H-Manual IPG

High Power Fiber Laser
CUT Series
Laser power: 1 to 8 kW
Translation of the Original

Operating Manual
Series: YLS-xxxx-CUT
Document No.: G21-550007-000
Version / date: 2.1 / December 16th, 2015
Table of contents
1 General information ................................................................... 1
1.1 Manufacturer........................................................................................... 2
1.2 EC Declaration of Conformity ........................................................... 3
1.3 Target groups for this operating manual ..................................... 3
1.4 Warranty ................................................................................................... 3
1.5 Formal information about the operating manual ..................... 5
1.6 Presentation of safety instructions................................................. 6
1.7 Layout conventions............................................................................... 8
1.8 Abbreviations .......................................................................................... 9
1.9 Licensing agreements ....................................................................... 10
2 Safety ............................................................................................. 13
2.1 Safety instructions.............................................................................. 13
2.2 Intended use ......................................................................................... 13
2.3 Unintended use.................................................................................... 14
2.4 Obligations of the system owner .................................................. 14
2.5 Responsibility of the operating personnel................................ 15
2.6 Personnel qualifications .................................................................. 15
2.7 Safety-conscious working ............................................................... 16
2.8 Personal protective gear .................................................................. 16
2.9 Specific dangers................................................................................... 17
2.9.1 Laser radiation ................................................................................. 17
2.9.2 Electrical energy .............................................................................. 18
2.9.3 Gas and particle emission ............................................................ 18
2.10 Safety equipment ................................................................................ 19
2.10.1 E-Stop button .................................................................................... 21
2.10.2 External safety interface............................................................... 21
2.10.3 Fiber break monitoring................................................................. 21
2.10.4 Leakage sensors ............................................................................... 21
2.11 Safety labels .......................................................................................... 22
2.12 Independent alteration or replacement parts procurement
.................................................................................................................... 23
3 Device description .................................................................... 24
3.1 Overview ................................................................................................ 24
3.1.1 Operating elements ........................................................................ 25
3.1.2 Interfaces and connections.......................................................... 26
3.1.3 Main components ............................................................................ 27
3.1.4 Electrical mounting plate ............................................................. 28
3.2 Functional principle........................................................................... 29
4 Delivery and transport ........................................................... 31
4.1 Scope of delivery ................................................................................. 31
i
4.2 Delivery and transport ..................................................................... 31
4.2.1 Unloading ........................................................................................... 32
4.2.2 Unpacking the product .................................................................. 33
4.2.3 Transport to the installation site .............................................. 34
5 Assembly and installation ..................................................... 36
5.1 Space requirements and room conditions ................................ 36
5.2 Supply connections ............................................................................ 37
5.2.1 Supply voltage .................................................................................. 37
5.2.2 Cooling water supply ..................................................................... 38
5.3 Setting up the laser ............................................................................ 38
5.4 Running lines and fibers .................................................................. 39
5.5 Connecting the laser .......................................................................... 40
5.5.1 Connecting the water supply ...................................................... 41
5.5.2 Connecting the supply voltage ................................................... 44
5.5.3 Connecting the external interfaces ........................................... 45
5.5.4 Connecting the fiber connector to the process optics....... 46
5.6 Installing the software ...................................................................... 47
6 Acceptance and commissioning .......................................... 48
6.1 Visual inspection ................................................................................. 48
6.2 Work to be performed before commissioning ........................ 48
6.3 Transfer to operation ........................................................................ 49
6.4 Recommissioning ............................................................................... 49
7 Operation..................................................................................... 50
7.1 Operating modes................................................................................. 50
7.2 Switching on/off ................................................................................. 51
7.3 Switching on the main power supply ......................................... 52
7.4 TEST mode ............................................................................................ 53
7.4.1 Working without the laser program ........................................ 54
7.4.2 Working with the laser program ............................................... 55
7.4.3 External control ............................................................................... 55
7.4.4 Analog control .................................................................................. 57
7.5 ROBOT mode ........................................................................................ 58
8 Maintenance ............................................................................... 61
8.1 Maintenance work.............................................................................. 62
8.1.1 Clean fiber connectors................................................................... 62
8.1.2 Measuring the laser output power ........................................... 70
8.1.3 Measuring the beam quality........................................................ 70
8.2 Replacement and repair work ....................................................... 71
8.2.1 Replacing a laser module ............................................................. 71
8.2.2 Replacing the feeding fiber .......................................................... 71
8.3 Water system (IPG chiller).............................................................. 71
9 Messages and troubleshooting ............................................ 72
ii
9.1 Information about message displays .......................................... 72
9.2 Status messages, warning messages and alarms ................... 72
9.3 Troubleshooting .................................................................................. 72
9.4 Manufacturer service ........................................................................ 73
9.4.1 Behavior in the event of malfunctions .................................... 73
9.4.2 Downloading the log files via LaserNet .................................. 74
9.4.3 Downloading the events file via LaserNet ............................. 77
9.4.4 Downloading the configuration overview via LaserNet .. 79
9.4.5 Updating the firmware and laser configuration .................. 80
9.4.6 Resetting critical errors ................................................................ 82
10 Decommissioning and disposal ........................................... 83
10.1 Temporary shutdown ....................................................................... 83
10.2 Final shutdown .................................................................................... 84
10.3 Disposal .................................................................................................. 85
11 LaserNet software..................................................................... 86
11.1 System requirements ........................................................................ 86
11.2 Installing the software ...................................................................... 86
11.3 Establishing a connection to the laser ........................................ 89
11.4 Starting LaserNet ................................................................................ 91
11.5 LaserNet user interface .................................................................... 92
11.6 LaserNet menu structure................................................................. 94
11.6.1 File ......................................................................................................... 95
11.6.2 Configuration .................................................................................... 96
11.6.3 View ....................................................................................................105
11.6.4 Extras .................................................................................................106
11.6.5 Help.....................................................................................................107
11.7 LaserNet status indicators ............................................................108
11.8 LaserNet tabs .....................................................................................108
11.8.1 Status tab ..........................................................................................108
11.8.2 Alarms tab ........................................................................................110
11.8.3 Warnings tab ...................................................................................110
11.8.4 Control tab .......................................................................................111
11.8.5 Events tab .........................................................................................113
11.8.6 Logfiles tab .......................................................................................114
11.8.7 Power supply tab ...........................................................................114
11.8.8 Chiller tab .........................................................................................115
11.8.9 Dew point tab..................................................................................117
11.8.10 Hardwiring tab ...............................................................................118
11.8.11 Modules tab .....................................................................................118
11.9 LaserNet program editor (LP editor) .......................................119
11.9.1 LaserNet program editor editing window ...........................119
11.9.2 Command list for laser programs ...........................................121
11.9.3 LaserNet program editor command descriptions ............122
Annex A Status, warning and fault messages ..........................125
iii
Status tab ...........................................................................................................127
Alarms tab .........................................................................................................129
Warnings tab ....................................................................................................141
Control tab .........................................................................................................146
Power supply tab ............................................................................................147
Chiller tab (IPG laser chiller) ......................................................................149
Dew point tab ...................................................................................................162
Fieldbus tab.......................................................................................................163
Annex B Technical data ...................................................................164
Dew point temperatures ..............................................................................164
Rating plates .....................................................................................................165
Annex C Declaration of Conformity ............................................166
Original Declaration of Conformity .........................................................166
Translation of the Declaration of Conformity......................................167
Annex D Indices of figures and tables ........................................168
List of figures ....................................................................................................168
List of tables ......................................................................................................171
iv
1 General information
This operating manual enables safe and efficient operation of the
high power fiber laser (hereafter also referred to as the product). It
is part of the product and must be kept in the product’s immediate
vicinity and accessible to the operating personnel at all times.
The operating manual contains all important information about
assembly, commissioning, operation and maintenance of the product.
The operating and maintenance personnel must have carefully read
and understood this operating manual before beginning any work.
The safety instructions in this operating manual must be followed.
Failure to follow the safety instructions can lead to personal injuries,
damage to the device or environmental damage.
1
General information
1.1 Manufacturer
Registered IPG Laser GmbH
office in Siemensstrasse 7
Germany
D- 57299 Burbach
Telephone: +49 (0)2736 4420 8100

Fax: +49 (0)2736 4420 8160
Internet: www.ipgphotonics.com
Sales Telephone: +49 (0)2736 4420 8340

E-mail: sales.europe@ipgphotonics.com
Service Telephone: +49 (0)2736 4420 8451

E-mail: support.europe@ipgphotonics.com
2
1.2 EC Declaration of Conformity
The declaration of conformity of the product can be found in the
appendix to this operating manual.
1.3 Target groups for this operating manual

The original operating manual was created by IPG Laser GmbH for
the operating and maintenance personnel of the system owner.
The operating personnel must have corresponding vocational
training in metalworking and be trained in operation of the product.
The maintenance personnel is responsible for the
assembly/installation, maintenance and repair. The personnel must
have been trained in maintenance of the product by IPG Laser GmbH
or another competent IPG branch office. Successful participation in
the training is confirmed with a certificate.
1.4 Warranty
IPG Laser GmbH offers a warranty for all of it products with regard
to material and manufacturing defects for the period specified in the
applicable purchase contract or in the technical data; the warranty
period begins on the date of delivery agreed upon in the purchase
contract.
In addition, IPG Laser GmbH guarantees that this product satisfies all
applicable technical data in normal operation.
During the warranty period, IPG Laser GmbH may choose to repair
or replace a product that is found to be defective in the opinion of
IPG Laser GmbH with regard to material and manufacturing defects.
Warranty The warranty period for all products repaired or replaced during the
period warranty period is limited to the remaining period of the original
warranty period and is only offered for the individual defective
product.
IPG Laser GmbH reserves the right to issue a credit for all defective
products that have proven to be faulty during normal operation.
⇒ Contact qualified IPG personnel for all maintenance work. All
inquiries in connection with repairs or replacements within the
framework of this warranty must be made immediately after
the defect was discovered; such inquiries must be made
directly to IPG Laser GmbH or its local representative.
Driver Current and future software is subject to the non-exclusive licensing
software conditions of IPG Laser GmbH. Using the software automatically
constitutes acceptance of the licensing conditions.
3
General information
Service and When sending back components / products, observe the following
repairs instructions:
 Never send a product back to IPG Laser GmbH without
enclosing a valid RMA 1 number. The RMA number can be
obtained from the Service department of IPG Laser GmbH.
 The costs for the repair of the product will be invoiced to the
customer if the product or the repair is not covered by the
warranty.
 Articles that are sent back to IPG Laser GmbH upon request
must be shipped in a suitable container / packaging.
Protection Voiding of the warranty
class
The specified IP protection classes apply only for the
closed cabinet and with use of the connections and
couplings provided.
⇒ Always keep the cabinet closed during
operation.
⇒ Do not make any mechanical alterations to the
connections.
The IP protection classes specified in the technical data apply to the

electrical and electronic components of the product. Mechanical
changes can lead to a lower protection class, thereby voiding the
warranty.
Changes IPG Laser GmbH reserves the right to make changes to the design or
construction of its products at any time without any obligation to
implement or install these changes in units purchased at an earlier
point in time.
1 Return Material Authorization
4
1.5 Formal information about the operating manual
IPG Laser GmbH grants no usage rights, either directly or indirectly,
under a patent or other industrial property rights or copyright on the
basis of the use of information provided in this document.
Copyright 2015 IPG Laser GmbH. All rights reserved. Without the
express written authorization of IPG Laser GmbH, it is prohibited to
reproduce this publication, share it with third parties, store it in
retrieval systems or adapt it in any way whatsoever.
Service In the event of faults that cannot be rectified using this operating
manual, please contact the competent IPG service department (see
section 9.4.1).
IPG Laser GmbH believes that the information provided is correct
and reliable. IPG Laser GmbH provides no warranty of any kind,
except with regard to the information in this document, including the
assurance of suitability for general or specific use. Furthermore, IPG
Laser GmbH accepts no responsibility for the use of information in
this document, for patent violations or rights of third parties that
result from the use of this information.
Accompanying In addition to this operating manual, the complete user
documents documentation includes the following:
Commissioning report
Circuit diagram
Layout of the installation panel
Accessories list
Technical data
Additional system documents in accordance with contractual
agreements.
5
General information
1.6 Presentation of safety instructions

Warnings  Protect against possible injuries and property damage, if
heeded.
 Indicate the magnitude of the danger by means of the signal
word.
 Indicate the risk of personal injury with the danger symbol.
 Describe the type and source of the danger.
 State the risk and possible consequences.
 Present measures for avoiding dangers and prohibit specific
actions.
General WARNING (= signal word)

warnings
Source of the danger
Causes and possible consequences if not heeded
⇒ Measures to prevent the danger / prohibitions
Result of the measure (optional)
Safety symbols
Safety symbols are displayed in the left column of the warning:
 The warning sign designates warnings that warn against
personal injury.
 The prohibition sign indicates an action that may not be
performed.
 The mandatory sign indicates a required action that must be
performed to prevent danger.
Signal word
The selected signal word indicates the magnitude of a potential
danger and the probability of its occurrence.
Source of the danger
The type and cause of the danger are specified here.
6
Possible consequences of failure to heed the warning
The possible consequences of failure to heed the warning are, for
example, crushing injuries, burns or other severe injuries. Additional
explanations can also be given here.
Measures / prohibitions
Actions that must be taken to avoid a danger or that are prohibited in
order to avoid a danger are listed under measures / prohibitions.
Signal words DANGER

This signal word indicates an immediate danger. If
this danger is not avoided, this will lead to death or
severe injuries.
WARNING
This signal word indicates a possible danger. If this
danger is not avoided, this could lead to death or
severe injuries.
CAUTION
This signal word indicates a possible dangerous
situation. If this dangerous situation is not avoided,
this could lead to light or moderate injuries.
INFORMATION
If this notice is not heeded, there is a risk of damage to
the product or other property damage.
Additional
instructions Important notice: Should be heeded for safe and
error-free work.
Additional information about the device or the

method of operation or general information.
7
General information
1.7 Layout conventions

Various symbols and numbering styles are used in this operating
manual in order to designate actions, lists, status descriptions, etc.
The most important layout conventions are listed below.
Content Depiction in the text
Instructions to be followed in a 1. Action 1
specific order 2. Action 2
Individual instruction, ⇒ Action
instruction with a specific order Condition/result after
and indication of the result performance of the action or
additional explanation
List without a specific order  List item
List with specific order (1) First list item
(2) Second list item
Softkey buttons or keyboard
Softkey button
Menu Title Menu Title
Menu path \Menu 1 \Menu 2 \Command
System messages, signal names Message text
Operating modes ROBOT
8
1.8 Abbreviations
Abbreviation Meaning
DI De-ionized (DI water)
dH German hardness (unit of water hardness)
Δpmax Maximum pressure difference
FBUS Fieldbus
IP Internet protocol
LAN Local area network
LED Light-emitting diode
MPI Multi-port interface
PE Protective earth conductor
PF Process fiber
QD Connector standard (laser)
RMA Return material authorization
TCP/IP Transmission control protocol / Internet protocol
VAC Volt alternating current
VDC Volt direct current
VDE Association for Electrical, Electronic & Information
Technologies (Verband deutscher Elektrotechniker)
YLS Ytterbium laser system
9
General information
1.9 Licensing agreements
Software licensing agreements for LaserNet

IPG Laser GmbH®
Single user license
SOFTWARE LICENSING AGREEMENT
Read the conditions of this software licensing agreement
carefully before using the software. IPG Photonics and/or its
subsidiaries IPG Laser GmbH (hereafter "IPG") grants you as the
end user a usage license only under the condition that you
accept all conditions of this licensing agreement.
A legal contract enforceable by law is hereby established between
you and IPG. Through a written declaration of acceptance, you accept
the conditions of this agreement.
License The software licensed by this agreement (collectively "Software") is

the property of IPG and is protected by copyright. Once you have
accepted this licensing agreement, you receive certain usage rights
for the software. This license regulates all versions, revisions or
improvements to the software that IPG may make available to you.
Except as modified by an IPG license document, a license certificate
or a license key that precedes, follows or is enclosed with this
license, your rights and obligations with respect to the use of this
software are as follows:
You may:  Use the software on a single computer (Windows operating

system).
 Create one copy of the software for archiving purposes or copy
the software to the hard drive of your computer and keep the
original for archiving purposes.
You may not:  Issue a sublicense for any portion of the software, lease or lend
out the software; furthermore, you may not disassemble,
decompile, take apart, modify or translate the software or
attempt to decrypt the source code of the software or create
works derived from the software.
 Use previous versions of the software after you have received a
replacement set of CDs or an updated version. After updating of
the software, all copies of the previous versions must be
destroyed.
10
 Use a later version of the software than is granted to you via
this licensing agreement, unless you have purchased
permission to update or otherwise acquired in a separate form
the right to use such a later version.
 Use IPG software on data carriers for which you have no
permission within the scope of a license module.
 Use the software in a way that is not permitted by this license.
Use of the IPG provides the software only in connection with a fiber laser of the
software and company IPG.
updating Specific IPG software products contain content that is updated from
time to time. You can receive updates to the content for the period
for which you have subscribed to updates to the content (including
each subscription that is included upon purchase of the software),
purchased update rights for the software or concluded a
maintenance agreement that includes updates to the content or for
which you have otherwise purchased the right to receive updates to
the content. This license does not entitle you to receive or use
updates to the content in any other form.
Warranty IPG offers no warranty that the data carrier on which the software is
sold is free of errors. Your sole remedy in the event of a violation of
this warranty is that IPG, at its own discretion, will replace faulty
data carriers that are returned to IPG within the warranty period.
IPG offers no warranty that the software will meet your
requirements or that the operation of the software will be without
disruptions or that the software is free of errors.
The above warranty applies exclusively and in the place of all other
warranties, regardless of whether express or implicit, including the
implicit warranty with regard to the general suitability for use,
suitability for a specific purpose and in regard to the non-violation of
rights to intellectual property.
Exclusion of IPG accepts no complaint or claim of damage originating from the

liability in the use of the software.
event of IPG is, as permitted in maximum form by the applicable laws and
damages independent of whether a remedy depicted in this document fails in
its primary purpose, not liable to you in any case for special
consequential, direct or similar damages, including lost profit or loss
of data, even if IPG was informed of the possibility of such damage.
In no case shall the liability of IPG or its licensors exceed the
purchase value of the software.
11
General information
Limited rights All products and documentation of IPG are commercial in nature.
The software and software documentation are "commercial articles".
Export The export or re-export of this software is regulated in each case by

the locally applicable laws and regulations. The export or re-export
of the software to an entity on the list of prohibited trade partners
and other blacklists published by the various public authorities is
strictly prohibited.
General This agreement and every license module associated with it
information represents the entire agreement between you and IPG with regard to
the software and replaces all previous or simultaneously established
oral or written agreements, proposals and representations in regard
to this issue; it takes priority over all contradictory and
supplemental conditions of every offer, every order, every
confirmation or similar agreement between the parties.
This agreement shall be terminated by a violation of the conditions
contained herein; in this case, you must cease use of the software and
destroy all copies of the software. The exclusion of liability in regard
to warranties and damages as well as the restrictions of liability
remains in effect even after termination of the agreement. This
agreement can only be modified by a license module that is enclosed
with this license and/or by a written document that has been signed
by you and IPG. If you have questions concerning this agreement or
would otherwise like to contact us, please write to IPG.
12
2 Safety
The product was designed, manufactured and tested for safety
according to the currently applicable safety rules and laws and
current engineering practices. The product is in a technically fault-
free condition.
However, the product can pose dangers when it is
 operated by personnel without proper training.
 used improperly or contrary to the intended use.
 not in a fault-free condition from a safety perspective.
2.1 Safety instructions

Normal Operation of the product is only permitted if all safety equipment is
operation in operation.
Access to the work zones must be secured with isolating protection
equipment with safety interlock function (laser cell) such that the
area outside the work zones satisfies the requirements of laser
class 1.
The laser cabinet must always be closed and locked during
operation.
Maintenance Maintenance work may only be performed by trained experts.
The product may not be operated with electrical connections that are
faulty or not ready for operation.
The laser cabinet must always be closed and locked after
maintenance work. Access may only be permitted to authorized and
appropriately trained personnel who have received safety training.
In event of faults in the energy supply, the product must be switched
off immediately.
The inspection and maintenance intervals specified by the
manufacturers for electrical and mechanical components must be
complied with.
2.2 Intended use

The product is intended exclusively for material processing, in
particular for cutting and welding applications on metals and metal
alloys.
13
Safety
2.3 Unintended use

