Master Fuel Trip) signal from boiler portion is
16. received, the turbine will trip.
ELECTRICAL When Electrical Protection signal (Customer’s scope) is
17. PROTECTION received, the turbine will trip.
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3. MAIN SYSTEM AND MAIN EQUIPMENT
3.1 Make Up System

Make up system is provided to supply Demineralized water to the following systems.
• Turbine Cycle through Condenser
• Stator Cooling Water System
• CCCW System
• Boiler Chemical Dosing System
• CCCW Chemical Dosing System
• Sampling System
Cycle Makeup Tanks and Cycle Makeup Pumps are supplied HDEC/HEC and the capacity is
determined considering both Makeup during Normal Operation and Makeup and water filling
for Start-up.
Normal Makeup Control Valve for boiler and turbine cycle is equipped to keep the water level
of Condenser Hotwell during Normal Operation and Start-up Makeup Motorized Valve is
equipped for the Initial filling and Cycle Clean-up when the large amount of Demineralized
water is required constantly. While a constant large amount is flowing through the motorized
valve, the control valve modulates the amount of demineralized water flowing through itself
within its control range.
3.2 Condensate System
3.2.1 Condensate system is equipped with three (3) x 50 % Condensate Pump (CP), Condensate
Polishing Plant (CPP), Gland Steam Condenser (GSC), LP Heater 1,2,3 & 4 and Deaerator. CP
take suction from Condenser hotwell and deliver to Deaerator through CPP, GSC, seal water for
Condenser Vacuum Pump and Valves sealing systems, LP Heaters, HP Turbine Bypass Spray,
Condenser Water Curtain spray, and LP Turbine Casing Spray. Chemical Dosing System shall
be provided at Condensate Pump discharge to maintain condensate water quality such as
dissolved Oxygen and pH. One (1) x 100% LP Heater Drain Pump (HDP) is provided to pump
the drain of both LP Heater 4 and LP Heater 3 from LP Heater Drain Tank to condensate
system.
(Table-7) Equipment of Condensate system
Description KKS No. Qty x Remarks

Capacity
Condensate Pump (CP) P2LCB10 AP010 3 x 50% 2 working 1 standby
P2LCB20 AP010
P2LCB30 AP010
Condensate Polishing Plant P2LDF10 3 x 50% 2 working 1 standby
(CPP)
Gland Steam P2MAW10 AC010 1 x 100% Horizontal surface
Condenser(GSC) type
LP Heater 1 P2LCC10 AC010 1 x 100% With Common
LP Heater 2 P2LCC20 AC010 1 x 100% Bypass
LP Heater 3 P2LCC30 AC010 1 x 100% With Common
LP Heater 4 P2LCC40 AC010 1 x 100% Bypass
Deaerator P2LAA10 BB010 1 x 100%
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3.2.2 Condensate Pump (CP) Operation
(Table-8) Condensate Pump Operation

Plant Start up Plant Shut down
1 x 50 % CP Start: Before Cleanup start Stop:

After MBFP stopped (manual)
2 x 50 % CP Start: After Condenser re-circulation Stop:
(*See note) After Condenser vacuum break
3 x 50 % CP Start: stand by CP when:- Stop: -
1) Running pump trips
2) One or Two pump running and
discharge header’s pressure less
than a preset value.
NOTE) Start timing of 2nd CP might be optimized during commissioning operation.
Permanent suction strainer will be applied at CP suction to remove foreign particles during
commissioning as well as normal operation.
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3.3 Feedwater System
3.3.1 Feedwater system consists of two (2) x 50% duty Turbine Driven Boiler Feedwater Pumps
(TBFP), one (1) x 25% duty Motor Driven Boiler Feedwater Pump (MBFP) and HP Heater
6A/B,7A/B, 8A/B and Desuperheater. The feedwater system is provided to supply feedwater
from Deaerator to Boiler via High Pressure Heaters. The Reheater spray water will be supplied
from intermediate stage extraction of Boiler feedwater pumps.
(Table-9) Equipment of Feedwater System
Equipment KKS No. Qty X Capacity Remarks

