Pulse Jet Lubrication CLU-4 Comparison to CLU-3

CLU 4 PJ CLU 3

Dosage Injection Feeding

Dosage Timing Fixed angle Depend on dP

Quill 1 row 2 row

Dosage position Fixed position Depend on dP

Basic FeedRate 1.4 g/kW.H 1.6 g/kW.H

Target Feed Rate

0.8 g/kW.H 1.0 g/kW.H
in Service

1 © Wärtsilä 07th March 2007 Pulse Jet Lubrication RT-flex 96C Engine / Park, Jong Sik
 Pulse Jet Lubrication CLU-4 System Lay-Out

2 © Wärtsilä 07th March 2007 Pulse Jet Lubrication RT-flex 96C Engine / Park, Jong Sik
 Pulse Jet Lubrication CLU-4 Control System
Advanced Lubrication
Module

-. Injection No. and Position are controlled by WECS.

-. Solenoid Valves are actuated by ALM-
ALM-20 to supply Cylinder Oil to Quills.
-. Injections are monitored by ALM-
ALM-20 through PT and feed back to WECS.

3 © Wärtsilä 07th March 2007 Pulse Jet Lubrication RT-flex 96C Engine / Park, Jong Sik
 Pulse Jet Lubrication CLU-4 Mechanical Control

Solenoid “OFF”:
Solenoid “ON”: Filling Cyl Oil on
Injection Lubricator

-. Reduced Servo Oil (~60 bar) is actuating oil for Pump to pressurize
pressurize Cylinder Oil.
-. Cylinder L.O is ready to inject on Lubricating module.
-. When Sol. Valve is “ON”
ON”, Servo Oil press Piston to lower limit side and Piston
pumping up Cylinder oil to inject to liner wall.

4 © Wärtsilä 07th March 2007 Pulse Jet Lubrication RT-flex 96C Engine / Park, Jong Sik
 Pulse Jet Lubrication CLU-4 Injection Pattern

5 © Wärtsilä 07th March 2007 Pulse Jet Lubrication RT-flex 96C Engine / Park, Jong Sik
 Pulse Jet Lubrication CLU-4 Injection Distribution

Position Above Into Below

Angle 260 ˚ 300 ˚ 340 ˚

Portion 60% 20% 20%

6 © Wärtsilä 07th March 2007 Pulse Jet Lubrication RT-flex 96C Engine / Park, Jong Sik
 Pulse Jet Lubrication CLU-4 PD Timed Lubricator

7 © Wärtsilä 07th March 2007 Pulse Jet Lubrication RT-flex 96C Engine / Park, Jong Sik
 Pulse Jet Lubrication CLU-4 Section View of PD Timed Lubricator

Piston Stroke Limiter

Cyl. L.O air vent plug

Non Return Valve to Quill

Servo oil air vent plug

Cylinder Oil Shut Off

Valve Driven Metering Piston

Cylinder Oil Supply

Main Piston
Injection Pressure
Measuring Sensor

4/2 Way Solenoid Valve

Servo Oil Return Line

Relief Valve (By-Pass)

Servo Oil from former

cylinder lubricator

Nitrogen Accumulator
Servo Oil from latter
(25bar)
cylinder lubricator

Servo Oil Shutoff Valve

8 © Wärtsilä 07th March 2007 Pulse Jet Lubrication RT-flex 96C Engine / Park, Jong Sik
 Pulse Jet Lubrication CLU-4 Injection Quill

Opening Press.: 10bar

Liner Wall Direction

9 © Wärtsilä 07th March 2007 Pulse Jet Lubrication RT-flex 96C Engine / Park, Jong Sik
 Pulse Jet Lubrication CLU-4 Servo Oil Reducing Unit

• ~ 180bar of RU Servo oil reduce

pressure to ~ 50bar of PJ Servo oil
to supply and operate to PJ
lubricator.

• Reduced Pressure is monitored by AMS

through pressure transmitters.
(PT2041A and PT2042A)
40bar < normal value < 70bar

• Leakage on Double Wall Pipe is

detected by AMS through pressure
transmitters. (PT2046A and PT2047A).
- high alarm > 10 bar

10 © Wärtsilä 07th March 2007 Pulse Jet Lubrication RT-flex 96C Engine / Park, Jong Sik
 Pulse Jet Lubrication CLU-4 Cylinder Oil Filter

Diff Press SW for Filter

Element (PS3121A),
Alarm to AMS

Measured Cylinder Oil

Consumption roughly by
Sight Glass

11 © Wärtsilä 07th March 2007 Pulse Jet Lubrication RT-flex 96C Engine / Park, Jong Sik
 Pulse Jet Lubrication CLU-4 Control Flow

Injection
Number

12 © Wärtsilä 07th March 2007 Pulse Jet Lubrication RT-flex 96C Engine / Park, Jong Sik
 Pulse Jet Lubrication CLU-4 ALM-20 Module (E41)

• Display lights up green:

- Power is on
- Lube sys. SW working correctly

• Display lights up YELLOW

- Number of correctly executed
lube cycles are checked within a
certain window of time and are
found to be GOOD.

• Display lights up RED

- Number of correctly executed
lube cycles are checked within
a certain window of time and are
NOT found to be good.

13 © Wärtsilä 07th March 2007 Pulse Jet Lubrication RT-flex 96C Engine / Park, Jong Sik