The operational safety of the supplied product is only guaranteed if
the intended use is complied with. The limit values specified in the
technical data may not be exceeded under any circumstances. The
use of optics (e.g. fiber coupler, process fiber, process optics) that are
not authorized by IPG is not covered by the warranty.
2.4 Obligations of the system owner

The system owner must ensure that the safety and health of the
operating personnel are always protected during use of the product.
The system owner must in particular ensure that
 the product is used only as intended (see section 2.2).
 the product is used only in a flawless, properly functional
condition.
 all safety and warning labels are affixed to the product and
remain readable.
 appropriate fire protection is present at the setup location.
 the safety equipment is always kept freely accessible and is
regularly inspected.
 only properly trained or educated personnel operate, maintain
or repair the product.
 the responsibilities of the assigned personnel are defined and
complied with.
 the operating personnel has completely read and understood
the operating manual and knows all the safety instructions and
residual dangers described in the operating manual.
 first aid is made possible for the operating personnel (e.g.
through first aid training and appropriate first aid equipment).
 the personal protective gear is available to the operating and
maintenance personnel and used in accordance with the
applicable regulations.
 the operating personnel are not under the influence of drugs,
alcohol or medications that reduce reaction speed.
 the safety- and risk-conscious work of the personnel is
regularly inspected.
 the specified maintenance and inspection work is performed on
time.
14
 in addition to the instructions in this manual, the rules and
regulations for accident prevention as well as the
environmental and occupational safety regulations of public
authorities and industry associations applicable at the usage
site are complied with.
 electrical work is only performed by qualified electricians.
 the operating manual is available for consultation at the usage
site of the product at all times and is in a readable condition.
2.5 Responsibility of the operating personnel

Every operator of the product
 must follow the fundamental rules with regard to safety-
conscious work, accident prevention and the operation of the
product.
 must know the currently applicable statutory provisions on
laser safety.
2.6 Personnel qualifications

The personnel assigned to assemble, maintain, operate and inspect
the product must have the corresponding qualifications for
performing this work.
The areas of responsibility, competency and supervision of the
personnel must be precisely regulated by the system owner.
Any lack of knowledge on the part of the personnel must be
corrected through training and instruction.
Operating The operating personnel must have corresponding vocational
personnel training in metalworking and be trained in operation of the product.
During operation on an industrial robot, the operating personnel
must be capable of operating the robot used (training generally
provided by the robot manufacturer).
The operating personnel may only:
 operate the product
 carry out cleaning work (except for cleaning of the fiber
connector)
Maintenance The maintenance personnel is responsible for the

personnel assembly/installation, maintenance and repair. The personnel must
have been trained in maintenance of the product by IPG Laser GmbH
or another competent IPG branch office, unless this work is
performed by employees of IPG Laser GmbH.
15
Safety
The maintenance personnel consists of experts who have the

corresponding qualifications for performing the work listed below.
After corresponding training by IPG, the maintenance personnel
may:
 Clean fiber connectors
 Replace components
 Perform adjustment work
All other work may only be performed by employees of the
competent IPG service department itself or by appropriately
qualified specialist personnel after consultation with this
service department.
Qualified Qualified specialist personnel are persons who have been trained,
specialist assigned and instructed by the owner of the end product in which
personnel the described product has been incorporated.
These persons are familiar with the pertinent standards, provisions,
accident prevention regulations and operating conditions on the
basis of their education, experience and training.
They are authorized to perform the respectively necessary activities
and to recognize and avoid any dangers that may arise in this
process.
2.7 Safety-conscious working

Existing national regulations for accident prevention as well as any
internal work, operating and safety regulations of the system owner
must be complied with. Any contact protection present for moving
parts may not be removed from products that are in operation.
Dangers from electrical energy must be prevented.
The product may only be operated in accordance with the intended
use and in a fault-free condition.
2.8 Personal protective gear

The system owner must provide the following personal protective
gear.
 Laser safety glasses (900…1200 nm)
 Safety shoes
 Safety gloves
16
2.9 Specific dangers
Specific dangers can arise during operation of the product:
 Dangers from laser radiation
 Dangers from electrical energy
 Dangers from gas and particle emissions
2.9.1 Laser radiation

The product emits energy-intensive radiation with a power level in
the kW range and a wavelength of 1070 nm. The precise
specifications of the laser power can be found in the supplied
technical data.
The danger from laser radiation arises from:
 Direct laser radiation
 Reflected laser radiation
 Scattered laser radiation
Information on important safety measures for working with laser
radiation can be found in your regional accident prevention
regulations. These regulations make reference to the harmonized
standard EN 60825-1, which exists internationally as the standard
IEC 60825-1.
Laser classes Lasers are classified into various classes based on their danger
potential. The meaning of the laser classes is described briefly below.
A precise definition with specification of the limit values is contained
in the standard EN 60825–1.
Class 1 Laser systems that are safe in normal operation even with prolonged
direct observation of the laser beam and even if the exposure occurs
in connection with optical instruments (magnifying glasses or
telescopes).
Class 2M Laser systems that emit visible radiation that is safe for the naked
eye only in event of brief exposure. An eye injury can be caused by
exposure through focusing optical instruments (magnifying glasses,
telescopes, microscope, etc.).
Class 4 Laser systems for which direct viewing of the beam and skin
exposure are dangers and for which even the viewing of the diffuse
reflections can be dangerous. These lasers also frequently pose a fire
risk.
Classification With suitable protective housing and protective covers, the product
of the product satisfies the requirements of laser class 1. With opened protective
into laser housing and bypassed safety switches (if present) as well as directly
classes at the point of beam exit from the process fiber, the product falls
under laser class 4.
17
Safety
The guide laser of the product in the visible spectral range from 600
nm to 700 nm satisfies the requirements of laser class 2M as long as
the cross-section is not reduced by optical instruments (magnifying
glass, lens, telescope).
2.9.2 Electrical energy

The product is operated with a 400 or 460 VAC power supply. The
system owner must ensure that the supply voltage is in flawless
condition.
The isolations and connections of all electrical supply lines must be
undamaged.
In particular, the protective earth conductor (PE) may not be
interrupted at any point.
Work on electrical components may only be performed by qualified
electricians. For all work on electrical components, the five safety
rules must be followed:
 Disconnect
 Secure against reconnection
 Verify absence of voltage
 Ground and short-circuit
 Cover or cordon off nearby parts still under power
2.9.3 Gas and particle emission

The intended use of the product consists of use in welding
applications. During the welding of some materials, toxic gases can
be produced by the interactions between the laser beam and the
material. This must be taken into account by the system owner. The
product itself does not emit any hazardous substances.
18
2.10 Safety equipment
The laser is equipped with the following safety equipment:
 E-Stop button
 External E-Stop
 Fiber break monitoring
 Leakage sensors
The figure below shows the positions of the safety equipment on the
laser.
Figure 2-1: Safety equipment
Item Designation
1 Fiber break monitoring (sensors in the combiner module)
2 Safety interface (external E-Stop)
3 E-Stop button
4 Leakage sensors
19
Safety
The status of the individual safety devices is indicated in the

LaserNet software in the tabs Status and Alarms (see sections 11.8.1
and 11.8.2).
The triggering of a safety device has the following effect:
(1) The corresponding safety circuit is opened.
(2) The main power supply is shut down.
(3) The laser emission is shut down.
Switching on In order to switch on the main power supply, all safety circuits must
the main be closed and the safety control of the laser must be reset.
power supply
⇒ Close all safety circuits.
The yellow light of the Interlock illuminated pushbutton on the front
side of the laser goes out once all safety circuits are closed.
The illuminated pushbutton lights up yellow when power is present.
If all safety circuits are closed, the safety control of the laser can be
reset manually.
The following options are available to you for performing a manual
reset (see section 7.3):
 LaserNet
 Start illuminated pushbutton
 Safety interface
Another option for resetting the safety control exists via the bus
system, if present (see corresponding information in the supplied
technical data).
⇒ Use one of the options to reset the safety control and switch on
the main power supply.
The green light of the Start illuminated pushbutton on the front side of
the laser lights up as soon as the safety control of the laser has been
reset and activated.
Monitoring the The status of the laser can be monitored via the safety interface.
status When the main power supply is switched on, the contacts are closed.
They can be used, among other uses, to control external warning
lamps.
The signal for the status of the E-Stop button is connected to the
safety interface (status of E-Stop button, 2-channel safety output)
and can be integrated into the safety circuit of the system owner.
20
2.10.1 E-Stop button
An E-Stop button is located on the front side of the laser. Pressing of
the E-Stop button leads to an immediate shutoff of the main power
supply and thereby the laser emission. After triggering of the E-Stop
button, laser emission is no longer possible.
To switch the main power supply back on, the E-Stop button must be
reset.
2.10.2 External safety interface

2-channel safety signal external E-Stop. If this input is not connected,
no laser emission can be enabled.
 Safety characteristics according to EN 13849-1
 Performance level d, category 3
 A safe emergency stop shutdown of the laser emission and can
be achieved with a secure two-channel signal removal at this
interface. The system integrator can use this data for a safety
subsystem within its overall safety chain (sensor systems –
logic – actuator system).
The contact assignments are described in detail in the supplied
technical data.
2.10.3 Fiber break monitoring

The feeding fiber of the laser is continuously monitored (electrical
contact). In the event of a fault, the laser emission is switched off.
2.10.4 Leakage sensors

Leakage sensors are located on the bottom of the laser cabinet
(inside). If water is present in the laser, this leads to an immediate
shutoff of the main power supply and thereby the laser emission.
21
Safety
2.11 Safety labels

The explanatory and warning labels affixed to the laser are shown in
this section.
Warning labels Description

Dangerous laser radiation
warning label
Affixed to all doors, fiber
openings and beam exit openings
Hazardous electrical voltage

warning label
Affixed on all potential electrical
voltage danger points
Table 2-1: Warning labels
Explanatory labels Description

Explanatory label for laser
radiation
Affixed to the fiber connector
that is inserted into the process
optics or to the process optics
themselves.
Laser class 4 explanatory

label
Affixed to the laser. The
maximum average output power
of the laser varies depending on
the ordered configuration. The
value of the maximum average
output power has been entered
on the explanatory label
according to the technical data of
your product.
Laser class 4 explanatory
label
Affixed to the laser
22
Explanatory labels Description
Guide laser explanatory
label
Affixed to the laser
Table 2-2: Explanatory labels
2.12 Independent alteration or replacement parts

procurement
Alteration or modifications to the product are only permitted with
the written approval of the manufacturer. Original spare parts and
accessories authorized by the manufacturer serve to ensure safety.
Failure to heed these instructions results in exclusion of all liability.
23
Device description
3 Device description
The CUT series of high power fiber laser described in this operating
manual was developed particularly for cutting and welding
applications on metals and metal alloys. Depending on the
configuration, the dimensions of the cabinet and the power of the
laser can vary (1.0 to 8.0 kW). However, the positions of the grouped
elements and interfaces remains unchanged.
3.1 Overview
The following figure provides an overview of the most important
external elements of the high power fiber laser, using the laser YLS-
4000-CUT as example.
Figure 3-1: Overview of the laser
Item Designation Description

1 Feeding fiber Guides the laser beam to the process
optics.
2 Cable gland / mains The voltage supply cable runs through the
connection cable gland to the connection point on the
main switch.
3 Interfaces and mains Communication and safety interfaces
connection
24
4 Fiber connector Connects the laser radiation to the process
optics.
5 Operating elements Elements for operation and monitoring of
the laser
6 Feeding fiber outlet Outlet of the feeding fiber
7 Connections Water connections
The operating elements of the laser are located on the right front
side. On the back side, the interfaces and cable gland for the supply
voltage cable are on the left; on the right are the connections and in
the upper right corner the outlet of the feeding fiber. The fiber
connector at the end of the feeding fiber is inserted into the process
optics provided by the system owner.
3.1.1 Operating elements

The operating elements of the high power fiber laser YLS-6000-CT
are described below. The number and arrangement of the operating
elements can vary based on the configuration of the laser. For more
information about your product, see the supplied technical data.
Figure 3-2: Operating elements

1 Start illuminated Pressing the start illuminated pushbutton
pushbutton switches the main power supply on. The
illuminated pushbutton lights up green as
soon as the main power supply is switched on.
25
Device description

2 Interlock The illuminated pushbutton lights up yellow
illuminated as soon as the safety circuit is opened.
pushbutton You can test this lighting function by pressing
the illuminated pushbutton.
3 Main switch Disconnects the laser from the supply voltage.
4 E-Stop button Pressing the E-Stop button in an emergency
situation switches off the main power supply
and the laser emission.
5 Illuminated The illuminated pushbutton lights up red
pushbutton when the laser is emitted.
Emission ON You can test this lighting function by pressing
the illuminated pushbutton.
6 Key switch The operating modes TEST and ROBOT can be
selected and the laser switched off (OFF) with
this key switch.
3.1.2 Interfaces and connections

On the back side of the laser, the interfaces are situated on the left
(1), the connections are found in the lower area (2).
More information about your product can be found in the supplied
technical data.
Figure 3-3 Interfaces
Item Designation
1 Interfaces
2 Connections
26
3.1.3 Main components
Figure 3-4: Laser layout

1 Distributor and flow The distributor distributes the cooling
meters of the water water among the existing cooling systems.
system The flow meters measure the flow rates of
the individual cooling systems.
2 Main power supply Generally consists of multiple individual
power supplies in a quantity that depends
on the laser power. Provides the necessary
voltage and current intensity to the laser
modules.
3 Splice box Connects the fiber from the combiner
module with the feeding fiber.
4 Laser module Generates the laser radiation.
5 Combiner module Combines the fibers of the individual laser
modules into one fiber.
The laser has a modular design. In the right area of the cabinet are
the laser modules, the combiner module is situated to the left of this.
The main power supply and the distributors and flow meters of the
water system are found in the left area of the cabinet. The number of
laser modules and laser power supplies depends on the required
laser power and the respective configuration of the laser. The splice
box is located above the laser modules and the main power supply.
27
Device description
3.1.4 Electrical mounting plate

The electrical mounting plate of the high power fiber laser YLS-3000-
CUT is shown as an example in the following figure. The components
and their arrangement on the mounting plate can vary based on the
configuration of the laser.
The exact layout of the mounting plate of your laser as well as the
information about the components used can be found in the supplied
circuit and layout diagram of the mounting plate.
Figure 3-5 Electrical mounting plate
Item Designation Item Designation

1 Miniature fuses 6 Safety relay
2 Terminal blocks 7 Safety fuses
3 Safety control 8 Temperature sensor
4 Relay blocks 9 Electronic laser control
5 24V power supply unit
28
3.2 Functional principle
Figure 3-6: Functional principle of the fiber laser
Designation Description
CCU (combiner control unit) Combiner module control
Combiner module Combiner module
Splice box Splice box
Main Controller Unit (MCU) Laser control
Laser module 1 to n Laser module 1 to n
LCU (laser module control unit) Laser module control
Interfaces Interfaces
Ethernet Ethernet
Analogue control Analog control
Safety Safety interface
Hardwiring Hardwiring
Laser chiller Laser chiller
Power supply Power supplies for laser modules as
well as the laser and chiller control
PS 1 to m Individual power supplies from 1 to m
29
Device description
The laser radiation is generated in these laser modules, which are

integrated in the laser. Every laser module can be understood as an
independent laser. Depending on the type, a laser module has an
output power between 700 and 1800 W. The number of modules is
determined by the nominal output power of the laser.
The laser modules require direct current to generate the laser
radiation. The direct current is generated by the main power supply,
which is integrated into the laser. The main power supply generally
consists of multiple individual power supplies in a quantity that
depends on the laser power.
The radiation generated in the laser modules is guided by the
associated fibers into the combiner module, where they are
combined into a single fiber. The fiber from the combiner module is
spliced to the feeding fiber in the splice box; the laser radiation is fed
here into the feeding fiber. Via the feeding fiber, the laser radiation
enters the external process optics, which are specific to the system
owner and focus the laser radiation on the material processing point.
Depending on the selected configuration, the feeding fibers may
differ in core diameter and length.
30
4 Delivery and transport
In the event of improper handling during transport, damage to the
product can occur that could endanger persons.
⇒ Wear the required personal protective gear during loading and
unloading of the product and during transport.
4.1 Scope of delivery

The delivery consists of:
 Laser YLS-XXXX-CT
 CD with the software LaserNet and operating manual for the
laser
 Accessories (see supplied accessories list)
4.2 Delivery and transport

The product is delivered in packaging that offers maximum
protection. The packaging is equipped with a shock and tip watch
that warns in event of improper handling. If the packaging shows
signs of external damage or the shock and tip monitoring was
activated, immediately inform the transport company and your
representative at IPG Laser GmbH.
Not tipped Tipped Tipping angle
31
Delivery and transport
Transport without shock Transport with shock

Figure 4-1: Transport monitoring
Red indicators are a sign of possible transport

damage.
⇒ Check the load for damage immediately after
delivery.
⇒ In the event of damage, inform IPG Laser GmbH
and the transport company in writing.
⇒ Always specify the serial number of the
activated shock and tip monitoring device.
4.2.1 Unloading
The product is delivered in a wooden transport crate. The product
and the accessories are delivered on transport pallets. The system
owner is responsible for the unloading of the components and their
transport to the final installation site of the product.
WARNING
Danger of severe injury from tipping of the
laser
In the event of improper handling, there is a risk of
serious injuries (e.g. crushing injuries) from tipping of
the product.
⇒ Use only a forklift for unloading the product.
32
INFORMATION
Damage during transport
In the event of improper handling, there is a danger of
product damage.
⇒ Always transport the product standing upright.
4.2.2 Unpacking the product

⇒ Remove the product and the supplied accessories from the
packaging.
⇒ Save the packaging material and the inserts in case transport or
storage are required in the future.
Completeness ⇒ Check the delivery documents to verify that all parts are
present and complete. If parts are missing or the product is
damaged, immediately notify IPG Laser GmbH.
INFORMATION
Further damage to the product
If the product is operated in a damaged state, this can
result in further product damage.
⇒ If product damage is obvious or suspected,
never attempt to operate the product.
Packaging ⇒ Save the packaging material at least until any irregularities are
material resolved.
INFORMATION
Damage to optical components
The fibers, in particular the fiber connectors, are
sensitive optical components. There is a risk of
damage in the event of improper handling.
⇒ Take care not to damage the fibers during
transport and unpacking.
33
Delivery and transport
4.2.3 Transport to the installation site

Transport with ⇒ Always use a pallet when transporting with a forklift.
a forklift
⇒ Ensure that the product is sufficiently secured during
transport.
Figure 4-2: Transport with pallet
Transport with Eye bolts are affixed on the top side of the laser cabinet; these can be
crane used to lift the product out of the transport packaging and to
transport it to the installation site using a suitable lifting device.
WARNING
Risk of injury from falling of the product
Incorrect use of the eye bolts can result in the load
falling during transport of the laser.
Ensure the following:
 The hoist cable angle must be at least 60° during
lifting with a crane (Figure 4-3)
 The eye bolt must be completely screwed in,
level and resting fully against the contact surface
 The eye bolt is loaded in the ring plane and not
by side pull (Figure 4-4)
34
Figure 4-3: Hoist cable angle during crane transport
Figure 4-4: Tensile load on the eye bolt
Transport on Products equipped with robust casters can be moved to their

casters installation site over short distances without additional aids.
⇒ Turn the locking mechanism (1) on the casters of the product
up to be able to move the product (Figure 4-5).
⇒ Move the product on its casters only over short distances and
only on smooth, level floors.
⇒ Install the product on a level surface.
⇒ Secure the product against independent rolling by turning the
locking mechanism on the casters down.
Figure 4-5: Caster with locking mechanism
35
Assembly and installation
5 Assembly and installation
INFORMATION
Danger of damage to the product
Product parts can be damaged in the event of
improper assembly / installation.
⇒ Ensure that only qualified specialist personnel
carry out the work described in the installation
manual.
The laser was developed solely for integration into

other devices or machines. All fiber outlets of the laser
system are products of laser class 4. It is the
responsibility of the user to ensure that the fiber
outlet or the process optics receives a protective
housing to ensure laser class 1 according to EN
60825-1:2007. The laser cabinet and the feeding and
process fibers correspond to laser class 1.
The installation personnel must wear the required

personal protective equipment during the installation
and assembly work.
5.1 Space requirements and room conditions

INFORMATION
Danger of damage due to freezing
Freezing water in water lines can cause damage to the
product.
⇒ Do not set up the laser in areas at risk to
freezing temperatures.
The dimensions as well as the weight and climate

information can be found in the supplied technical
data.
36
Installation The following points must be complied with before installation of the
product.
⇒ Select the installation position such that access to the product
from all sides is guaranteed.
o A minimum distance of 1 m must be maintained on all
sides.
⇒ Note the weight of the product as well as the temperature and
humidity limits when selecting the installation site.
5.2 Supply connections

