Professional Documents
Culture Documents
Motoman Es165n Grease Info
Motoman Es165n Grease Info
5 Grease Replenishment/Exchange
AIR
1BC
A
4BC
AIR
2BC
molex
3BC
(ES165RN, ES200RN)
Grease exhaust port
(Plug: hexagon socket head plug PT1/8)
1BC
AIR S1
2BC
3BC 1BC
AIR S1
2BC
3BC
Grease inlet
S-axis speed reducer
(Plug: hexagon socket head plug PT1/4)
NOTE If grease is injected with the plug on, the grease will go inside the motor and may cause a
damage. Never fail to remove the plug before the grease injection.
2. Remove the plug from the grease inlet. Install the grease zerk PT1/4, and inject the
grease into the grease inlet using a grease gun. (The grease zerk PT1/4 is delivered
with the manipulator.)
5-1
HW0482346 25/90
HW0482346
.
Grease type: Molywhite RE No.00
Amount of grease: 1200 cc
(2400 cc for 1st supply)
3. Move the S-axis for a few minutes to discharge the excess grease from the grease
exhaust port.
4. Wipe off the discharged grease with clothes and reinstall the plug on the grease
exhaust port. Tighten the plug with a tightening torque :4.9 N·m (0.5 kgf·m) for the plug
PT1/8 or 24.5 N·m (2.5 kgf·m) for the plug PT3/8.
(Apply ThreeBond 1206C on the thread part of the plug.)
5. Remove the grease zerk on the grease inlet, and reinstall the plug. Tighten the plug
with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
NOTE If grease is injected with the plug on, the grease will go inside the motor and may cause a
damage. Never fail to remove the plug before the grease injection.
2. Remove the plug from the grease inlet. Install the grease zerk PT1/4, and inject the
grease into the grease inlet using a grease gun.
(The grease zerk PT1/4 is delivered with the manipulator.).
3. The grease exchange is completed when new grease appears in the grease exhaust
port. (The new grease can be distinguished from the old grease by color.)
4. Move the S-axis for a few minutes to discharge the excess grease from the grease
exhaust port.
5. Wipe off the discharged grease with clothes and reinstall the plug on the grease
exhaust port. Tighten the plug with a tightening torque :4.9 N·m (0.5 kgf·m) for the plug
PT1/8 or 24.5 N·m (2.5 kgf·m) for the plug PT3/8.
(Apply ThreeBond 1206C on the thread part of the plug.)
NOTE If the plug is installed when the grease is being exhausted, the grease will go inside the
motor and may damage it.
6. Remove the grease zerk on the grease inlet, and reinstall the plug. Tighten the plug
with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
5-2
HW0482346 26/90
HW0482346
5.2 Grease Replenishment/Exchange for L-axis Speed Reducer
Grease inlet
(Plug: hexagon socket
head plug PT1/8)
(ES165RN, ES200RN)
Grease exhaust port
Plug: hexagon socket head plug PT1/8DSSOLHGWRDOO1RVEHIRUH
DQGH[FOXGLQJ1R61
ࠉࠉhexagon socket head plug PT3/8DSSOLHGWR1R61
DQGDOO1RVWKDWIROORZ
Grease inlet
(Plug: hexagon socket head plug PT1/8)
5-3
HW0482346 27/90
HW0482346
NOTE If grease is injected with the plug on, the grease will go inside the motor and may cause a
damage. Never fail to remove the plug before the grease injection.
3. Remove the plug from the grease inlet. Install the grease zerk PT1/8, and inject the
grease into the grease inlet using a grease gun.
(The grease zerk PT1/8 is delivered with the manipulator.)
4. Move the L-axis for a few minutes to discharge the excess grease from the grease
exhaust port.
5. Wipe off the discharged grease with clothes and reinstall the plug on the grease
exhaust port. Tighten the plug with a tightening torque :4.9 N·m (0.5 kgf·m) for the plug
PT1/8 or 24.5 N·m (2.5 kgf·m) for the plug PT3/8.
(Apply ThreeBond 1206C on the thread part of the plug.)
6. Remove the grease zerk on the grease inlet, and reinstall the plug. Tighten the plug
with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
NOTE If grease is injected with the plug on, the grease will go inside the motor and may cause a
damage. Never fail to remove the plug before the grease injection.
3. Remove the plug from the grease inlet. Install the grease zerk PT1/8, and inject the
grease into the grease inlet using a grease gun.
(The grease zerk PT1/8 is delivered with the manipulator.)
4. The grease exchange is completed when new grease appears in the grease exhaust
port. (The new grease can be distinguished from the old grease by color.)
5. Move the L-axis for a few minutes to discharge the excess grease from the grease
exhaust port.
6. Wipe off the discharged grease with clothes and reinstall the plug on the grease
exhaust port. Tighten the plug with a tightening torque :4.9 N·m (0.5 kgf·m) for the plug
PT1/8 or 24.5 N·m (2.5 kgf·m) for the plug PT3/8.
(Apply ThreeBond 1206C on the thread part of the plug.)
