ARM-2301

Pallet Wrapper
Manual

1
 Preface

Thank you for purchasing our products! This manual is an integral part of the machine and it
is to furnish necessary information to those who are authorized to interact with it. In addition
to adopting good use techniques, the recipients must carefully read and strictly apply this
information.

Time dedicated to reading this information will avoid personal safety and health risks and
economic damages.

Keep this manual for the full machine life in a know and easily accessible place in order to
have it ready available in the even consultation is required.

XT series film wrapping machine adopts LLDPE stretch film as packing material to pack
large and heavy or artistic face package. By that way it can keep package from dust, damp
and damage. During transportation package won't scatter and fall down. It is widely used in
printing, paper making, chemical industry, food and transportation etc. Packed article is
compact and beautiful.

The safety attention

Read this manual carefully before any operation:

Please install the equipments as per the assembly instruction pictures, technology
introduction and demand.
Please confirm that the power supply meets the electricity requirements.
Be careful when installing and move the machine to avoid any injuries for the high and heavy
post.
There are high voltages in electricity box. Only the person authorized and chosen from those
who have the requirements, skills and information necessary for installation, use and
ordinary maintenance of the machine.
Please cut off the power and wait for at least 5 minutes when you start and examination or
maintenance. Otherwise you will have a risk of electric shock.
The machine may be restarted when you reset at a state of adding working signals, please
also do not walk near to the machine.
Keep the machine body well connected to ground with proper earthing nodes to avoid
electric shock.
Keep the labels on machine intact. Do not depart any safety devices on machine.
Do not change parameter on transducer.
Inspecting or repairing the machine should be start after the machine power is cut off for
more than 5 minutes, otherwise there would be risks of electric shock.

2
 Catalogue
1. Machine figure.
2. Specification
3. Machine features.
4.Operating
5.Operating indicating page and trouble-diagnose page introduction
6.Operating preparation and trial wrapping.
7.Components and parts figure and catalogue.
A. Turntable figure
Turntable parts
B. Film carriage figure
Film carriage
C. Tower figure
Tower parts
D. Control panel
Control panel parts
E. Control box
Control box parts
8. Installation and transportation.
9. Debugging
10. Maintenance
11. Electric diagram.

3
1. Machine figure

With top press Without top press

4
2. Specification

The automatic wrapping machinery is a newly developed intelligent packing machine, which
adopts PLC + LCD screen human-computer interface as control system and can carry out
various wrapping demands. It works steadily and easy to operate. The main electric
components are the famous brand products. It can be kept as long as 50 years.

Technical specifications:

①Power: 220V110V 50HZ/60HZ 1.0kw (brake film carriage)

Power: 220V110V 50HZ/60HZ 1.2kw (Pre-stretch film carriage)
②Turntable motor: (standard 0.55kw Option:0.75KW); 1-10 round/minute
③Lift motor: (standard 0.2KW Options: 0.37kw)
④Pre-stretch motor: 0.2KW; (if it is pre-stretch model)
⑤Turntable Diameter: 1500MM (can be made as per your requirements)
⑥Max weight of package: 1500KG (can be made as per your requirements)
⑦Max height of package: 1800 - 2100MM(can be made as per your requirements)
⑧Turntable rotating direction: clock-wise
⑨Maximum film roller diameter: 250mm
⑩Maximum film roller inner diameter: 75mm

3. Machine features

 The machine adopts PLC + four rows screen controller, which adopts human intelligentize
program. It has complete system operating indication and trouble-diagnosis protection
system, it can perform on-line monitoring and have intelligentize diagnosis, convenient for
customer's use and maintenance.

. 6 working modes are available, that's 5 automatic modes and 1 manual mode. It is easy
to operate and understand.

. The motors use stepless frequency variation technology, reduce power consumption and
save energy.

④ The film carriage adopts close loop self-adjusting technology, makes the wrapped
package packed even, beautiful, and it can be adapted to packing needs(10-2000kgs) of
different weight.

⑤Safe and good protection to people, the system has intelligent monitoring to its hardware,
and on the machine it has emergency stop button, in case urgency, just press the button and
cut off all actions of machine to guaranty safety to people

5
4. Operation

①Language selection

-Press "0" to choose Chinese

-Press "1" to choose English

②Mode selection

6
A. Auto Mode :

- Mode 1-5 are Auto mode

You can pre-set wrapping programs (top wrapping cycles, bottom wrapping cycles,
up&down times,middle enforce cycles and delay time) for any auto mode.