The product requires a supply voltage as well as cooling water
connection.
⇒ Make sure that all required supply connections are available
and usable.
5.2.1 Supply voltage

⇒ Connect the product to a 3 x 400 VAC or 3 x 460 VAC supply
voltage.
The precise information on the supply voltage can be found in the
supplied technical data.
The connection has four poles (L1, L2, L3 and PE).
Laser Design Unit Max. deviation

Operating voltage 400 / 3P + PE or VAC ± 10%
460 / 3P + PE
Frequency 50 (400 VAC ) Hz ± 1%
60 (460 VAC)
Table 5-1: Required supply voltage
Electrical The electrical connection takes place in the laser (feeding through
connection screw connection on back side). The distribution to the control and
the laser takes place internally.
37
5.2.2 Cooling water supply

Tap water The tap water serves for cooling of the laser modules. The following
requirements must be met:
 The water hardness may not exceed 0.25 dH.
 The electrical conductivity should not exceed 50 µS/cm.
DI water The partially deionized water (hereafter referred to as DI water)

serves for cooling the optical elements. Depending on the product
configuration, it can also be used for cooling of the laser modules.
The DI water should satisfy the following specifications:
 The water hardness may not exceed 0.25 dH.
 If possible, the electrical conductivity of the water should be 35
to 45 µS/cm. In the event of a higher conductivity, a DI
cartridge built into the IPG laser chiller deionizes the water
until the required value is reached; however, this can take
some time.
5.3 Setting up the laser

⇒ If the product is not located at its final installation site, follow
the instructions given in section 4.2.3 for setting up the product
at its final location.
38
5.4 Running lines and fibers
INFORMATION
Damage to the lines
Improper running of the lines can damage them or
impair the signal transport.
⇒ When running interface cables, fibers, water
tubes and supply voltage cables along the
ground, protect them with a suitable cable
conduit.
⇒ Avoid tripping hazards.
⇒ Do not run the electronic signal cable alongside
existing power cables.
INFORMATION
Damage to the fiber
The fiber can be damaged by mechanical stresses.
The minimum bend radius of an unloaded fiber is
100 mm. In areas were motion takes place, the
minimum bend radius is 200 mm.
⇒ Avoid mechanical loads (shocks, impacts,
twisting, etc.) on the fiber and the fiber
connector.
⇒ When running the fiber, ensure that the
specified minimum bend radius is complied
with.
The system builder is responsible for running the

connection lines and the fiber to the product.
39
Unpacking the 1. Remove the plastic bag at the end of the fiber.
fiber
2. Remove the cable ties or tape with which the fiber is fastened
to the product or the transport box.
Running the 3. Take the fiber connector in your hand and roll out the fiber
fiber without twisting.
4. Run the fiber in a suitable cable channel.
5.5 Connecting the laser
Protection INFORMATION
class
Damage to electronic assemblies
Mechanical modifications to cabinets, plug connectors
or pass-through openings can reduce the IP
protection class. If the protection class is lowered, dirt
or moisture could enter inside the cabinet and cause
damage.
⇒ Always follow the instructions below.
⇒ Use only the provided electrical plug connectors.

⇒ Close all unused interfaces with the provided protective caps.
⇒ Consult with IPG Laser GmbH before manufacturing deviating
supply lines (in particular interface cables).
⇒ Do not add any additional openings to the cabinets.
⇒ Carefully close the cabinet of electrical or electronic
components after installation.
40
5.5.1 Connecting the water supply
INFORMATION
Danger of damage to the product
Risk of damage to the laser, fiber connectors and
optics due to incorrect connection of the cooling.
⇒ Observe the following instructions before
commissioning and during maintenance work.
Note the following aspects for the pipework:

Recommended materials
 Building cooling circuit: Copper or stainless
steel (1.4301)
Unsuitable materials
 Normal steel
 Galvanized steel
Recommendation for the pipeline dimensioning:
 Building cooling circuit: 5 m³/h at Δpmax = 0.5
bar
 Work on the cooling water distribution may only be performed

by IPG service personnel or specially trained experts.
 An insufficient supply of cooling water can lead to damage to
the laser or the optics.
 It is not permitted to create bridges, bypasses, etc., since these
represent manipulations of the laser cooling system.
The product is a model without integrated water cooling; the cooling

of the laser and optics circuits must take place by means of an
external cooling system. The cooling water distribution to the laser
and optics always takes place inside the product. The water
connections (tap water for the laser circuit, DI water for the optics
circuits) are located on the back side of the product. The water
connections are shown in the following figure.
41
Figure 5-1: Water connections on the laser
Item Designation
1 Process optics (external optics) return flow
2 Laser circuit feed pipe
3 Process optics (external optics) feed pipe
4 Laser circuit return flow
5 DI water feed pipe
6 DI water return flow
Connecting the 1. Connect the hoses of the tap water supply to the tap water
water supply connections according to the designation. Note the direction of
water flow.
2. Connect the hoses of the DI water supply to the DI water
connections according to the designation. Note the direction of
water flow.
3. Connect the water connections of the external optics according
to the designation.
42
Connection INFORMATION
cooling water
hoses to the Risk of damage to the fiber connector and
process optics optics
Incorrect connection of the cooling water tubes can
lead to overheating and damage to the process optics.
⇒ Connect the cooling water tubes in series to
guarantee cooling of the fiber connector.
After the fiber connector, the individual components of the optics can
also be connected in parallel.
Figure 5-2: Water connection on the fiber connector
43
5.5.2 Connecting the supply voltage

DANGER
Risk of death from supply voltage
Coming into contact with energized lines and
components can lead to severe injuries or death.
⇒ Ensure that all work on energized parts / lines
is performed only by trained experts.
⇒ Ensure that the supply cable is de-energized
and not connected to the mains connection
when connecting it to the product.
⇒ Ensure that the product is grounded by a
protective earth conductor of the supply cable.
Any interruption of the grounding can result in
personal injuries.
1. Remove the screws of the

right side panel with a
Torx T30 screwdriver.
2. Remove the right side
panel of the laser to access
the mounting plate.
3. Run the supply cable
through the cable gland (2)
on the back side of the
laser.
Figure 5-3: Supply voltage connection
4. Connect the protective earth conductor PE (green/yellow).

5. Check the rotary field (clockwise) of the supply voltage.
6. Connect the three wires of the supply cable to the connections
of the main switch QCE (1). The connections are located on the
electrical mounting plate within the laser cabinet.
7. Secure the supply cable against strain with the screw
connection (3).
44
5.5.3 Connecting the external interfaces
Figure 5-4: External laser interfaces
Item Designation
1 Hardwiring
2 Interface to the laser chiller
3 Safety interface
4 Ethernet interface
5 Analog interface
⇒ Connect the interface cables according to the supplied technical

data.
⇒ Ensure that the locks of the plug connectors snap into place.
45
5.5.4 Connecting the fiber connector to the process optics

INFORMATION
Damage to the fiber through soiling of the
quartz-block end face
Soiling of the quartz-block end face of the fiber
connector can lead to high stray light values during
laser emissions and loss of laser output power. In
addition, this can cause burning on the quartz-block
end face as well as overheating and damage to the
optics. Such damage is NOT covered by the warranty.
⇒ Check the quartz-block end face for soiling
before connecting the fiber connector to the
optics.
⇒ Clean the quartz-block end face, if necessary.
The fiber connector is supplied with a protective cab

that protects it from dust and mechanical damage.
⇒ Close the fiber connector with the supplied
protective cap when not in use (see Figure 5-5).
Figure 5-5: Fiber connector without (top) and with (bottom) protective cap
Before inserting the fiber connector into the process optics, the
quartz-block end face must be checked for soiling and cleaned, if
necessary. To do this, proceed as described in section 8.1.1. This
section also contains instructions on how to correctly connect the
fiber connector to the optics.
46
5.6 Installing the software
The software LaserNet is included with the product. With this
software, you can monitor the laser and its auxiliary components as
well as operate them, if necessary. Fast Ethernet 100 Mbit/s is used
as the interface between the computer and the laser.
Information about system requirements and software installation
can be found in section 11.
47
Acceptance and commissioning
6 Acceptance and commissioning
INFORMATION
Damage to product components
The commissioning of the product may not take place
until after all acceptance tests have been fully
completed.
⇒ Perform all acceptance tests together with the
competent IPG service department in
accordance with the commissioning report.
6.1 Visual inspection

The visual inspection offers an initial overview of the condition of the
installation.
⇒ Ensure the following:
 A space of 1 m must be maintained on all sides of the product.
 The casters of the product must be locked (if present).
 All plug connectors must be locked or screwed onto the
product.
 The laser cabinet and the fiber must not exhibit any visible
damage.
6.2 Work to be performed before commissioning

WARNING
Danger from laser radiation
Laser radiation can damage the eyes and skin.
⇒ Only perform the commissioning work in
cooperation with the competent IPG service
department.
⇒ Perform all acceptance tests in the supplied commissioning

report.
The product is ready for production operation after successful
completion of the acceptance tests.
48
6.3 Transfer to operation
The responsible service engineer of the competent IPG service
department signs the commissioning report.
The authorized representative(s) of the system owner checks the
commissioning report for accuracy and completeness and signs it.
After signing of the commissioning report, the laser is transferred to
production operations to be commissioned.
6.4 Recommissioning
After a prolonged shutdown, the product must be completely
inspected before being commissioned again.
⇒ Carry out the entire commissioning procedure according to
section 6.2.
49
Operation
7 Operation
WARNING
⇒ Never disable the prescribed safety equipment.
⇒ Observe all instructions and information from
the Safety section.
WARNING
Danger of burns
Immediately after the laser machining, the machined
surfaces of the workpieces are very hot.
⇒ Wear safety gloves while working with the
workpieces.
The laser was developed solely for integration into

other devices or machines. All fiber outlets of the laser
system are products of laser class 4. It is the
responsibility of the user to ensure that the fiber
outlet or the optical processing head receives a
protective housing to ensure laser class 1 according to
EN 60825-1:2007. The laser cabinet and the feeding
and process fibers correspond to laser class 1.
7.1 Operating modes

The laser can be operated in two operating modes.
TEST Operating mode TEST is for manual operation of the laser. In TEST
mode, the laser can be controlled via the LaserNet software.
ROBOT Operating mode ROBOT is for automatic operation of the laser.
ROBOT mode is the standard operating mode for production. The
laser is controlled via the hardwiring interface. The LaserNet
software is used for monitoring the laser operation.
50
7.2 Switching on/off
Switching on 1. Make sure that all supply lines are connected and available.
2. Water
3. Voltage supply
4. Switch on the laser with the main switch.
5. Switch on the external laser chiller.
6. Turn the key switch on the front side of the laser to TEST or
ROBOT.
Switching off INFORMATION

If the laser is in a cold area or one at risk of freezing
temperatures, freezing water can damage the laser
and the water lines.
⇒ If you do not intend to use the laser for a
prolonged period of time, follow the steps listed
in 10.1.
⇒ When switching off the laser briefly, leave the
main switch ON. Make certain that the cooling
water supply to the laser is ensured. The
temperature-controlled cooling water protects
the product from damage due to cold.
After completing the work, switch off the laser according to the
following procedure.
1. Turn the key switch on the front side of the laser to OFF.
2. Switch off the external laser chiller.
3. Switch off the laser with the main switch.
51
Operation
7.3 Switching on the main power supply
High leakage current

High leakage current upon switching on the main
power supply can result in shutdown of the main
power supply. In a stable condition, the typical
leakage current at 400 VAC is approximately 60 mA.
⇒ Use a residual current circuit breaker with a
delay during the start phase.
Various options for switching on the main power supply are

described below.
Start The Start illuminated pushbutton is located on the front side of the
illuminated laser (see section 3.1.1). If this is pressed, the main power supply
pushbutton turns on as long as the internal and external safety circuits are
closed. When the main power supply is switched on, the Start
illuminated pushbutton lights up green.
Safety The safety interface is located on the back side of the laser. Closing of
interface the potential-free contacts at this safety interfaces switches on the
main power supply (see also section 7.4.3). To switch the main
power supply back on again, such as after a fault, the contacts must
first be opened (for the pin assignment of the safety interface, see the
supplied technical data).
LaserNet In TEST mode (manual operation), the main power supply can be
software switched on via the LaserNet software.
Hardwiring In ROBOT mode, the main power supply can be switched on via the
interface hardwiring interface (control supplied by the system owner) (see the
52
7.4 TEST mode
In TEST mode, you require an external computer on which the
LaserNet software is installed in order to control the laser. The
communication between the computer and laser takes place by
means of an Ethernet interface (see supplied technical data).
The LaserNet software is described in detail in section 11.
1. Follow the steps described in section 7.2 to switch on the laser
in TEST mode.
Establishing a 2. Establish a connection to the laser, if this has not already been
connection to done (see section 11.3).
LaserNet 3. Start the LaserNet software (see section 11.4).
4. Open the Control tab.
The buttons for controlling the laser are found here (Figure 7-1). The
buttons (5) to (9) always indicate the current switching state.
Pressing the buttons causes a change to the operating state of the
laser.
Figure 7-1: Control tab
Checking the After maintenance work and a prolonged shutdown of the laser, the
beam path beam path must be checked with the help of the guide laser.
5. Click on the guide laser button (3).
The guide laser switches on. The LED indicator next to the button is
activated. On the Status tab, the status LED indicator “Guide laser ON”
lights up green.
6. Check whether the guide laser is visible at the exit point of the
process optics.
If the laser beam is visible at the exit point of the process optics, the
beam path is OK.
53
Operation
Switching on If the beam path is OK, you can switched on the main power supply.
the main If not, ensure that the beam path is clear before switching on the
power supply main power supply.
7. Click on the button Laser OFF (5).
The main power supply switches on. The status of the button changes to
ON. On the Status tab, the status LED indicator “Main power supply ON”
lights up. The lower segments of the laser warning lights turn on with
steady light. If no alarms are present, the laser switches to the Laser
ready state.
After switching on the main power supply, you can continue to work
with or without the laser program.
7.4.1 Working without the laser program

1. Make certain that the main power supply is switched on.
Setting the 2. In the option fields (1), select whether the laser light should be
laser power indicated in percent of the pump current or directly as power
in watts.
3. Set the laser power with the slider (2) or enter a value directly
into the input field to the right of the slider.
The allowed setting range of the laser power lies
between 10% and 105% of the nominal laser power
(see supplied technical data).
⇒ Always specify a power of at least 10% to ensure
stable and fault-free operation of the laser.
Switching on 4. Click on the button Emission OFF (6).

the laser
As soon as the laser is emitted, the status messages Emission enabled
emission
and Emission ON become active. The upper segments of the laser
warning lights on the laser cabinet begin to blink. The emitted laser
power is indicated in the power output indicator field (kW). The laser
power can be changed at any time using the slider.
Switching off 5. Click on the button Emission ON (6) to switch off the emission.
the laser
emission
Switching off 6. Click on the button Laser ON (5) to switch off the main power
the main supply.
power supply
The status indicators Laser ON and Laser ready are deactivated.
54
7.4.2 Working with the laser program
1. Make certain that the main power supply is switched on.
2. Select the program number (5) of the laser program you would
like to work with. Information on program creation can be
found in section 11.9.
3. Click on the button Start program (4).
During execution of the program, the button Start program changes
to STOP. In addition, the status message Program active is activated.
After the end of the laser program, the status End of program is
activated. The status message Program active is deactivated.
An interruption during the execution of the laser program is
indicated by the fault Program interrupted. The reason for the
interruption of the laser program is displayed on the Events tab.
You can also interrupt a laser program by clicking on the button
STOP. In this case, the fault message Program interrupted is output.
7.4.3 External control

The external control can be configured as another condition for
switching on the laser radiation in the laser.
External control in ROBOT mode

The function of external control is activated in the
TEST mode via the button External control OFF on the
Control tab in LaserNet. The function remains active
even after switching to the ROBOT mode.
For switching the laser emission on and off via the external control,
the signal Emission ON at the safety interface is used.
HIGH signal (+4 … 30 VDAC) – Emission ON
LOW signal (-3 … + 2 VDC) – Emission OFF
This signal can be used for modulation of the laser radiation. This
requires a signal generator that outputs a square wave. The laser
radiation can be modulated with a frequency up to a maximum of
5,000 Hz.
For more information about the safety interface, see the supplied
technical data.
55
Operation
External control and ramp function

It is not possible to use ramping times together with
the external control.
To operate the laser via the external control, do as follows:

1. Establish a connection to LaserNet, if this has not already been
done (see section 7.4, instruction Establishing a connection to
LaserNet).
2. Connect the external control to the safety interface (for the pin
assignment of the safety interface, see the supplied technical
data).
If the button Emission ON is active, laser emission can
result upon connection of an external direct current
to the external control.
⇒ Do not switch on the control voltage of the
external control.
3. Open the Control tab (see Figure 7-1).

Activating the 4. Click on the button External control OFF (8).
external
The button then changes its status to ON . The external control is
control
activated.
5. Click on the button Laser OFF.
The button then changes its status to ON . The main power supply
switches on.
6. Configure the laser power (see section 7.4, instruction Setting
the laser power).
7. Click on the button Emission OFF.
8. Set the signal Emission ON of the external control to HIGH.
The laser radiation is enabled. The laser emits the preselected laser
power. You can change the power at any time using the slider (1) or
directly entering a new value.
Deactivating 9. Set the signal Emission ON of the external control to LOW.
the external
10. Click on the button Emission ON.
control
The laser emission stops.
11. Click on the button Laser ON.
The main power supply switches off.
56
7.4.4 Analog control
With the analog control function, you can define the preselected
power via the analog interface. The function is also available in
ROBOT mode (see interface description in the supplied technical
data).
To use the analog control function, a direct current signal of 0…10
VDC must be present at the analog interface (see supplied technical
data). This signal can be used for modulation of the laser power. This
requires a signal generator.
To define the power preselection via the analog interface, do as
follows:
1. Establish a connection to LaserNet, if this has not already been
done (see section 7.4, instruction Establishing a connection to
LaserNet).
2. Open the Control tab (see Figure 7-1).
Activating the 3. Click on the button Analog control OFF (9).
analog control
The button then changes its status to ON . The analog control is
activated.
4. Click on the button Laser OFF.
The button then changes its status to ON . The main power supply
switches on.
5. Select the laser output power via the analog interface (see
An input voltage of 0 VDC corresponds to a laser power of 0 W, 10
VDC corresponds to the nominal output power. The laser power can
be set via the signal Analog control. The exact setting range of the
laser power can be found in the supplied technical data.
6. Click on the button Emission OFF.
The button then changes its state to ON . The laser radiation is enabled.
The laser emits the preselected laser power. You can change the power
at any time via the connected input voltage of the analog interface.
7. Click on the button Emission ON.
The laser emission stops.
8. Click on the button Laser ON.
The main power supply switches off.
57
Operation
Combining analog and external control

It is possible to combine laser operation via the analog
control with the external control. In this case, you need
another external direct current signal and you must
activate the external control function in LaserNet (see
section 7.4.3 with regard to laser operation via external
control).
7.5 ROBOT mode

In the ROBOT mode, the laser is controlled via the hardwiring
interface or the external fieldbus interface, if present. The
communication between the control unit of the system owner
(robot) and the laser takes place according to the interface
description and/or the installed fieldbus protocol (see supplied
technical data).
In order that you can generate output signals via the hardwiring
interface, you must apply supply voltage between the corresponding
contacts (see supplied technical data).
HIGH signal +4…30 VDC
LOW signal –3 V…+2 VDC
External control in ROBOT mode