TBFP P2LAC11 AP010 -KP02 2 x 50% Directly coupled with
P2LAC12 AP010 -KP02 BFPT
TBFP BP P2LAC11 AP010 -KP01 1 for each Coupled through
P2LAC12 AP010 -KP01 TBFP reducing gear
MBFP P2LAC13 AP010 -KP02 1 x 25% Coupled with Motor
through Fluid
coupling
MBFP BP P2LAC13 AP010 -KP01 1 x 25% MBFP Directly coupled with
MBFP motor
MBFP FLUD CPLG P2LAC13AP010 -MK01 1
HP Heater 6A/B P2LAD11 AC010 2 x 50%
P2LAD12 AC010
HP Heater 7A/B P2LAD21 AC010 2 x 50%
P2LAD22 AC010 With Common
HP Heater 8A/B P2LAD31 AC010 2 x 50% Bypass
P2LAD32 AC010
DESUPERHEATER P2LAD41 AC010 2 x 50%
(DSH) A/B P2LAD42 AC010
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To BOILER
MHPS
From LP HTR 4
TSB
DEAERATOR
DSH A DSH B
HP HTR 8A HP HTR 8B
HP HTR 7A HP HTR 7B
HP HTR 6A HP HTR 6B
to DEA (Min. Flow) to DEA (Min. Flow)
GB BFP BFPT BFPT BFP GB
BP BP
Turbine Driven Boiler Feedwater Pump (2 x 50%)
to DEA (Min. Flow)
BFP H/C -M02 -M01
BP
Motor Driven Boiler Feedwater Pump (1 x 25%)
(Fig-3) FEED WATER SYSTEM SCHEMATIC DIAGRAM
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3.3.2 Boiler Feedwater Pump Operation
a) Unit start up
MBFP shall be always used at unit startup and keep in service up to 25 % load.
TBFP shall be started less than 25% load and switched over from MBFP to TBFP before
reaching 25% load.
b) TBFP Start up/Shut down Normal Operation
(Table-10) TBFP Startup and Shutdown

First TBFP In service: Stop :

From approx.. 15% Load Below 50% Load
Second TBFP In service: Stop :
Before 50% Load Below 25% load or After TBFP to
MBFP Changed over
c) MBFP Start up/Shut down

(Table-11) MBFP Startup and Shutdown
In service: In service:
Before HP Clean up 25% load or Before TBFP to MBFP
Stop: Changed over
After MBFP to TBFP changed Stop :
over After All Boiler
Equipment stopped (manual)
Note:
Above operation should be done under Note:
PAS (Plant Automation System) as Above operation should be done under PAS
MBFP regular operation routine. (Plant Automation System) as regular
operation routine.
In service:
After runback operation due to
one TBFP trip is completed.
Note:
Start of MBFP after completion of the
plant runback should be done by
operator using DLC (Drive level control
function.
d) BFP Turbine Operation
BFP Turbine shall be driven by the following source of steam and Exhaust is connected to
the condenser.
• No.5 Extraction steam for normal operation
Note) In case required steam for BFP Turbine cannot be obtained by extraction steam
during plant startup, auxiliary steam is used as supplemental steam source.
BFP Turbine is controlled by BFPT D-EHC, conditions generated by BFPT D-EHC and other
controllers are monitored by HMI. The main function of D-EHC are acceleration control,
speed holding, Deceleration control, over speed trip test, speed control and CV position
control.
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Acceleration ratio : 800 rpm/min

Low speed Heat soak at : N/A
Turning gear speed : 5.7 rpm
e) TBFP/MBFP Operation
MBFP shall be always used for unit start up and Flow Control Valve will be used for feed
water control. MBFP Pump speed will be controlled by Boiler controller according to feed
water demand.
During plant startup, MBFP will be taken into service and loaded around 15% load or
maximum as up to 25% load. First TBFP will be taken into service when the load exceeds
more than 15%, and MBFP will be unloaded simultaneously. Before 50%, second TBFP will
be taken into service. Finally both the TBFPs will be loaded together up to total 100 % load.
In case of tripping of any one of the TBFPs during normal operation, unit load should be
reduced to target load at once, and MBFP will be started. And, the capability of pumps
recovering the load to 75% Rated load in T-MBFP parallel operation should be considered.
Temporary suction strainer with 60 mesh will be applied during the first half of commissioning
stage so that any foreign particles from various systems connected to the Deaerator to be
removed, and permanent suction strainer with 20 mesh will be applied after temporary mesh
removal.
Parallel operation by using one (1) TBFP and one (1) MBFP is possible within the extent of
allowable load range is possible, however this shall not be the regular routine operation and
shall be the case only when it is required by the reason of one BFPT or one TBFP is in
trouble conditions.
f) The following BFPT protection/valve test shall be performed.
Device to be tested Schedule Unit conditions