--Auto mode parameter setting

a. Wrapping cycle setting:

Bottom: cycle setting: 1-9 cycles

Top cycle setting: 1-9 cycles

up&down cycle setting:1-9 cycles

middle wrapping cycles setting range :1-9 cycles. If the pallet need a middle
enforcement, please press the "start"button manually at the place where you think it is the
middle pace to make more wraps.

Note: Press "set" to change parameters, Press"enter" to confirm the setting.

b. Photocell delay setting: 12*0.1s,. Setting range: 1-99 x 0.1s.

The default setting in the factory is : 15 x 0.1s

c. Press top: Press "F1" to choose use or not use press top

d.Top sheet: Press "F2" to choose use or not use top sheet function

Note: When F2 is USE, after film carriage goes to the top and stop, wait for the operator to put a
top cover sheet for pallet. After putting the sheet, press start to continue the wrapping.

7
B. Manual Model and Waiting status under Auto mode

When under Manual mode and auto mode in waiting status, you can operate below
manually:

a. F3 film carriage up/stop

b. F4 film carriage down/stop

c. F5 Press top down/up

d. F6 Reset: Turntable and press top to go back to home position

e. F7 stop the machine

f. F8 Start the machine

8
5. Fault and trouble shooting

A. Emergency button

When press down the Emergency button, it shows below in the screen

Release the Emergency button to go back to previous page

B. Invetor fault

When there is a fault with Invetors, it shows below in the screens:

9
6. Operating preparation and trial wrapping.

A. Operating preparation

① Put film into its housing provided on the film carriage(refer to figure 6-1, figure 6-2
and figure 6-3). Turn on powers

②Make sure if the turntable is located at the starting place, film carriage is located at the
zero position, press top is located at the higher position of post, if needed, press F8 to
reset the above device.

B. Program setting operation

According to wrapping needs, set wrapping parameter, including lower wrapping circle
number SET1, upper wrapping circle SET2 and cycles number SET3.

C. Trial wrapping

Put the package onto the turntable, adjust the turntable inverter INV1, up and down
inverter INV2 button(usually already adjusted well before it leaves factory), to make
packaged wrapped even and flat, tension even and speed steady and reach wrapping
crafts requirement. According to trial wrapping, record related date, and have normal
wrapping work, you can realize reasonable setting of parameters according to multi-trial
wrapping. After finishing trial wrapping operations, save the trial wrapping parameters
and you can start normal wrapping work.

--Film pulling on figure

--Pre-stretch film carriage --Brake film carriage

10
-Load the film

11
7. Components and parts figure and catalogue.

1. Turntable figure and parts

12
 XT4505 Turntable

NO PART NO DESCRIPTION/SEPCIFICATION QTY

1 GB/T825 Hook M10 1

2 GB/T70.3 Hex socked screw M10X25 3

3 10000000510 DISC 1

4 GB/T70.2 Hex flat cap head screw M5*10 4

5 XT4505-0126 Protection cover 1

6 GB/T70.1 Hex screw M10*50 4

7 10000000486G Motor Chain pulley :12B,14 teeth 1

CV-32-750-30S
8 GEAR MOTOR 1
OPTION:( VF63FC-30-B14-550W )

9 GB/T1243 Chain :12B,174 keys 1

10 10000000695 Chain noise block 2

11 XT45N-0110 Approximate switch holder 1

12 PL-O5PN Approximate switch 1

13
XT4505-0129-V1 Tension pulley：12BZ11 1

14
XT4505-0135-V1 Protection cover support block 1

15 10000000693 Turntable center pulley 1

16 10010000617 Turntable roller 12

17 8020-0506 Motor base 4

18 10000000698 Tension pulley bracket 1

13
2. Film carriage
A. Pre-stretch Film carriage spare parts figure.