In ROBOT mode, the laser emission can be controlled
via the external control function. This is activated in
the TEST mode via the button External control OFF on
the Control tab in LaserNet. After switching to the
ROBOT mode, the function remains active.
1. Follow the steps described in section 7.2 to switch on the laser

in ROBOT mode.
2. Establish a connection to the laser, if this has not already been
done (see section 11.3).
3. Start the LaserNet software (see section 11.4).
The LaserNet software is used for monitoring the laser operation. All
LaserNet buttons, except for the button Reset, are activated. If
required, the button Reset can also be deactivated.
Complete information about the LaserNet software can be found in
the section 11.
58
Checking the After maintenance work and a prolonged shutdown of the laser, the
beam path beam path must be checked with the help of the guide laser.
4. Switch on the guide laser with the corresponding signal via the
hardwiring interface or the fieldbus interface (for interface
description and the fieldbus protocol, see the supplied
technical data).
The guide laser switches on. The corresponding signal is sent back from
the laser to the robot as confirmation.
5. Check whether the guide laser is visible at the exit point of the
process optics.
If the laser beam is visible at the exit point of the process optics, the
beam path is OK.
Laser program To be able to enable laser radiation in ROBOT mode, a laser program
must be set. You can set a laser program you created yourself
(program number 1 … 50) (for interface description and the fieldbus
protocol, see the supplied technical data) or work with laser
program 0. Laser program 0 is automatically active as soon as you
switch on the laser emission without having set a custom laser
program. In this case, the laser is emitted until the laser emission is
switched off again via the corresponding signal.
⇒ Start the laser program according to the interface description
or the installed fieldbus protocol.
General A typical program sequence is described below. The sequence can

program vary depending on the interface modifications specific to the system
sequence owner or the installed fieldbus protocol.
1. The input signal Request laser is sent by the robot to the laser.
Without this signal, all other input signals that may be set will
be ignored.
As an output from the laser, the signal Laser assigned is set.
2. The input signal Laser on switches on the main power supply.
As an output signal, Laser ON is sent when the main power supply has
been successfully switched on and reached its nominal output voltage.
If no faults are active, the laser outputs the signal Laser ready.
3. The input signal Program number selects a laser program.
As an output signal, Program number is sent as confirmation.
4. The input signal Program start enables the laser emission.
If no program number is set, the laser operates with program
number 0. In this case, the output power must be set via LaserNet or
an external interface (analog interface or fieldbus). The emission
remains enabled as long as the signal Program start is set or until the
signal Program stop is sent. As long as a program is active, the laser
59
Operation
sends the output signal Program active. When a program is finished,

the laser sends the output signal Program ended. If a program was
interrupted unexpectedly by a fault, the laser sends the output signal
Program interrupted.
Program
sequence -
example
Figure 7-2: Program sequence - example
Externe Steuerung / Roboter External control / robot

Eingänge Inputs
Laser anfordern Request laser
Laser EIN Laser ON
Programm Start Program start
Programmnummer Program number
Ausgänge Outputs
Laser zugeteilt Laser assigned
Laser AN Laser ON
Laser bereit Laser ready
Programm aktiv Program active
Programm beendet End of program
60
8 Maintenance
WARNING
⇒ Never disable the prescribed safety equipment.
⇒ Additionally secure the danger zone, if
necessary.
WARNING
Danger of severe injuries
For maintenance work, there is a danger of various
injuries if not all safety precautions are taken.
⇒ Only allow the maintenance work to be
performed by trained maintenance personnel or
the competent IPG service department.
⇒ Immediately after finishing the maintenance work, restore or

activate all safety and protective equipment.
⇒ Check the correct connection of all safety-related components.
IPG Laser GmbH recommends that the maintenance work listed
below be performed at the specified intervals.
61
Maintenance
8.1 Maintenance work

8.1.1 Clean fiber connectors
The fiber connector has to be cleaned before inserting the fiber
(installation, optics replacement).
WARNING
Risk of injury from guide laser
The guide laser of class 2M can cause serious eye
injuries when viewed through optical instruments
(microscope).
The fiber connector cleaning may only be performed
by trained maintenance personnel.
⇒ Only perform the fiber connector cleaning with
the product switched off. For this purpose,
follow the shutdown procedure described in
section 7.2.
⇒ During the cleaning process, secure the product
from being switched on again (key switch OFF,
remove key, main switch OFF).
⇒ Inform all concerned persons of the cleaning
process taking place.
INFORMATION
Damage to the fiber through soiling of the
quartz-block end face
Soiling of the quartz-block end face of the fiber
connector can lead to high stray light values during
laser emissions and loss of laser output power. In
addition, this can cause burning on the quartz-block
end face as well as overheating and damage to the
optics. Such damage is NOT covered by the warranty.
⇒ Check the quartz-block end face for soiling
before connecting the fiber connector to the
optics.
⇒ Clean the quartz-block end face, if necessary.
62
Notes about ⇒ Only use the cleaning materials described in this operating
cleaning manual.
⇒ Only follow the cleaning procedure described in this operating
manual.
⇒ Never touch the quartz-block end face or the glass surface of
the screwable protective sleeve with your fingers.
⇒ Never use compressed air in the immediate

vicinity of the fiber connector, since this may
lead to contamination of the quartz-block end
face.
Required You need the following materials for the cleaning:

materials  Lint-free cleaning swabs
 Isopropanol (anhydrous)
 Acetone (anhydrous)
 Compressed air (oil-free, anhydrous)
 Microscope, IPG model with light source (Figure 8-2)
The cleaning swabs are included in the scope of delivery. The
microscope and compressed air are included with the order.
Preparation 1. Ensure a clean working place close to the process optics and
the laser. Then minimize the risk of a re-contamination of the
fiber connector after the cleaning process.
2. Keep a clean protective cap available for the process optics.
3. Remove any impurities within the protective cap with
compressed air as a precaution before use.
4. After cleaning, place the protective cap on a clean storage
surface with the open side down.
5. Place the microscope on a level surface close to the optics to
ensure a secure base of the microscope.
6. Use a damp cloth to remove coarse dirt from the fiber
connector and the optics near the fiber connector.
63
Maintenance
7. Disconnect the fiber connector from the optics. To do this, turn

the bayonet mount counterclockwise (1) and pull out the fiber
connector (2).
Figure 8-1 Disconnecting the fiber connector from the optics

8. Immediately seal the optics with the cleaned protective cap.
9. Place the fiber connector in the holder on the microscope
(Figure 8-2).
10. Switch the microscope's light source on and point this towards
the surface to be cleaned.
Figure 8-2: Microscope with fiber connector
64
Item Designation
1 Movable light source
2 Microscope
3 Pan head
4 Quartz block
5 Mount for the fiber connector
6 Fiber connector
Individual cleaning steps differ depending on the chosen fiber

connector option (Figure 8-3). For fiber connectors with a protective
conduit, the quartz-block end face is cleaned. For fiber connectors
with a protective glass, the protective glass is only cleaned if the
quartz-block end face is free of impurities. For persistent dirt
accumulation, the protective glass may be replaced with new
protective glass.
Figure 8-3: Fiber connector with accessories
Item Designation
1 Process fiber
2 Quartz block
3 Protective conduit
4 Protective glass
65
Maintenance
Cleaning WARNING
Risk of injury from flammable and
irritating auxiliary substances
Isopropanol and acetone are highly volatile and highly
flammable substances. They cause serious eye
irritation. Repeated exposure may lead to skin
dryness or cracking. Vapors may cause drowsiness
and dizziness.
⇒ Keep isopropanol and acetone away from heat,
sparks, open flames and hot surfaces. Do not
smoke.
⇒ Avoid contact with eyes and skin.
⇒ Wear safety gloves.
⇒ Do not inhale vapors.
⇒ Observe the safety data sheets.
Optional protective conduit

1. Remove the screwed on protective conduit.
2. Adjust the focus of the microscope to the quartz-block end face.
3. Check the quartz-block end face for impurities (e.g. dark
points). If you find impurities on the quartz-block end face,
perform the following steps.
4. Remove a cleaning swab from the package without touching
the wadding of the stick.
5. Moisten the cleaning swab with a drop of isopropanol.
6. Shake off excess isopropanol from the cleaning swab.
66
With prolonged cleaning with isopropanol, an
electrostatic charge may build up on the quartz-block
end face. The thus charged stick can greatly dirty the
quartz-block end face.
⇒ Use acetone as a cleaning agent in the event of
an electrostatic charge and for very stubborn
dirt adhesions.
Acetone may cause streaks on the quartz-block end

face.
⇒ Use isopropanol to remove the streaks.
Streaks may also indicate an insufficient quality of the
cleaning chemicals isopropanol and acetone.
⇒ If necessary, replace the cleaning agents and
remove the streaks.
7. Look through the microscope and swipe with a light pressure

over the quartz-block end face of the fiber connector.
Figure 8-4: Cleaning the quartz-block end face

8. After 20 seconds at most, replace the cleaning stick if the
cleaning is to last longer.
The cleaning can be interrupted at any time if the cleaning result is
satisfactory.
9. Clean the protective conduit with compressed air outside of the
cleaning station and screw this back onto the fiber connector
once the cleaning of the quartz-block end face is completed. Do
not touch the quartz-block end face in the process.
10. Check the quartz-block end face again for impurities. If
necessary, repeat the cleaning process.
11. If the quartz-block end face is clean, remove the fiber connector
from the microscope and take this to the optics immediately.
Ensure that the quartz-block end face is facing down in the
process.
12. Remove the protective cap from the optics.
13. Carefully insert the cleaned fiber connector into the optics
immediately. When doing so, line up the red dots on the fiber
67
Maintenance
connector (a) and the optics (b) with each other and push the
fiber connector carefully into the optics until the stop (Figure
8-5).
Figure 8-5: Connecting the fiber connector

14. Rotate the large pin behind the bayonet mount clockwise until
it clicks into place (3).
15. Rotate the grooved bayonet mount clockwise (4) by hand until
it is tight in order to secure the fiber connector.
Figure 8-6: Securing the fiber connector
68
Protective glass option
1. Adjust the focus of the microscope to the quartz-block end face
(third focal level).
2. If there are dirt deposits on the quartz-block end face, remove
the screwed on protective glass and follow the cleaning steps
described under the protective conduit option.
3. If the quartz-block end face does not exhibit any impurities,
adjust the microscope's focus to the protective glass surface
(first focal level).
4. If the protective glass is dirty, perform the cleaning similar to
the cleaning procedure described under the protective conduit
option.
5. Alternatively, replace the dirty protective glass for a clean
protective glass. In doing so, ensure that no dirt deposits are
located on the quartz-block end face. Do not touch the new
protective glass with your fingers. Use the white protective
packaging in which the protective glass was delivered in order
to screw the new protective glass onto the fiber connector.
69
Maintenance
8.1.2 Measuring the laser output power

Test point Laser output power
Test method Performance measurement
Time interval Annually
Time duration 2 hours / depending on the laser design
Tools Performance measuring device
⇒ Contact the competent IPG Service department
Description in advance of the performance measurement to
clarify the exact procedure.
8.1.3 Measuring the beam quality

Test point Beam quality
Test method Measurement
Time interval Annually
Time duration 2 hours
Tools Beam quality measuring device
⇒ Contact the competent IPG Service department
Description in advance of the performance measurement to
clarify the exact procedure.
70
8.2 Replacement and repair work
8.2.1 Replacing a laser module
Test point Laser module
Test method Performance measurement
Time interval In the event of a fault
Time duration ~ 3 hours
Performance IPG service
Contact See section 9.4
8.2.2 Replacing the feeding fiber

Test point Feeding fiber
Test method Measurement of the transmission and beam quality
Time interval In the event of a fault
Time duration ~ 5 hours
Performance IPG service
Contact See section 9.4
8.3 Water system (IPG chiller)

Information for maintenance of the water system can be found in the
operating manual of the laser chiller.
71
Messages and troubleshooting
9 Messages and troubleshooting

9.1 Information about message displays
All warnings and alarms that occur during laser operation are
displayed in the LaserNet software in the tabs Warnings and Alarms
(sections 11.8.2 and 11.8.3) as active LED indicators.
In the event of a warning, an LED indicator in the Warnings tab
lights up. The laser remains in operation. If an alarm is present, the
LED indicator Laser error in the status indication area (see Figure
11-11) lights up red and the green LED indicator Laser ready goes
out. Any laser emission is stopped immediately. The corresponding
LED for the alarm lights up in the Alarms tab.
⇒ Detailed information on the individual messages can be found
in the Events tab (section 11.8.5).
To put the laser back into operation after eliminating the problem,
the alarms must be reset. For some messages, this takes place
automatically; for others, you must click the Reset button in the
Control tab (section 11.8.4).
Logging the events
All the events relating to the product are archived in
an event file and the log files in the internal memory
of the laser and can be loaded with the LaserNet
application.
9.2 Status messages, warning messages and alarms

Information about the status, warning and fault messages is collected
in Annex A.
9.3 Troubleshooting
Detailed information on troubleshooting can be found in Annex A.
Some repair work or component replacements
require recommissioning.
⇒ Carry out the required steps as described in
sections 5 and 6.
72
9.4 Manufacturer service
9.4.1 Behavior in the event of malfunctions
In the event of faults that cannot be rectified using this operating
manual, please contact the competent IPG service department:
Germany:
Tel: +49 2736 44 20 8451
E-mail: support.europe@ipgphotonics.com
USA:
Tel: +1 508 373-1157
E-mail: support@ipgphotonics.com
Italy:
Tel: +39 0331 1706 908
E-mail: support@ipgphotonics.it
Poland:
Tel: +48 32 721 22 22
E-mail: support.poland@ipgphotonics.com
Japan:
Tel: +81‐45‐716‐9833
E-mail: service@ipgphotonics.co.jp
South Korea:
Tel: +82 42 930 2010
E-mail: #IPGK‐CS@ipgphotonics.com
Russia:
Tel: +7 (496) 255‐74‐46
E-mail: mail@ntoire‐polus.ru
China:
Tel: +86 400‐898‐0011
E-mail: 4008980011@ipgbeijing.com
India:
Tel: +91 80 2852 4861/4862
E-mail: ipgindia@vsnl.net
Turkey:
Tel: +90 (216) 593 3033
E-mail: support.eurasia@ipgphotonics.com
Taiwan:
Tel: +886(2)27933582
E-mail: Support.Taiwan@ipgphotonics.com
73
For the most comprehensive possible description of the problem, we

recommend downloading an events file as a .txt file and an overview
of the configuration via LaserNet and sending this by email to the
competent IPG service department.
 Log files (section 9.4.2)
 Events file as .txt file (section 9.4.3)
 Overview of the configuration (section 9.4.4)
9.4.2 Downloading the log files via LaserNet

The log files are automatically generated in the laser and can be
downloaded via the LaserNet software. They contain information
about the laser, its operating parameters, all important events and
any alarms.
The laser log file Laser.dat also contains information about the laser
chiller. Follow to the following steps to download a log file:
1. Start the LaserNet software.
2. Make certain that there is a network connection to the laser.
3. Select the Logfiles tab.
Figure 9-1: Downloading log files
You have two options to save the log files:

 Individual log files from a certain day via the Load button
 All log files over a certain time period via the Zip All button
74
Load 1. Select the date on which the problem occurred. If the date is
not known, you can use the Events tab to find this out.
In the File name field, a list appears with the existing log files from the
selected date. If on the selected day the laser was not switched on, no
log files were generated for the date and the File name field remains
empty.
Figure 9-2: Select date
2. Using \Configuration\LaserNet Settings \Paths… select the folder

in which you want to store the log files. As a standard, the
folder C:\User\My Documents\IPG Laser GmbH\ the default.
Figure 9-3: Storage path for log files
75
3. Select the log files that you would like to download. You have to
options to do this:
o Select the files individually with the left mouse button.
o Use the right mouse button to click on the log files and in
the window that appears select the Select all option with
the left mouse button.
4. Click on Load to download the file in the pre-specified folder.
LaserNet creates a new folder in the pre-set folder and names this
according to the date from which the log files originate (e.g.
24.07.2015). The selected files are stored in this folder.
Figure 9-4: Select log file

Zip All 1. Click on the Zip All button.
The dialog window Zip All will appear.
Figure 9-5 Dialog window Zip All
2. Specify the desired time period in the combination fields From

and To.
3. Using the … button, select the folder in which you want to store
the log files.
4. Click on the OK button.
All log files from the selected time period will be stored in the selected
folder.
⇒ Send the downloaded log files by e-mail to the competent IPG
service department (see paragraph 9.4.1).
76
9.4.3 Downloading the events file via LaserNet
In the Events tab, all events reported during the laser operation are
logged and listed in chronological order. These event messages can
supply useful information about the cause of the fault and should be
sent by email together with the log files to the competent IPG service
department in the event of a fault.
Mixing of events
If you connect the same laptop to different lasers with the
same name, the events of the currently connected laser will
be copied to the memory of the laptop and mixed with the
existing events of the other laser with the same name.
Associating an event with a specific laser is then no more
possible. To avoid this, do as follows:
⇒ Give all lasers different names or delete all events in
the Events, tab before connecting the laptop to a laser.
To download the events in the form of a .txt file, do as follows:

3. Select the Events tab.
4. Right-click on one of the event messages and use the left mouse
button to select the option Save events to a file.
Figure 9-6 Saving events to a .txt file
77
5. Select the save location and click on Save.

The events file is saved. It contains the serial number of the laser in its
name.
Figure 9-7 Selecting the save location
6. Send the downloaded file by e-mail to the competent IPG

78
9.4.4 Downloading the configuration overview via
LaserNet
The configuration overview contains information about the laser, its
configuration, the configured parameters and the firmware statuses
of built-in components.
Follow to the following steps to download the configuration
overview file:
3. Select under \Configuration\Laser\ the submenu Configuration
Overview.
Figure 9-8: Opening the configuration overview

A new window appears with the configuration overview.
Figure 9-9: Configuration overview

4. Click on the diskette symbol in the upper left corner.
A Save as window appears
5. Select the save location and click on Save.
79
The configuration file is saved.

6. Send the downloaded file by e-mail to the competent IPG
9.4.5 Updating the firmware and laser configuration

Some faults may require a firmware update. This can be done with
the help of an HPLP file. The file will be sent to you by email from the
competent IPG service department. Contact the competent IPG
service department and describe the problem. In order for the
problem to be solved more quickly, we recommend creating a log file
with LaserNet first and sending this by email to the competent IPG
service department (section 9.4.1).
In addition to firmware updates, the HPLP file can

also be used for updating the laser configuration.
You will receive from IPG service employees an HPLP file with the
firmware update, which can be installed using LaserNet. To do this,
proceed as follows:
3. Select under \Configuration\Laser\ the submenu Configuration
Update....
Figure 9-10: Updating the configuration

4. In the opened window, select the current HPLP file and click on
Open.
80
Figure 9-11: Selecting the HPLP file
5. Wait until the new configuration is updated.
Figure 9-12: Update progress
6. Then restart the laser.

The laser firmware is now up to date.
81
9.4.6 Resetting critical errors

If the laser reports the alarm Critical error, you cannot reset the
error by pressing the Reset button. If you would like to continue
working with the laser anyway, you can reset a critical error only by
entering a code.
To do this, proceed as follows:
3. Check whether the guide laser (guide laser channel 0, if a beam
switch is installed) is visible at the fiber in the combiner
module and at the exit of the process optics.
4. In LaserNet under \Configuration\Laser\, select the submenu
Reset Critical Errors.
The dialog window Reset Critical Errors appears.
Figure 9-13: Resetting critical errors
5. Contact the competent IPG service department and give them

the laser serial number (Laser SN) and the code number
(Figure 9-13) as well as the information of whether the guide
laser is visible.
6. Send the log files (see section 9.4.2) and the events file (see
section 9.4.3) to the competent IPG service department.
An IPG service employee will provide you with the code for resetting the
critical error. The code can only be entered once for resetting the
reported critical error and only on the laser with the specified serial
number.
7. Enter this code into the input field Code (see Figure 9-13) and
click on the button Reset Critical Errors.
The critical error is reset.
82
10 Decommissioning and disposal
INFORMATION
In areas at risk to freezing temperatures, frozen water
can cause damage inside the laser.
⇒ For a (temporary) shutdown, follow the
instructions below.
10.1 Temporary shutdown

1. Turn the key switch on the front door of the Laser and the main
switch to OFF.
2. Disconnect the power from the mains power supply and secure
it against mistaken reactivation.
3. Close the supply lines for water.
4. Remove the connections for water.
5. Drain all coolant from the product.
WARNING
Health risk from auxiliary substances
Refrigerants may contain hazardous substances.
⇒ Observe the manufacturer's instructions and the
safety data sheets for the substances used.
6. Blow out the water cycles with oil-free compressed air.

7. Clean up leaked coolant immediately.
8. Close the connections for water with the closing plugs.
83
Decommissioning and disposal
10.2 Final shutdown

1. Turn the key switch on the front door of the Laser and the main
switch to OFF.
2. Disconnect the power plug from the supply voltage and secure
it against accidental reconnection.
3. Remove the connections to the external interface.
4. Close the supply for house water.
5. Remove the feed lines for water from the product.
6. Drain all coolant from the product.
WARNING
Health risk from auxiliary substances
Refrigerants may contain hazardous substances.
⇒ Observe the manufacturer's instructions and the
safety data sheets for the substances used.
7. Blow out the water cycles with oil-free compressed air.