Valve Stroke Test Once in a day In service
BFPT Oil Tank Alarm Test Once in a week In service
Stand by Oil Pump Automatic
Once in a week In service
Start-up Test
Over Speed Trip Test Once in 12-24 months In service
Backup Over Speed Test Once in 12-24 months In service
Master Trip Solenoid Test Once in 12-24 months In service
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(Fig-4) Typical BFP Basic Operation at Normal Start up
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3.4 Extraction Steam and Heater Drain System
3.4.1 Steam is extracted from different stages from HP Turbine, IP Turbine and LP Turbine and
supply for feed water heating. The Extraction lines from the Turbines are listed in Table-12.
(Table-12) Application of Extraction Steam

DESCRIPTION APPLICATION
No.1 Extraction from LP Turbine LP HTR 1 feed water heating
No.5 Extraction from IP Turbine Deaerator pegging steam and Turbine driven Boiler
feed pump
No.6 Extraction from IP Turbine Desuperheater and HP HTR 6 feed water heating
No.7 Extraction from CRH line HP HTR 7 feed water heating
No.8 Extraction from HP turbine HP HTR 8 feed water heating
3.4.2 Cascades drains are provided from a higher pressures heater to a lower pressure heater.
Each feed water heater, including Deaerator is provided with venting system, thus allowing of
non-condensable gas from each heater shells. Gases from the HP heaters normally flow to
the Deaerator. Gases from the Deaerator vent to atmosphere. Gases from the LP heaters
flow through condenser. Heater Drain system details are listed in Table-13.
(Table-13) Heater Drain System Details
Normal Before During Before shut During shut
Emergency
Equipment Discharge Startup startup down down
Discharge To
To Discharge to Discharge to Discharge to Discharge to
HP HTR 8 HP HTR 7 Condenser Condenser HP HTR 7 HP HTR 7 Condenser
HP HTR 7 HP HTR 6 Condenser Condenser HP HTR 6 HP HTR 6 Condenser
HP HTR 6 Deaerator Condenser Condenser Deaerator Deaerator Condenser

HTR Drain HTR Drain HTR Drain HTR Drain
LP HTR 4 Condenser Condenser
Tank Tank Tank Tank
Condenser Condenser Condenser
HTR Drain through through HTR Drain HTR Drain through
LP HTR 3
Tank HTR Drain HTR Drain Tank Tank HTR Drain
Tank Tank Tank
LP HTR 2 LP HTR 1 Condenser Condenser LP HTR 1 LP HTR 1 Condenser
LP HTR 1 Condenser Condenser Condenser Condenser Condenser Condenser
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3.4.3 Heater Service conditions during startup and shutdown
During Startup, when the Main Turbine load reaches to greater than 10% Turbine load, the
extraction steam isolation valves are opened one by one in the order from lower pressure
extraction steam line to higher pressure extraction steam line.
During Shutdown, when the main Turbine load comes down less than 15% Turbine load, the
extraction steam isolation valves are closed from High pressure extraction steam line to low
pressure extraction steam line.
(Table-14) Heater service load during startup and shutdown

Equipment *Start-up *Shut down
(In Service) (Out Service)
HP HTR 8 A/B > 10% Load** < 15% Load
HP HTR 7 A/B > 10% Load** < 15% Load
Desuperheater > 10% Load** < 15% Load
HP HTR 6 A/B
DEA > 10% Load** < 15% Load
LP HTR 4 > 10% Load** < 15% Load
LP HTR 3 > 10% Load** < 15% Load
LP HTR 2 *** ***
LP HTR 1 *** ***
* Typical Heater In service/Out Service.