3
5

32
31 30

29 7

28 8
11
9
10
16

13 12
17
6

14

15
20
19

22
21

18
27

23

33
24

25
26

14
 XT4505 Pre-stretch film carriage

NO PART NO DESCRIPTION/SEPCIFICATION QTY

1 XT45M-11 Motor cover 1

2 GB/T70.2 Hexagon socket cap head screw M5*10 6

NMRV040-10F1-FB

3 Gear motor B6-200W-214-50HZ 1

4 XT45M-15 Safety board 1

5 GB/T5783 Hexagon bolt M8*16 4

6 10000000164 Stainless steel roller shaft 1

7 XT45M-0101 Film carriage top plate 1

8 XT45M-12 Big rubber roller bearing house 4

9 GB/T276 Bearing 6004 4

10 20545000404 Ring 1

11 10000000034 Film carriage top lock 1

12 XT45M-03 Driving rubber roller unit 1

13 XT45M-07 Driven rubber roller unit 1

14 XT45M-14 Guiding roller 1

15 XT45M-16 Adjusting roller 1

16 10000000030 Film holder spring 1

17 XT45M-19 Film holder plate 1

18 XT45O5-0300 Touch plate 1

19 20600000153 Tension roller 3

20 XT45M-04 Tension bracket 1

21 20110000200 Lock 1

22 10000000033 Film holder bottom lock 1

23 XT45M-0102-V1 Film carriage welding part 1

24 XT45M-17 Pulley :06B42 teeth 1

15
25 XT45M-18 Pulley :06B14 teeth 1

26 GB/T1243 Chain :06B54 teeth 1

27 10000000035-V1 Film holder plate 1

28 FR-2MX Photocell 1

29 XT45M-06 PCB holding plate 1

30 45050009 Pre-stretch PCB 1

31 XT45M-10 Adjusting plate 1

32 10000000198 Magnet :ø12*3 1

33 KW3-0Z-2 Microswitch (with wheel) 1

16
B. Brake film carriage spare parts figure

17
 XT4505 Brake film carriage

NO PART NO DESCRIPTION/SEPCIFICATION QTY

1 XT45Z-03-V1 Film carriage top cover 1

2 XT45Z-01-V2 Film carriage top plate 1

3 GB/T70.2 Hexagon socket cap head screw:M5*10 4

4 10000000046 Tension friction roller 1

5 XT4508A-0205 Position sleeve 1

6 XT45Z-14-V1 Belt L218*W12*T2mm 1

7 XT45Z-11-V1 Stop shaft 1

8 XT45Z-10-V1 Belt holder 1

9 FR-2MX Photocell 1

10 M8*20 Star knob 1

11 XT45M-12 Big rubber roller bearing house 1

12 GB/T276 Bearing 6004 2

13 GB/T1095 Key 6*6*25 1

14 XT45Z-06-V1 Rubber roller unit 1

15 XT45O5-0300 Touch plate 1

16 XT45M-14 Stainless steel roller 2

17 QB/T3876 Hinge :50*38

18 XT45M-08 Film holder unit

19 XT45Z-02-V1 Film carriage bottom plate

20 XT45Z-15-V1 Safety plate

21 XT45Z-16 Microswitch base

22 KW3-0Z-2 Microswitch(with wheel)

18
3. Tower figure

19
 XT4505 Tower

NO PART NO DESCRIPTION/SEPCIFICATION QTY

1 XT4505-0204 Tower center top plate 1

2 XT4505-020101 Tower edge top plate 1

3 XT4505-0203 Tower font top plate 1

4 XT4505-0202 Control box door panel 1

5 GB/T5783 Hexagon bolt :M10*25 4

6 XT4505-020109 Limit switch tube 1

7 GB/T70.2 Hexagon socket cap head screw: M5*10 2

8 TZ-8108 Limit switch 2

9 XT4505S-0108 Lifting bracket top plate 1

10 GB/T70.1 Hexagon socked cap head screw:M8*20 1

11 XT4505S-010701 Motor base 1

NMRV050-60FA-63B5
12 Lifting gear motor 1
250W B14-4P-50HZ

13 10000000549 Motor pulley:08B14 teeth 2

14 08B P12.7 Chain 08B(P12.7),276 key 2

15 XT4505S-0109 Connecting plate 1

16 XT4505S-0103 Sliding block 4

17 XT4505S-0104 Guide 2

18 GB/T70.1 Hexagon socked cap head screw:M6*16 10

19 XT4505S-0110 Control box plate 1

20 GB/T70.1 Hexagon socked cap head screw:M6*16 4

21 XT4505S-0105 Control panel holding bracket 1

22 XT4505S-0115 Front panel 1