8. Clean up leaked coolant immediately.
9. Close the connections for water with the closing plugs.
10. Remove all connections on the product.
11. Remove the fiber from the process optics and protect the fiber
with the provided protective cap. Follow the instructions in
section 5.5.4.
12. Pack up all lines and hoses.
Storage 13. Bring the product and all accessories to the intended storage
location until used again or until removal. Follow the
instructions in section 4.2.3. The storage location must be dry
and clean.
14. Observe the storage conditions (see supplied technical data).
84
10.3 Disposal
⇒ Contact IPG Laser GmbH before final disposal of

the product.
The following points are to be observed when disposing of the

product, the accessories and the operating and auxiliary materials:
 Observe national provisions on site
 Observe company-specific guidelines
Following proper disassembly, the disassembled individual parts are
to be recycled:
 Scrap remaining metallic material
 Recycle plastic elements
 Dispose of other components sorted by material property
Electronic waste, electronic components, lubricants and auxiliary
substances are subject to special waste treatment and may only be
disposed of by approved specialized personnel.
National disposal regulations must be observed with respect to the
environmental disposal of the machine.
85
LaserNet software
11 LaserNet software
The software LaserNet is included with the laser. You can operate
and monitor the laser with the help of LaserNet. Fast Ethernet 100
Mbit/s is used as the interface between the computer and the laser.
11.1 System requirements

In order that you can operate the LaserNet software on your PC, the
following system requirements must be met:
 Pentium III/IV 1 GHz or compatible (recommended - Pentium
IV 2 GHz)
 RAM 256 MB (recommended 512 MB)
 Screen resolution 1024х768 (XGA) 256 colors (recommended -
True Color)
 Ethernet 100 Mbit
 CD/DVD drive (only for installation)
 Operating system Windows XP / VISTA / 7
11.2 Installing the software

The installation wizard installs the software on your computer and
places a shortcut on your desktop for starting the software, if
desired.
1. Insert the installation CD into the CD drive of your computer.
2. Open the folder LaserNet\Setup.
3. Click on the installation file LaserNet Setup.exe
The installation wizard appears.
86
4. Click on Next.
Figure 11-1: Setup LaserNet - Welcome window

5. Select the
installation
directory for the
software.
6. Confirm with
Next.
Figure 11-2: Setup LaserNet - Destination

location
7. Select a name for
the Start menu
folder
8. Confirm your
selection with
Next.
Figure 11-3: Setup LaserNet - Selecting the Start

menu folder
87
LaserNet software
9. Click on Next.
Figure 11-4: Setup LaserNet - Additional tasks
10. Click on Install to

start the
installation.
Figure 11-5: Setup LaserNet - Installing the

software
11. Click on Finish to

finish the
installation.
12. Keep the option
Launch LaserNet
selected, to start
LaserNet after the
Installation is
finished.
LaserNet is now
installed on your PC.
Figure 11-6: Setup LaserNet - Finishing the

installation
88
11.3 Establishing a connection to the laser
In order that you can establish a connection between your computer
and the laser, you must connect the computer and the laser to the
same local network. Proceed as follows:
1. Connect a network cable to the Ethernet interface of the laser
and to the network card of your computer.
2. In the Windows operating system, open the dialog window
Internet Protocol Properties (TCP/IPv4) and enter there the
standard IP address of the computer (Table 11-1 and Figure
11-7).
3. Change the last 3 digits of the IP address. The IP address of the
laser and the computer must differ in the last three digits.
Standard IP address of the computer
IP address 192.168.100.100
Subnet mask 255.255.255.0
Table 11-1: Standard IP address
Figure 11-7: Internet Protocol Properties
4. After entering the IP address, click on OK.
89
LaserNet software
5. Click on the file LaserNet.exe or the shortcut

LaserNet[VERSION] to start the software.
The following screen appears (Figure 11-8).
Figure 11-8: LaserNet - No connection

6. Click in the menu bar on the menu Configuration.
A drop down menu appears.
7. In the drop down menu, select the submenu IP Configuration.
A dialog window appears.
Figure 11-9: IP Configuration dialog window
8. In the IP Configuration dialog window, click on the button Add

to create a laser name.
90
The first line of the dialog window is filled in.
9. Activate the cell Disabled in the State column by double-clicking

on it.
A drop down menu appears.
10. Click in the drop down menu on Enabled to activate the laser.
11. Click on OK.
Once the connection between the laser and the program has been
established, the connection status in the LaserNet user interface
changes from Net Connection: NO to Net Connection: OK (Figure
11-10).
The connection may take several seconds.
11.4 Starting LaserNet

1. Before starting LaserNet, make certain that the laser and
computer are connected to the same local network (LAN) and
are configured appropriately (see section 11.3).
2. Click on the file LaserNet.exe or the shortcut
LaserNet[VERSION] to start the software.
3. The connection may take several seconds.
The following screen appears (Figure 11-10).
Figure 11-10: LaserNet tab Status
91
LaserNet software
11.5 LaserNet user interface

Figure 11-11 shows the user interface of the LaserNet software.
Table 11-2 contains a brief description of the main information
elements of the software.
Figure 11-11: LaserNet user interface

1 Menu bar Via the menu bar, you have access to the menus,
submenus and options of the software. Various
settings can be configured in LaserNet using the
5 main menus.
2 Laser selection You can manage multiple lasers via the LaserNet
software. All lasers that have been connected to
the software are shown in this field. If the
network connection to a laser is deactivated,
this is indicated by an X over the laser icon. If a
network connection to a laser is active, the red X
over the corresponding laser icon disappears.
3 Power and Shows the current output power and module
temperature temperature of the selected laser.
display
4 Tab Status, warning and fault messages (see also
Annex A) as well as actual values and operating
parameters are displayed in the tabs. In the
event of a warning message, the current value
fields have an orange background; in the event
of an alarm, this background is red. In addition,
you can configure settings relating to laser
operation in some tabs (e.g. Control). The
number and type of the tabs varies depending
on the configuration of the laser.
5 Connection Displays the status of the network connection to
status the selected laser.
92
6 Status indicator Laser ON Main power supply is ON / OFF
Laser ready Laser is ready / not ready to
enable the laser radiation
Chiller ready Chiller is ready / not ready.
Chiller ready is a prerequisite
for laser ready.
Guide laser If no chiller is configured, the
ON status of the guide laser is
displayed instead of the chiller.
Laser error Laser has / does not have an
error
Table 11-2: Description of the LaserNet user interface
93
LaserNet software
11.6 LaserNet menu structure

Table 11-3 offers an overview of the LaserNet menu structure. A
detailed description of the individual menus can be found in the
following sections of this operating manual.
File menu
\Monitor File….input window
\Exit
Configuration menu
\IP Configuration… input window
\Laser \Change Access Right
\Reset Critical Errors
\Fieldbus Settings
\Advanced Settings
\Configuration Update
\Configuration Overview
\Enable Control
\Change Password
\LaserNet Settings\Control Options
\Events
\Paths
\Language\Language selection (German, English, etc.)
View menu
\Toolbar
\Status Bar
Extras menu
\Program Editor
\QCW Pulse Editor
\QCW Program Editor
\Access Rights
\Fieldbus Debug Window
Help menu
\LaserNet Help
\Setup TeamviewerQS
\About LaserNet
Table 11-3: LaserNet menu structure
94
11.6.1 File
Monitor File In the submenu Monitor File, you have the option of recording
specific signals. This recording can be used later for fault analysis.
Figure 11-12: Monitor file settings
To record the signals, do as follows:

1. Place a check mark in front of each signal you would like to
record.
2. Set the scanning period using the drop down menu Period.
3. Place a check mark in front of the field Enable the recording of
the monitor file.
4. Activate the recording by clicking on OK.
The created file will be saved in the folder LaserNet\Laser in the
format *.txt.
Ending recording
End the recording when it is no longer required.
Especially with a short scanning period, the monitor
file may otherwise become too large. This can lead to
problems in the execution of LaserNet.
⇒ Remove the check mark from the field Enable the recording of
the monitor file to end the recording of the monitor file.
95
LaserNet software
Exit You can close the software via the submenu Exit.
11.6.2 Configuration
Depending on the laser configuration and the selected

operating mode (TEST/ROBOT), some functions may
not be available in LaserNet. The unavailable options
are grayed out in LaserNet.
IP
Configuration
Figure 11-13: IP Configuration
In the submenu IP Configuration, you can change the laser name and
the IP address of a laser as well as activate or deactivate a laser.
The laser name is used for identification if you control and monitor
multiple lasers with one computer. Ensure that you assign each laser
a unique name. In the IP address column, the IP address for the laser
with the corresponding name is assigned.
If an active connection to a laser exists, the button IP Properties
becomes available (only in Supervisor Mode). Clicking on this button
opens an input window in which you can change the IP address of
the laser.
96
Figure 11-14: IP Options
Laser \ Change In the submenu Change Access Right, you can change between four
Access Right different password-protected access levels. The following access
levels are available:
 Monitoring
 Operator
 Engineer
 Supervisor
The currently selected access level is marked with a check mark. The
various user rights can be viewed via the menu path Extras\Access
Rights.
When changing from one access level to another, a password must be
entered. By default, no password is set. However, the Supervisor can
set and change passwords for all access levels via the menu path
Extras\Access Rights.
Setting the Supervisor password

The system owner can set the Supervisor password
the first time the LaserNet software is started via the
menu path Extras\ Access Rights.
97
LaserNet software
Laser\ Reset If the laser reports the alarm Critical error, you cannot reset the
Critical Errors error by pressing the Reset button. You can only reset a critical error
by entering a code.
Figure 11-15: Resetting critical errors

The code can be obtained by contacting the competent IPG service
department (see section 9.4.6).
Laser \
Fieldbus
Settings
Figure 11-16: Fieldbus Settings
Before you can work with your fieldbus interface, you must configure
some parameters via the LaserNet software during initial
commissioning. If you are working with a multiport interface, you
must set the corresponding parameters for every fieldbus card
during the initial commissioning. The parameters are described
briefly below.
Address
In this field, you can define the slave address for each fieldbus card. If
a master accesses multiple slave cards, the slave cards must have
different addresses. If multiple independent masters access different
slave cards, the slave cards can have the same MAC ID.
98
Byte order
In this field, you can define the byte order for the communication
(little endian – big endian). You can set the byte order for
communication separately for each slot.
Enabled optical channels
In this field, you can enable the optical channels for the respective
slot (slave card). Only select optical channels can be requested and
used by the respective slot. You can assign multiple slots, i.e. slave
cards, to a channel.
This option depends on the configuration.
Optical path number
These fields display the current coding for each optical channel of the
beam switch. The coding corresponds to the optical path that must
be requested by the system owner’s PLC unit. If the first optical
channel of the beam switch was coded with the value 10, the PLC
unit must set optical path number 10. The coding is performed in the
laser.
Laser number
The current coding of the laser is shown here. The coding
corresponds to the laser number that must be requested by the
system owner’s PLC unit. If the laser is coded with value 6, the PLC
unit was set laser number 6. The coding is performed in the laser
itself.
Check
If this option is activated, the laser control checks whether the right
laser number is sent by the system owner’s PLC unit. If the laser
number is not correct, the laser reports a fault.
Laser program number
If you activate the option Laser program number, the input signal of
the external control Laser program number is immediately reported
back to the external control. Otherwise, the laser program number is
only reported after receipt of the signal Program Start along with the
execution of the program.
Update configuration file
Clicking this button opens a file browsing window with which you
can upload an update file (dbm format) for configuration of your
Profinet slaves. This update file can be obtained from IPG Laser
GmbH upon request.
Advanced settings
Clicking this button opens an input window in which you can change
various parameters depending on the available fieldbus interface.
99
LaserNet software
Laser restart required to apply changes

All changes to the LaserNet settings under this menu
item will only be applied after a restart of the laser.
⇒ Turn the key switch on the front side of the laser
to the OFF position and wait 5 seconds before
turning the key switch back to TEST or ROBOT.
⇒ Before switching the laser on again, check
whether the changed settings were applied
correctly.
Laser \ Automatic Switching OFF

Advanced
Settings
Figure 11-17: Advanced settings

In the submenu Advanced Settings, you can configure the emission
time of the laser. To do this, enter the desired emission time in the
input field Max. Emission Time (see Figure 11-7). The emission will
stop after the configured time has elapsed, starting from the time at
which the status Emission enabled was activated. If you activate the
field “De-energizing of power supplies”, the main power supply will
also switch off as soon as the emission stops. The automatic
switching off function is deactivated if you enter zero (0) seconds
into the input field Max. Emission Time.
100
Feeding Fiber Option
With this function, it is possible to select whether to work with the
installed integrated optics (if present) or directly with the feeding
fiber.
Operator power display adjustment

You have the option of displaying the actual power measured at the
output of the process optics within the LaserNet user interface in the
power display area (see Figure 11-11). To change the power display,
proceed as follows:
1. Click on the box Enable.
2. Click on the Adjustment button.
An input window appears.
Figure 11-18: Operator power display adjustment

3. Enter the measured power value in watts.
4. Click on OK.
The value entered by you will appear in the power display field. An
asterisk will appear above the power display field (see Figure 11-19)
to indicate that this option is active.
Figure 11-19: Operator-specific power display
101
LaserNet software
Remote Support
This option allows the competent IPG service department to access
the laser (events, warnings, errors, etc.).
Laser \ Via the submenu Configuration Update, you can perform an update of
Configuration the laser configuration as well as the firmware. Clicking on the
Update submenu opens a file browsing window. In this browsing window,
you can select the update file (*.hplp) to be loaded. The update file
can be obtained from IPG Laser GmbH upon request.
Laser\ In the submenu Configuration Overview, you will find information

Overview about the laser (e.g. serial number, ID, firmware) as well as about the
Configuration laser configuration (e.g. parameters, options).
Enable Control Activate this option to apply password protection to all operating
functions in LaserNet in order to prevent unauthorized access.
Change
Password...
Figure 11-20: Change Password
In this dialog window, you can set a computer-specific password for

LaserNet, independent of access rights. Activating the password will
lock out the LaserNet operating elements on the Control tab. This
lock can be removed by entering the password via Configuration\
Enable Control.
If you lose this password, it is possible to delete it. To do this,
proceed as follows:
1. Open the "Registry Editor". The value "user" is stored under the
following path.
HKEY_Current_User\Software\IPG Laser GmbH \LaserNet Settings
2. Delete the user value.
3. Restart LaserNet.
You can now create a new password or work with LaserNet without
password protection.
102
Figure 11-21: Registry Editor
LaserNet In this dialog window, you can enable or disable control options in
Settings LaserNet.
\Control
Options
Figure 11-22: Control Options
⇒ Place a check mark in the corresponding field to enable an

option.
The following table contains a short description of the control
options.
Control option Description
Control disabled All operating functions in the
LaserNet Control tab are
deactivated
Emission disabled Emission ON / Emission OFF
button is disabled
'Reset' always enabled The Reset button remains enabled
even in the ROBOT mode
Ctrl for Reset and Control must be pressed
Emission ON simultaneously with the button
Reset or
103
LaserNet software
Control option Description

Emission ON in order to issue the
command
Warning when switching lasers A warning is displayed when
switching between different lasers.
Show LED "laser warning" Replaces the LED indicator Chiller
ready in the status display (section
11.8.1) with Laser warning
Show average power in pulse mode In the power display (section 11.5),
(only for QCW lasers) this shows the average output
power instead of the peak power
when the laser is operated in pulsed
mode.
Table 11-4: Control Options
LaserNet In the dialog Figure 11-23, you can define the maximum number of
Settings \ events that should be saved in the file events4dat. This allows you to
Events… limit the file size.
Figure 11-23: Defining the number of events for the events list (events4.dat)
LaserNet
Settings \
Paths
Figure 11-24: Configuring the save locations for LaserNet files
104
In this submenu, you can configure the save locations for the
following files:
 Configuration file
 Log files
 Help and language files
The default settings are shown in the following table.
File Windows XP Windows 7
C:\ Documents and Settings\All C:\Program Files\IPG

Language
Users\Application Data\IPG Laser Laser GmbH\Lang
files
GmbH\Lang
C:\ Documents and Settings\All C:\ Program

Help Users\Application Data\IPG Laser Files\IPG Laser
GmbH\Help\(ENG) GmbH\Help\(ENG)
C:\ Documents and Settings\All C:\ Program

Configuration Users\Application Data\IPG Laser Files\IPG Laser
GmbH GmbH
C:\ Documents and Settings\Current C:\Users\Current

Data (log
User\Documents\IPG Laser User\Documents\IPG
files, events,
GmbH\(Laser Name) Laser GmbH\(Laser
etc.)
Name)
C:\ Documents and Settings\Current C:\Users\Current

Log files User\Documents\IPG Laser GmbH User\Documents\IPG
Laser GmbH
Table 11-5: Configuration default settings
Language In the submenu Language, you can select the desired language for
LaserNet. If language options are displayed as □□□, the
corresponding library file is not installed under Windows.
11.6.3 View
Status Bar Enable/disable this option to show/hide the status bar.
Toolbar Enable/disable this option to show/hide the toolbar.
105
LaserNet software
11.6.4 Extras
Program In the submenu Program Editor, you can create and edit laser
Editor programs. A detailed description of the LaserNet program editor can
be found in section 11.9.
QCW Pulse Via the submenu QCW Pulse Editor, you can create laser programs.
Editor This option depends on the configuration.
QCW Program Via the submenu QCW Program Editor, you can edit already created
Editor laser programs.
Access Rights In the submenu Access Rights, you can set rights for the various
LaserNet access levels. In addition, you can set or change the
passwords for the access levels. No passwords are assigned by
default.
Figure 11-25: Overview of access rights
⇒ Click on the button Passwords to open the input window for

changing the passwords.
A dialog window appears.
Figure 11-27: Change Password
Figure 11-26: Password entry
⇒ Click on the button Change for the access level to change the
password.
⇒ Enter the new password and confirm with OK.
106
Fieldbus
Debug Window
Figure 11-28: Fieldbus Debug Window (example)
In the submenu Fieldbus Debug Window, the communication between

master and slave is displayed.
If the debug mode is activated in this submenu, all fieldbus output
bits can be set manually. In this case, the laser will not respond to
input bits.
If debug mode is not activated, no outputs can be set manually.
11.6.5 Help
LaserNet Help The submenu LaserNet Help opens the LaserNet offline help (if
installed).
Setup Via the submenu Setup TeamviewerQS, you have the option of
TeamviewerQS allowing service technicians of IPG Laser GmbH to access your
computer.
About The submenu About LaserNet shows the version number of the
LaserNet currently installed LaserNet software.
107
LaserNet software
11.7 LaserNet status indicators

LaserNet uses three different LED indicators. The LED indicators are
listed and explained in the following table.
LED Status Description
Status LED indicator Indicates information about the
inactive laser.
Status LED indicator
active
Warning LED indicator Indicates warnings.
inactive
Warning LED indicator
active
Error LED inactive Indicates alarms or error
messages.
Error LED active
Table 11-6: LaserNet status indicator description
11.8 LaserNet tabs

The tabs listed in this section are examples based on which the
LaserNet software is described. The type and number of the tabs as
well as the status, warning and fault messages shown vary based on
the configuration of the laser.
11.8.1 Status tab
Figure 11-29: Status tab
108
This tab displays status messages and actual values of the laser. The
green status LED indicator, which is shown in front of every status
message, indicates whether a status message is active or inactive
(see section 11.7). A detailed description of the status messages can
be found in Annex A, Status tab. The actual values are described
briefly below.
Actual values Description

Current Pump current in percent
Power Laser output power in watts
Water flow (optional) Water flow in liters per minute
Int. control voltage Analog control voltage for setting the module
power
Temperature (mean) Average temperature determined from the
values of the modules with the maximum and
minimum temperature
Temperature (max) Temperature of the module with the highest
temperature
Temperature (min) Temperature of the module with the lowest
temperature
Module (Temp. max) Number of the module with the highest
temperature
Module (Temp. min) Number of the module with the lowest
temperature
Operating hours Total operating hours of the laser
Operating hours today Operating hours of the laser on the current day
Table 11-7: Status tab actual values
109
LaserNet software
11.8.2 Alarms tab
Figure 11-30: Alarms tab

Alarm messages of the laser are displayed on this tab (Figure 11-30).
A detailed description of the individual alarm messages as well as
instructions for eliminating the faults can be found in Annex A,
Alarms tab.
11.8.3 Warnings tab
Figure 11-31: Warnings tab

Warning messages of the laser are displayed on this tab (Figure
11-31). In contrast to alarms, warning messages do not interrupt the
laser operation. A more detailed description of the individual
110
warning messages as well as instructions for eliminating the
warnings can be found in Annex A, Warnings tab.
11.8.4 Control tab
Figure 11-32: Control tab

