Machine Installation

Information
Alliance Machine Systems International, LLC
5303 E. Desmet
Spokane, Washington 99212 U.S.A
(509) 535-0356 (Voice)
(888) 557-3781 (Voice)
(509) 535-0399 (Fax)

Serial Number: P14834

Machine Type: Robotic LoadMASTERTM Upgrade
Approvals ME EE CC AE
Initials
Date

For: Atlantic Packaging Products, Ltd.

Brampton, ON
PO# 340261

CONFIDENTIALITY NOTICE — This document contains information which is the sole and
exclusive property of Alliance Machine Systems International, LLC. Reproduction or use of this
document without the express written consent of Alliance Machine Systems International, LLC is
prohibited.
 Table of Contents i

Section 1: Installation Procedures .................................................................... 1

Part A: Customer Site Preparation ................................................................ 1
Part B: Alliance Supervised Installation ....................................................... 2
Part C: Required Personnel ............................................................................ 4
Installation..................................................................................................... 4
Training ......................................................................................................... 4
Part D: Required Supplies and Equipment: ................................................. 5
Equipment ..................................................................................................... 5
Hydraulic Oil ................................................................................................ 5
Anchor bolts .................................................................................................. 5

Section 2: Mechanical Installation Information............................................ 7

Part A: Off-Load Lift Points and Weights .................................................... 7
Part B: Pneumatic Supply ............................................................................... 7
Part C: Floor Plans, Conveyor, and Concrete Anchor Specifications ....... 8

Section 3: Electrical Installation Information ................................................ 9

Part A: General Information .......................................................................... 9
Part B: Electrical Supply Power and Interlocks ......................................... 10
Block Diagram .................................................................................................. 10

Addendum A: Floor Plans ............................................................................... 12

Addendum B: Bundle and Exit Conveyor Specifications ........................ 13

Addendum C: Robot Concrete Anchor Installation Instructions ........... 14

Machine Installation Information

 1: Installation Procedures 1

SECTION 1: INSTALLATION PROCEDURES

Part A: Customer Site Preparation
Alliance requests that the following items be completed by the customer
and/or qualified personnel prior to the installation of the equipment. This
will reduce the overall installation costs of the machine(s).

1. All equipment is to be unloaded from the delivery vehicle and moved

to the location in the plant where it is to be installed. Machinery
moving professionals should be used for unloading, moving and
placing the machine(s)
 Refer to Section 2, Part A for off-loading weight and dimensions.
 Refer to Section 1, Part D for the required and recommended
equipment to move and install the machine

2. The condition of the non-robot pad concrete floor should be as

follows:
a. Level and free of any debris
b. Have the ability to accept 7” anchor bolts
c. Equipment requiring pits (optional)
i. The pit should be to the specified dimensions and correct
orientation.
ii. Two-inch (50 mm) angle iron must be placed around the top
edge of the pit to provide a stable surface for mounting the
machine.

3. The recommended concrete specification of the robot pad should be

as follows:
a. Length: 1400mm (55 1/8”)
b. Width: 1400mm (55 1/8”)
c. Thickness: 218mm (8 9/16”)
d. Concrete Strength: 3500 psi
Note: The concrete pad needs to be symmetrical around the robot
base plate.

Machine Installation Information

 1: Installation Procedures 2

4. The centerline for each machine should be determined and

permanently marked.
 Refer to Section 2, Part C floor plan for centerline locations.

5. All overhead obstructions should be removed to allow normal

operation of Alliance equipment (lights, plumbing, duct work, etc.)
 Refer to Section 2, Part C floor plan for individual machine
height requirements.

6. The air supplies should be routed and ready to install when the
machine is in place.
 Refer to Section 2, Part B for the air supply drop specification.
 Refer to Section 2, Part C floor plan for the air drop locations.

7. The electrical power should be routed and ready to install when the
machine is in place.
 Refer to Section 3, Part B for the electrical supply drop
specification.
 Refer to Section 2, Part C floor plan for the electrical supply drop
locations.

8. All machine interlock wire runs should be run and ready to terminate
when the machines are in place.
Refer to Section 3, Part B for interlock information

Part B: Alliance Supervised Installation

Alliance will complete the following items during the installation of the
equipment.

1. All equipment will be unpackaged under Alliance supervision to

verify all necessary parts and components have been shipped.