7. Remove the grease zerk on the grease inlet, and reinstall the plug. Tighten the plug
with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
5-4
HW0482346 28/90
HW0482346
5.3 Grease Replenishment/Exchange for U-axis Speed Reducer
Grease inlet
(Plug: hexagon socket
head plug PT1/8)
(ES200N, ES200RN)
Grease exhaust port
(Plug: hexagon socket
head plug PT1/8)
Grease inlet
(Plug: hexagon socket
head plug PT1/8)
NOTE If grease is injected with the plug on, the grease will go inside the motor and may cause a
damage. Never fail to remove the plug before the grease injection.
5-5
HW0482346 29/90
HW0482346
3. Remove the plug from the grease inlet. Install the grease zerk PT1/8, and inject the
grease into the grease inlet using a grease gun.
(The grease zerk PT1/8 is delivered with the manipulator.)
4. Move the U-axis for a few minutes to discharge the excess grease from the grease
exhaust port.
5. Wipe off the discharged grease with clothes and reinstall the plug on the grease
exhaust port. Tighten the plug with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
6. Remove the grease zerk on the grease inlet, and reinstall the plug. Tighten the plug
with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
NOTE If grease is injected with the plug on, the grease will go inside the motor and may cause a
damage. Never fail to remove the plug before the grease injection.
3. Remove the plug from the grease inlet. Install the grease zerk PT1/8, and inject the
grease into the grease inlet using a grease gun. (The grease zerk PT1/8 is delivered
with the manipulator.)
4. The grease exchange is completed when new grease appears in the grease exhaust
port. (The new grease can be distinguished from the old grease by color.)
5. Move the U-axis for a few minutes to discharge the excess grease from the grease
exhaust port.
6. Wipe off the discharged grease with clothes and reinstall the plug on the grease
exhaust port. Tighten the plug with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
NOTE If the plug is installed when the grease is being exhausted, the grease will go inside the
motor and may damage it.
7. Remove the grease zerk on the grease inlet, and reinstall the plug. Tighten the plug
with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
5-6
HW0482346 30/90
HW0482346
5.4 Grease Replenishment/Exchange for U-arm
View A
5-7
HW0482346 31/90
HW0482346
Grease inlet
(R-, B- and T- gears in the casing)
(Plug: Hexagon socket head plug PT1/8)
Grease exhaust port (T-axis speed reducer)
(Plug: Hexagon socket head plug PT1/16)
Grease inlet
(B-, and T-axis speed reducer)
(Plug: Hexagon socket head
plug PT1/8)
5-8
HW0482346 32/90
HW0482346
5.4 Grease Replenishment/Exchange for U-arm
NOTE If grease is injected with the plug on, the grease will go outside the grease box and may
cause a damage. Never fail to remove the plug before the grease injection.
2. Remove the plug from the grease inlet. Install the grease zerk PT1/8, and inject the
grease into the grease inlet using a grease gun.
(The grease zerk PT1/8 is delivered with the manipulator.
3. Move the R-, B-, T-axes for a few minutes to discharge the excess grease.
4. Wipe off the discharged grease with clothes and reinstall the plug on the grease
exhaust port. Tighten the plug with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
5. Remove the grease zerk on the grease inlet, and reinstall the plug. Tighten the plug
with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
NOTE If grease is injected with the plug on, the grease will go outside the grease box and may
cause a damage. Never fail to remove the plug before the grease injection.
2. Remove the plug from the grease inlet. Install the grease zerk PT1/8, and inject the
grease into the grease inlet using a grease gun.
(The grease zerk PT1/8 is delivered with the manipulator.
5-9
HW0482346 33/90
HW0482346
3. Move the R-axis for a few minutes to discharge the excess grease.
4. Wipe off the discharged grease with clothes and reinstall the plug on the grease
exhaust port. Tighten the plug with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
5. Remove the grease zerk on the grease inlet, and reinstall the plug. Tighten the plug
with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
NOTE If grease is injected with the plug on, the grease will go outside the grease box and may
cause a damage. Never fail to remove the plug before the grease injection.
2. Remove the plug from the grease inlet. Install the grease zerk PT1/8, and inject the
grease into the grease inlet using a grease gun.
(The grease zerk PT1/8 is delivered with the manipulator.
3. Move the B-axis for a few minutes to discharge the excess grease.
4. Wipe off the discharged grease with clothes and reinstall the plug on the grease
exhaust port. Tighten the plug with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
5. Remove the grease zerk on the grease inlet, and reinstall the plug. Tighten the plug
with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
NOTE If grease is injected with the plug on, the grease will go outside the grease box and may
cause a damage. Never fail to remove the plug before the grease injection.
5-10
HW0482346 34/90
HW0482346
5.4 Grease Replenishment/Exchange for U-arm
2. Remove the plug from the grease inlet. Install the grease zerk PT1/8, and inject the
grease into the grease inlet using a grease gun.
(The grease zerk PT1/8 is delivered with the manipulator.