The buttons on this tab (Figure 11-32) reflect the current status of
the laser or allow you to configure various settings relating to laser
operation. If the laser is in ROBOT mode all buttons (except for
Reset) are grayed, i.e. disabled, by default.
Item Description
1 In this tab section, you can set the laser power with a slider or enter
a value directly into the input field to the right of the slider. A
numeric entry must be confirmed with ENTER .
You can specify the power absolutely in watts or as a percentage of
the pump current. The laser should not be operated with a pump
current of less than 10% according to the technical data.
If the laser is equipped with the option “Linearization”, you can
specify the power either absolutely in watts or as a percentage of
the total power.
2 In the guide lasers section, you can switch on the guide laser. If the
guide laser is active, the LED indicator for the guide laser lights up
green.
111
LaserNet software
Item Description
3 In the laser program tab section, you can select a laser program
(number 1-50), start/stop the current program and monitor its
status. In the input field Number , enter the desired laser program.
Click on the button
Start program to start the laser program. Upon starting the laser
program, the name and the function of the button Start
program changes to Stop program . At the same time, the status
indicator Program active is activated and remains active until the
program ends. If the program ends without an error, the status
indicator End of program is activated. The status indicator remains
active until you start a new program or click on the button Reset .
The name and the function of the button Stop program change
again to Program Start when the program ends. Clicking on the
button Stop program while the program is running stops the
program and activates the status indicator Program interrupted.
With the button Reset, you can deactivate the status indicator
Program interrupted.
4 By clicking on this button, you can switch the main power supply on
and off (ON/OFF).
5 By clicking on this button, you can switch the laser emission on and
off (ON/OFF).
6 With the button Reset, you can reset all alarms, except for the
message Critical error once the reason for the alarm has been
removed.
7 By clicking on this button, you can switch the external control on
and off. The status is indicated on the button itself.
8 In the tab section Ramping time, you can set the ramping rise and
fall times. Enter the desired value (max. 5000 ms) into the
corresponding input field and confirm your entry with Enter or by
clicking on the button Set .
9 By clicking on this button, you can switch the analog control on and
off. The current status is indicated on the button itself.
Table 11-8: Control tab description
112
11.8.5 Events tab
Figure 11-33: Events tab

Events of the laser are displayed on this tab (Figure 11-33).
The symbols on the left serve as filters.
Symbol Description
Information
Warnings
Alarms
Laser
Chiller
Beam switch and fiber coupler

Table 11-9: Events tab symbol descriptions
Via the context menu (right-click in the Events column), you can also:
 Sort the events by time
 Save the events as a .txt file
 Delete the events
You limit the number of saved events under the path
Configuration\LaserNet Settings\Events. Once you close LaserNet, the
events are saved in the file events4.dat in the directory IPG
Laser\Lasername.
113
LaserNet software
11.8.6 Logfiles tab
Figure 11-34: Logfiles tab

In this tab (Figure 11-34), you can select and download the created
log files. The log files are saved in the laser memory. In event of a
fault, you can download the corresponding files to your computer
and send them to the competent IPG service department.
To do download the files, proceed as described in section 9.4.2.
11.8.7 Power supply tab
Figure 11-35: Power supply tab CAN bus control
114
On this tab (Figure 11-35), the actual values as well as status
messages and alarms of the installed main power supplies are
displayed. A detailed description of the individual status and alarm
messages as well as instructions for eliminating the faults can be
found in Annex A, Power supply tab.
The displayed actual values are described in the table below.
Current Output current of the power supply
Voltage Output voltage of the power supply
Temperature Temperature of the power supply
Status Status of the power supply (internal
code IPG)
Table 11-10: Power supply tab description
11.8.8 Chiller tab

Actual values of the laser chiller are displayed on this tab (Figure
11-36).
IPG chiller The status, warning and fault messages of the chiller can be accessed
via the side tabs (see Figure 11-37 and Figure 11-38). In contrast to
alarms, warning messages do not interrupt the chiller operation.
A detailed description of the individual alarm and warning messages
as well as instructions for eliminating the faults can be found in
Annex A, Chiller tab.
Figure 11-36: Chiller tab status
115
LaserNet software
Figure 11-37: Chiller tab alarms
Figure 11-38: Chiller tab warnings
116
11.8.9 Dew point tab
Figure 11-39: Dew point tab

Warning and alarm messages as well as actual values concerning the
dew point are displayed on this tab (Figure 11-39). A detailed
description of the warning and alarm message as well as instructions
for eliminating the fault can be found in Annex A, Dew point tab.
The displayed actual values are described in the table below.
Cabinet temperature Measured temperature in the laser
cabinet
Humidity Measured humidity in the laser cabinet
Dew point Calculated dew point in the laser cabinet
Table 11-11: Dew point tab description
117
LaserNet software
11.8.10 Hardwiring tab
Figure 11-40: Hardwiring tab

Input and output signals of the hardwiring interface are displayed on
this tab (Figure 11-40). For a more detailed description of the signals
of the hardwiring interface, refer to the supplied technical data.
11.8.11 Modules tab
Figure 11-41: Modules tab

This tab (Figure 11-41) contains status information about the
installed laser modules. You can activate or deactivate individual
modules. The central elements of this tab are described in the table
below.
118
Item Description
1 By placing a check mark in this field, you can activate the individual
module selection (the checkboxes under the module numbers can
then be enabled and disabled). With the individual module
selection, you can enable and disable individual laser modules.
2 Indicates the number of the module.
3 If this field is gray, voltage is If this field is red, no voltage is
present in the module. present in the module.
4 If the green indicator LED is lit, communication with the module has
been established. If the red indicator LED is lit, a module error is
present.
Table 11-12: Modules tab description
11.9 LaserNet program editor (LP editor)

With the program editor of the LaserNet software, you can create up
to 50 custom laser programs. The program editor can be opened via
the path Menu Extras\Program Editor.
Laser program editing rights
The editing of laser programs is only possible as
Supervisor. If an external control (PLC, robot) has
selected a program number, the program is locked
against editing.
11.9.1 LaserNet program editor editing window

Figure 11-42 shows the editing window of the program editor. With
this window, you can open and edit or create a new laser program
(LP).
119
LaserNet software
Figure 11-42: LaserNet program editor editing window
Commands are entered in the input field on the left side of the user
interface; on the right side, the program is displayed in the form of a
diagram (laser output power / time).
Column 1 (No) of the input field shows the command number,
column 2 (Command) the command itself. Upon opening the
program editor, the command STOP is listed in line 1 by default. In
the columns 3 (Param1) and 4 (Param2), you can enter the
parameters for each command. You can enter the commands and
parameters either via the key board or via a drop down menu. The
drop down menus for the columns 2, 3 and 4 appear as soon as you
click on the field.
A new line can be inserted either by left-clicking on any open line or
right-clicking on an existing line (the option "Insert line" appears).
The default command "STOP" automatically appears in the new line, but
this can be changed to any command.
To delete an existing command line, right-click on the corresponding
line and select the option Delete line. If the laser program consists of
only a single line, this cannot be deleted.
To save a laser program in the laser, click on the button Write.
A dialog window appears. In this dialog, you can assign the laser
program a number between 1 and 50 and save the program under
this number. Assigned program numbers have a red background,
available program numbers are green.
120
Figure 11-43: Saving the laser program
To load a previously saved laser program, click on the button Read

(Figure 11-42) and select the desired program number (1-50).
After loading the laser program, the current program number in the
title of the table is shown in the editing window.
You can also save a laser program as a file on the computer. To do
this, click in the program editor on the menu File and then on Save
(Figure 11-42). Enter the path of the save location and the file name,
then click on Save.
The program file is stored as a text file with the extension ".Inp" and
can be viewed and modified in any standard text editor.
To load a laser program that you have saved on your computer as a
text file, click in the program editor on the menu File and then on
Open. Select the desired file.
11.9.2 Command list for laser programs

Command Parameter 1 Parameter 2 Comment
# Name
1 STOP - - No parameter possible

2 SPT 0 – 5000 0 – max. Parameter 1 – Time in ms
or FBUS power (max. 5000 ms)
or FBUS Parameter 2 – Power in W
3 SPR 0 – 65500 0 – max. Parameter 1 – Rise time in
or FBUS power W/ms
or FBUS Parameter 2 – Power in W
4 WAIT SI LOW Wait for LOW (0) level signal
on input Sync. In.
SI HIGH Wait for HIGH (1) level signal

on input Sync. In.
121
LaserNet software
Command Parameter 1 Parameter 2 Comment
# Name
SI LH Wait for rising edge on input

Sync. In
SI HL Wait for falling edge on input

Sync. In
Time 0 – 65500 Wait time in ms

or FBUS
5 GOTO Line 0 – 99 SI LOW Jumps to the next line of the
program as long as a LOW (0)
level signal is present at SI.
Line 0 – 99 SI HIGH Jumps to the next line of the

program as long as a HIGH (1)
level signal is present at SI.
Line 0 – 99 0 - 32000 Jumps to the specified line as

often specified in parameter
2.
6 OUT SO LOW Sets signal LOW (0) at output
Sync. Out
SO HIGH Sets signal HIGH (0) at output

Sync. Out
7 EXTPWR ANALOG - Change to the analog interface
FBUS Changes to the fieldbus

interface
8 SETCHAN Channel 1…N - Selection of the optical
channel for production with
integrated beam switch (only
available in command line 1).
Table 11-13: Laser program commands
11.9.3 LaserNet program editor command descriptions

STOP Switches off the emission, switches the analog control off, stops the
execution of the laser program and sets the status End of program to
HIGH. The STOP command must be set as the last command of a laser
program.
SPT Define the emission power over a period of time

Linear ramp function: Switches the laser emission on and defines the
power to be reached within a specific time.
Parameter 2 defines the power [W], parameter 1 defines the time
[ms], in which the power will be reached.
122
The parameters can be assigned in the following ways:
 Manual input as numerical value in the program editor
 Via the fieldbus interface (FBUS)
If a previous command switched on the laser emission and set the
laser power, the laser power of this command is used as the initial
power for the command SPT; otherwise the initial power is 0 W.
The command SPT stops the execution of the command EXTPWR if
this was previously switched off.
SPR Define the emission power over a ramping time

Linear ramp function: Switches the laser emission on and defines the
power to be reached over a defined ramping time.
Parameter 2 defines the power [W], parameter 1 defines the power
increase (ramping time) [W/ms] with which the specified power will
be reached.
The command has a function similar to the SPT command (see
description above).
WAIT Wait for event

Parameter 1 defines the event type:
 Synchronization signal Sync. In
 Time [ms] Time.
Parameter 2 determines the event:
 Falling edge
 Rising edge
 State LOW
 State HIGH
 Expiration of the wait time [ms] Time
The parameters can be assigned in the following ways:
 Manual entry in the program editor
 Via the fieldbus interface (FBUS) for the event type Time
GOTO Goto command

Jumps to the defined command line and executes all subsequent
commands up to GOTO in a loop.
Parameter 1 indicates the number of the command line (0 – 99) as of
which the command set should be executed again.
Parameter 2 determines the event:
123
LaserNet software
 SI HIGH: The command set defined in parameter 1 will be

executed as long as the signal HIGH is present at the
synchronization input.
 SI LOW: The command set defined in parameter 1 will be
executed as long as the signal LOW is present at the
synchronization input.
 Counter (0 – 32767): Number of repetitions of the command
set to be executed. With a value of 0, the defined command set
is executed in an endless loop.
OUT Set signal “Synchronization Output”

Sets signal LOW or HIGH at the output Sync. Out
Parameter 1 selects a synchronization signal,
Parameter 2 sets the level (HIGH / LOW).
EXTPWR Switch to external mode

Specifies the external interface from which the value for emission
power and the time should be read for the commands SPT, SPR and
WAIT.
The execution of this command can be stopped with the commands
STOP, SPT, SPR and EXPPWR (by selecting a different external
interface).
SETCHAN Selection of the beam switch channel

For production with integrated beam switch, selects the optical
channel. This command can only be executed in the first line of the
program.
SETCHAN is only available for lasers with a beam switch.
124
Status, warning and fault messages
Annex A Status, warning and fault messages
The laser welding tool software shows three types of messages:

 Status messages
 Warning messages
 Alarms
Status messages provide information about the current status of the
system.
A Warning indicates the preliminary stage of an alarm. A closer look
at the status or maintenance work is necessary.
An Alarm requires the elimination of the cause of the fault,
adjustment work or repair / replacement of a component.
The status, warning and fault messages that can arise during
operation of the laser are described below. The descriptions of the
warning messages and alarms also contain instructions on
troubleshooting.
To put the laser back into operation after eliminating the problem,
the alarms must be reset. For some messages, this takes place
automatically; for others, you must click the Reset button in the
LaserNet Control tab (section 11.8.4).
WARNING
Risk of injury during repairs
Repairs may only be done by qualified personnel
specifically trained for this type of work.
⇒ Contact the competent IPG service department,
if assistance is required.
125
WARNING
After the repair work is completed, the laser safety
must be fully restored.
⇒ Check the correct connection of all safety-
related components.
⇒ Wear suitable laser safety glasses
(900 … 1200 nm) while present in the danger
area.
⇒ Additionally secure the danger zone, if
necessary.
The system owner is responsible for compliance with
the laser safety regulations.
Type and number of messages

The type and number of the messages varies
depending on the configuration of the laser.
In the event of faults that cannot be rectified using the

following instructions, please contact the competent
IPG service department and follow the procedure
described in section 9.4.1.
126
Status tab
Status message Laser power supply ON
Description
This status message is active when the main power supply is switched on.
The main power supply is responsible for the supply voltage to the laser
modules.
This status is also referred to as Laser ON (Power supply ON = Laser ON).
Status message Internal control disabled

Description
This status message is active when the laser is operated in ROBOT mode
and the signal Internal control enabled is disabled.
In the ROBOT mode, all operating functions in LaserNet are locked out. By
activating the signal Internal control enabled (depending on the
communication protocol), you can activate the internal control, i.e. the
power preselection and ramping time function (ramping rise and fall time)
in LaserNet.
Status message Emission enabled

Description
This status message is active when all prerequisites for emission have been
met and the laser emission has been switched on (via LaserNet, hardwiring
interface or fieldbus). This is the case even when the preselected power is 0
watts.
The following prerequisites must be met for enabling of the laser radiation:
 No alarms are present.
 The main power supply is switched on (Laser power supply ON)
 The laser is in the status Laser ready.
Status message External control

Description
This status message is active when the operation option External control
has been enabled.
If the option is enabled, you can check the start and end of the laser
emission via the safety interface (see supplied technical data and section
11.8.4).
If you have activated the External control in the TEST mode (via LaserNet),
this remains active even after switching to the ROBOT mode.
127
Status message Analog control

Description
This status message is active when the operation option Analog control has
been enabled (depending on the communication protocol).
If the option is enabled, you can control the laser power via the analog
interface (see supplied technical data and section 11.8.4).
Status message Hardwiring active

Description
This status message is active when the control of the laser via the
hardwiring interface has been enabled.
Status message Guide laser ON

Description
This status message is active when the guide laser of the laser is switched
on.
Status message Chiller ready

Description
This status message is active when all laser chiller parameters are within
the specified range and no alarms are present.
If you switch the laser on again after a prolonged pause, it may take several
minutes until the specified temperatures have been reached and the laser
chiller outputs the status message Chiller ready.
Status message Rear door closed

Description
This status message is active when the rear door of the laser is closed.
Status message Front door closed

Description
This status message is active when the front door of the laser is closed.
Status message Laser "Standby"

Description
This status message is active when no alarm is present and the main power
supply is switched off.
128
Alarms tab
Type and number of alarms

The type and number of the alarms varies depending
on the configuration of the laser.
Alarm E-Stop
Resetting Automatic
Description
The alarm E-Stop is activated as soon as an internal or external E-Stop has
been triggered. The alarm E-Stop is often activated in connection with
another alarm that represents the actual cause for the emergency stop. The
indicator light (Interlock) on the front side of the laser lights up yellow (see
section 9.4.1).
Possible causes
 Another alarm is output that is responsible for the emergency stop.
Analysis / troubleshooting
⇒ Correct the cause of the alarm / fault.
The alarm E-Stop will then be automatically reset.
Alarm E-Stop button

Resetting Automatic
Description
The alarm E-Stop button is activated when the E-Stop button on the front
side of the laser cabinet is pressed. Pressing the E-Stop button opens the
internal safety circuit. The alarm leads to a shutdown of the main power
supply and therefore the laser emission. The indicator light (Interlock) on
the front side of the laser lights up yellow (see section 9.4.1).
Possible causes
 E-Stop button is pressed.
⇒ Unlock the E-Stop button by turning 45° clockwise.
The alarm E-Stop button will then be automatically reset.
129
Alarm External E-Stop

Resetting Automatic
Description
The External E-Stop fault is activated if the external E-Stop circuit is
opened. The alarm leads to a shutdown of the main power supply and
therefore the laser emission. The indicator light (Interlock) on the front
side of the laser lights up yellow (see section 9.4.1).
Possible causes
 An alarm (E-Stop) is present in the safety circuit of the system owner.
 The E-Stop circuit of the system owner is not connected to the laser
(safety interface, see supplied technical data).
 Only one channel of the two-circuit emergency stop system was
opened or closed.
⇒ Rectify the external fault.
⇒ Connect the E-Stop circuit of the system owner to the laser (safety
interface, see supplied technical data).
⇒ Open both channels of the E-Stop circuit to reset the fault. Activate
both safety circuits again by closing both channels again.
Alarm Laser overheating

Resetting Automatic
Description
The alarm Laser overheating is activated when a laser module reaches an
operating temperature of 35°.
The fault leads to an immediate shutdown of the laser emission. The
operating status Laser ready is reset, and the status Laser error is activated.
As soon as the module temperature has fallen to 32°C, an automatic reset of
the fault takes place. The laser emission must be activated manually.
Possible causes
 Insufficient cooling of the laser modules due to incorrect
parameterization of the chiller.
 Interruption of the cooling water supply to the module (e.g. kinked or
blocked hose)
Water/water IPG chiller
 The temperature and/or flow rate of the house water lies outside of
the specifications in the technical data.
Water/air IPG chiller
 The filter pads are heavily soiled.
 The ambient temperature lies outside of the specifications in the
technical data.
130
⇒ Contact the competent IPG service department to check the
parameters.
⇒ Check the tubing on the back side of the laser modules and inside the
laser.
⇒ Check the temperature and the pressure of the house water system.
⇒ Check the fill level of the tap water tank in the laser chiller.
⇒ Check the condition of the filter pads. If the filter pads are heavily
soiled, they must be replaced.
⇒ Check the ambient temperature.
Alarm Feeding fiber interlock

Resetting Manual
Description
The alarm Feeding fiber interlock indicates the status of the safety circuit of
the feeding fiber safety circuit.
Triggering of the Feeding fiber interlock alarm leads to an immediate
shutdown of the main power supply and therefore the laser emission. The
operating status Laser ready is reset, and the status Laser error is activated.
Possible causes
 The feeding fiber is damaged.
 The fiber connector of the feeding fiber is not (correctly) inserted into
the integrated optics.
 The bayonet mount is not properly connected.
 The process optics are overheated.
⇒ Using the guide laser, check whether the feeding fiber is optically in
good condition. If necessary, have the feeding fiber replaced.
⇒ Check whether the feeding fiber is correctly inserted into the
integrated optics.
⇒ Check whether the bayonet mount is correctly connected.
⇒ Check the temperature at the fiber receiver of the integrated optics. At
a temperature of 70°C, the temperature sensors in the fiber receiver
interrupt the safety circuit.
⇒ If the temperature at the fiber receiver is too high, the DI water flow
should be checked. After cooling the fiber receiver, the error can be
reset.
131
Alarm High back reflection

Resetting Manual
Description
The alarm High back reflection is activated when the detected level of
backscattered laser radiation in the combiner module is too high. The fault
leads to an immediate shutdown of the laser emission. The operating status
Laser ready is reset, and the status Laser error is activated. If the fault
occurs repeatedly, this may lead to the laser being damaged.
Possible causes
The back reflection generally occurs on the workpiece when the process
parameters are not configured optimally or during the processing of highly
reflective materials.
Soiling or damage to the following elements can also cause high back
reflection:
 Quartz-block end-faces of the feeding fiber
 Quartz-block end faces of the process fiber
 Protective glass of the process fiber
 Protective glass of the process optics
⇒ Check the relevant process parameters (in particular the focus
position, laser power, process speed and set angle of the process
optics).
⇒ Contact the competent IPG service department to determine the
process parameters for processing highly reflective materials.
⇒ Check the quartz-block end faces as well as the protective glasses of
the process fiber and the process optics for soiling or damage.
Alarm Laser module