** Turbine load for in service of heaters will be optimized during commissioning operation.
*** LP HTR 1 & 2 are in service for any load after steam turbine roll off.
3.4.4 Water Induction Protection
The basic concept for the water induction protection are as follows:
1) Alarm :
Each Feedwater heater provided with High water level alarm (HWL) and High-High water
level alarm (HHWL)
2) Protection action:
Design concept for minimum protection action:
- Double protection consists of the following a) and b).

for LP HTR 3,4, HP HTR 6,7,8.
- Double protection consists of the following a) and c).
for LP HTR 1,2.
8 - Double protection consists of the following a) and b).
for Deaerator
a) Automatic drain system from the feedwater heater (Deaerator) shell to condenser
b) Automatic shutoff in extraction line to feedwater heater (Deaerator).
c) Automatic shutoff in all sources of water entering the feedwater heater (Deaerator) shell
and tubes.
3) Heater drain:
All Feed water heater emergency drain lines are directly connected to the Condenser.
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These emergency drain valves will open at HWL by automatically split controls with the
normal drain controls.
4) In case of water induction detected, the following action should be taken. (Ref: Table-15)
(Table-15) Action Schedule in case of Water Induction

a) HP HTR 6, 7 8 and Desuperheater
HWL Alarm Alarm
8 High Opening of emergency drain valve.
HHWL Alarm • Closure of motorized isolation valve in extraction
High- High line to HP heaters. NRV is also forced closed using
same signal.
b) LP HTR 3 and 4
HWL Alarm Alarm
High- High line. NRV is also forced closed using same signal.
c) LP HTR 2
HWL Alarm Alarm
HHWL Alarm • Opening of motorized common bypass valve for
High- High LP HTR 1&2 and closure of motorized inlet / outlet
isolation valves of series LP HTR 1&2.
d) LP HTR 1
HWL Alarm Alarm
8 (HTR Drain Tank) High Opening of emergency drain valve.
HHWL Alarm • Opening of motorized common bypass valve for
(LP HTR-1) High- High LP HTR 1&2 and closure of motorized inlet / outlet
isolation valves of series LP HTR 1&2.
e) Deaerator
HWL Alarm Alarm
High
High- High line
• Opening of motorized valve in LP clean up line.
8
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To ATM
DSH A DSH B
To ATM
To ATM
To PIT To Condenser To PIT To Condenser DEAERATOR
Vent line
To PIT
HP HTR 8A HP HTR 8B
To PIT To Condenser To PIT

To Condenser
HP HTR 7A HP HTR 7B
To Condenser To PIT
To PIT
To Condenser
HP HTR 6A HP HTR 6B
To PIT
To Condenser
To PIT To PIT
Drain line To Condenser
(Fig-5) HP HEATER DRAINS AND VENTS SCHEMATIC DIAGRAM
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To ATM
Vent line
LP HTR 4 To Condenser
To Condenser
To PIT
LP HTR
Drain Tank
LP HTR 3 To Condenser
Drain line
To PIT
To Condenser
Vent
line LP HTR 1
LP HTR 2
Condenser
Drain line
(Fig-6) LP HEATER DRAINS AND VENTS SCHEMATIC DIAGRAM
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3.5 Clean up System
Pre-boiler cleanup system is provided for condensate system and feedwater system in
Turbine portion to ensure the water quality will meet the requirements before supplying
feedwater to boiler for unit startup and operation.
Pre-boiler cleanup system is categorized as three processes which are Condensate Cleanup,
LP Cleanup and HP Cleanup, and these processes are sequentially carried out by checking
the water quality at each process. Also, the water is drained out and collected to wastewater
system through boiler blowdown tank located at Boiler area first, and subsequently the water
is re-circulated through condenser at each process until getting acceptable water quality.
(Ref: Table-16)
Pre-boiler cleanup is generally required for Cold startup mode and/or condenser vacuum
break condition, and the excepted cleanup requirement at respective startup mode are
summarized in Table-17A.
Related equipment during cleanup operation at each cleanup process are shown in
Table-17B.
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(Table-16) System configuration of cleanup operation

Process Flow Route Step Flow Control Valve
Conde CP CPP Condensate Condensate Water
nser Cleanup Blow Blow Valve
Condensate
Condensate Blow
Cleanup Condensate Condensate
Cond.
re-circulating
Cleanup Recirculation FCV
Recirculation
Criterion for Water Quality when Condensate Cleanup is finished