3. Move the T-axis for a few minutes to discharge the excess grease.
4. Wipe off the discharged grease with clothes and reinstall the plug on the grease
exhaust port. Tighten the plug with a tightening torque of 3.9 N·m (0.4 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
5. Remove the grease zerk on the grease inlet, and reinstall the plug. Tighten the plug
with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
NOTE If grease is injected with the plug on, the grease will go outside the grease box and may
cause a damage. Never fail to remove the plug before the grease injection.
2. Remove the plug from the grease inlet. Install the grease zerk PT1/8, and inject the
grease into the grease inlet using a grease gun.
(The grease zerk PT1/8 is delivered with the manipulator.)
3. The grease exchange is completed when new grease appears in the grease exhaust
port. (The new grease can be distinguished from the old grease by color.)
4. Move the R-, B-, T-axes for a few minutes to discharge the excess grease.
5. Wipe off the discharged grease with clothes and reinstall the plug on the grease
exhaust port. Tighten the plug with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
6. Remove the grease zerk on the grease inlet, and reinstall the plug. Tighten the plug
with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
5-11
HW0482346 35/90
HW0482346
NOTE If grease is injected with the plug on, the grease will go outside the grease box and may
cause a damage. Never fail to remove the plug before the grease injection.
2. Remove the plug from the grease inlet. Install the grease zerk PT1/8, and inject the
grease into the grease inlet using a grease gun.
(The grease zerk PT1/8 is delivered with the manipulator.)
3. The grease exchange is completed when new grease appears in the grease exhaust
port. (The new grease can be distinguished from the old grease by color.)
4. Move the R-axis for a few minutes to discharge the excess grease.
5. Wipe off the discharged grease with clothes and reinstall the plug on the grease
exhaust port. Tighten the plug with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
6. Remove the grease zerk on the grease inlet, and reinstall the plug. Tighten the plug
with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
NOTE If grease is injected with the plug on, the grease will go outside the grease box and may
cause a damage. Never fail to remove the plug before the grease injection.
2. Remove the plug from the grease inlet. Install the grease zerk PT1/8, and inject the
grease into the grease inlet using a grease gun.
(The grease zerk PT1/8 is delivered with the manipulator.)
5-12
HW0482346 36/90
HW0482346
5.4 Grease Replenishment/Exchange for U-arm
3. The grease exchange is completed when new grease appears in the grease exhaust
port. (The new grease can be distinguished from the old grease by color.)
4. Move the B-axis for a few minutes to discharge the excess grease.
5. Wipe off the discharged grease with clothes and reinstall the plug on the grease
exhaust port. Tighten the plug with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
6. Remove the grease zerk on the grease inlet, and reinstall the plug. Tighten the plug
with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
NOTE If grease is injected with the plug on, the grease will go outside the grease box and may
cause a damage. Never fail to remove the plug before the grease injection.
2. Remove the plug from the grease inlet. Install the grease zerk PT1/8, and inject the
grease into the grease inlet using a grease gun.
(The grease zerk PT1/8 is delivered with the manipulator.)
3. The grease exchange is completed when new grease appears in the grease exhaust
port. (The new grease can be distinguished from the old grease by color.)
4. Move the T-axis for a few minutes to discharge the excess grease.
5. Wipe off the discharged grease with clothes and reinstall the plug on the grease
exhaust port. Tighten the plug with a tightening torque of 3.9 N·m (0.4 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
6. Remove the grease zerk on the grease inlet, and reinstall the plug. Tighten the plug
with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread part of the plug.)
5-13
HW0482346 37/90
HW0482346
Exhaust port 2
(Plug: hexagon socket head plug PT1/8)
(ES165RN, ES200RN)
Exhaust port 2
(Plug: hexagon socket
head plug PT1/8)
Connection part 2 :
grease inlet
(Plug: hexagon socket
head plug PT1/8)
Exhaust port 1
(Plug: hexagon socket head plug PT1/8)(2 screws)
Connection part 1 : tapered roller
bearing (2 bearings)
Connection part 2 :
needle bearing
5-14
HW0482346 38/90
HW0482346
5.5 Grease Replenishment for Balancer Connection
1. Remove the plugs and hexagon socket head cap screws from exhaust ports and
grease inlets 1 and 2 at the connection parts.
(Refer to " Fig. 15 Balancer Connection Diagram ").
2. Install the grease zerk PT1/8 on the grease inlets 1 and 2 at the connection parts,
and inject the grease into the grease inlet using a grease gun.
(The grease zerk PT1/8 is delivered with the manipulator.)
The exhaust ports 1 and 2 are for the AIR flow; the grease is not exhausted from those
NOTE ports.
Do not inject excessive grease into the grease inlets.
3. Reinstall the plugs and hexagon socket head cap screws on the exhaust ports 1
and 2 at the conncetion parts. Tighten the plugs and the screws with a tightening
torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread parts of the plugs and screws.)
4. Replace the grease zerk with plugs on the grease inlets 1 and 2 at the conncetion
parts. Tighten the plugs with a tightening torque of 4.9 N·m (0.5 kgf·m).
(Apply ThreeBond 1206C on the thread parts of the plugs.)
5-15
HW0482346 39/90