Resetting –
Description
The alarm Laser module is activated when a previously active laser module
has been deactivated due to an internal fault. The alarm leads to a
shutdown of the laser emission. The operating status Laser ready is reset,
and the status Laser error is activated.
Possible causes
 The module has lost communication with the microcontroller.
 There is an internal module error.
⇒ Make certain that the communication cable between the module and
the cross-connection board is connected.
⇒ Determine based on the Modules tab which module is deactivated.
132
Alarm Chiller
Resetting Manual
Description
The alarm Chiller is activated when an accumulative fault is present at the
laser chiller. The operating status Laser ready is reset, and the status Laser
error is activated.
Possible causes
 The laser chiller is not switched on.
 There is no communication between the laser chiller and the laser.
 Insufficient water in the tap water or DI water tank
 High pressure alarm
 Low pressure alarm
 Sensor error
 Overcurrent
 Electrical phase connection faulty
 Chiller of the company IPG
⇒ Using the Chiller tab, determine what type of fault this is.
⇒ See Annex A, Chiller tab or read the operating manual of the laser
chiller for a detailed fault analysis.
Alarm Combiner
Resetting -
Description
The alarm Combiner is activated when a fault is present in the combiner
module. The alarm leads to a shutdown of the main power supply and
therefore the laser emission. The operating status Laser ready is reset, and
the status Laser error is activated. In addition, the alarm Critical error is
activated.
Possible causes
The cause is an internal error in the combiner module.
⇒ Using the guide laser, check whether the internal optics of the laser is
damaged. To do this, switch on the guide laser and check whether this
is visible after the optics head.
The guide laser should show a round shape in the area of the focus. If the guide
laser is not visible or is poorly visible, this is an indication of damage to the
internal optic.
⇒ Follow the steps described in section 11.6.2 for resetting critical
errors.
133
Fault Electronics overheating

Resetting Automatic
Description
The alarm Electronics overheating is activated when a temperature > 55°C
(factory setting) is reached in the switch cabinet. The alarm has no
influence on the laser operation. The information is stored in the log file
and serves for internal analysis of the laser operation.
Possible causes
 Overheating on the electronics side
 Sensor error
⇒ Turn the key switch on the front side of the laser to OFF.
⇒ Switch off the laser at the main switch.
⇒ Open the side door of the laser and check for visible damage.
⇒ Check the function of the cabinet fan; replace this, if necessary.
Alarm Initialization error

Resetting Manual
Description
The alarm Initialization error is activated when the operating status Laser
ready is not achieved. The status Laser error is activated.
Possible causes
 Incorrect setting or error on the coding box (if present)
 Firmware error
⇒ Check the settings of the coding box.
134
Alarm Water flow: feeding fiber

Resetting Manual
Description
The alarm Water flow: feeding fiber is activated when the water flow rate
measured by the flow meter is below the configured limit value. The alarm
leads to a shutdown of the laser emission.
Possible causes
 Laser chiller has a fault.
 The motor protection switches of the laser chiller are in the OFF
position.
 The ball valves on the laser or the laser chiller are closed.
 Hoses are kinked.
 The tubing (feed pipe and return flow) is faulty.
⇒ Set the motor protection switch to the ON position.
⇒ Check whether hoses between the laser and laser chiller are kinked.
⇒ Check the tubing (feed pipe, return flow).
 IPG chiller
135
Alarm Water in laser

Resetting Manual
Description
The alarm Water in laser is activated when one of the leakage sensors has
detected water in the laser. The alarm leads to a shutdown of the main
power supply and therefore the laser emission.
Possible causes
 Water in the laser cabinet due to a leak.
 Leakage sensor is defective.
⇒ Open the laser cabinet and search for leaks.
⇒ Check the pipe and hose connections for leaks.
⇒ Fix any leaks.
⇒ Check the status of the two leakage sensors if no leak is
present.
The leakage sensors are located in the lower part of the laser
cabinet. The yellow LED indicates that the leakage sensor is
working and has not been triggered. If the LED is not
illuminated, the leakage sensor has been triggered or is
defective.
Alarm Laser temperature too low

Resetting Automatic
Description
The alarm Laser temperature too low is activated when the average module
temperature of all modules is below 18 °C. The operating status Laser ready
is deactivated, and the status Laser error is activated.
Possible causes
 The parameterization of the laser chiller is faulty.
 The tank heater of the laser chiller is defective / not switched on.
 The laser stood for a prolonged period of time in a cold environment
while switched off.
⇒ Check the parameterization of the laser chiller.
⇒ Check the tank heater of the laser chiller.
⇒ Switch on the laser chiller. The heating elements of the laser chiller
heat the water to the necessary temperatures.
 IPG chiller
136
Fault Critical error

Resetting Manual
Description
The alarm Critical error is triggered in connection with the alarms Splice
box or Combiner. The alarm leads to an immediate shutdown of the main
power supply and therefore the laser emission. The status Laser error is
activated.
Possible causes
See the alarms Splice box and Combiner.
⇒ Follow the steps described in section 11.6.2 for resetting critical
errors.
Fault Chiller outside of the technical data

Resetting –
Description
The alarm Chiller outside of the technical data is activated when a
parameter of an IPG laser chiller (temperature, pressure, etc.) has exceeded
or fallen below the limit values. The fault leads to an immediate shutdown
of the laser emission. The operating status Laser ready is reset, and the
status Laser error is activated.
Possible causes
 Incorrect parameterization of the laser chiller
 Fault in the laser chiller
⇒ Using the Chiller tab, determine which parameter is outside of the
permitted range.
chiller for additional information.
137
Fault AC power interruption

Resetting Automatic
Description
The alarm AC power interruption is activated when there is a problem with
the external 400 VAC supply voltage. The alarm leads to the shutdown of
the laser emission. The operating status Laser ready is reset, and the status
Laser error is activated.
Possible causes
There is a problem with the external 400 VAC supply voltage.
DANGER
⇒ Make certain that work on the supply voltage is only
performed by trained experts.
⇒ Check
 the supply voltage (400 VAC ±10 %),
 the function of all phases,
 the status of the F1 safety fuses in the cabinet of the laser,
 the function of the main power supply.
Alarm Power supply

Resetting Automatic
Description
The alarm Power supply is activated when a fault is present in the main
power supply. The alarm leads to a shutdown of the main power supply
and therefore the laser emission. The status Laser error is activated.
Possible causes
Check the Power supply tab to determine what sort of fault exists (see
section 11.8.7)
If no alarm is indicated in the Power supply tab but the alarm Laser module
supply voltage is displayed in the events, the voltage measured in the laser
module deviates from the reference voltage by more than 2 VDC.
⇒ Contact the competent IPG service department if the problem cannot
be corrected (see section 9.4.1).
138
Alarm Unexpected pump current

Resetting Manual
Description
The alarm Unexpected pump current is activated if a pump current is
detected in a laser module without the signal for the pump current release
having been sent. The fault leads to the shutdown of the laser emission. The
operating status Laser ready is reset. The status Laser error is activated.
Possible causes
There is an internal module error.
⇒ Check which laser module is causing the fault.
⇒ To do this, open the rear door of the laser and remove the safety fuse
of the first laser module.
⇒ If the Unexpected pump current fault does not disappear, remove the
next safety fuse.
⇒ Check whether the error message is still present.
⇒ Repeat this process until the fault Unexpected pump current
disappears.
⇒ Leave the safety fuse of the laser module that is responsible for the
error open. You can close the safety fuses of the other laser modules.
⇒ The laser can be put back into operation. Note that the laser power of
the laser is reduced.
Alarm Splice box

Resetting Manual
Description
The alarm Splice box is activated when a sensor in the splice box detects a
stray light value above the permitted limit value. The Splice box alarm leads
to a shutdown of the main power supply and therefore the laser emission.
The operating status Laser ready is reset. The status Laser error as well as
the alarm Critical error are activated.
Possible causes
 Internal splice box error
 Too much backscattering from the process
⇒ Using the guide laser, check whether the internal optics of the laser is
damaged. To do this, switch on the guide laser and check whether this
is visible after the optics head.
The guide laser should show a round shape in the area of the focus. If the guide
laser is not visible or is poorly visible, this is an indication of damage to the
internal optic.
⇒ After successfully resolving the problem, follow the steps described in
section 11.6.2 for resetting critical errors.
139
Alarm Dew point temperature too high

Resetting
Description
See Annex A, Dew point tab.
Possible causes
Alarm Unexpected ground leakage

Description
The alarm Unexpected ground fault is activated if the voltage in a laser
module between the minus pole (-) and ground (GND) exceeds the limit
value.
Possible causes
Internal module error
Check which laser module is causing the warning.
⇒ If the Unexpected ground fault alarm does not disappear, remove the
next safety fuse.
⇒ Repeat this process until the Unexpected ground fault alarm
disappears.
warning open. You can close the safety fuses of the other laser
modules. The laser can be put back into operation.
140
Warnings tab
Type and number of warnings

The type and number of the warnings varies
depending on the configuration of the laser.
Warning Warning lights

Description
The warning Warning lights is activated when at least one laser warning
light on the laser is not functioning.
Possible causes
 A light is defective.
 A light is not (correctly) installed.
⇒ Check whether all lights are correctly installed. To do this, proceed as
follows:
⇒ Turn the first light counter-clockwise to cause an interruption of the
electrical contacts and allow the light to be removed.
⇒ Turn the light clockwise to return it to the socket.
⇒ Repeat this process with each light.
⇒ If the warning is still active, one of the lights is defective.
⇒ Replace the defective lights.
Warning Contact responsible IPG Service

Resetting Automatic
Description
Module error
Possible causes
One or more modules are defective.
⇒ Contact the competent IPG service department (see section 9.4).
141
Warning Module overheating

Description
The warning Module overheating is activated when a laser modules reaches
a temperature of 35°C.
The overheated module is switched off; the laser emission continues but
with reduced power. Once the temperature of the overheated module has
fallen to 32°C again, the laser module is switched back on. The laser
emission returns to full power.
Possible causes
 Insufficient cooling of the laser modules due to incorrect
parameterization of the chiller.
 Interruption of the cooling water supply to the module (e.g. kinked or
blocked hose)
 The temperature and/or flow rate of the house water lies outside of
the specifications in the technical data.
 The filter pads are heavily soiled.
 The ambient temperature lies outside of the specifications in the
technical data.
⇒ Contact the competent IPG service department to check the
parameters.
⇒ Check the tubing on the back side of the laser modules and inside the
laser.
⇒ Check the temperature and the pressure of the house water system.
⇒ Check the fill level of the tap water tank in the laser chiller.
⇒ Check the condition of the filter pads. If the filter pads are heavily
soiled, they must be replaced.
⇒ Observe the ambient temperature.
142
Warning Laser module disconnected

Description
The warning Laser module disconnected is activated when the
communication between the laser control and a laser module is
interrupted.
The message Laser fault may be activated depending on the configuration
of the laser.
Possible causes
 Cables between the module and Cross connection board are not
connected or are defective.
 Internal module error / supply voltage to the module
⇒ Switch off the main power supply.
⇒ Turn the key switch on the front side of the laser to OFF.
⇒ Open the front door of the laser.
⇒ Check the communication cables of the laser modules.
⇒ Check whether all cables are screwed on correctly.
⇒ Then turn the key switch on the front side of the laser to TEST or
ROBOT.
⇒ Check whether the green LED is active for all laser modules. The red
LED indicates a fault of the laser module. The communication is
interrupted if the green LED is inactive.
Warning Chiller
Description
The warning Chiller is activated when one of the three parameters of
temperature, pressure or electric conductivity has reached a value near the
permitted range limits.
Possible causes
⇒ See the operating manual of the laser chiller.
 IPG chiller
143
Warning Reduced output power

Description
The warning Reduced output power is activated when the nominal output
power of the laser is no longer achieved.
Possible causes
Internal error of one or more modules.
⇒ Contact the customer service of IPG Laser GmbH.
⇒ Check the Events tab of the LaserNet software to determine the day
on which the problem occurred.
⇒ Then download the log files of the corresponding day in the
Logfiles tab (see section 9.4.2).
⇒ Download the events file in the form of a .txt file (see section 9.4.3)
⇒ Send the log filesand the events file to
support.europe@ipgphotonics.com.
Warning Laser temperature too low

Resetting Automatic
Description
The warning Laser temperature too low is activated when the average
module temperature of all modules is below the permitted range limit of
19°C.
Possible causes
 The laser stood for a prolonged period of time in a cold environment
while the chiller was switched off.
 The parameterization of the laser chiller is faulty.
 The tank heater of the laser chiller is defective / not switched on.
 The laser chiller is defective (e.g. expansion valve)
⇒ Switch on the laser chiller. The heating elements of the laser chiller
heat the water to the necessary temperatures.
⇒ Check the parameterization of the laser chiller.
⇒ Check the tank heater of the laser chiller.
 IPG chiller
144
Warning Dew point temperature too high

Description
Possible causes
Warning Module(-s) without voltage supply

Description
The warning Module(-s) without voltage supply is activated when no voltage
is present in the power circuit.
Possible causes
 The main power supply is not switched on.
 The safety fuse of a module was tripped.
⇒ Check whether the main power supply is on (Laser ON).
⇒ Check the Modules tab to check the status of the modules (red or gray
background).
⇒ Check the safety fuses of all modules marked in red.
Warning Unexpected ground leakage

Description
The warning message Unexpected ground leakage is activated if the voltage
in a laser module between the minus pole (-) and ground (GND) exceeds
the limit value.
Possible causes
Internal module error
Check which laser module is causing the warning.
⇒ If the Unexpected ground leakage warning does not disappear, remove
the next safety fuse.
⇒ Repeat this process until the Unexpected ground leakage warning
disappears.
warning open. You can close the safety fuses of the other laser
modules. The laser can be put back into operation (with a slightly
reduced power).
145
Control tab
Status message Program active
Description
This status message is activated when a laser program is started. The status
message remains active until the program is ended.
More information about this status message can be found in section 11.8.4.
Status message End of program

Description
This status message is activated when a laser program is ended without
errors. The status indicator remains active until a new program is started
or the button Reset is clicked.
⇒ More information about this status message can be found in section
11.8.4.
Status message Program interrupted

Description
This status message is activated when a laser program is interrupted using
the button Stop program or program execution is interrupted due to
another reason.
⇒ More information about this status message can be found in section
11.8.4.
146
Power supply tab

DANGER
⇒ Make certain that work on the supply voltage is
only performed by trained experts.
Status message Ready

Description
This status message is active when the input voltage is OK and the output
voltage corresponds to the set value (±2%).
Status message Standard voltage is used

Description
This status message is active when the main power supply has a voltage of
70 V.
Alarm Overheating
Description
This status message is activated when the main power supply switches off
due to a thermal circuit breaker.
Possible causes
 Fault in the laser chiller
 Cooling circuit blocked (hose kinked, etc.)
 Temperature sensor defective
 Main power supply defective
⇒ Check whether hoses between the laser chiller and the fiber connector
are kinked.
⇒ For replacement of the temperature sensor or for repair of the main
power supply, contact the competent IPG service department (see
section 9.4.1).
147
Alarm Output overvoltage

Description
This alarm is activated when the output voltage of the main power supply is
2% above of the specified upper limit of the permissible setting range.
Possible causes
 Main power supply defective
⇒ Contact the competent IPG service department (see section 9.4.1).
Alarm Input undervoltage

Resetting
Description
This status message is activated when the main power supply switches off
due to a lowering of the input voltage.
Possible causes
 Error in the mains power supply
⇒ Switch the laser off.
⇒ Check
 the input voltage (400 VAC ±10% or 460 VAC ±10%).
 the function of all phases.
Alarm Fatal error

Resetting
Description
This alarm is activated when the main power supply cannot output the
normal output voltage over a specific period of time.
Possible causes
Main power supply defective
⇒ Contact the competent IPG service department (see section 9.4.1).
148
Chiller tab (IPG laser chiller)
DANGER
⇒ Make certain that work on the supply voltage is
only performed by trained experts.
WARNING
Danger of burns from hot gas line
Touching the hot gas line can lead to severe burns.
⇒ Do not touch the hot gas line while performing
work on the laser chiller inside the product
housing.
Alarm Water level

Description
This alarm is activated when the water fill level in one of the tanks is below
the permissible minimum. The laser chiller switches itself off automatically;
the status indicator Chiller ready goes out.
⇒ Check the laser and optics circuits for possible leaks and eliminate any
leaks.
⇒ Check the water fill level in the affected tank and add water, if
necessary.
⇒ After correcting the problem, reset the alarm using the Reset button in
the Control tab.
Alarm Water temperature

Description
This alarm is activated when the cooling water temperature in one of the
cooling water circuits (laser / optics) is outside of the specifications in the
technical data. The laser chiller remains in operation.
This alarm is automatically reset once the cooling water temperature is
once again within the specifications in the technical data.
149
If you take the system out of operation after prolonged downtime, the
cooling water temperature may not be within the normal range.
⇒ Wait until the water has preheated to the corresponding set point.
⇒ Check whether all valves are open.
⇒ Check the Events tab to determine whether other alarms are present.
⇒ Check the strainer for soiling and clean it, if necessary (see operating
manual of the laser chiller).
Alarm Water pressure

Description
This alarm is activated when the cooling water pressure in one of the two
circuits (laser / optics) is outside of the specifications in the technical data.
The laser chiller remains in operation.
This alarm is automatically reset once the water pressure is once again
within the specifications in the technical data.
Alarm Optics circuit: electr. conductivity

Description
This alarm is activated when the electrical conductivity of the DI water in
the optics circuit is outside of the specifications in the technical data. The
laser chiller remains in operation.
This alarm is automatically reset once the electrical conductivity of the DI
water is once again within the specifications in the technical data.
If you have changed or refilled the water in the tank, the conductivity of the
supplied water may be outside of the specifications in the technical data.
⇒ Wait a few minutes until the cooling water is de-ionized by the DI
cartridge.
If the DI water conductivity remains above the specified limit for a
prolonged period, the DI cartridge must be replaced (see operating manual
of the external laser chiller).
⇒ If the electrical conductivity is less than 35 µS/m (factory setting), mix
some tap water into the DI water to raise the value.
150
DANGER
Touching live wires and components leads to severe
or fatal injuries.
⇒ Make certain that work on electrical
components is only performed by trained
experts.
Alarm Overcurrent
Description
This alarm is activated when one of the motor protection switches cuts out
due to excessively high current in order to protect one of the following
components:
 Pumps
 Compressor
 Electronic control
 Tank heaters
The laser chiller switches itself off automatically; the status indicator Chiller
ready goes out.
⇒ To reset the alarm after correcting the problem, set the affected motor
protection switch to the ON position and click on the Reset button in
the Controls tab.
⇒ Check the Events tab to determine which motor protection switch is
affected.
⇒ Possible error sources and measures to resolve the problem are given
in the following table. Check the affected components step-by-step for
possible defects.
Error Cause Measure Qualification
Absence of a Mains fault ⇒ Check the Electrician /
phase power network. IPG service
Phase not ⇒ Check the
connected corresponding
terminals in the
switch box
Incorrect Mains supply ⇒ Ensure that the Electrician /
mains supply voltage is supply voltage IPG service
voltage outside of the specified in the
permissible technical data is
range complied with.
Incorrect Mains frequency ⇒ Ensure that the Electrician /
frequency is outside of the frequency IPG service
permissible specified in the
range technical data is
complied with.
151
Overload of the The pump is ⇒ Throttle the Operator

system (pump) operating pump with the
outside of its ball valve.
characteristic
parameters
Defective Winding Replace the affected IPG service
motor damage, motor component
(pump/compre mechanically
ssor/fan (air- blocked
cooled))
Error in the Defect in the ⇒ Check the supply Electrician /
supply line to supply cable line to the IPG service
the component affected
component.
Motor Motor protection ⇒ Set the motor Electrician /
protection switch set too protection IPG service
switch error low or defective switch correctly
or replace it.
DANGER
or fatal injuries.
experts.
Alarm Sensor error

Description
The fault message is activated when one of the following sensors exhibits a
malfunction.
 Temperature sensor (laser circuit / optics circuit)
 Pressure sensor (laser circuit / optics circuit)
 High-pressure sensor (refrigerant circuit)
 Low-pressure sensor (refrigerant circuit)
ready goes out.
Precise information about the sensors used can be found in the supplied
circuit diagram.
More information can be found in the Events tab.
⇒ To reset the alarm after correcting the problem, click on the Reset
button in the Controls tab.
152
⇒ Check the Events tab to determine which sensor is affected.
⇒ Inspect the terminals of the sensor for a loose connection.
⇒ Check the 5V supply voltage of the pressure sensors.
⇒ If there is no loose contact or faulty supply voltage, the sensor is
defective. Contact the competent IPG service department.
Alarm Compressor: low refrigerant pressure fault

