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Renderoc SP Xtra constructive solutions

Shrinkage controlled, cementitious repair mortar,


specifically designed for spraying

Uses Standard compliance

Renderoc SPXtra is suitable for wet or dry and hand Renderoc SPXtra repair mortar system complies with the
application in a wide variety of repair applications, and is following international standards:
particularly well suited to vertical and overhead repairs.
Typical applications would include, but not be limited to, the ASTM C-157-93 : Test for drying shrinkage
following: DIN 1048 Part 5 : Test for permeability
BS 1881 part 121 : Test for water absorption
■ Mass infill to large areas.
Properties
■ Repair to irregular profiles.
The following typical results were obtained at a water
■ Excellent for repairs to fire-damaged concrete.
powder ratio of 0.2.

Test method Typical results


■ Fast track repair programmes, where rapid application
Drying shrinkage
at high volume is required.
ASTM C157-93
7 days: < 300 micro strain
■ Single layer, high build applications. 28 days: < 500 micro strain
Permeability: < 8 mm
Advantages (DIN 1048 Part 5)
2
Flexural strength: >10 N/mm at 28 days
Renderoc SPXtra features Dimensional Stability (BS 6319 Part 3)
Technology - a new materials technology which controls the Tensile strength: 2
> 5 N/mm at 28 days
rate of drying shrinkage such that, when used correctly: (BS 6319 Part 7)
2
i. The dimensions of the repair remain stable; and thus Compressive strength: 50 N/mm at 7 days (by hand)
1 2
(BS 1881 Part 116 ) 60 N/mm at 28 days
ii. Eliminating failure, due to shrinkage cracking. (iterative result, based upon
spray application)
This in turn leads to a series of associated benefits: Water absorption: < 2%
(BS 1881 Part 121)
■ Cost effective - shrinkage control enables repairs to be
completed ‘right first time’. Very low rebound is an Note 1: 100 mm cubes, air cured at 25 C.
o
additional cost benefit.
Design criteria
■ Enhanced durability – works in tandem with extremely
low permeability to prolong effective working life. Dimensional stability Technology is a major step forward
in the general compatibility of repair mortar systems with the
■ Compatibility – aligns performance closer than ever host concrete, and the control of shrinkage in particular.
before, to that of host concrete.
Attention to the basic design criteria given below should
■ User friendly – specifically developed to provide an ensure that the full benefits of this technology are gained:
easy-to-apply product, suitable for local conditions.
(i) Recommended limits for a single spray application are:
■ Definable performance – positive benefits are easily
demonstrated via a single, simple measurement. Minimum applied thickness : 10 mm
Overhead sections : up to 150 mm thick
Description Vertical sections : up to 200 mm thick
Surface area of a single repair : See ‘Note’
Renderoc SPXtra is supplied as a ready to use blend of dry
powders, which requires only the addition of clean water to Note: The restricting factor on surface area will be the
produce a highly consistent, hand and spray grade, repair practically of maintaining a continuous application.
mortar suitable for most structural and load bearing repairs.

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Renderoc SP Xtra
(ii) In situations where a substrate/repair barrier is Precautions
required, or enhanced bond strength/working time is
required, or where the substrate is likely to be damp Health and safety
(e.g. seawalls, quays etc.), Nitobond EP epoxy
bonding agent should be used. Renderoc SPXtra contains cement powders which, when
mixed with water or upon becoming damp, release alkalis
(iii) Water addition = Between 3 & 3.6 litres per 20 kg bag. which can be harmful to the skin.

(iv) For pumpable concrete applications water addition can During use, avoid inhalation of the dust and contact with the
be increased up to a maximum of 5 litres, such skin or eyes. Wear suitable protective clothing – eye
additions will have a minor effect of surface dusting protection, gloves and respiratory equipment (particularly in
that can be washed off after material curing. confined spaces).

Under no circumstances should part bags be used or The use of barrier creams to provide additional skin
additional water is employed. Either of these two actions protection is also advised. In case of contact with the skin,
will adversely affect material performance, automatically rinse with plenty of clean water, then cleanse thoroughly
invalidating Fosroc’s standard product guarantee. with soap and water.

Instruction for use In case of contact with eyes, rinse immediately with plenty
of clean water and seek medical attention immediately – do
Renderoc SPXtra should be mixed and applied in strict not induce vomiting.
accordance with the Product Method Statement, a copy of
which may be obtained from your nearest Fosroc office. Fire

Estimating Renderoc SPXtra is non-flammable and thus presents no


fire hazard.
Supply
For further information, please refer to the product Material
Renderoc SPXtra: 20 kg bags Safety Data Sheet for Renderoc SPXtra.

Yield

Renderoc SPXtra: Approximately 10.8


(at water addition of 3.6 ltr/bag) litres per 20 kg bag

Limitations

■ Renderoc SPXtra should not be used when the ambient


o
temperature is below 5 C and falling.

■ Renderoc SPXtra should not be part mixed, nor part


bags used.

■ Renderoc SPXtra should not be exposed to running


water either during application or prior to final set.

Renderoc SPXtra has a shelf life of 12 months if kept in a


dry environment, in its original, unopened packing. If stored
in conditions of high humidity and/or high temperature, the
shelf life will be reduced to as little as 4 months.

Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosam Company Limited


Telephone: +966 2 637 5345 Fax: +966 2 637 5891 email: fosam@fosroc.com
Head Office
Post Box 11081 Regional Offices
Jeddah Sales Office Tel: (02) 608 0999 Fax: (02) 638 0693 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Jeddah – 21453
Jeddah Showroom Tel: (02) 665 0187 Fax: (02) 667 4844 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Saudi Arabia Riyadh Tel: (01) 482 9303 Fax: (01) 482 7562 Medinah Tel: (04) 855 0091 Fax: (04) 855 0047
Dammam Tel: (03) 814 1282 Fax: (03) 814 1581 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875

www.fosroc.com Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469 CSD Tel: (02) 608 0999 Fax: (02) 638 0693

Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
Page 2 FO SA/RENDERPC SPXTRA/05/B

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