23 XT4505S-0107 Film carriage holding bracket 1

24 XT4505S-0102 Shaft 1

20
25 XT4505S-0113 Pulley :08B14 teeth 2

26 GB/T276 Bearing :6202-ZZ 2

27 GB/T893.1 D35 Ring 35 2

28 GB/T70.1 Hexagon socked cap head screw : M6*12 2

29 GB/T70.1 Hexagon socked cap head screw: M8*20 4

30 XT4505S-0101 Shaft 1

31 XT4505S-0111 screw 4

21
4. Press top

12

1
2
3
4
18
5

11
6

10
9 13

7
14 15

22

21
16
23

17 20

19

22
 XT4505 Press top

NO PART NO DESCRIPTION/SEPCIFICATION QTY

1 XT4505Y-020801 Limit plate1 1

2 XT4503III-31207 Compressing spring 2

3 XT4505Y-020803 Line bearing bush 1

4 LM16LUU Line bearing :LM16LUU 1

5 XT4505Y-020802 Moving shaft 1

6 XT4505Y-0203-V1 Press arm 1

7 XT4505Y-020805 Press disc 1

8 UCFU205 Bearing base 1

9 SC50*800-P Joint M16*1.5 1

10 XT4505Y-0206 Cylinder connecting plate 1

11 XT4505Y-020903 Long shaft 4

12 XT4505Y-0201-V1 Guide fix base 1

13 XT4505Y-020901 bracket 1

14 XT4505Y-020902 Short shaft 4

15 GB/T276 Bearing 6003 16

16 SC50*800-S Cylinder :SC50*800-S 1

17 XT4505Y-0207 Cylinder base 1

18 PL-O5PN Proximate switch 1

19 XT4505Y-0205 Guide

20 AL-2000 Air filter

21 4V230C-08-AC220V Electrical-Magnetic valve 1

22 CSI-U Magnetic switch 关:CSI-U 1

23 ASL8-02B One way valve 2

23
5. Transpallet turntable

24
 XT4505 Transpallet turntable

NO PART NO DESCRIPTION/SEPCIFICATION QTY

1 XT4505E-01-01 Turntable base 1

2 10000000487 Motor shaft 1
Turntable motor BN71 IP55 50HZ B5 0.55KW(with brake） reduction gear
3 1
box VF63FC2 10 P71 B5

4 20315001483 Chain 12B L=139P （L=2648） 1

5 XT4505E-01-05 Cover 1
6 GB70.1-M8*16 Hexagon socked screw M8*16+Plain washer D8 2
7 XT4505-0129-V1 Pulley 12B Z=11 2
8 20410000616 Bearing 6202 2RS 15*35*11 2
9 GB893.1 Ring :D37 2
10 10000001405 Pulley shaft 2
11 20500010473 Hexagon socked cap head screwM10*65 4
Hexagon socked cap head screw
12 GB70.1-M8*16 4
M8*16+washer D8
13 GB5783 Hexagon boltM16*130 1
14 21300001486 Spring D31.5*16.3*1.75P MAX=4120N f=0.56 26
15 10000001421 Sliding block bracket 1
16 GB6170-M16 Nut M16 1
17 10000001422 Sliding block bracket 2
18 10000001420 Sliding block 1
19 XT4505-0129-V1 Pulley 12B Z=11 1
20 20410000616 Bearing 6202 2RS 15*35*11 1
21 GB893.1 Ring :D37 1
22 10000001477 Pulley shaft 1
23 10000001404 Guide roller shaft 2
24 20430001537 Plain washer D25/D35*1 2
25 10000001355-V1 Guide roller adjusting bracket 2
26 10000001349 Guide roller shaft 2
27 20500001353 Hexagon socket set screw M6*30 2
28 10000001352 Guiding pulley Z15 3/4″*7/16″ 2
29 20410001354 Bearing 6005 2RS 25*47*12 2
30 20525000093 Ring D47 2
31 10000001347 Friction wheel 2
32 20525000093 Ring D47 2
33 20410001354 Bearing 6005 2RS 25*47*12 2

25
34 20525000093 Ring D47 2
35 GB894.1 Ring :D25 2
36 20440001539 Bearing 25*28*40 2

37 21300001482 Spring D20*10.23*1.1P MAX=1620N f=0.36 24

38 20500010473 Hexagon socked cap head screw M10*65 1
39 GB6170-M6 Nut M6 1
40 10000001413-V1 Guide roller adjust base 2
Hexagon socket cap head screw M6*16+Plain
41 GB70.1-M6*16 2
washer D8
42 GB6170-M10 Nut M10 1
43 XT4505E-03-01 Ramp support 1
44 E3JK-R4M2 Photo cell E3JK-R4M2 1
45 10000001400-V1 Turntable shaft 1
46 XT4505E-01-02 Base cover1 2
47 XT4505E-01-03 Base cover 2 2