Description
This alarm is activated when the evaporating pressure and the associated
evaporating temperature fall below a critical value. There is a risk that the
evaporator could freeze. In order to avoid this, the control switches off the
compressor as soon as the evaporating temperature falls below 2°C for 60
seconds (factory settings).
ready goes out.
button in the Controls tab. In order to protect the system, the alarm
can only be reset after the configured delay time has elapsed.
Multiple factors can be responsible for the low evaporating pressure:
 Malfunction of the expansion valve
 Insufficient refrigerant
 Condensing pressure too low due to the low house water temperature
(water-cooled)
 Condensing pressure too low due to the low ambient temperature (air-
cooled)
 Malfunction of the hot gas bypass (air-cooled)
 No or insufficient water flow
⇒ If the alarm remains active, proceed as described in the table below.
153
Error Cause Measure

Laser cooling No or ⇒ Check the water flow.
water flow insufficient ⇒ Ensure the specified flow rate (see
(water-cooled) water flow limits in the supplied technical data)
through the evaporator.
Refrigerant Insufficient ⇒ Check whether the fill level of the
refrigerant refrigerant is sufficient (see the
operating manual of the external
laser chiller).
⇒ In the event of insufficient
refrigerant, hire a refrigeration
technician to search for a leak and
have the refrigerant topped up (see
operating manual of the laser
chiller).
High ⇒ Check the moisture content of the
moisture refrigerant (see operating manual of
content the laser chiller) and hire a
refrigeration technician to replace
the drier-accumulator.
Condensing House water The inlet temperature of the house water
pressure (water- temperature is too low (see operating manual of the
cooled) too low laser chiller).
Condensing Ambient The ambient temperature is too low (see
pressure (air- temperature operating manual of the external laser
cooled) too low chiller).
Evaporating Evaporator ⇒ Contact the competent IPG service
pressure dirty department.
Alarm Compressor: high refrigerant pressure fault

Description
Water/water chiller
This alarm is activated when the condensing pressure exceeds
the operating pressure of 26 bar. The electronic control switches
off the compressor; the status indicator Chiller ready goes out.
To safeguard the electronic shut-off, a mechanical high-pressure
switch is used (see image). This switches off the compressor
when the condensing pressure exceeds 28 bar +/- 0.7 bar.
Water/air chiller
This alarm is activated when the condensing pressure exceeds the operating
pressure of 28 bar +/- 0.7 bar. The mechanical high-pressure switch
switches off the compressor; the status indicator Chiller ready goes out.
To safeguard the high-pressure switch, an electronic shut-off is used. The
electronic control switches off the compressor when the condensing
pressure exceeds 30 bar.
The alarm is automatically reset in the case of the electronic shut-off. In the
case of the mechanical shut-off, the pressure must first fall 4 bar below the
critical value before the alarm can be reset via the red Reset button on the
154
high-pressure switch. The high-pressure switch is located on the hot gas

line of the refrigerant circuit between the compressor and condenser.
WARNING
Danger of burns from hot gas line
Touching the hot gas line can lead to severe burns.
⇒ Do not touch the hot gas line while pressing the
Reset button on the high-pressure switch.
Multiple factors can be responsible for the high condensing pressure:
Water/water chiller
 The flow of the house water is too low
 The house water temperature exceeds the specified operating limit of
42 °C
⇒ Check the valves of the house water line and make certain that these
are open.
⇒ Check the ball valves of the house water connection on the product and
make certain that these are open.
⇒ Check the strainer for soiling and replace it, if necessary (see operating
⇒ Check the settings of the cooling water flow regulator (see the supplied
technical data for the target water flow).
⇒ Ensure that the operating limits of the laser chiller are complied with
(see the supplied technical data).
Water/air chiller
 The air inlet temperature exceeds the specified operating limit of 40°C.
 The fan is defective.
 The air flow is too low.
⇒ Check whether the fan has a fault and proceed as described under
alarm Fan control error.
⇒ Check the air filter for soiling and replace it, if necessary (see operating
⇒ Ensure sufficient air circulation in the installation room.
⇒ Ensure that the outgoing warm air is not recirculated back into the air
inlet grid of the laser chiller.
⇒ Observe the room conditions (see the operating manual of the laser
chiller).
155
Alarm House water

Description
This alarm is activated when one of the following parameters of the house
water is outside of the specifications in the technical data:
 Inlet pressure
 Inlet temperature
 Pressure difference
The electronic control switches off the compressor; the status indicator
Chiller ready goes out.
⇒ Check why the house water parameters lie outside of the specifications
in the technical data and fix the problem.
DANGER
Risk of death from supply voltage.
or fatal injuries.
experts.
Alarm Electrical phase connection is wrong

Description
This alarm is activated when the connection phases of the supply voltage
have been connected incorrectly.
ready goes out.
During the electrical connection of the laser chiller, the phases were
swapped, resulting in the rotation direction of the compressor being
incorrect.
⇒ Disconnect the laser chiller from the mains power.
⇒ Have the phases connected correctly by a qualified technician.
⇒ Switch on the laser chiller again.
156
Alarm Temperature difference

Description
This alarm is activated when the measurement values of the two
temperature sensors used in the laser circuit deviate from each other by
more than 3°C. This is an indication that one of the sensors is defective.
The electronic control switches off the compressor; the status indicator
⇒ Check the Events tab to determine whether a sensor error is present.
⇒ Inspect the terminals of the two temperature sensors for a loose
connection.
⇒ If there is no loose contact, the sensor is defective. Contact the
competent IPG service department.
Alarm Fan control error (water/air laser chiller)

Description
This alarm is activated when an operating fault is present in the fan. The
laser chiller switches itself off automatically; the status indicator Chiller
ready goes out.
⇒ To reset the fault message after successful correction of the problem,
set the motor protection switch for the fan (if present) to the position
ON and either click on the Reset button in the Controls tab or press the
Reset button on the switch cabinet door of the laser chiller.
⇒ Proceed as described under Overcurrent alarm.
Alarm Optics circuit DI water tubular heater

Description
This alarm is activated when one of the following parameters of the optics
circuit is outside of the specifications in the technical data:
 Inlet temperature of the cooling water
 Inlet pressure of the cooling water
 Discharge temperature of the cooling water
 Flow rate of the cooling water
The laser chiller switches itself off automatically; the status indicator
⇒ To reset the fault message after successful correction of the problem,
either click on the Reset button in the Controls tab or press the Reset
button on the switch cabinet door of the laser chiller.
157
⇒ Check whether all valves on the laser chiller and on the laser are open.
⇒ Check the fuses for the flow heater in the switch cabinet (see the
operating manual of the laser chiller).
Warning Water level

Description
This warning is activated when the fill level in one of the water tanks is too
low.
If the fill level falls further, the alarm Water level is activated and the laser
chiller switches off.
This warning is automatically reset once the water fill level is once again
within the normal range.
⇒ Check the laser and optics circuits for possible leaks and eliminate any
leaks.
⇒ Check the water fill level in the affected tank and add water, if
necessary.
Warning Water temperature

Description
This warning is activated when the cooling water temperature in one of the
water circuits (laser / optics) is within a critical range.
This warning is automatically reset once the cooling water temperature is
once again within the normal range.
If you take the system out of operation after prolonged downtime, the
cooling water temperature may not be within the normal range.
⇒ Wait until the water has preheated to the corresponding set point.
158
Warning Water pressure

Description
This warning is activated when the water pressure in one of the water
circuits (laser / optics) is within a critical range.
This warning is automatically reset once the water pressure is once again
Warning Optics circuit: electr. conductivity

Description
This warning is activated when the electrical conductivity of the DI water in
the optics circuit is within a critical range.
This warning is automatically reset once the electrical conductivity is once
again within the normal range.
If you have changed or refilled the water in the DI water tank, the
conductivity of the supplied water may be outside of the specifications in
the technical data.
⇒ Wait a few minutes until the cooling water is de-ionized by the DI
cartridge.
If the DI water conductivity remains above the specified limit for a
prolonged period, the DI cartridge must be replaced (see operating manual
of the laser chiller).
⇒ If the electrical conductivity is less than 35 µS/m, mix some tap water
into the DI water to raise the value.
159
Warning House water

Description
This warning is activated when one of the following parameters of the
house water is within a critical range:
 Inlet pressure
 Inlet temperature
 Pressure difference
This warning is automatically reset once the house water parameters are
once again within the normal range.
⇒ Check why the house water parameters lie outside of the specifications
in the technical data and fix the problem.
Warning Cooling circuit: low refrigerant pressure fault

Description
This warning is activated when the evaporating temperature and thereby
the evaporating pressure is within a critical range.
This warning is automatically reset once the evaporating pressure is once
again within the normal range.
Multiple factors can be responsible for the low evaporating pressure:
 Malfunction of the expansion valve
 Insufficient refrigerant
 Condensing pressure too low due to the low house water temperature
(water-cooled)
 Condensing pressure too low due to the low ambient temperature (air-
cooled)
 Malfunction of the hot gas bypass
⇒ If the warning remains active, proceed as described for the alarm
Compressor: low refrigerant pressure fault.
160
Warning Optics circuit DI water tubular heater

Description
This warning is activated when one of the following parameters is within a
critical range:
 Inlet temperature of the cooling water
 Inlet pressure of the cooling water
 Discharge pressure of the cooling water
 Flow rate of the cooling water
This warning is automatically reset once the parameters are once again
⇒ Check whether all valves on the laser chiller and on the laser are open.
⇒ Check the fuses for the flow heater in the switch cabinet (see the
operating manual of the laser chiller).
161
Dew point tab

Alarm Dew point temperature too high
Resetting Automatic
Description
The alarm Dew point temperature too high is activated when the
temperature of the dew point is above the temperature of the module with
the lowest temperature for a period of 15 minutes.
Possible causes
 The humidity in the laser cabinet is too high.
 The temperature of the laser modules is too low.
If the humidity or temperature in the laser cabinet is too high, the climate
control system of the laser switches on. When the dew point temperature
returns to the permitted range, the alarm is reset.
Warning Dew point temperature too high

Resetting
Description
The warning Dew point temperature too high is activated when the
temperature of the dew point is < 4° below the temperature of the module
with the lowest temperature for a period of 15 minutes.
Possible causes
 The humidity in the laser cabinet is in the critical range.
 The temperature in the laser cabinet is in the critical range.
If the humidity or temperature in the laser cabinet is too high, the climate
control system of the laser switches on. When the dew point temperature
returns to the permitted range, the alarm is reset.
162
Fieldbus tab
Status message Fieldbus ready
Description
This status indicator is active when active communication with the fieldbus
interface exists.
Alarm Fieldbus IO error

Description
This alarm is activated when a problem exists with the fieldbus interface.
⇒ Check whether a connection to the fieldbus interface exists.
163
Technical data
Annex B Technical data
Here you will find the information about the dew point temperatures
as well as the rating plate affixed to the product. For additional
technical information about the project, see the supplied technical
data.
Dew point temperatures

Condensation: In order to prevent damage to the laser or the optics due to
Dew point / condensation, the DI water temperature must be adjusted according
cooling water to the dew point table.
temperature The problem of condensation occurs in environments in which the
temperature and humidity are too high.
To prevent condensation, the cooling water temperature must
always be kept above the dew point.
Relative air humidity, %
Air
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
temperature
16°C 0 2 4 5 7 8 9 10 11 12 13 14 15
18°C 1 3 4 6 8 9 11 12 13 14 15 16 17 18
21°C 1 3 5 7 9 11 12 13 14 16 17 18 18 19 21
24°C 3 6 8 9 11 13 14 16 17 18 19 20 21 22 23
27°C 2 5 8 10 12 14 16 17 18 19 21 22 23 24 25 26
29°C 4 7 10 12 14 16 18 19 21 22 23 24 26 27 28 28
32°C 7 10 12 15 17 19 21 22 23 25 26 27 28 29 31 31
35°C 9 12 15 17 19 21 23 24 26 27 29 30 31 32 33 34
38°C 11 14 17 20 22 24 26 27 29 30 31 33 34 35 36 37
Dew point table
164
Technical data
Rating plates
Laser rating The rating plate of the laser is located on the laser cabinet and
plate contains the following information:
Device specification Meaning
Model Model designation
SN Serial number
Rat. Voltage Supply voltage (rated voltage)
Frequency Mains frequency
Fuses Electric fusing (internal)
DWG number DWG number (internal)
Add. DWG number additional DWG Number (optional)
Manufacture date Date of manufacture
Manufacturer Manufacturer, address
165
Declaration of Conformity
Annex C Declaration of Conformity

Original Declaration of Conformity
166
Translation of the Declaration of Conformity
167
Indices of figures and tables
Annex D Indices of figures and tables

List of figures
Figure 2-1: Safety equipment ........................................................................... 19
Figure 3-1: Overview of the laser ................................................................... 24
Figure 3-2: Operating elements ....................................................................... 25
Figure 3-3 Interfaces............................................................................................ 26
Figure 3-4: Laser layout...................................................................................... 27
Figure 3-5 Electrical mounting plate ............................................................. 28
Figure 3-6: Functional principle of the fiber laser ................................... 29
Figure 4-1: Transport monitoring .................................................................. 32
Figure 4-2: Transport with pallet ................................................................... 34
Figure 4-3: Hoist cable angle during crane transport ............................. 35
Figure 4-4: Tensile load on the eye bolt ....................................................... 35
Figure 4-5: Caster with locking mechanism ............................................... 35
Figure 5-1: Water connections on the laser................................................ 42
Figure 5-2: Water connection on the fiber connector ............................ 43
Figure 5-3: Supply voltage connection ......................................................... 44
Figure 5-4: External laser interfaces ............................................................. 45
Figure 5-5: Fiber connector without (top) and with (bottom)
protective cap ......................................................................................................... 46
Figure 7-1: Control tab ........................................................................................ 53
Figure 7-2: Program sequence - example .................................................... 60
Figure 8-1 Disconnecting the fiber connector from the optics ........... 64
Figure 8-2: Microscope with fiber connector............................................. 64
Figure 8-3: Fiber connector with accessories ............................................ 65
Figure 8-4: Cleaning the quartz-block end face......................................... 67
Figure 8-5: Connecting the fiber connector ................................................ 68
Figure 8-6: Securing the fiber connector ..................................................... 68
Figure 9-1: Downloading log files ................................................................... 74
Figure 9-2: Select date ......................................................................................... 75
Figure 9-3: Storage path for log files ............................................................. 75
Figure 9-4: Select log file .................................................................................... 76
Figure 9-5 Dialog window Zip All ................................................................... 76
Figure 9-6 Saving events to a .txt file............................................................. 77
Figure 9-7 Selecting the save location .......................................................... 78
168
Figure 9-8: Opening the configuration overview ..................................... 79
Figure 9-9: Configuration overview............................................................... 79
Figure 9-10: Updating the configuration ..................................................... 80
Figure 9-11: Selecting the HPLP file .............................................................. 81
Figure 9-12: Update progress .......................................................................... 81
Figure 9-13: Resetting critical errors ............................................................ 82
Figure 11-1: Setup LaserNet - Welcome window...................................... 87
Figure 11-2: Setup LaserNet - Destination location ................................ 87
Figure 11-3: Setup LaserNet - Selecting the Start menu folder........... 87
Figure 11-4: Setup LaserNet - Additional tasks ........................................ 88
Figure 11-5: Setup LaserNet - Installing the software............................ 88
Figure 11-6: Setup LaserNet - Finishing the installation ....................... 88
Figure 11-7: Internet Protocol Properties .................................................. 89
Figure 11-8: LaserNet - No connection......................................................... 90
Figure 11-9: IP Configuration dialog window............................................ 90
Figure 11-10: LaserNet tab Status .................................................................. 91
Figure 11-11: LaserNet user interface .......................................................... 92
Figure 11-12: Monitor file settings ................................................................ 95
Figure 11-13: IP Configuration ........................................................................ 96
Figure 11-14: IP Options .................................................................................... 97
Figure 11-15: Resetting critical errors ......................................................... 98
Figure 11-16: Fieldbus Settings....................................................................... 98
Figure 11-17: Advanced settings ..................................................................100
Figure 11-18: Operator power display adjustment ...............................101
Figure 11-19: Operator-specific power display ......................................101
Figure 11-20: Change Password ...................................................................102
Figure 11-21: Registry Editor.........................................................................103
Figure 11-22: Control Options .......................................................................103
Figure 11-23: Defining the number of events for the events list
(events4.dat) .........................................................................................................104
Figure 11-24: Configuring the save locations for LaserNet files ......104
Figure 11-25: Overview of access rights ....................................................106
Figure 11-26: Password entry .......................................................................106
Figure 11-27: Change Password ...................................................................106
Figure 11-28: Fieldbus Debug Window (example) ................................107
Figure 11-29: Status tab ...................................................................................108
169
Indices of figures and tables
Figure 11-30: Alarms tab .................................................................................110

Figure 11-31: Warnings tab ............................................................................110
Figure 11-32: Control tab ................................................................................111
Figure 11-33: Events tab ..................................................................................113
Figure 11-34: Logfiles tab ................................................................................114
Figure 11-35: Power supply tab CAN bus control ..................................114
Figure 11-36: Chiller tab status .....................................................................115
Figure 11-37: Chiller tab alarms ...................................................................116
Figure 11-38: Chiller tab warnings ..............................................................116
Figure 11-39: Dew point tab ...........................................................................117
Figure 11-40: Hardwiring tab ........................................................................118
Figure 11-41: Modules tab ..............................................................................118
Figure 11-42: LaserNet program editor editing window ....................120
Figure 11-43: Saving the laser program.....................................................121
170
List of tables
Table 2-1: Warning labels .................................................................................. 22
Table 2-2: Explanatory labels........................................................................... 23
Table 5-1: Required supply voltage ............................................................... 37
Table 11-1: Standard IP address ..................................................................... 89
Table 11-2: Description of the LaserNet user interface ......................... 93
Table 11-3: LaserNet menu structure ........................................................... 94
Table 11-4: Control Options............................................................................104
Table 11-5: Configuration default settings ...............................................105
Table 11-6: LaserNet status indicator description ................................108
Table 11-7: Status tab actual values ............................................................109
Table 11-8: Control tab description .............................................................112
Table 11-9: Events tab symbol descriptions ............................................113
Table 11-10: Power supply tab description .............................................115
Table 11-11: Dew point tab description ....................................................117
Table 11-12: Modules tab description ........................................................119
Table 11-13: Laser program commands ....................................................122
171

H-Manual IPG

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

H-Manual IPG

Uploaded by

Copyright:

Available Formats

High Power Fiber Laser

Translation of the Original

Telephone: +49 (0)2736 4420 8100

Sales Telephone: +49 (0)2736 4420 8340

Service Telephone: +49 (0)2736 4420 8451

1.3 Target groups for this operating manual

The IP protection classes specified in the technical data apply to the

1 Return Material Authorization

1.6 Presentation of safety instructions

General WARNING (= signal word)

Signal words DANGER

Additional information about the device or the

1.7 Layout conventions

1.9 Licensing agreements

Software licensing agreements for LaserNet

License The software licensed by this agreement (collectively "Software") is

You may:  Use the software on a single computer (Windows operating

Exclusion of IPG accepts no complaint or claim of damage originating from the

Export The export or re-export of this software is regulated in each case by

2.1 Safety instructions

2.2 Intended use

2.3 Unintended use

2.4 Obligations of the system owner

2.5 Responsibility of the operating personnel

2.6 Personnel qualifications

Maintenance The maintenance personnel is responsible for the

The maintenance personnel consists of experts who have the

2.7 Safety-conscious working

2.8 Personal protective gear

2.9.1 Laser radiation

2.9.2 Electrical energy

2.9.3 Gas and particle emission

Figure 2-1: Safety equipment

The status of the individual safety devices is indicated in the

2.10.2 External safety interface

2.10.3 Fiber break monitoring

2.10.4 Leakage sensors

2.11 Safety labels

Warning labels Description

Hazardous electrical voltage

Table 2-1: Warning labels

Explanatory labels Description

Laser class 4 explanatory

Table 2-2: Explanatory labels

2.12 Independent alteration or replacement parts

Figure 3-1: Overview of the laser

Item Designation Description

3.1.1 Operating elements

Figure 3-2: Operating elements

Item Designation Description

Item Designation Description

3.1.2 Interfaces and connections

Figure 3-3 Interfaces

Figure 3-4: Laser layout

Item Designation Description

3.1.4 Electrical mounting plate

Figure 3-5 Electrical mounting plate

Item Designation Item Designation

Figure 3-6: Functional principle of the fiber laser

The laser radiation is generated in these laser modules, which are

4.1 Scope of delivery

4.2 Delivery and transport

Not tipped Tipped Tipping angle

Transport without shock Transport with shock