Outlet of Condensate Pump
Millipore filter analysis(MF)： 500 ppb or less or turbidity ; class 3 or less
Fe： 500 ppb or less
Dissolved oxygen： 200 ppb or less (Target 100 ppb or less)
Outlet of CPP
pH 9.3 - 9.6
Conde CP CPP
LP HP and LP Clean-Up
LP HTR
LP and HP
Cleanup Blow
LP Cleanup Deaerator LP HP and LP Clean-Up
Dea. Cleanup Recirculation Valve
LP and HP Recirculation
Down-comer
Cleanup Piping
Piping
Criterion for Water Quality when LP Cleanup is finished

Outlet of the deaerator
pH： 9.4 - 9.6
Dissolved oxygen： 50 ppb or less
SiO2： 30 ppb or less
Conde CP CPP HP HP and LP Clean-Up
LP HTR
MBFP Flow Control
LP and HP LP and HP Valve
HP Cleanup Cleanup Cleanup Blow Deaerator
Piping HP HP and LP Clean-Up
Cleanup Recirculation Valve
HP HTR MBFP MBFP BP Recirculation MBFP Flow Control
Valve
Criterion for Water Quality when HP Cleanup is finished
Outlet of the HP HEATER
pH： 9.4-9.6
Cation Conductivity： 1 µS/cm or less
SiO2： 30 ppb or less
Outlet of the deaerator
Dissolved oxygen： 50 ppb or less
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(Table-17A) Excepted cleanup requirement at respective startup mode

Startup mode Cold Warm Hot
Shut down time (T) (hrs.) T > 48 T>8 T ≦ 8
Cond. Vacuum Break Yes Yes No Yes No
Condensate Blow O -- -- -- --
Cleanup Recirculation O O -- O --
LP Cleanup Blow O -- -- -- --
Recirculation O -- -- -- --
HP Cleanup Blow O -- -- -- --
Recirculation O O O -- --
(Table-17B) Related equipment during cleanup operation

Cleaned Related Equipment
Equipment
Conde LP HP MAKE-UP. MBFP
CP CPP MBFP
nser HTR HTR Pump BP
Condensate Blow o - - o o - - -
Cleanup Recirculation o - - - o o - -
Blow - o - o o o - -
LP Cleanup
Recirculation - o - - o o - -
Blow - - o o o o o o
HP Cleanup
Recirculation - - o - o o o o
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3.6 Main Cooling Water System
Main cooling water (MCW) are supplied from four (4) x Main Cooling Water Pumps (supplied
by HEC/HDEC). The cooling water is pumped up by Main Cooling Water Pumps (MCWPs),
and supplied to Condenser through MCW supply piping. After undergoing heat exchange in
Condenser, the heated cooling water is sent to cooling tower (supplied by HEC/HDEC)
through MCW return piping.
Condenser has two (2) cooling water inlet & outlet lines to continue the steam turbine
operation even if one (1) cooling water line is isolated. Each line has motorized isolation
valves at the inlet and outlet to isolate the associated water box from main cooling water
system.
2 x 50% Condenser Tube Ball Cleaning System for steam turbine unit is provided for on-line
cleaning of Condenser tubes by passage of slightly oversized sponge ball (larger than
condenser tube diameter), through Condenser tubes.
3.6.1 Equipment
(Table-18) Equipment of MCW System
Equipment KKS No. Remarks