2. Each piece of equipment will be assembled, positioned at the correct

location, and anchored to the floor.
a. Day 1
i. Place and anchor the Robot Base (a full day is needed for
the chemical anchors to set before placing the robot on
the base).
ii. Place Bottom Sheet System and Bottom Sheet Conveyors

Machine Installation Information

 1: Installation Procedures 3

iii. Place Pick Zone Conveyor and Centering / Separation

Unit (CSU).
iv. Start inter-module wiring

b. Day 2
i. Place Robot on Base
ii. Place Tie Sheet Hopper on LOADMASTERTM
iii. Finish inter-module wiring
iv. Start Personnel Fencing Installation

c. Day 3
i. Final Installation of All Personnel Fencing

3. The electrical power drop into the main electrical disconnect and air
supply line will be terminated by customer under the supervision of
an Alliance Field Service Technician.

4. The interlock wires will be terminated in the main electrical enclosure

by an Alliance Field Service Technician. Note: All interlock wires
being terminated in non-Alliance machines will be done by others.

5. All auxiliary kits and components will be installed on upstream and

downstream machines.

6. The equipment will be powered up and tested for proper operation.

To complete offline preliminary ringout and testing, 2 units of
bundled product will be need to be available to Alliance Customer
Service.

7. The machine operators will be trained in the following areas:

a. Machine Safety Information
b. Machine Overview
c. Order Setup
d. Manual and Automatic Operation.
e. Basic Operator Troubleshooting

Machine Installation Information

 1: Installation Procedures 4

8. The Maintenance personnel will be trained in the following areas:

a. Machine Safety Information
b. Machine Overview
c. Order Setup
d. Manual and Automatic Operation
e. Diagnostics and Calibration
f. Machine maintenance issues
g. Machine troubleshooting procedures

Part C: Required Personnel

Installation
It is strongly recommended the Customer have the following personnel
available during the machine installation:

1. Machinery moving professionals to unload, move, and place the

machine(s)at their exact location(s)

2. Electrician to connect supply power and interlock wiring

3. Mechanic to connect air supply

Training
Alliance strongly recommends the Customer have at least one operator
per shift and one maintenance person per shift scheduled for formal
Alliance training.

Machine Installation Information

 1: Installation Procedures 5

Part D: Required Supplies and Equipment:

Equipment
The following equipment is suggested to perform activities in B.1 above:

Recommended Installation Equipment

10 ton fork truck with 12 foot beam or equivalent crane

Four (4) heavy duty equipment dollies
Heavy duty lifting straps, chains, shackles, etc.
Two (2) 6-foot pry bars
Sledge hammer
3-foot level
Chalk line or paint
100-foot tape measure
Hammer drill with 3/8”, 1/2" and 3/4” bits
Device to create a centerline

Hydraulic Oil
Option Hydraulic Oil Type Qty (Gallons)

N/A N/A

Anchor bolts
Module Option Diameter Length Qty

Robot Base (chemical anchors provided by 3/4" 10” 13

AMSI)
Centering / Separation Unit (CSU) 1/2” 6” 4
Pick Conveyor 1/2” 6” 4
Robot Controller 1/2" 6” 4
Bottom Sheet Dispenser 1/2" 6” 8
Bottom Sheet Conveyor 1/2” 6” 8
Fencing (provided by ASMI) 3/8” 4” N/A
Tie Sheet Operator Platform 3/8” 4” 4

Machine Installation Information

 1: Installation Procedures 6

Module Option Diameter Length Qty

Main Operator Station 3/8” 4” 4

Main Electrical Enclosure 3/8” 4” 4
Light Curtain 3/8” 4” 6
Loadmaster Frame 5/8” 6” 6
Exit Lift Frame 5/8” 6” 6
Loadmaster Lift Guides 3/8” 4” 4
Exit Lift – Lift Guides 3/8” 4” 4
(5) Transfer Conveyors 1/2” 6” 20
Bell Belt Rotator ½” 6” 4

Machine Installation Information

 2: Mechanical Installation Information 7

SECTION 2: MECHANICAL INSTALLATION

INFORMATION
Part A: Off-Load Lift Points and Weights
Assembly Option Approximate Approximate Shipping Lift Points
Shipping Dimensions (feet)
Weight (lbs)

Bottom Sheet conveyor, 8000 11’H X 16’L X 7'W Fork Truck

Bottom Sheet dispenser, Pockets
Carts, small TCU’s
Pick Conveyor, Large TCU, 5000 5’H X 12’L X 7’W Fork Truck
EOAT, Electrical Panels Pockets
Bundle Double Tripler unit 5000 8’H x 7’L x j10’W 4 lift eyes, one
(BDU) on each corner
Ball Belt Rotator (BBR) 4100 5’H x 11’L x 10’W 4 lift eyes, one
on each corner
Robot and Controller 5000 5’H x 8’L x 4’W Fork Truck
Pockets
Robot Base 2000 5’H x 4’L x 4”W Fork Truck
Pockets
Personnel Barriers 1 2000 5’H x 11’L x 5’W Fork Truck
Pockets
Personnel Barriers 2 2000 5’H x 11’L x 5’W Fork Truck
Pockets
Loadmaster 8000 6’H x 8’ across, 16’ through 4 lift eyes, one
on each corner
Exit Lift 5000 3’H x 8’ across, 8’ through 4 lift eyes, one
on each corner

