Professional Documents
Culture Documents
DPX
DPAX
DPX3
www.definox.com
1 CHANGE MANAGEMENT 3
2 SAFETY 4
2.1 IMPORTANT INFORMATION 4
2.2 GENERAL INFORMATION 4
3 INTRODUCTION 5
3.1 SEPARATION OF MANUAL OR AUTOMATIC SYSTEM FROM THE VALVE. 5
3.1.1 SEPARATING THE MANUAL SYSTEM. 5
3.1.2 SEPARATING THE AUTOMATIC SYSTEM. 5
7 PARTS 14
7.1 BUTTERFLY VALVE SEALS 14
7.2 MANUAL BUTTERFLY VALVE 15
7.3 MANUAL BUTTERFLY VALVE HANDLE 16
7.4 DN25 to 100 (before2009) SINGLE ACTING AUTOMATIC CONTROL 17
7.5 DN125/150 (before 2009) SINGLE ACTING AUTOMATIC CONTROL, extending stem 18
7.6 DN25 to 76 (before 2009) DOUBLE-ACTING AUTOMATIC CONTROL 19
7.7 DN25 to 100 (after 2009) SINGLE ACTING AUTOMATIC CONTROL 20
7.8 DN125/150 (after 2009) SINGLE ACTING AUTOMATIC CONTROL 21
7.9 DN25 to 100 (after 2009) DOUBLE-ACTING AUTOMATIC CONTROL 22
7.10 DN125/150 (after 2009) DOUBLE-ACTING AUTOMATIC CONTROL 23
Failure to observe these instructions can result in serious bodily injury or loss of life.
DANGER
This can also result in less serious injuries or damage to the equipment.
CAUTION
DANGER
This can also result in less serious injuries or damage to the equipment.
CAUTION
3 INTRODUCTION
The disassembly process for manual or automatic butterfly valves is divided into
three distinct steps:
3.1 SEPARATION OF MANUAL OR AUTOMATIC SYSTEM FROM THE VALVE.
3.1.1 SEPARATING THE MANUAL SYSTEM.
In all cases, remove the upper screw and take off the manual system. (Micrometric
valve adjustment, take care not to lose the spacer).
Spacer
Pointer
Ring
Butterfly Disc
Seal
Nut
Body
Drive wheel
Operating handle
Body
Locking screw
• Using the flats, unscrew the cam [5] from the actuator.
IMPORTANT: Take care not to lose the O-ring seal between the actuator and
the signaling box
IMPO
RTANT
1 2
Turning flat
5
4
3
Connector
ACTUATOR ACTUATOR
• Refit the cover and turn it fully anti-clockwise to detach the connector
from the base, then remove the box.
• Unscrew the two CHC screws and remove the base from the valve actuator.
(Take care not to lose the O-ring located on the cylinder when disassembling
the box).
Cover
Cover
Connector Connector
Base Base
Actuator
Lock washer
NOTE: If the actuator is fitted with a signaling box, indicate the position of the bottom
relative to the body of the box before disassembling
IMPO For DN 25 to 100 (NC or NO assembly):
RTANT
With the actuator installed on the tool:
• Push in the base
• Remove the snap-ring from its recess using a small screwdriver.
• Release the pressure to free the base.
• Remove from the actuator body, the spring and the drive cam sub-assembly.
(Cam + shaft). (Remove the 2 lower screws to take out the shaft and the rollers).
Snap-ring
Bottom
Spring
Cam sub-assembly
drive
Actuator body
Screw
Drive shaft
Snap-ring
Actuator Cyliner
Spring
Cam sub-assembly
drive (Cam + shaft)
Actuator body
• Maintaining pressure, push the drive into the body and place the snap-ring.(4)
Actuator Cyliner
1 2
Countersink
Guide pin
Counters
ink drive shaft + sleeve
Cam+
assembly
3 4
Drive
sub-assembly
Snap-ring
Actuator body
• Apply a suitable grease (of the type Paraliq 703) to the guides of the butterfly disc,
the ½ bodies and the seal.
• Keep the butterfly disc in a closed position while tightening the ½ bodies in order
to properly center the seal.
• Do not forget to fit the position pointer and in particular to check the N.C or N.O
valve operating position (position of drive squares).