Type: Surface type condenser, one pass,
Condenser P2MAG10 AC010 axial flow, divided water box.
Tube Material: Titanium
Condenser tube P2PAH11 Type: Sponge ball cleaning system
cleaning system P2PAH12 2 x 50%
P2PAH10 AT001
Debris Filter Supplied by HEC/HDEC
P2PAH20 AT001
P2PAE10 AC001
Cooling Tower Supplied by HEC/HDEC
~ AC030
P2PAC10 AP001
Main Cooling Water P2PAC20 AP001 Supplied by HEC/HDEC
Pump P2PAC30 AP001 4 x 25%
P2PAC40 AP001
3.6.2 Condenser Tube Ball Cleaning System
Sponge ball on-load cleaning system is used in order to keep clean internal surface of
condenser tube. The cleaning system mainly consists of ball strainer, ball strainer pump, ball
collector and ball injection nozzle.
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3.7 Auxiliary Cooling Water System
Auxiliary cooling water system consists of two (2) x 100% Auxiliary Cooling Water Pumps
(ACWP) and two (2) x 100% CCCW Heat Exchangers. Auxiliary Cooling Water Pump takes
suction from main cooling water line (upstream of condenser) and pumped up to CCCW Heat
Exchangers and Condenser Vacuum Pump Seal Water Coolers. Return hot water from the
CCCW Heat Exchangers and Condenser Vacuum Pump Seal Water Coolers are connected
to the main cooling water line (downstream of condenser)
3.7.1 Equipment
(Table-19) Equipment of Auxiliary Cooling Water System
Equipment KKS No. Quantity x Remarks

Capacity
Auxiliary Cooling Water P2PCC11 AP010 2 x 100% 1 working + 1 stand by

Pump P2PCC12 AP010
CCCW Heat Exchanger P2PCA10 AT010 2 x 100% 1 working + 1 stand by
Strainer P2PCA10 AT020
CCCW Heat Exchanger P2PGD11 AC010 2 x 100% Plate type
P2PGD12 AC010 1 working + 1 stand by
3.7.2 Auxiliary Cooling Water Pump Operation
(Table-20) ACWP Operation

Pump Start: Stop:

After MCWP start (Manual) Manual stop in case of unit under
maintenance before MCWP stop
(Manual)
If running ACWP trips, the stand by pump will start automatically. Adequate drain and vents
are provided for start-up and maintenance. ACWPs are controlled by DCS.
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(Fig-7) AUXILIARY COOLING WATER SYSTEM SCHEMATIC DIAGRAM
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3.8 Closed Cycle Cooling Water System
Closed cycle cooling water (CCCW) system consists of 3 x 50% Closed Cycle Cooling Water
Pumps (CCCWP) and 2 x 100% CCCW Heat Exchangers and CCCW Chemical dosing
system. Demineralized water in CCCW system is pumped by CCCWPs up to Boiler auxiliary,
Turbine and BOP auxiliary cooling system through CCCW Heat Exchangers and return hot
water from each cooler shall be discharged to the suction of the CCCWPs to be cooled again
in CCCW Heat Exchangers. CCCWPs are provided with suction side temporary strainer. A
head tank is provided at the suction of the CCCWPs for buffer and to keep the pump suction
head. The make up water is provided from header of Make Up Water Pump discharge. The
chemical dosing line is connected to CCCW Pump suction for corrosion inhibition.
3.8.1 Equipment
(Table-21) Equipment of CCCW System
Equipment KKS No. Quantity X Remarks

Capacity
CCCW Pump P2PGC11 AP010 3 x 50% 2 working + 1 stand-by
P2PGC12 AP010
P2PGC13 AP010
CCCW P2PGD11 AC010 2 x 100% 1 working + 1 stand-by
Heat Exchanger P2PGD12 AC010
CCCW Head Tank P2PGA10 BB010 1 x 100%
3.8.2 Closed Cycle Cooling Water System Operation
(Table-22) Operation of CCCW System

Start Stop
CCCW Pump Manual start : Manual stop in case unit

1st and 2nd CCCWP. under maintenance
or
Interlock
CCCW Manual Start Manual Stop

Chemical At Low corrosion inhibitor
Dosing Concentration
If running CCCWP trips, the stand by pump should be started automatically.
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(Fig-8) CLOSED CYCLE COOLING WATER SYSTEM SCHEMATIC DIAGRAM
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4. Local Control System
Failure
System Valve Service Control Type
Action
LP Turbine Casing Spray Valve On-Off Close
Condensate Water Curtain Spray
On-Off Open
Condensate Valve
System Deaerator Level Control Valve Modulating Lock (O)
Condensate Water Recirculating
Modulating Open
Control Valve
TBFP Minimum Flow Control Valve Modulating Open
Feed water
MBFP Minimum Flow Control Valve Modulating Open
System
MBFP Outlet Flow Control Valve Modulating Lock (C)
HP Heater Level Control Valves Modulating Open
HP Heater Emergency Level Control
Modulating Open
Valves
LP Heater Level Control Valves Modulating Open
Heater Drain and LP Heater Emergency Level Control
Modulating Open
Vent System Valves
Heater Drain Tank Level Control
Modulating Lock (O)
Valve
Heater Drain Tank Emergency Level
Modulating Open
Control Valve
Condenser Condenser Hotwell Level Control