Part B: Pneumatic Supply

PSI CFM Location Connection Fitting Size

100 (MINIMUM) 10 Operator Side of 1/2” NPT

Bottom Sheet Cart
Area on Personnel
Guarding

Machine Installation Information

 2: Mechanical Installation Information 8

Part C: Floor Plans, Conveyor, and Concrete

Anchor Specifications
Floor Plans, Conveyor, and Concrete Specifications are attached to the end
of the installation document.

Drawing Number Description

FP7264S2R1 Machine Floor Plan

FP7264S3R0 Pit Detail
FP7264S1R4 Plant Layout

Drawing Number Description

CSU Upstream Bundle CSU Upstream Bundle Conveyor Control Requirements

Conveyor Control
Requirements
y14m10d27
Robot Upgrade LM Floor Robot Upgrade LM Floor Exit Conveyor Control
Exit Conveyor Control Requirements
Requirements y14m11d7

Drawing Number Description

G2028605 Installation Instructions for Robot Concrete Anchors

Machine Installation Information

 3: Electrical Installation Information 9

SECTION 3: ELECTRICAL INSTALLATION

INFORMATION
Part A: General Information
1. The primary ground connection for the machine is located in the main
disconnect enclosure with the designation “GND”.

2. Main disconnect and branch circuit protection to be provided by

others and must be UL listed.

3. Machine name plate located on the side of the main electrical

enclosure of each machine.

4. If supply connection is a “delta-connection” then an isolation

transformer will be required to create a “Y-connection”.

Machine Installation Information

 3: Electrical Installation Information 10
Part B: Electrical Supply Power and Interlocks
Block Diagram
Machine Installation Information
 0 1 2 3 4 5 6 7 8 9

ELECTRICAL SUPPLY POWER AND INTERLOCKS

BLOCK DIAGRAM

HSTF Ewon
*** WR-17 *** WR-16 REMOTE MACHINE
POWER SUPPLY DROP RAPTOR MAIN ENCLOSURE
DIAGONOSTICS

*** WR-15
REMOTE E-STOP
AO10

UPSTREAM BUNDLE *** WR-19 *** WR-18

JB-20 FINISHING MACHINE
CONVEYOR

UPSTREAM BUNDLE *** WR-22 MODULAR LOADFORMER *** WR-14 DOWNSTREAM STACK
CONVEYOR COMMS MAIN ENCLOSURE EXIT CONVEYOR

RETROFIT NOTES
* EXISTING INTERTIES

** INTERTIES THAT MAY NEED CHANGES

*** NEW INTERTIES

Date 9/7/2018 5303 East Desmet Ave

CONFIDENTIAL: PAGE DESCRIPTION: JOB NUMBER: INSTALLATION Counter 13
THIS DOCUMENT CONTAINS INFORMATION WHICH IS THE SOLE
Ed. Vershuml Spokane, WA 99212 INSTALLATION INFORMATION
AND EXCLUSIVE PROPERTY OF J&L GROUP INTERNATIONAL, LLC. P14834W Next
REPRODUCTION OR USE OF INFORMATION CONTAINED WITHIN PROJECT DESCRIPTION
14a
Appr 509-535-0356 REV: PROJECT NUMBER: LOCATION
Page
Modification Date Name Original
THIS DOCUMENT WITHOUT THE EXPRESS WRITTEN CONSENT OF
J&L GROUP INTERNATIONAL, LLC IS PROHIBITED.
RAPTOR 4X2 P14834 14
3: Electrical Installation Information 11
Machine Installation Information
 Addenda 12

ADDENDUM A: FLOOR PLANS

FP7264S2R1 Machine Floor Plan

FP7264S3R0 Pit Detail

FP7264S1R4 Plant Layout

Machine Installation Information

 280 3/16" BACKSTOP
TO DOUBLER FRAME

105 13/16" 55" 72" 241"

B PICK TRANFER TRANSFER
77 1/2" 106 5/8"
(20' OAL QTY 2 - 60"W x 84"L ZONES PBC INFEED
DOUBLER ROTATOR QTY 1 - 60"W x 72"L ZONE PBC INFEED)
CONV CONV CONV

BOTTOM SHEET
HOPPER W/ CART

60"
46" MF SIDE
CONV CENTER

9 1/2"

226 3/4"

PIT ACCESS
DRIVE SIDE
92" CAT 5 DROP FOR WEB PORT (IF APPLICABLE)
POWER DROP: 600V/3PH/60HZ
AIR DROP: 10CFM @ 90 PSI

938 15/16" OAL

ALLIANCE
Machine Systems International, LLC

rXRLM3Em 6-5.3
RAPTOR MODULAR 4X2
OPT 3
P14834
137 7/8"
(EST.)