26
6. Control panel

2
3

NO PART NO DESCRIPTION/SEPCIFICATION QTY

1 XP1-18R PLC 1

2 RV24YN 20S B502 Potentiometer 3

3 MF-A03 Knob 3

4 HB2-BA31 Start button（1 open） 1

5 HB2-BS542 Emergency button（1 open,1 close） 1

6 TCS4S295 Power switch 1

7 1000004119 Pre-stretch control panel film 1

8 1000004119B Brake control panel film 1

27
7. Control box

A. Pre-stretch

1 4
2
3

6 5

NO PART NO DESCRIPTION/SEPCIFICATION QTY

1 RT18-32，2P，16A，ceramic fuse 10X38 Fuse 1

2 RT18-32，1P，2A，ceramic fuse 10X38 Fuse 1

3 XF-48W，24V Power 1

4 ATV12H037M2 Pre-stretch invetor 1

5 ATV12H037M2 Lifting invetor 1

6 ATV12H075M2 Turntable invetor 1

7 Z15G1703 Microswitch 1

28
8 30 Position Wire connecting terminal 1

B. Brake

1 3
2

5
4

NO PART NO DESCRIPTION/SEPCIFICATION QTY

1 RT18-32，2P，16A，Ceramic fuse10X38 Fuse 1

2 RT18-32，1P，2A，Ceramic fuse 10X38 Fuse 1

3 XF-48W，24V Power 1

4 ATV12H037M2 Lifting invetor 1

5 ATV12H075M2 Turntable invetor 1

6 Z15G1703 Microswitch 1

29
7 30 Position Wire connecting terminal 1

8. Installation and transportation.

Picture: 9-1

Picture 9-2

30
9. Debugging

After the right installation, now, begin to debug your machine.

A. Preparation for debugging, supply power 220V 50HZ 10A, single-way, well connected to
ground

B. Try to run the turntable and film carriage.

① Turntable: run steadily, no abnormal noise, Motor works well

② Film carriage: Moving up and down steadily, No abnormal noise, feed film well. If
pre-pull equipments installed, motor for it should work steadily.
③ Pressure top: Pneumatic action is exact and spring for press arm works well.

C. Debug whole machine and try a wrapping

① After finish A and B, as per the capacity of the machine, you can test all functions
② If some troubles founded, you can settle them down as per the troubleshooting.
③ Set machine according to the weight, volume. Record your data for next formal
wrapping.
10. Maintenance

Note: Please operate any maintenance after cutting off power.

A. Use dry cloth and cleanser to make the machine clean. No any solvent and gas can be
used for Cleaning. No water is permitted to clean the machine, which will rust the machine.
Keep the surface well in order to improve the machine using life.

B. Often put lubricant to chain to keep machine work well.

31
 No press: No SQ 2,SQ3,and 5,6,com short circuit
11. Wiring .
DO WM limit INV2 Alarm singal
INV1 Alarm singal
V+ Sensor UP limit Positioner Safe switch
Stop Press 0 position Start

GK SQ1 TB0 SW1 SQ2 R1C R1C

+OUT LS1 LS0 +
_OUT +
_OUT TA1
_ INV1 INV2
V-
R1B R1B
0 1 2 3 4 5 6 7 8 9
COM X0 X1 X2 X3 X4 X5 X6 X7 X10 X11
Press 1 position

PLC

32
0V 24V COM0 COM1 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7

SW1 TB0
20 21 18 19
10 11 12 13
Safe switch Stop LS0
LS1 FV1 FV2

14 15 Press down Press Up

22
(NO P ress,NO Y 5,Y6)
Turntable run Up Down
Turntable slow stop

Design Huiqi Wang Standardization XT4505 electrical schematic drawing sheet

Check Assessor

Approve Date 2012-11-21 Total : 2 Pages NO : 1 Page

 POWER SUPPLY:AC220V/50/60HZ

QS1 QK
L0 16A
L1 L2 L3

16A
FUSE1

N0 N1 N2 N3

PE

V- 10 11 V- 14 15
22

COM LI1 LI3 R/L1 S/L 2 COM LI1 LI2 R/L1 S/L 2 R/L1 S/L 2 COM LI1
R1C

33
R1C
INV1 INV2 INV3 AC/DC
R1B
R1B
Schneider(0.75KW) Schneider(0.4KW) Schneider(0.4KW) Switch Power

+5V AVI COM U/T1 V/T2 W/T3 +5V AVI COM U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 AVI COM 24V + _
V- 8 CONTROL PCB BOARD OF M3
V- 7
U1 V1 W1 U2 V2 W2 U3 V3 W3 30 V1+ V-
MIN
SENSOR

22 4 8
RP1 RP2 2A
5K 5K 29 FUSE2
30 MAX
RP3 1 5

M1 M2 M3
22
V+ V-
TURNTABLE MOTOR 0.75KW RISING & DOWN MOTOR 0.18KW STRETCHING PACKING FILM MOTOR

Design Huiqi Wang Standardization XT4505 electrical schematic drawing sheet

Check Assessor

Approve Date 2011-11-21 Total: 2 Pages NO.2 Page