Modulating Close
System Valve
Auxiliary Steam
Deaerator Pressure Control Valve Modulating Close
System
Closed Cooling Water Head Tank
On-Off Open
Level Control Valve
Closed Cycle
Main Oil Temperature Control Valve Modulating Lock (O)
Cooling Water
BFPT Oil Temperature Control
System Modulating Lock (O)
Valve
EHC Oil Temperature Control Valve Modulating Lock (O)
Gland Steam Seal Feed Control
Modulating Lock (O)
Gland Steam Seal Valve
and Drain System Gland Steam Packing Unloading
Modulating Close
Control Valve
Stator Cooling Water Pressure
Generator Stator Modulating Open
Control Valve
Cooling Water
Stator Cooling Water Temperature
System Modulating Open
Control Valve
Open: Fail to Open

Close: Fail to Close
Lock(O): Fail to Lock, Finally Open
Lock(C) : Fail to Lock, Finally Close
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5. Special Operation
5.1 Condenser half tube bundle operation:
In case condenser tube leakage occurred, the associated tube bundle is isolated from the main
cooling water system by fully closing condenser water box inlet and outlet isolation valves. The
water box vent and drain valves are opened for the inspection and maintenance of the leaked
tube. The leaked tube is plugged for further operation. Under half tube bundle operation, two
CWPs may be stopped where the Turbine continues to operate at the load up to 50% Turbine
load.
5.2 Boiler Feedwater Pump Parallel Operation:
Two TBFPs will be in service during normal operation. In case any one TBFP tripped, MBFP
may be operated manually so that 75% load operation can be achieved by parallel operation of
a TBFP and MBFP.
5.3 Load Runback
Runback functions are provided, in case of Quick load reduction and complex of operation is
needed when the accident or protection occurs. It is difficult to predict accident or protection,
except Turbine trip. Other than Turbine tripping operator can reduce the load due to any
accident or protection occurs. The items of run back and load change rates is indicated in Table
-23.
(Table-23) The item of runback
Runback Runback Load Demand Operation

Consideration Condition
Item Target Load decrease rate mode
2(two) TBFPs
Operation, Turbine
BFP Trip Yes 50% Load 100%/min
One TBFP follow
Tripped
a) BFP Trip
In case of one of the running TBFP trips, the STG load will be reduced to target load at
once. Stand by MBFP will start on manual with minimum flow operation and discharge
valve open. The remaining Feedwater flow is controlled automatically to keep the required
Feedwater flow which is equal to the target load until stable operation after BFP runback.
The load can be recovered to 75% load after feed water flow from two BFPs are balanced
out and stand by BFP in Auto mode.
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5.4 HP and LP Heater Bypass Operation
a) The maximum plant load limit at heater bypass operation is indicated in Table-24 respectively.
(Table-24) The maximum plant load limit at heater bypass operation

Max. Load
Case LP LP LP LP HP HP HP
MW
HTR 1 HTR 2 HTR 3 HTR 4 HTR 6 HTR 7 HTR 8
(Gross)
HP HTR 6-8 A
o o o o X/o X/o X/o 1006.3
bypass Note1)
HP HTR 6-8 B
o o o o o/X o/X o/X 1006.3
bypass Note1)
LP HTR 3-4
o o X X o/o o/o o/o 905.67
bypass
LP HTR 1-2
X X o o o/o o/o o/o 905.67
bypass
o：In Operation, x：Out Of Operation
Note 1) Maximum cumulative time is 30 days