34" INFEED
12" LOAD EXIT CONVEYOR TOR
BUNDLE TOR
72" PIT
(88" STACK)

88 1/2" 75" DETAIL B

114"
(SOME ITEMS HIDDEN FOR CLARITY)
277 1/2" 53 15/16" LOWER
85 13/16" REAR FLANGE
ROBOT BASE
TO POST
TO BELT
(59 11/16" REAR FLANGE
TO LOWER ROBOT BASE)

55 1/8" PAD

66 9/16" MF FLANGE
TO POST
55 1/8" (30 3/4")
9 7/8" FLANGE PAD
TO POST

PROJECT: P14834
8 3/8" MF FLANGE 13 7/8" BACKSTOP 15 1/8" BACKSTOP TO CONFIDENTIALITY NOTICE
TO ROBOT BASE TO TIE SHEET TUBE UPPER ROBOT BASE THIS DRAWING CONTAINS CONFIDENTIAL INFORMATION BELONGING TO ALLIANCE MACHINE
SYSTEMS INTERNATIONAL, LLC WHICH IS LEGALLY PRIVILEGED. ANY DISCLOSURE, COPYING,
DISTRIBUTION OR THE TAKING OF ANY ACTION IN RELIANCE ON THE CONTENTS OF THIS
INFORMATION IS STRICTLY PROHIBITED.

"We Get Things Moving"

ALLIANCE
Machine Systems International, LLC
SPOKANE, WASHINGTON, U.S.A.
(509) 535-0356
NOTE: VERIFY ALL REF DIMENSIONS SCALE DATE
1 MDR 10/18/2018 UPDATED ZONES OF INFEED CONVEYOR. NTS 09/13/2018 FLOORPLAN, ATLANTIC PACKAGING,
BEFORE INSTALLATION
REV BY DATE REVISION/DESCRIPTION ENGR NO. BRAMPTON, ON, CANADA
MDR FP7264S2R1
 Addenda 13

ADDENDUM B: BUNDLE AND EXIT CONVEYOR

SPECIFICATIONS

Machine Installation Information

 Addenda 14

ADDENDUM C: ROBOT CONCRETE ANCHOR

INSTALLATION INSTRUCTIONS

Machine Installation Information

 M-410iB/140H Robot Concrete Anchor Specification
Alliance Machine Systems International LLC
Document Number: G2028605

Concrete:

 The customer is responsible to provide a concrete pad for the robot. The concrete
pad must withstand the force and moments listed in table 1.2 and figure 1.2c. A
local concrete or civil engineer should be consulted to evaluate the thickness and
type of concrete required.
 The concrete pad must be level and flat. Do not provide leveling (with a wedge,
for example) between the robot base and floor plate. Otherwise, any robot
vibration may be accentuated due to the robot not being in close contact with the
floor.
 The concrete pad size is approximately 1400mm x 1400mm. Refer to the
Alliance floor plan for size and location.
 The concrete thickness must be greater than 218mm for proper anchor bolt
installation, refer to figure 1.2a.

Anchors:

 A total of 13 chemical anchor bolts are required. (M20, strength class 4.8,
170mm long) These are provided by Alliance.
 The robot mount provided by Alliance has a 38mm thick floor plate. 24mm
diameter holes for the M20 bolt will be drilled in the concrete in a pattern to
match the floor plate. Drill 22mm (7/8”) diameter holes for anchor bolts. The
holes should not be allowed to go all the way through the concrete pad because
the chemical bonding agent will run through it.
 Install the anchor bolts per the manufacturer instructions. The anchor bolt nuts
must be tightened to a torque of 186.2Nm (137 ft-lbs).
 Robot mounting bolts to base are M20x70 (8pcs) strength class 12.9 and must be
tightened to a torque of 529.2 Nm (390 ft-lbs).

Revised 08/31/15 g2028605_419563_258 Page 1

 M-410iB/140H Robot Concrete Anchor Specification
Alliance Machine Systems International LLC
Document Number: G2028605

Figure 1.2 (a) Concrete detail

Figure 1.2 (b) Base plate anchor hole locations

Revised 08/31/15 g2028605_419563_258 Page 2

 M-410iB/140H Robot Concrete Anchor Specification
Alliance Machine Systems International LLC
Document Number: G2028605

Revised 08/31/15 g2028605_419563_258 Page 3