• Before making the final network connections, check that the valve is operating
normally.
If you encounter difficulties when performing the operations described here, do not hesitate
to contact us.
IMPO You can also contact us regarding maintenance for your valves either on-site or at our own
RTANT
premises.
Type 3 identifiable by a
marking "DPX3" on the
1 2 3 seal.
DN EPDM
FKM FKMEPDM
Industrial
Vintage SILICON Food HNBR
SMS DIN US Food grade Anti-Acid grade
grade black
potash
25 1’’ Before 2016 7006513 1 7006528 1 7006612 1 7006695 1 7006663 1 7008636 1
After 2016
25 1’’ (DPX3)
See HNBR 7008818 3 See FKM 7008817 3 7008819 3
32 32
7006514 1 7006501 1 7006608 1 7006696 1 7006654 1 7008637 1
40
80
After 2009 7006593 2 7006594 3 7006616 2 7008786 3 7008668 3
(Actuator Ø89)
80
Before 2009 7006632 2 7006633 2 7006635 2 7006661 2
(Actuator Ø114)
DPX3 identifiable by
2
6 the markings on the
5 half-body "DPX3" and
3 4 the butterfly disc "3"
1 2
DN Rep : 1 Rep : 2 Rep : 3 Rep : 4 Rep : 5 Rep : 6 Rep : 7
Vintage Butterfly
SMS DIN US TH Screw Qty ½ Body 316L Qty Seal Qty Stopper Qty Ring Qty
Disc
Qty Hub nut Qty
Standard manually-operated 4
1
1 handle
2 5
4 Right-or Left-hand
3 Opening 3
8
Simple adjustment handle 1 8
1
7 Right-or Left-hand 9
6
Opening 3 7
3
1
1 Handle with detection
Right-or Left-hand 12
10
11 Opening
3 3 11
25
25
26 Trigger handle 26
29 Right-or Left-hand 29
28
Opening 28
27 23 24 27
12 14
11
14 15
11 10
15 16
10 5
16
5
7 7
17
34
33
2
4
17
2 4 35 19 x2
20
19 33
20
19 34
18
2
3
20
18
6
3
21
31 1
31
1
22 22 9
9
23
23
24 8 8
24
NM-039 index 23 Page 17/25 March 2020
MAINTENANCE NOTICE
7.5 DN125/150 (before 2009) SINGLE ACTING AUTOMATIC CONTROL, extending stem
DN125/DN150 (before 2009)
12
13
22 11
10
20
29
18
28
30 31
27
16
15
3
14
9
24
8
12
22
25 26
15
10
5
16
20
18
21
32
9
22
23 24
8
13 12
DN25 to 80 (after 2009)
14
12 11
14 15
11 10
16
15
10 5
16
5
7 7
17
34
33
2
4
17
2 4 35 19 x2
20
19 33
20 19 34
18
2
3
20
18
6
3
21
31 1
31
1
22 9
22 9
23 23
24 8
24 8
12
13
14 11
10
15
5
16
17
34
33
19
31
19
20
18
9
22 23
24
8
12
13
22
26
25
15 10
DN25 to 80 (after 2009)
5
12 16
22 17
26 34
25
15 10 33
5
16 2
4
17
4 35 19 x2
20
33
2 19 34
2
20
18
19
20
3 18
21
1
1
32
32
9
9 22
22
24 23
23 24 8
8
12
22 13
25 26
15
10
5
16
17
34
32
33
19
19
20
18
9
22
23
24
8
www.definox.com
FRANCE
DEFINOX SAS
3 Rue des Papetiers - Z.A.C de Tabari 2
44190 CLISSON - France
Tel : +33 (0)2 28 03 98 50 Fax : +33 (0)2 28 03 88 00
info@definox.com
USA
DEFINOX INC.
16720 W. Victor Road
New Berlin – WISCONSIN 53151 – USA
Tel : (1) 262 797 5730 - Fax : (1) 262 797 5735
lbuckett@definox-usa.com
CHINA
The product specifications of this document are indicative and may be modified according to technological developments.
None of the photographs, designs and diagrams are binding.
This document is our property. It may not be copied, reproduced, modified or translated without our express authorization.
DEFINOX is a registered trademark.