Note 2) Indicative Possible Max. Load is not for guaranteed. In the event of heaters failure,
operator needs to decrease load and perform checking around the heaters. Toshiba
recommends to slowly increase the plant load to indicative possible maximum load as indicated
in table above.
Heater bypass operation cases shown in Table-24 are typical bypass cases only. The maximum
plant load at other heater bypass combinations is limited by the design criteria of steam turbine,
feedwater heater and/or heater drain system according to heater bypass combination.
37 / 42
TOSHIBA CORPORATION
TYPICAL CHART of BFP TURBINE AUTOMATIC START Annexure- I (1 of 2)
38 / 42
TOSHIBA CORPORATION
TYPICAL CHART of BFP TURBINE AUTOMATIC SHUTDOWN Annexure- I (2 of 2)
39 / 42
TOSHIBA CORPORATION
TYPICAL SEQUENCE OF MANUAL TURBINE STARTUP TIME CHART Annexure-II
40 / 42
TOSHIBA CORPORATION
Annexure-III
Mismatch Chart
41 / 42
TOSHIBA CORPORATION
TYPICAL SEQUENCE OF TURBINE SHUTDOWN TIME CHART Annexure-IV
42 / 42
TOSHIBA CORPORATION

Basic Operation Concept For Turbine and Auxiliary Plant

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Basic Operation Concept For Turbine and Auxiliary Plant

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FOR APPROVAL

I 01-12-2020 Revised as per design progress. M. Kajiwara H. Tao H. Tao

Cirebon 2, 1x1000MW Coal Fired Power Plant Project,

DESIGNED BY DATE TITLE :

T. Miyazaki 25-01-2017 CB2-M-ZEN-05-32011 I

APPROVED BY DATE (CONTRACTOR’S DOCUMENT NUMBER) (REV).

Y. Sugimori 25-01-2017 (DSC-GMH-XICR1-0017) 8

PT Cirebon Energi Prasarana

プラント名 Cirebon2, 1x1000MW Coal Fired Power Plant Project,

BASIC OPERATION CONCEPT

The information in this material is confidential and contains Toshiba’s

BASIC OPERATION CONCEPT

FOR TURBINE AND AUXILIARY PLANT

Steam Turbines, Generators and associated auxiliaries are supplied by Toshiba.

Specification of Main Turbine:

Steam Turbine make = Toshiba TC4F-42

1.1 Turbine Island Balance of Plant (BOP)

Turbine Balance of Plant comprises the following major Systems/Equipment

1.2 Control Configuration

Specific Design Data :

(a) Ambient air temperature (deg.C):

(b) Relative air humidity (%):

(c) Cooling Water (Seawater) Temperature (deg.C):

2.1 Steam Turbine Operation

2.1.1 Sliding Pressure Operation and D-EHC Turbine Control

2.2 Plant operation

1) Power Receiving Ready and Electrical System Available

2) HVAC System in service

3) Fire Detection, Alarm and Fighting Systems are ready

4) Waste Water Treatment Plant in service

5) Plant water supply systems incl. Water Treatment Plant in service

7) Closed Cycle Cooling Water System in service

8) Chemical Dosing System is available

9) Demineralized Water System in service

10) Main Cooling Water System and Cooling Tower in service

11) Electro Chlorination Plant in service

12) Condenser Tube Cleaning System in service

13) Auxiliary Cooling Water System in service

14) Compressed Air System in service

15) Condenser Hot-well filling complete

16) LP Heaters, Deaerator, and HP Heaters filling complete

17) Boiler filling complete

18) Turbine Lube Oil and EHC Oil Systems in service

19) Main Turbine Turning Gear in service

21) BFPT Lube Oil System in service

22) BFPT Turning Gear in service

23) Generator Seal Oil System in service

24) Generator H2 filing complete and H2 pressure normal

25) Demin. Water Supply Pumps are in service

26) Condensate Polishing Plant is available

27) Generator Stator Cooling Water System in service

28) DCS system in service

29) Condenser vacuum up complete and Condenser pressure normal

30) Pre Boiler Clean up complete

33) Emergency Diesel Generator System in standby

34) Necessary operation prior to start/stop complete (includes Boiler Feedwater

Note 1) The above items are not written in sequential order.

1) Main/Auxiliary Cooling Water System Start and Stop

2) Cleanup Operation (Condensate cleanup / LP cleanup / HP cleanup)

3) Condenser Vacuum up and Break

7) Turbine Start up / Shut down

C) The following Turbine protection/valve test shall be performed.

Device to be tested Schedule Unit conditions